Pesticide suspending agent production device
By designing a pesticide suspension agent production device that adopts a pear-shaped tank structure and a dynamic linkage grinding body, the problems of traditional equipment in crushing, mixing, grinding, etc. are solved, an efficient and automated production process is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202510287571.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional pesticide suspension agent production equipment has many problems in crushing, mixing, grinding, discharging and cleaning, which makes it difficult to improve production efficiency and product quality.
A pesticide suspension agent production device is designed, adopting a dynamic linkage design of pear-shaped tank structure and upper and lower grinding bodies. Combining the synergistic work of the crushing and supply composite mechanism, the suction and erosion composite mechanism and the slag discharge pipe, the continuous and automated production process from feeding, crushing, grinding to discharge is realized.
It improves grinding efficiency and material uniformity, reduces equipment maintenance frequency and energy consumption, and improves the particle fineness and product quality stability of pesticide suspension agents.
Smart Images

Figure CN119793659A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pesticide production equipment, in particular to a pesticide suspension production device. Background Art
[0002] Pesticide suspension is an important pesticide formulation widely used in agricultural production. It forms a stable suspension system by evenly dissolving and separating solid pesticide particles in a liquid medium. It has the advantages of easy use, long-lasting efficacy, and low environmental pollution. However, traditional pesticide suspension production equipment has many problems in practical applications, which restricts the improvement of production efficiency and product quality.
[0003] First, due to the high hardness of pesticide particles, it is difficult for ordinary crushing equipment to fully refine them, resulting in uneven distribution of particle size in the suspension, affecting the efficacy of the drug. In addition, during the dissolution and separation process of liquid and powder, particles that are difficult to dissolve and separate will always be deposited in the solution, prone to eddy currents and sedimentation, and will also adhere to the inner cavity of the equipment, causing the equipment to need to be frequently shut down for cleaning. In addition, the undissolved separated particles remaining in the solution will cause the suspension to be unstable, and stratification or precipitation will easily occur during storage. Secondly, the grinding pressure of traditional grinding equipment is fixed and cannot be dynamically adjusted according to the hardness of the material, resulting in severe equipment wear and high maintenance costs. Summary of the invention
[0004] The invention relates to a pesticide suspension production device, which solves the technical problems of traditional equipment in crushing, mixing, grinding, discharging and cleaning, and provides reliable technical support for the efficient and high-quality production of pesticide suspensions.
[0005] The present invention provides a pesticide suspension production device, which specifically comprises: a dissolution and separation grinding kettle; the dissolution and separation grinding kettle is a pear-shaped tank structure, an upper grinding body is arranged in the middle of the dissolution and separation grinding kettle, the bottom of the upper grinding body is a lower grinding body, at least six latching and lifting mechanisms are distributed in an annular manner at the rim of the upper grinding body, the latching and lifting mechanisms hang the lower grinding body on the upper grinding body and are rotatable, a third motor is arranged on the upper grinding body at the upper end of one of the latching and lifting mechanisms to drive the latching and lifting mechanism to rotate; a crushing and supplying composite mechanism is arranged at the upper end of the upper grinding body, the crushing and supplying composite mechanism crushes, dissolves and separates the added granular materials and conveys them to the inner cavity of the upper grinding body; a first motor driving the crushing and supplying composite mechanism is arranged at the upper end of the dissolution and separation grinding kettle; a suction and flushing composite mechanism for extracting the ground materials out is arranged at the lower end of the lower grinding body; a slag discharge pipe is arranged in the shell of the dissolution and separation grinding kettle below the suction and flushing composite mechanism, and the upper end of the slag discharge pipe is sealed and supported with the bottom of the suction and flushing composite mechanism; A grinding disc is provided at the upper end of the inner cavity of the lower grinding body, and the upper end of the grinding disc is against the bottom of the inner cavity of the upper grinding body. A tetrahedral columnar plug-in block is vertically provided at the bottom of the grinding disc, and the plug-in block is vertically slidably inserted in the cross. The end of the cross is fixed to the shell of the lower grinding body by bolts, and a buffer rod is downwardly provided at the bottom of the plug-in block. The buffer rod is slidably supported on the side wall of the inner cavity of the lower grinding body through a support frame that is narrow at the top and wide at the bottom, and a spring is mounted on the buffer rod.
[0006] Optionally, a feeding pipe is provided on one side of the top of the dissolution and separation grinding kettle, and the inner end of the feeding pipe extends to above the crushing and supplying composite mechanism. A discharge pipe is provided at the lower middle part of one side of the shell of the dissolution and separation grinding kettle, and component detection probes for detecting solution components are arranged side by side below the discharge pipe.
[0007] Optionally, the upper end of the upper grinding body is a conical grinding cover, the upper end of the grinding cover is a liquid inlet pipe, the lower end of the liquid inlet pipe extends to the bottom of the upper grinding body, and the junction between the lower end of the liquid inlet pipe and the upper grinding body is a conical expansion structure that is narrow at the top and wide at the bottom, and the side wall of the expansion structure is annularly distributed with arc-shaped drainage grooves.
[0008] Optionally, the lower end of the lower grinding body is a guide cover which is wide at the top and narrow at the bottom, and the lower end of the guide cover is a liquid outlet pipe. A gap is left between the upper inner cavity of the lower grinding body and the edge of the grinding disk. The ground suspension mixture flows through the guide cover cavity through the gap and is discharged downward from the liquid outlet pipe. A gear ring is fixedly provided at the upper end of the outer wall of the lower grinding body at a position corresponding to the locking lifting mechanism, and the outer ring wall of the gear ring is a tooth groove.
[0009] Optionally, the crushing and supply composite mechanism includes a supply shaft, a crushing knife, a wheel frame and a first water wheel. The supply shaft is fixedly connected to the rotating shaft of the first motor. A crushing knife is fixedly provided at the upper middle part of the supply shaft. The crushing knife is a bud-shaped six-blade single-edged structure. The crushing knife rotates to cut and crush the material falling from the feeding pipe through the single-edged knife. The wheel frame is fixedly installed on the supply shaft below the crushing knife. The lower end of the wheel frame is slidably inserted in the liquid inlet pipe. The middle part of the wheel frame is a spiral first water wheel. The side wall of the wheel frame is provided with a strip opening for liquid to pass through. The first water wheel rotates to push the solution downward into the liquid inlet pipe.
[0010] Optionally, the suction and flushing composite mechanism includes a second motor, a water pumping cylinder, a jet pipe and a second water wheel. The water pumping cylinder is embedded and fixed in the liquid outlet pipe, and the second motor is fixedly installed at the lower end of the water pumping cylinder. A spiral second water wheel is rotatably installed in the water pumping cylinder to pump the liquid in the deflector cover outward. The second water wheel is fixedly connected to the rotating shaft of the second motor. At least six jet pipes are distributed in an annular manner on the water pumping cylinder, which synchronously follow the rotation of the water pumping cylinder to discharge the liquid in the liquid outlet pipe.
[0011] Optionally, the middle part of the slag discharge pipe is a through hollow structure, and a hexagonal nut that can be rotated by a tool is provided at the lower end of the slag discharge pipe. The pipe wall of the slag discharge pipe is provided with an external thread that is screwed to the bottom of the dissolution and separation grinding kettle. The upper end of the slag discharge pipe is rotatably clamped with a support ring, which is clamped with the bottom seal of the second motor.
[0012] Optionally, the locking lifting mechanism includes a clamping wheel, annular teeth, a lifting auger, an exoskeleton and a booster impeller. The clamping wheel is rotatably installed on the upper grinding body through a rotating shaft. A ring groove adapted to the gear ring is provided on the wheel wall of the clamping wheel. A spiral lifting auger is fixedly provided at the lower end of the clamping wheel. A spiral exoskeleton is provided at the ring edge of the lifting auger. A booster impeller is fixedly provided at the end of the rotating shaft at the upper end of the clamping wheel. The clamping wheel in the locking lifting mechanism corresponding to the third motor is fixedly connected to the rotating shaft of the third motor, and teeth meshing with the gear ring are provided in the annular groove of the clamping wheel.
[0013] Optionally, a diverter cone is provided in the middle of the upper end of the grinding disk, and arc-shaped grinding strips are distributed in an annular manner on the grinding disk around the diverter cone to the edge of the grinding disk. A magnetic blocking ring is also slidably mounted on the buffer rod above the support frame, the lower end of the spring abuts against the magnetic blocking ring, and the upper end of the spring abuts against the insert block. An electromagnet is embedded in the position on the support frame corresponding to the magnetic blocking ring. When the electromagnet is energized, the magnetism of the electromagnet is the same as that of the magnetic blocking ring. The magnetic force of the electromagnet is adjusted by changing the current. A brush is distributed in an annular manner on the part of the buffer rod near the lower end to clean and dredge the connection between the support frame and the liquid outlet pipe.
[0014] The present invention provides a pesticide suspension production device, which has the following beneficial effects: First, the device adopts a pear-shaped tank structure, combined with the dynamic linkage design of the upper and lower grinding bodies, to achieve efficient grinding and uniform mixing of materials. The narrowing structure in the middle of the pear-shaped tank enhances the extrusion and circulation of materials between the upper and lower grinding bodies, avoiding the problem of material sedimentation at the bottom. At the same time, the upper and lower grinding bodies are linked to rotate through the locking lifting mechanism, and the third motor drives the card wheel to drive the lower grinding body to rotate as a whole, forming a dynamic and static grinding mode, which greatly improves the grinding shear force and material uniformity. This design not only improves the grinding efficiency, but also ensures the particle fineness of the pesticide suspension, meeting the needs of high-quality production.
[0015] Secondly, the device realizes a continuous and automated production process from feeding, crushing, grinding to discharging through the coordinated work of the crushing and supplying composite mechanism, the suction and flushing composite mechanism and the slag discharge pipe. The bud-shaped six-blade single-edge structure of the crushing and supplying composite mechanism generates a vortex airflow while crushing the material, assisting the dissolution and separation of the powder, and pushes the liquid downward through the spiral blades of the first water wheel, forming a negative pressure suction effect to ensure continuous material transportation. The second water wheel of the suction and flushing composite mechanism draws the ground suspension into the water pump through centrifugal force, and then discharges it through the injection pipe in the form of a high-pressure jet (to prevent the liquid outlet pipe from being blocked). It also has the functions of discharging, centrifugal separation and cleaning. Particles that are difficult to dissolve and separate will settle at the bottom. The detachable design of the slag discharge pipe further simplifies the equipment maintenance process, reduces downtime, and improves the efficiency of slag discharge and separation.
[0016] In addition, the grinding disc is connected to the cross through the sliding connection of the plug block, combined with the buffering effect of the spring, to achieve automatic adjustment of the grinding pressure, avoiding equipment wear caused by hard contact. In Example 2, the magnetic repulsion design of the electromagnet and the magnetic retaining ring further optimizes the dynamic adjustment of the grinding gap, and can adapt to the processing requirements of materials of different hardness by adjusting the current. At the same time, the brush at the lower end of the buffer rod automatically cleans the residue at the connection between the support frame and the liquid outlet pipe during the floating process of the grinding disc to prevent blockage, significantly reducing the frequency of equipment maintenance and ensuring continuous and efficient production.
[0017] Finally, the device monitors the composition ratio of the suspension concentrate in real time through the component detection probe, and feeds the data back to the control system, realizing intelligent regulation of the production process. This design not only improves the stability of product quality, but also reduces the need for manual intervention, providing reliable technical support for the large-scale production of pesticide suspension concentrates.
[0018] In summary, the present invention realizes the high efficiency, automation and intelligence of pesticide suspension production through structural innovation and functional integration, and has significant technical advantages and application value. After testing, the grinding efficiency of the device is improved by 40% compared with traditional equipment, the uniformity of particle size distribution (D90 value) is reduced from 50μm of traditional equipment to 20μm, and the energy consumption is reduced by 25%. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0020] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0021] In the attached picture: Figure 1 The schematic diagram of the overall axial structure of the dissolving and separating grinding kettle of the present invention is shown; Figure 2 The schematic diagram of the overall lower axial structure of the dissolving and separating grinding kettle of the present invention is shown; Figure 3 It shows a schematic diagram of the internal cross-section of the dissolving, separating and grinding kettle of the present invention; Figure 4 It shows a schematic diagram of the internal structure of the dissolving, separating and grinding kettle of the present invention in cross-section; Figure 5 The present invention shows Figure 4 A is a schematic diagram of the structure of the enlarged part; Figure 6 The present invention shows Figure 4 Middle B is a schematic diagram of the structure of the enlarged part; Figure 7 It shows a schematic diagram of the axial structure of the upper grinding body and the lower grinding body in a phase separation state of the present invention; Figure 8 The schematic diagram of the lower axis structure of the upper grinding body of the present invention is shown; Fig. 9 A schematic diagram of the lower grinding body shell of the present invention is shown in a half-sectioned lower axial view; Fig.10 The present invention shows Fig. 9 The schematic diagram of the structure of the enlarged part C in the middle.
[0022] List of reference numerals: 1. dissolving and separating grinding kettle; 101. feeding pipe; 102. discharging pipe; 103. component detection probe; 2. controller; 3. first motor; 4. slag discharge pipe; 401. hexagonal nut; 402. external thread; 403. support ring; 5. upper grinding body; 501. grinding cover; 502. liquid inlet pipe; 5021. drainage groove; 6. lower grinding body; 601. flow guide cover; 602. gear ring; 603. liquid outlet pipe; 7. crushing and supplying composite mechanism; 701. supply shaft; 702. crushing knife; 703. wheel frame; 704. first water Wheel; 8. Suction and flushing composite mechanism; 801. Second motor; 802. Pumping cylinder; 803. Jet pipe; 804. Second water wheel; 9. Locking and lifting mechanism; 901. Card wheel; 9011. Ring gear; 902. Lifting auger; 903. Exoskeleton; 904. Booster impeller; 10. Third motor; 11. Grinding disc; 1101. Diverter cone; 1102. Grinding strip; 1103. Insert block; 1104. Cross; 1105. Buffer rod; 1106. Spring; 1107. Support frame; 1108. Magnetic retaining ring; 1109. Brush. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] Example 1: Please refer to Figures 1 to 10 The present invention provides a pesticide suspension production device, comprising: a dissolution and separation grinding kettle 1; the dissolution and separation grinding kettle 1 is a pear-shaped tank structure, an upper grinding body 5 is arranged in the middle of the dissolution and separation grinding kettle 1, the bottom of the upper grinding body 5 is a lower grinding body 6, at least six locking lifting mechanisms 9 are distributed in an annular manner at the ring edge of the upper grinding body 5, the locking lifting mechanism 9 hangs the lower grinding body 6 on the upper grinding body 5 and can rotate, and a third motor 10 is arranged on the upper grinding body 5 at the upper end of one of the locking lifting mechanisms 9 to drive the locking lifting mechanism 9 to rotate; the upper end of the upper grinding body 5 is provided with a There is a crushing and supplying composite mechanism 7, which crushes, dissolves, separates and transports the added granular materials to the inner cavity of the upper grinding body 5; the upper end of the dissolving and separating grinding kettle 1 is provided with a first motor 3 for driving the crushing and supplying composite mechanism 7; the lower end of the lower grinding body 6 is provided with a suction and flushing composite mechanism 8 for extracting the ground materials out; a slag discharge pipe 4 is provided in the shell of the dissolving and separating grinding kettle 1 below the suction and flushing composite mechanism 8, and the upper end of the slag discharge pipe 4 is sealed and supported with the bottom of the suction and flushing composite mechanism 8; a controller 2 is mounted on the outer wall of the dissolving and separating grinding kettle 1; The dissolution and separation grinding kettle 1 is used as a core container. Its pear-shaped design can enhance the extrusion and circulation of materials between the upper grinding body 5 and the lower grinding body 6 through the narrowing structure in the middle (similar to an hourglass), thereby avoiding the deposition of materials at the bottom. The upper grinding body 5 and the lower grinding body 6 are linked by a locking lifting mechanism 9. When the third motor 10 drives a single locking lifting mechanism 9 to rotate, the gear meshing (gear ring 602) drives the remaining locking lifting mechanisms 9 to rotate synchronously, thereby realizing the overall rotation of the lower grinding body 6. At the same time, the lifting auger 902 produces an upward lifting effect on the material during rotation, thereby assisting the flow of the ground material. The combination of the pear-shaped tank body and the rotating grinding body can realize dynamic grinding and static separation, thereby improving the uniformity of the pesticide suspension. A grinding disc 11 is provided at the upper end of the inner cavity of the lower grinding body 6, and the upper end of the grinding disc 11 is against the bottom of the inner cavity of the upper grinding body 5. A tetrahedral columnar plug block 1103 is vertically provided at the bottom of the grinding disc 11. The plug block 1103 is vertically slidably inserted in a cross 1104. The end of the cross 1104 is fixed to the shell of the lower grinding body 6 by bolts. A buffer rod 1105 is downwardly provided at the bottom of the plug block 1103. The buffer rod 1105 is slidably supported on the side wall of the inner cavity of the lower grinding body 6 through a support frame 1107 that is narrow at the top and wide at the bottom. A spring 1106 is mounted on the buffer rod 1105. The grinding disc 11 forms a grinding surface that can float up and down through the sliding cooperation between the plug block 1103 and the cross 1104. The spring 1106 provides buffer pressure to avoid hard contact and cause equipment wear. During the grinding process, the resistance of the material to the upper grinding body 5 will be transmitted to the spring 1106 through the plug block 1103. The spring 1106 automatically adjusts the height of the grinding disc 11 according to the resistance to ensure constant grinding pressure. The magnetic repulsion design of the buffer rod 1105 and the magnetic retaining ring 1108 (mentioned later) can further dynamically adjust the grinding gap to meet the processing requirements of materials with different hardness.
[0025] Among them, a feeding pipe 101 is provided on one side of the top of the dissolution and separation grinding kettle 1, and the inner end of the feeding pipe 101 extends to the top of the crushing and supplying composite mechanism 7. A discharge pipe 102 is provided at the lower middle part of one side of the shell of the dissolution and separation grinding kettle 1, and component detection probes 103 for detecting the components of the solution are arranged side by side below the discharge pipe 102. The feeding pipe 101 corresponds to the crushing and supplying composite mechanism 7 to realize the integration of "feeding-crushing-dissolution separation-transportation". The component detection probe 103 monitors the component ratio of the suspension in real time, and can be fed back to the control system to adjust the grinding parameters (such as rotation speed, grinding time). The component detection data can be used for automated production to ensure the quality stability of the pesticide suspension.
[0026] Among them, the upper end of the upper grinding body 5 is a conical grinding cover 501, the upper end of the grinding cover 501 is a liquid inlet pipe 502, the lower end of the liquid inlet pipe 502 extends to the bottom of the upper grinding body 5, and the junction between the lower end of the liquid inlet pipe 502 and the upper grinding body 5 is a conical expansion structure that is narrow at the top and wide at the bottom, and the side wall of the expansion structure is annularly distributed with arc-shaped drainage grooves 5021. The conical expansion structure plus the drainage grooves 5021 can accelerate the diffusion of liquid when it enters the upper grinding body 5 from the liquid inlet pipe 502, avoiding the generation of vortexes; the spiral first water wheel 704 (see below) cooperates with the drainage grooves 5021 to form a downward spiral liquid flow, thereby enhancing the material dissolution, separation and transportation efficiency. This design solves the problem of uneven mixing of liquid and powder in traditional devices.
[0027] Among them, the lower end of the lower grinding body 6 is a guide cover 601 which is wide at the top and narrow at the bottom. The lower end of the guide cover 601 is a liquid outlet pipe 603. A gap is left between the upper inner cavity of the lower grinding body 6 and the edge of the grinding disc 11. The ground suspension mixture flows through the guide cover 601 cavity through the gap and is discharged downward from the liquid outlet pipe 603. A gear ring 602 is fixedly provided at the upper end of the outer wall of the lower grinding body 6 at a position corresponding to the locking lifting mechanism 9. The outer ring wall of the gear ring 602 is a tooth groove. The gear ring 602 is meshed with the ring teeth 9011 of the locking lifting mechanism 9 to transmit the power of the third motor 10 to the lower grinding body 6, thereby realizing the dynamic and static rotation of the upper grinding body 5 and the lower grinding body 6, and greatly improving the grinding shear force.
[0028] The crushing and supplying composite mechanism 7 includes a supply shaft 701, a crushing knife 702, a wheel frame 703 and a first water wheel 704. The supply shaft 701 is fixedly connected to the rotating shaft of the first motor 3. A crushing knife 702 is fixedly arranged at the upper middle part of the supply shaft 701. The crushing knife 702 is a bud-shaped six-blade single-edge structure. The crushing knife 702 rotates to cut and crush the material falling from the feeding pipe 101 through the single-edge knife. The wheel frame 703 is fixedly installed on the supply shaft 701 below the crushing knife 702. The lower end of the wheel frame 703 slides It is dynamically inserted into the liquid inlet pipe 502, and the middle part of the wheel frame 703 is the spiral first water wheel 704. The side wall of the wheel frame 703 is provided with a strip opening for liquid to pass through. The first water wheel 704 rotates to push the solution downward into the liquid inlet pipe 502. The bud-shaped six-blade single-edge structure forms a vortex airflow when rotating, which assists in the dissolution and separation of powders; the single-edge design reduces blade resistance and reduces energy consumption. The spiral blades of the first water wheel 704 push the liquid downward to form a negative pressure, and the crushed material is sucked into the liquid inlet pipe 502 to achieve continuous feeding.
[0029] The suction and flushing composite mechanism 8 includes a second motor 801, a water pumping cylinder 802, a jet pipe 803 and a second water wheel 804. The water pumping cylinder 802 is embedded and fixed in the liquid outlet pipe 603. The second motor 801 is fixedly installed at the lower end of the water pumping cylinder 802. A spiral second water wheel 804 for pumping the liquid in the guide cover 601 outward is rotatably installed in the water pumping cylinder 802. The second water wheel 804 is fixedly connected to the rotating shaft of the second motor 801. At least six jet pipes 803 are distributed in an annular manner on the water pumping cylinder 802, which synchronously follow the rotation of the water pumping cylinder 802 to pump the liquid out. The liquid in the liquid pipe 603 is discharged, and when the second water wheel 804 rotates at a high speed, the liquid is drawn from the guide cover 601 into the pumping cylinder 802 by centrifugal force, and then discharged through the injection pipe 803 in the form of a high-pressure jet, which has the functions of discharging, cleaning and upward reflux circulation, and prevents the liquid outlet pipe 603 from being blocked, so that the discharged liquid can help propel it to reflux upward along the inner wall of the dissolution and separation grinding kettle 1 for cyclic grinding. The injection pipe 803 rotates with the pumping cylinder 802, and can circumferentially flush the inner wall of the dissolution and separation grinding kettle 1 around the slag discharge pipe 4, further reducing the residual sediment.
[0030] Among them, the middle part of the slag discharge pipe 4 is a through hollow structure, and a hexagonal nut 401 that can be rotated by a tool is provided at the lower end of the slag discharge pipe 4. An external thread 402 is provided on the pipe wall of the slag discharge pipe 4, which is screwed to the bottom of the dissolution and separation grinding kettle 1. A support ring 403 is rotatably mounted on the upper end of the slag discharge pipe 4. The support ring 403 is sealed with the bottom of the second motor 801. The slag discharge pipe 4 can be quickly disassembled by rotating the hexagonal nut 401, which is convenient for cleaning the bottom sediment; the sealing support structure of the support ring 403 and the second motor 801 can provide support for the second motor 801 when in use, and the hollow structure of the slag discharge pipe 4 can be used to perform heat dissipation treatment for the second motor 801. This structure simplifies the complicated slag discharge process in the traditional grinding device and reduces downtime.
[0031] Among them, the locking lifting mechanism 9 includes a clamping wheel 901, a ring gear 9011, a lifting auger 902, an outer frame 903 and a booster impeller 904. The clamping wheel 901 is rotatably installed on the upper grinding body 5 through a rotating shaft. A ring groove adapted to the gear ring 602 is provided on the wheel wall of the clamping wheel 901. A spiral lifting auger 902 is fixedly provided at the lower end of the clamping wheel 901. A spiral outer frame 903 is provided at the ring edge of the lifting auger 902. A booster impeller 904 is fixedly provided at the end of the upper rotating shaft of the clamping wheel 901. The clamping wheel 901 in the locking lifting mechanism 9 corresponding to the third motor 10 The wheel 901 is fixedly connected to the rotating shaft of the third motor 10, and the annular groove of the card wheel 901 is provided with teeth meshing with the ring gear 602. The third motor 10 drives the card wheel 901 to rotate, the annular teeth 9011 mesh with the ring gear 602, and the lower grinding body 6 rotates as a whole; at the same time, the lifting auger 902 pushes the bottom material to move upward, and the spiral structure of the outer skeleton 903 provides a channel to guide the material to rise. At the same time, it can also strengthen the structure of the lifting auger 902 to avoid damage, and help the impeller 904 generate airflow when the card wheel 901 rotates, thereby accelerating the upward circulation of the liquid below.
[0032] Embodiment 2: Based on Embodiment 1, Figure 7 , Fig. 9 and Fig.10A diverter cone 1101 is provided in the middle of the upper end of the grinding disc 11. The grinding disc 11 around the diverter cone 1101 is annularly distributed with arc-shaped grinding strips 1102 to the edge of the grinding disc 11. A magnetic blocking ring 1108 is also slidably mounted on the buffer rod 1105 above the support frame 1107. The lower end of the spring 1106 abuts against the magnetic blocking ring 1108, and the upper end of the spring 1106 abuts against the plug 1103. An electromagnet is embedded in the support frame 1107 at a position corresponding to the magnetic blocking ring 1108. The magnetism of the electromagnet is the same as that of the magnetic blocking ring 1108 when the electromagnet is energized. The magnetic force of the electromagnet is adjusted by changing the current. A brush 110 is annularly distributed on the part of the buffer rod 1105 near the lower end. 9 Clean and clear the connection between the support frame 1107 and the liquid outlet pipe 603. The diverter cone 1101 will evenly dissolve and separate the material to the grinding strip 1102 area. The arc-shaped grinding strip 1102 increases the material contact path. The magnetic repulsion between the magnetic retaining ring 1108 and the electromagnet can dynamically adjust the pressure of the grinding disc 11 by adjusting the compression of the current control spring 1106. The brush 1109 on the buffer rod 1105 automatically cleans the residue at the connection between the support frame 1107 and the liquid outlet pipe 603 when moving up and down to prevent blockage and achieve self-cleaning. When processing high-hardness materials, the electromagnet current is adjusted to 5A, the magnetic repulsion increases the compression of the spring 1106 by 20%, and the grinding pressure is increased to 2MPa.
[0033] The working principle of this embodiment: The granular material enters the dissolution and separation grinding kettle 1 through the feeding pipe 101, and is first crushed by the crushing knife 702 of the crushing supply composite mechanism 7. The crushing knife 702 adopts a bud-shaped six-blade single-blade structure. When rotating at high speed, it cuts the material through the single blade and generates a vortex airflow to assist the dissolution and separation of the powder. The crushed material falls into the liquid inlet pipe 502, and under the push of the spiral blades of the first water wheel 704, a downward spiral liquid flow is formed. The first water wheel 704 cooperates with the drainage groove 5021 to accelerate the diffusion of the liquid, avoid the generation of vortices, and ensure that the material is evenly dissolved, separated and transported to the inner cavity of the upper grinding body 5.
[0034] After the material enters the grinding area, the upper grinding body 5 and the lower grinding body 6 are linked to each other through the locking lifting mechanism 9, and the third motor 10 drives the card wheel 901 to rotate. The card wheel 901 engages with the ring gear 602 through the ring tooth 9011, driving the lower grinding body 6 to rotate as a whole. The upper grinding body 5 and the lower grinding body 6 can form dynamic and static rotation (one dynamic and one static), which greatly improves the grinding shear force. During the grinding process, the grinding disc 11 is slidably connected to the cross 1104 through the plug block 1103, and the spring 1106 automatically adjusts the height of the grinding disc 11 according to the material resistance to maintain a constant grinding pressure. In Example 2, the magnetic repulsion design of the electromagnet and the magnetic blocking ring 1108 further optimizes the dynamic adjustment of the grinding gap. By adjusting the electromagnet current, the magnetic repulsion force can be changed, thereby controlling the compression amount of the spring 1106 to meet the processing requirements of materials with different hardness.
[0035] During the grinding process, the lifting auger 902 rotates with the card wheel 901 to lift the bottom material upward to the grinding area to avoid material sedimentation. The spiral structure of the external skeleton 903 provides a channel to guide the material to rise, while enhancing the structural strength of the lifting auger 902. In addition, the booster impeller 904 generates airflow when the card wheel 901 rotates, accelerates the powder to fall from the feeding pipe 101, and promotes liquid circulation, further improving the grinding and dissolution efficiency.
[0036] The ground suspension mixture flows into the liquid outlet pipe 603 through the guide cover 601, and the discharge and cleaning are completed by the suction and flushing composite mechanism 8. The second water wheel 804 rotates at a high speed under the drive of the second motor 801, and the liquid is sucked into the water pump 802 from the guide cover 601 by centrifugal force, and then discharged in the form of a high-pressure jet through the injection pipe 803. The injection pipe 803 rotates with the water pump 802, and the inner wall of the slag discharge pipe 4 and the bottom of the dissolution and separation grinding kettle 1 are circumferentially flushed to prevent the accumulation of residues. The slag discharge pipe 4 adopts a detachable design, and the bottom sediment can be quickly cleaned by rotating the hexagonal nut 401. The support ring 403 and the bottom of the second motor 801 are sealed to ensure that there is no leakage during slag discharge. At the same time, the hollow structure of the slag discharge pipe 4 is used to provide a heat dissipation channel for the second motor 801. In the second embodiment, the diverter cone 1101 of the grinding disc 11 evenly dissolves and separates the material to the grinding bar 1102 area, and the arc-shaped grinding bar 1102 extends the material contact path and improves the grinding fineness. At the same time, the brush 1109 at the lower end of the buffer rod 1105 moves up and down during the floating process of the grinding disc 11, automatically cleaning the residue at the connection between the support frame 1107 and the liquid outlet pipe 603 to prevent blockage. This self-cleaning design significantly reduces the maintenance frequency of the equipment and ensures continuous and efficient production.
[0037] In this article, there are a few points to note: 1. The drawings of the embodiments of the present invention only involve structures related to the embodiments of the present invention, and other structures can refer to the general design.
[0038] 2. In the absence of conflict, the embodiments of the present invention and the features therein may be combined with each other to obtain new embodiments.
[0039] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A pesticide suspension production device, comprising: A dissolving and separating grinding kettle (1); characterized in that the dissolving and separating grinding kettle (1) is a pear-shaped tank structure, with an upper grinding body (5) and a lower grinding body (6) provided in the middle, at least six latching and lifting mechanisms (9) are distributed in an annular manner at the rim of the upper grinding body (5), the latching and lifting mechanisms (9) hang the lower grinding body (6) on the upper grinding body (5) and are rotatable, and a third motor (10) is provided on the upper grinding body (5) at the upper end of one of the latching and lifting mechanisms (9) to drive the latching and lifting mechanism (9) to rotate in linkage; a crushing supply is provided at the upper end of the upper grinding body (5); The feeding composite mechanism (7) crushes, dissolves, separates and transports the added granular materials to the inner cavity of the upper grinding body (5); the upper end of the dissolving and separating grinding kettle (1) is provided with a first motor (3) for driving the crushing and feeding composite mechanism (7); the lower end of the lower grinding body (6) is provided with a suction and flushing composite mechanism (8) for extracting the ground materials; a slag discharge pipe (4) is provided in the shell of the dissolving and separating grinding kettle (1) below the suction and flushing composite mechanism (8), and the upper end of the slag discharge pipe (4) is sealed and supported with the bottom of the suction and flushing composite mechanism (8); The inner cavity of the lower grinding body (6) is provided with a grinding disc (11), the upper end of the grinding disc (11) is against the bottom of the inner cavity of the upper grinding body (5), a tetrahedral columnar plug block (1103) is vertically provided at the bottom of the grinding disc (11), the plug block (1103) is vertically slidably plugged into a cross (1104), the end of the cross (1104) is fixed to the shell of the lower grinding body (6) by bolts, a buffer rod (1105) is downwardly provided at the bottom of the plug block (1103), the buffer rod (1105) is slidably supported on the side wall of the inner cavity of the lower grinding body (6) through a support frame (1107) that is narrow at the top and wide at the bottom, and a spring (1106) is provided on the buffer rod (1105) to buffer pressure.
2. The pesticide suspension production device according to claim 1, characterized in that: A feeding pipe (101) is provided on one side of the top of the dissolving and separating grinding kettle (1), the inner end of the feeding pipe (101) extends to the top of the pulverizing and supplying composite mechanism (7), a discharging pipe (102) is provided at the lower middle part of one side of the shell of the dissolving and separating grinding kettle (1), and component detection probes (103) for detecting solution components are arranged side by side below the discharging pipe (102).
3. The pesticide suspension production device according to claim 1, characterized in that: The upper end of the upper grinding body (5) is a conical grinding cover (501), the upper end of the grinding cover (501) is a liquid inlet pipe (502), the lower end of the liquid inlet pipe (502) extends to the bottom of the upper grinding body (5), and the junction between the lower end of the liquid inlet pipe (502) and the upper grinding body (5) is a conical expansion structure that is narrow at the top and wide at the bottom, and arc-shaped drainage grooves (5021) are distributed in an annular manner on the side wall of the expansion structure.
4. The pesticide suspension production device according to claim 1, characterized in that: The lower end of the lower grinding body (6) is a guide cover (601) which is wider at the top and narrower at the bottom. The lower end of the guide cover (601) is a liquid outlet pipe (603). A gap is left between the inner cavity at the upper end of the lower grinding body (6) and the edge of the grinding disc (11). The ground suspension mixture flows through the gap through the cavity of the guide cover (601) and is discharged downward from the liquid outlet pipe (603). A gear ring (602) is fixedly provided at a position on the upper end of the outer wall of the lower grinding body (6) corresponding to the locking lifting mechanism (9). The outer ring wall of the gear ring (602) is a tooth groove.
5. The pesticide suspension production device according to claim 2, characterized in that: The pulverizing and supplying composite mechanism (7) comprises a supply shaft (701), a pulverizing blade (702), a wheel frame (703) and a first water wheel (704). The supply shaft (701) is fixedly connected to the rotating shaft of the first motor (3). A pulverizing blade (702) is fixedly provided at the upper middle portion of the supply shaft (701). The pulverizing blade (702) is a bud-shaped six-blade single-edge structure. The pulverizing blade (702) rotates to cut and pulverize materials dropped from the feeding pipe (101) through the single-edge blade. The wheel frame (703) is fixedly installed on the supply shaft (701) below the pulverizing blade (702). The lower end of the wheel frame (703) is slidably inserted into the liquid inlet pipe (502). The middle portion of the wheel frame (703) is a spiral first water wheel (704). A strip opening for liquid to pass through is provided on the side wall of the wheel frame (703). The first water wheel (704) rotates to push the solution downward into the liquid inlet pipe (502).
6. The pesticide suspension production device according to claim 1, characterized in that: The suction and flushing composite mechanism (8) comprises a second motor (801), a water pump (802), a jet pipe (803) and a second water wheel (804); the water pump (802) is embedded and fixed in the liquid outlet pipe (603); the second motor (801) is fixedly mounted at the lower end of the water pump (802); a spiral second water wheel (804) is rotatably mounted in the water pump (802) for pumping liquid in the guide cover (601) outward; the second water wheel (804) is fixedly connected to the rotating shaft of the second motor (801); at least six jet pipes (803) are distributed in an annular manner on the water pump (802) and synchronously rotate with the water pump (802) to discharge liquid in the liquid outlet pipe (603).
7. The pesticide suspension production device according to claim 6, characterized in that: The middle part of the slag discharge pipe (4) is a through-hole structure. A hexagonal nut (401) that can be rotated by a tool is provided at the lower end of the slag discharge pipe (4). An external thread (402) is provided on the wall of the slag discharge pipe (4) and is screwed to the bottom of the dissolving and separating grinding kettle (1). A support ring (403) is rotatably mounted on the upper end of the slag discharge pipe (4). The support ring (403) is sealed and supported by the bottom of the second motor (801).
8. The pesticide suspension production device according to claim 4, characterized in that: The locking and lifting mechanism (9) comprises a locking wheel (901), an annular gear (9011), a lifting auger (902), an outer frame (903) and a boosting impeller (904); the locking wheel (901) is rotatably mounted on the upper grinding body (5) via a rotating shaft; an annular groove adapted to the gear ring (602) is provided on the wheel wall of the locking wheel (901); a spiral lifting auger (902) is fixedly provided at the lower end of the locking wheel (901); a spiral outer frame (903) is provided at the annular edge of the lifting auger (902); a boosting impeller (904) is fixedly provided at the end of the rotating shaft at the upper end of the locking wheel (901); the locking wheel (901) in the locking and lifting mechanism (9) corresponding to the third motor (10) is fixedly connected to the rotating shaft of the third motor (10), and teeth meshing with the gear ring (602) are provided in the annular groove of the locking wheel (901).
9. The pesticide suspension production device according to claim 4, characterized in that: A diverter cone (1101) is provided in the middle of the upper end of the grinding disc (11), and arc-shaped grinding strips (1102) are distributed in an annular manner on the grinding disc (11) around the diverter cone (1101) to the edge of the grinding disc (11), and a magnetic blocking ring (1108) is also slidably mounted on the buffer rod (1105) above the support frame (1107), and the lower end of the spring (1106) is against the magnetic blocking ring (1108), and the upper end of the spring (1106) is Abutting against the plug block (1103), an electromagnet is embedded in a position on the support frame (1107) corresponding to the magnetic blocking ring (1108); when the electromagnet is energized, its magnetic properties are the same as those of the magnetic blocking ring (1108); the magnetic force of the electromagnet is adjusted by changing the magnitude of the current; a brush (1109) is distributed in an annular manner on the portion of the buffer rod (1105) near the lower end to clean and clear the connection between the support frame (1107) and the liquid outlet pipe (603).
Citation Information
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