Contact lens outer package seal quality detection method and system

Abstract

The invention relates to the technical field of contact lens automatic production, in particular to a contact lens outer package sealing quality detection method and system.The method comprises the steps that a to-be-detected packaged finished product is placed in a rotary table unit through a material taking unit, and the rotary table unit conducts turnover on the packaged finished product; when the packaged finished product enters the cup body visual inspection mechanism, the cup body visual inspection mechanism detects the PP cup of the packaged finished product; when the packaged finished product enters the sealing visual inspection mechanism, the sealing visual inspection mechanism detects a sealing film and / or a sealing opening of the packaged finished product to be detected; when packaged finished products enter the discharging area, the multiple discharging units sort the packaged finished products and move the packaged finished products out of the rotary table unit. According to the contact lens outer package sealing quality detection method and system, automatic batch visual inspection operation can be achieved, the cup body visual inspection mechanism and the sealing visual inspection mechanism are used for detecting various flaws of packaged finished products, existing manual detection is replaced, the detection efficiency is improved, and therefore the product quality is improved.

Description

Technical Field

[0001] The invention relates to the technical field of automated production of contact lenses, and in particular to a method and system for detecting the quality of outer packaging seals of contact lenses. Background Art

[0002] After the PP cup packaging is completed, there may be many kinds of defects, such as scratches on the packaging surface, water leakage, foreign matter, bubbles, empty cups, broken characters, etc. In the existing appearance inspection technology of optical contact lens packaging finished products, manual inspection of lens appearance is usually adopted, which is time-consuming and labor-intensive, with low inspection efficiency and high labor costs.

[0003] Existing automated testing equipment has technical limitations, specifically, the testing items are relatively single, the equipment structure design is complex, and it occupies a large production space. In addition, there is currently a lack of automated testing equipment for contact lens packaging products in China, and manual testing is still required. This problem has become an urgent problem that relevant practitioners need to solve. Summary of the invention

[0004] The object of the present invention is to provide a contact lens outer packaging sealing quality inspection method and system which occupies a small space, can realize automated batch visual inspection operations, improve inspection efficiency, and improve product quality.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] The present invention provides a contact lens outer package sealing quality inspection method, comprising a turntable unit for operating the packaged finished product, a material taking unit, a cup body visual inspection mechanism, a sealing visual inspection mechanism, and a plurality of material unloading units are arranged along the turnover path of the turntable unit; the specific steps are as follows:

[0007] S10. The material taking unit places the finished package to be tested on the turntable unit;

[0008] S20. The turntable unit drives the finished package to be tested into the cup inspection mechanism;

[0009] S30. The cup body inspection mechanism detects the PP cup at the lower end of the packaged finished product to be inspected; the turntable unit drives the packaged finished product after inspection into the sealing inspection mechanism;

[0010] S40. The sealing inspection mechanism detects the sealing film and / or sealing of the upper end surface of the finished package to be inspected; the turntable unit drives the finished package after inspection into the unloading area composed of multiple unloading units;

[0011] S50. In the unloading area, multiple unloading units sort and move the finished packages out of the turntable unit to complete the inspection operation.

[0012] Furthermore, the material taking unit is also provided with a loading unit, and the loading unit includes a material moving mechanism, a transfer table, and a material sorting mechanism;

[0013] In step S10, it also includes:

[0014] S11. The material handling mechanism moves the finished packaged products to be tested to the transfer station;

[0015] S12. The material sorting mechanism sorts the finished packages at the transfer table to unify the placement of the finished packages, and the material taking unit transports the sorted finished packages to the transfer table unit.

[0016] Furthermore, the lower end surface of the transfer material table is also provided with a rotation drive device, and the upper end surface of the transfer material table is provided with a transfer material hole, each transfer material hole is provided with a plurality of avoidance grooves; the rotation drive device is used to drive the transfer material table to rotate;

[0017] The material-forming mechanism includes a bag-pushing mechanism and a material-forming lifting mechanism for driving the bag-pushing mechanism to lift and lower. In step S12, it also includes:

[0018] S121. The package pushing mechanism opens the execution end, and the whole material lifting mechanism drives the package pushing mechanism to the finished package;

[0019] S122. After the execution end of the package pushing mechanism passes through the avoidance groove, it pushes the packaged finished product against the inner wall of the transfer hole to complete the material preparation.

[0020] Furthermore, the whole material lifting mechanism includes a lifting frame plate and a lifting drive device for driving the lifting frame plate to move up and down; a plurality of the package pushing mechanisms are installed on the lifting frame plate, and the lifting drive device drives the lifting frame plate to move up and down, thereby sending the package pushing mechanism to the transfer hole to push the material;

[0021] The side of the material lifting mechanism is also provided with a lifting sleeve for keeping the lifting frame plate stable; the lower end of the lifting frame plate is provided with a guide rod, and the guide rod is slidably sleeved in the lifting sleeve;

[0022] The package pushing mechanism comprises a first package pushing driving device and a second package pushing driving device installed at the edge of the end surface of the lifting frame plate, the execution end of the first package pushing driving device is drivingly connected to the first paddle, and the driving end of the second package pushing driving device is drivingly connected to the second paddle;

[0023] The first paddle and the second paddle are respectively located on the lateral side and the longitudinal side of the transfer material hole; when the material is being sorted, the first package pushing driving device and the second package pushing driving device respectively drive the first paddle and the second paddle to push the packaged finished product from both sides of the transfer material hole against the inner wall of the transfer material hole;

[0024] The material handling mechanism includes a material handling mechanical arm, a material handling tooling drivingly connected to the execution end of the material handling mechanical arm, and a material handling bracket for mounting the material handling mechanical arm; the material handling mechanism is also provided with a material storage frame for placing the finished packaged products to be inspected;

[0025] The material handling robot arm drives the material handling tooling to carry the finished packaged products to be inspected from the material storage frame to the transfer material table.

[0026] Furthermore, the material taking unit includes a picking mechanism for picking up and placing the finished packaged product, a package transporting mechanism for driving the picking mechanism to move, and a mounting frame for mounting the package transporting mechanism;

[0027] The package transport mechanism drives the picking mechanism to the transfer table. After the picking mechanism picks up the finished packaged product, the package transport mechanism drives the picking mechanism to move to the turntable unit, and the picking mechanism places the finished packaged product to be inspected on the turntable unit.

[0028] Furthermore, the package transport mechanism includes a package transport driving device and a sliding hanger that is drivingly connected to the execution end of the package transport driving device and is used to install the picking mechanism; the mounting frame also includes a sliding part; the sliding hanger is slidably installed on the sliding part using a slide rail;

[0029] The picking mechanism includes a picking tool and a picking and lifting driving device for driving the picking tool to rise and fall; the picking and lifting driving device drives the picking tool to rise and fall to realize the picking and placing action of the finished packaged product.

[0030] Furthermore, the cup body inspection mechanism includes a horizontal camera, an identification drive device for driving the horizontal camera to move, a reflector group and a fill light cover; the execution end of the identification drive device is driven to connect to the identification frame, and the horizontal camera, the reflector group and the fill light cover are all installed on the identification frame;

[0031] The fill-light cover body fills light on the lower end surface of the packaged product to be inspected, the reflector group reflects the light, and the horizontally placed camera obtains the image of the lower end surface of the packaged product under the illumination of the reflector group.

[0032] Furthermore, the sealing inspection mechanism includes a fixed frame, a fixed light source assembly, a film sealing inspection mechanism installed in the fixed frame, a sealing inspection mechanism, and a moving drive mechanism for driving the sealing inspection mechanism to move.

[0033] When the finished package to be inspected enters the sealing inspection mechanism, the fixed light source assembly supplements light on one side of the end face of the finished package to be inspected, the sealing film inspection mechanism inspects the sealing film of the finished package to be inspected in a fixed state, and the mobile drive mechanism drives the sealing inspection mechanism to move to inspect the seal on the other side of the end face of the finished package to be inspected.

[0034] Furthermore, the mobile driving mechanism includes a mobile driving assembly, a mobile frame drivingly connected to the execution end of the mobile driving assembly, and a mobile side plate for installing the sealing inspection mechanism is provided on the mobile frame;

[0035] During visual inspection, the mobile drive assembly drives the mobile frame to move, drives the mobile side plate to move, and then drives the sealing inspection mechanism to inspect the finished package;

[0036] The sealing inspection mechanism includes a visual inspection camera assembly, a mobile light source assembly and an optical lens, all of which are installed on a movable side panel; the light from the mobile light source assembly passes through the optical lens to supplement the surface to be tested of the packaged product; a through hole is provided in the middle of the mobile light source assembly to facilitate imaging of the visual inspection camera assembly.

[0037] The present invention also provides a contact lens outer packaging sealing quality inspection system for implementing the above-mentioned contact lens outer packaging sealing quality inspection method, including a turntable unit for operating the packaged finished products, a material picking unit for transporting the packaged finished products is arranged along the turnover path of the turntable unit, a cup body inspection mechanism for inspecting the cup body, a sealing inspection mechanism, and multiple material unloading units.

[0038] Compared with the prior art, the present invention has the following beneficial effects:

[0039] In actual use, the material picking unit places the finished packages to be inspected in the turntable unit, and the turntable unit circulates the finished packages; when the finished packages enter the cup body inspection mechanism, the cup body inspection mechanism inspects the PP cup of the finished packages; when the finished packages enter the sealing inspection mechanism, the sealing inspection mechanism inspects the sealing film and / or seal on the upper end surface of the finished packages to be inspected; when the finished packages enter the unloading area, multiple unloading units sort and move the finished packages out of the turntable unit to complete the inspection operation.

[0040] The present contact lens outer packaging seal quality inspection method and system adopts a material picking unit in conjunction with a turntable unit to realize automatic loading of the finished packaged products to be inspected, and the cup body visual inspection mechanism and the seal visual inspection mechanism are used to inspect various defects of the finished packaged products; and multiple unloading units are used to unload materials in a graded manner in the unloading area, replacing the existing manual inspection, thereby improving the inspection efficiency and thus the product quality, and at the same time, different visual inspection results are sorted to facilitate further operation processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 It is a structural schematic diagram of the present invention;

[0042] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention;

[0043] Figure 3 It is a structural schematic diagram of a feeding unit of the present invention;

[0044] Figure 4 It is a schematic diagram of the three-dimensional structure of the feeding unit of the present invention;

[0045] Figure 5 for Figure 4 The enlarged schematic diagram of point A in the middle;

[0046] Figure 6 It is a schematic diagram of the three-dimensional structure of the material taking unit of the present invention;

[0047] Figure 7 It is a three-dimensional structural view of the cup body inspection mechanism of the present invention;

[0048] Figure 8 It is a structural schematic diagram of the sealing inspection mechanism of the present invention;

[0049] Fig. 9 It is a schematic diagram of the internal structure of the sealing inspection mechanism of the present invention;

[0050] Fig.10 It is a three-dimensional structural schematic diagram of the sealing inspection mechanism of the present invention. DETAILED DESCRIPTION

[0051] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0052] refer to Figure 1-10 As shown, the present invention provides a contact lens outer package sealing quality inspection method, comprising a turntable unit 700 for moving the packaged finished product 800, and a material taking unit 300, a cup body visual inspection mechanism 400, a sealing visual inspection mechanism 500, and a plurality of material unloading units 600 are arranged along the turnover path of the turntable unit 700; the specific steps are as follows:

[0053] S10. The material taking unit 300 places the finished package 800 to be tested on the turntable unit 700;

[0054] S20. The turntable unit 700 drives the finished package to be tested 800 into the cup inspection mechanism 400;

[0055] S30. The cup body inspection mechanism 400 detects the lower end surface of the PP cup of the finished package 800 to be inspected; the turntable unit 700 drives the finished package 800 after inspection into the sealing inspection mechanism 500;

[0056] S40. The sealing inspection mechanism 500 detects the sealing film and / or sealing of the upper end surface of the finished package 800 to be inspected; the turntable unit 700 drives the finished package 800 after inspection into the unloading area composed of a plurality of unloading units 600;

[0057] S50. In the unloading area, multiple unloading units 600 sort and move the finished packaged products 800 out of the turntable unit 700 to complete the inspection operation.

[0058] The present contact lens outer packaging seal quality inspection method adopts a material picking unit 300 to cooperate with a turntable unit 700 to realize automatic loading of finished packaged products to be inspected, and a cup body visual inspection mechanism 400 and a seal visual inspection mechanism 500 to inspect various defects of the finished packaged products 800; and multiple unloading units 600 are used to grade the unloading in the unloading area to replace the existing manual inspection, thereby improving the inspection efficiency and thus the product quality, and at the same time, different visual inspection results are sorted to facilitate further operation processing of different inspection results.

[0059] In this embodiment, a loading unit 200 is further provided at the material taking unit 300, and the loading unit 200 includes a material moving mechanism 210, a transfer material platform 220, and a material sorting mechanism 230;

[0060] In step S10, it also includes:

[0061] S11. The material handling mechanism 210 transports the finished package 800 to be tested to the transfer station 220;

[0062] S12. The material finishing mechanism 230 arranges the finished package 800 at the transfer station 220 to unify the placement of the finished package, and the material taking unit 300 transports the sorted finished package 800 to the turntable unit 700;

[0063] The material handling mechanism 210 is used to grab and carry the finished packaged products 800 and place the finished packaged products 800 on the transfer material table 220; the finished packaged products 800 are sorted by the material sorting mechanism 230, and the placement positions of the finished packaged products 800 are unified to complete the material preparation.

[0064] In this embodiment, the lower end surface of the transfer material table 220 is further provided with a rotation drive device 223, and the upper end surface of the transfer material table 220 is installed with a transfer material hole 221, and each transfer material hole 221 is provided with a plurality of avoidance grooves 222; the rotation drive device 223 is used to drive the transfer material table 220 to rotate so that the transfer material table 220 can rotate and reverse; the material organization mechanism 230 includes a package pushing mechanism 233, and a material organization lifting mechanism 231 that drives the package pushing mechanism 233 to rise and fall; in step S12, it also includes:

[0065] S121. The package pushing mechanism 233 opens the execution end, and the whole material lifting mechanism 231 drives the package pushing mechanism 233 to the packaged finished product 800;

[0066] S122. After the execution end of the package pushing mechanism 233 passes through the avoidance groove 222, it pushes the packaged finished product 800 against the inner wall of the transfer hole 221 to complete the material preparation.

[0067] Specifically, the transfer material table 220 is provided with a plurality of transfer material holes 221 to increase the number of single material sorting, and a avoidance groove 222 is provided in the transfer material hole 221 to ensure that the sorting mechanism 230 can smoothly contact the packaged finished product 800 for finished product sorting; the rotary drive device 223 is used to drive the transfer material table 220 to rotate, and the rotation and reversing of the plurality of transfer material holes 221 enables one side of the transfer material table 220 to sort materials, and the other side to receive the incoming materials from the material handling mechanism 210.

[0068] In this embodiment, the whole material lifting mechanism 231 includes a lifting frame plate 2312 and a lifting drive device 2311 driving the lifting frame plate 2312 to move up and down; a plurality of the package pushing mechanisms 233 are installed on the lifting frame plate 2312, and the lifting drive device 2311 drives the lifting frame plate 2312 to move up and down, thereby sending the package pushing mechanisms 233 to the transfer material hole 221 to push the material. Specifically, the lifting drive device 2311 can be a lifting cylinder.

[0069] In this embodiment, the side of the whole material lifting mechanism 231 is also provided with a lifting sleeve 232 for keeping the lifting frame plate 2312 stably lifted; a guide rod is provided at the lower end of the lifting frame plate 2312, and the guide rod is slidably sleeved in the lifting sleeve 232, and the lifting sleeve 232 can assist the lifting frame plate 2313 to perform stable lifting.

[0070] In this embodiment, the package pushing mechanism 233 includes a first package pushing drive device 2331 and a second package pushing drive device 2334 installed at the end surface edge of the lifting frame plate 2312, the execution end of the first package pushing drive device 2331 is driven and connected to the first paddle 2332, and the execution end of the second package pushing drive device 2334 is driven and connected to the second paddle 2333; the first paddle 2332 and the second paddle 2333 are respectively located on the lateral side and the longitudinal side of the transfer material hole 221.

[0071] Specifically, the first package pushing driving device 2331 and the second package pushing driving device 2334 can be cylinders. When sorting the materials, the first package pushing driving device 2331 and the second package pushing driving device 2334 respectively drive the first paddle 2332 and the second paddle 2333 to push the finished packaged products 800 from both sides of the transfer material hole 221 against the inner wall of the transfer material hole 221, so as to sort the finished packaged products 800 and unify the placement positions of the finished packaged products 800.

[0072] In this embodiment, the material handling mechanism 210 includes a material handling robot arm 211, a material handling tool 213 drivingly connected to the execution end of the material handling robot arm 211, and a material handling bracket for installing the material handling robot arm 211; the material handling mechanism 210 is also provided with a material storage frame 100 for placing the finished package 800 to be inspected; the material handling robot arm 211 drives the material handling tool 213 to transport the finished package 800 to be inspected from the material storage frame 100 to the transfer table 220. Specifically, the material handling tool 213 can be a tool such as a suction cup or a clamping claw that can realize the picking and placing of the finished package 800.

[0073] In this embodiment, the material picking unit 300 includes a picking mechanism 330 for picking up and placing the finished packaged product 800, a package transporting mechanism 320 for driving the picking mechanism 330 to move, and a mounting frame 310 for installing the package transporting mechanism 320; the package transporting mechanism 320 drives the picking mechanism 330 to the transfer table 220, and after the picking mechanism 330 picks up the finished packaged product 800, the package transporting mechanism 320 drives the picking mechanism 330 to move to the turntable unit 700, and the picking mechanism 330 places the finished packaged product 800 to be inspected on the turntable unit 700.

[0074] Specifically, the package transport mechanism 320 drives the picking mechanism 330 to move between the transfer table 220 and the turntable unit 700, and the picking mechanism 330 picks up and places the finished packaged product 800, thereby realizing the automation and efficient material picking operation of the finished packaged product 800 and improving the loading efficiency of the sealing detection work.

[0075] In this embodiment, the package transport mechanism 320 includes a package transport drive device 321 and a sliding hanger 322 which is drive-connected to the execution end of the package transport drive device 321 and is used to install the picking mechanism 330; the mounting frame 310 also includes a sliding portion 311; the sliding hanger 322 is slidably installed on the sliding portion 311 using a slide rail; the picking mechanism 330 includes a picking tool 332 and a picking and lifting drive device 331 for driving the picking tool 332 to rise and fall; the picking and lifting drive device 331 drives the picking tool 332 to rise and fall to realize the picking and placing action of the packaged finished product 800; the package transport drive device 321 can use a telescopic cylinder to drive the sliding hanger 322 to slide back and forth on the sliding portion 311, thereby driving the picking mechanism 330 to move; the picking tool 332 can use a tool such as a cylinder or a clamp that can pick up and place the packaged finished product 800.

[0076] In this embodiment, the cup body inspection mechanism 400 includes a horizontal camera 430, an identification drive device 410 that drives the horizontal camera 430 to move, a reflector group 420 and a fill light cover 440; the execution end of the identification drive device 410 drives the connected identification frame 411, and the horizontal camera 430, the reflector group 420 and the fill light cover 440 are all installed on the identification frame 411; the fill light cover 440 fills light on the lower end surface of the packaged product 800 to be inspected, the reflector group 420 reflects the light, and the horizontal camera 430 obtains the lower end surface image of the packaged product 800 under the illumination of the reflector group 420.

[0077] Specifically, the packaged product 800 has two surfaces to be inspected, one side is the sealing film, and the other side is the PP cup surface. The horizontal camera 430 is a camera that can identify and collect color image information. The fill light cover 440 fills the light on the lower end surface of the packaged product 800 to be inspected, providing better lighting conditions for visual inspection and identification; the reflector group 420 can further magnify the image so that the horizontal camera 430 can obtain clearer details; detect whether there are foreign objects and whether the preservation liquid is leaking or there are impurities, etc.

[0078] In this embodiment, the sealing inspection mechanism 500 includes a fixed frame 510, a fixed light source assembly 530, a sealing film inspection mechanism 520 installed in the fixed frame 510, a sealing inspection mechanism 550, and a moving driving mechanism 540 for driving the sealing inspection mechanism 550 to move.

[0079] When the finished package 800 to be inspected enters the sealing inspection mechanism 500, the fixed light source assembly 530 provides supplementary light to one side end face of the finished package 800 to be inspected, the sealing film inspection mechanism 520 inspects the sealing film of the finished package 800 to be inspected in a fixed state, and the moving drive mechanism 540 drives the sealing inspection mechanism 550 to move to inspect the seal on the other side end face of the finished package 800 to be inspected.

[0080] Specifically, the sealing film of the finished package 800 is a heat-sealed aluminum foil. The sealing film inspection mechanism 520 can use a fixed camera module. The sealing film inspection mechanism 520 performs fixed-position inspection on the upper end surface of the finished package 800 to be inspected, obtains the image information of the aluminum foil on the upper end surface of the finished package 800, and scans the information code and collects the aluminum foil information, so as to judge whether the aluminum foil on the front of the finished package 800 is damaged or the characters are wrong, etc.; the mobile driving mechanism 540 drives the sealing inspection mechanism 550 to perform a mobile visual inspection on the lower end surface of the finished package 800, and visually inspects the integrity and flatness of the heat sealing ring and the seal from the bottom, so as to judge whether there are defects such as missing seals, falling off, and liquid leakage.

[0081] In this embodiment, the mobile driving mechanism 540 includes a mobile driving component 541, and a mobile frame 542 that is driven and connected to the execution end of the mobile driving component 541. The mobile frame 542 is provided with a mobile side plate 543 for installing a sealing inspection mechanism 550. During inspection, the mobile driving component 541 drives the mobile frame 542 to move, thereby driving the mobile side plate 543 to move, and then driving the sealing inspection mechanism 550 to inspect the finished package 800.

[0082] Specifically, the mobile driving component 541 can adopt a linear motor, and the sealing inspection mechanism 550 adopts a vertical installation of a movable side plate 543 to ensure accurate acquisition of the lower end surface image of the finished package 800; the execution end of the mobile driving component 541 adopts a movable frame plate 542 to connect the movable side plate 543, thereby realizing the reciprocating drive of the sealing inspection mechanism 550, ensuring multiple acquisitions of the lower end surface image of the finished package 800.

[0083] In this embodiment, the sealing inspection mechanism 550 includes an inspection camera assembly 551, a mobile light source assembly 552 and an optical lens 553, all of which are installed on the movable side plate 543; the light of the mobile light source assembly 552 is transmitted through the optical lens 553 to fill in the light of the surface to be tested of the finished package 800; a through hole is provided in the middle of the mobile light source assembly 552 to facilitate imaging by the inspection camera assembly 551; the inspection camera assembly 551 is a camera module that can obtain color pictures, and the mobile light source assembly 552 is transmitted through the optical lens 553 to fill in the light of the seal on the lower end surface of the finished package 800 to be inspected; the patrol camera 551 is imaged through the through hole in the middle of the mobile light source assembly 552, and the light is refracted through the optical lens 553, thereby increasing the imaging range of the inspection camera assembly 551 and improving the visual inspection efficiency of the seal on the lower end surface of the finished package 800.

[0084] In this embodiment, the fixed frame 510 includes a main frame 512, a lens group bracket 511 installed on the main frame 512, and a light source bracket 513 installed inside the main frame 512; the film sealing inspection mechanism 520 is installed on the lens group bracket 511 using an adjustment slide 514; the fixed light source assembly 530 is installed on the light source bracket 513.

[0085] Specifically, the main frame 512 can adopt a cover-type structure without upper and lower bottom surfaces, the lens group bracket 511 is installed on the outer wall of the main frame 512, and the film inspection mechanism 520 is installed on the lens group bracket 511, and is located above the finished packaged product 800; the fixed light source assembly 530 adopts a light source bracket 513 and is set on the inner wall of the main frame 512; the cover-type structure of the main frame 512 is used to fill in the light of the finished packaged product 800 to be inspected, and the interference of external interfering light on the inspection operation can be isolated; the adjustment slide 514 adopts a manual or automatic adjustment lifting slide tooling, which can be adjusted in height to improve the adaptability of the equipment.

[0086] In this embodiment, the main frame 512, the lens group bracket 511 and the light source bracket 513 are all provided with adjustment grooves 515; the adjustment grooves 515 are used to adjust the installation height at the connection and installation point between the lens group bracket 511 and the main frame 512; the fixed light source assembly 530 is connected to the light source bracket 513 by the adjustment grooves 515, and the installation position of the fixed light source assembly 530 can be adjusted.

[0087] Specifically, the adjustment slot 515 can be used with bolts to adjust the installation position within the length of the slot body. The installation height of the lens group bracket 511 and the main frame 512 can be adjusted through the adjustment slot 515; the fixed light source component 530 can control the installation interval distance through the adjustment slot 515 to ensure the light source's illumination coverage area for the finished packaging products 800 of different shapes and sizes, improve the quality of the fill light, and ensure the quality of the image information obtained by the sealing film inspection mechanism 520.

[0088] In this embodiment, a receiving device 900 is provided at the unloading position of each unloading unit 600; each receiving device 900 is used to receive the finished packages 800 sorted by the corresponding unloading unit 600. Specifically, each unloading unit 600 corresponds to a visual inspection result classification, and when the turntable unit 700 transfers the finished packages 800 to be unloaded to the unloading unit 600 of the corresponding classification, the unloading unit 600 sorts the finished packages 800 to the receiving device 900, waiting for subsequent processing.

[0089] In this embodiment, the technical solution and structure of the unloading unit 600 are similar to those of the picking unit 300, so the unloading unit 600 is not described in detail. The difference between the two is that the picking unit 300 is used to move the finished packaged product 800 onto the turntable unit 700, and the unloading unit 600 is used to move the finished packaged product 800 out of the turntable unit 700.

[0090] The present invention also provides a contact lens outer package sealing quality inspection system, including a turntable unit 700 for moving the finished package 800, a material taking unit 300 for carrying the finished package 800, a cup body visual inspection mechanism 400, a sealing visual inspection mechanism 500, and a plurality of unloading units 600 are arranged along the turnover path of the turntable unit 700. The contact lens outer package sealing quality inspection system adopts the material taking unit 300 to cooperate with the turntable unit 700 to realize the automatic loading of the finished package to be inspected, and the cup body visual inspection mechanism 400 and the sealing visual inspection mechanism 500 detect various defects of the finished package 800; and the multiple unloading units 600 are used to grade the unloading in the unloading area, replacing the existing manual inspection, improving the inspection efficiency, thereby improving the quality of the product, and at the same time sorting different visual inspection results, so as to facilitate further operation and processing of different inspection results.

[0091] The specific embodiments described in the present invention are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the scope defined by the spirit of the present invention.

Claims

1. A method for testing the sealing quality of contact lens packaging, characterized in that: The invention comprises a turntable unit (700) for operating the finished packaged product (800), and a material taking unit (300), a cup body inspection mechanism (400), a sealing inspection mechanism (500), and a plurality of material unloading units (600) are arranged along the turnover path of the turntable unit (700); the specific steps are as follows: S10. The material taking unit (300) places the finished package (800) to be inspected on the turntable unit (700); S20. The turntable unit (700) drives the finished package to be inspected (800) into the cup inspection mechanism (400); S30. The cup body inspection mechanism (400) inspects the PP cup of the packaged finished product (800) to be inspected; the turntable unit (700) drives the packaged finished product (800) after inspection to enter the sealing inspection mechanism (500); S40. The sealing inspection mechanism (500) inspects the sealing film and / or sealing of the finished package (800) to be inspected; the turntable unit (700) drives the inspected finished package (800) into a material unloading area composed of a plurality of unloading units (600); S50. In the unloading area, multiple unloading units (600) sort and move the finished packaged products (800) out of the turntable unit (700) to complete the inspection operation.

2. A contact lens outer packaging seal quality inspection method according to claim 1, characterized in that: The material taking unit (300) is also provided with a loading unit (200), and the loading unit (200) comprises a material moving mechanism (210), a transfer platform (220), and a material sorting mechanism (230); In step S10, it also includes: S11. The material handling mechanism (210) moves the finished package (800) to be inspected to the transfer station (220); S12. The material sorting mechanism (230) sorts the finished packages (800) at the transfer table (220) to unify the placement positions of the finished packages (800), and the material taking unit (300) transports the sorted finished packages (800) to the transfer table unit (700).

3. A contact lens outer packaging sealing quality detection method according to claim 2, characterized in that: The lower end surface of the transfer material table (220) is also provided with a rotation driving device (223), and the upper end surface of the transfer material table (220) is provided with a transfer material hole (221), and each transfer material hole (221) is provided with a plurality of avoidance grooves (222); the rotation driving device (223) is used to drive the transfer material table (220) to rotate; The material-forming mechanism (230) comprises a bag-pushing mechanism (233) and a material-forming lifting mechanism (231) for driving the bag-pushing mechanism (233) to rise and fall; in step S12, it further comprises: S121. The package pushing mechanism (233) opens the execution end, and the whole material lifting mechanism (231) drives the package pushing mechanism (233) to the packaged finished product (800); S122. After the execution end of the package pushing mechanism (233) passes through the avoidance groove (222), it pushes the packaged finished product (800) against the inner wall of the transfer material hole (221), completing the material preparation.

4. A contact lens packaging seal quality inspection method according to claim 3, characterized in that: The whole material lifting mechanism (231) comprises a lifting frame plate (2312) and a lifting drive device (2311) for driving the lifting frame plate (2312) to move up and down; a plurality of the package pushing mechanisms (233) are installed on the lifting frame plate (2312); the lifting drive device (2311) drives the lifting frame plate (2312) to move up and down, thereby sending the package pushing mechanisms (233) to the transfer material hole (221) to push the material; The side of the bulk material lifting mechanism (231) is also provided with a lifting sleeve (232) for maintaining the lifting frame plate (2312) in a stable lifting state; a guide rod is provided at the lower end of the lifting frame plate (2312), and the guide rod is slidably sleeved in the lifting sleeve (232); The package pushing mechanism (233) comprises a first package pushing driving device (2331) and a second package pushing driving device (2334) mounted on the end surface of the lifting frame plate (2312); the execution end of the first package pushing driving device (2331) is drivingly connected to the first paddle (2332); and the execution end of the second package pushing driving device (2334) is drivingly connected to the second paddle (2333); The first paddle (2332) and the second paddle (2333) are respectively located on the lateral side and the longitudinal side of the transfer material hole (221); when the materials are being sorted, the first package pushing driving device (2331) and the second package pushing driving device (2334) respectively drive the first paddle (2332) and the second paddle (2333) to push the packaged finished product (800) from both sides of the transfer material hole (221) against the inner wall of the transfer material hole (221); The material handling mechanism (210) comprises a material handling mechanical arm (211), a material handling tool (213) drivingly connected to the execution end of the material handling mechanical arm (211), and a material handling bracket for mounting the material handling mechanical arm (211); the material handling mechanism (210) is also provided with a material storage frame (100) for placing the finished packaged products (800) to be inspected; The material handling mechanical arm (211) drives the material handling tool (213) to carry the finished packaged product (800) to be inspected from the material storage frame (100) to the transfer platform (220).

5. A contact lens outer packaging seal quality inspection method according to claim 2, characterized in that: The material taking unit (300) comprises a picking mechanism (330) for picking up and placing the finished packaged product (800), a package transporting mechanism (320) for driving the picking mechanism (330) to move, and a mounting frame (310) for mounting the package transporting mechanism (320); The package transport mechanism (320) drives the picking mechanism (330) to the transfer table (220). After the picking mechanism (330) picks up the finished package (800), the package transport mechanism (320) drives the picking mechanism (330) to move to the turntable unit (700). The picking mechanism (330) places the finished package (800) to be inspected on the turntable unit (700).

6. A contact lens packaging seal quality inspection method according to claim 5, characterized in that: The bag transport mechanism (320) comprises a bag transport driving device (321) and a sliding hanger (322) drivingly connected to the execution end of the bag transport driving device (321) and used for installing the picking mechanism (330); the mounting frame (310) further comprises a sliding portion (311), and the sliding hanger (322) is slidably mounted on the sliding portion (311) by means of a slide rail; The picking mechanism (330) comprises a picking tool (332) and a picking and lifting driving device (331) for driving the picking tool (332) to rise and fall; the picking and lifting driving device (331) drives the picking tool (332) to rise and fall, so as to realize the picking and placing action of the finished packaged product (800).

7. A contact lens packaging seal quality inspection method according to claim 1, characterized in that: The cup body inspection mechanism (400) comprises a horizontal camera (430), an identification drive device (410) for driving the horizontal camera (430) to move, a reflector group (420) and a fill light cover (440); the execution end of the identification drive device (410) is driven to connect to an identification frame (411), and the horizontal camera (430), the reflector group (420) and the fill light cover (440) are all installed on the identification frame (411); The fill-light cover (440) fills light on the lower end surface of the packaged product (800) to be inspected, the reflector group (420) reflects the light, and the horizontally-placed camera (430) obtains an image of the lower end surface of the packaged product (800) under the illumination of the reflector group (420).

8. A contact lens packaging seal quality inspection method according to claim 1, characterized in that: The sealing inspection mechanism (500) comprises a fixed frame (510), a fixed light source assembly (530), a film sealing inspection mechanism (520) installed in the fixed frame (510), a sealing inspection mechanism (550), and a moving driving mechanism (540) for driving the sealing inspection mechanism (550) to move; When the finished package (800) to be inspected enters the sealing inspection mechanism (500), the fixed light source assembly (530) provides supplementary light to one side end face of the finished package (800) to be inspected, the sealing film inspection mechanism (520) inspects the sealing film of the finished package (800) to be inspected in a fixed state, and the moving drive mechanism (540) drives the sealing inspection mechanism (550) to move to inspect the seal on the other side end face of the finished package (800) to be inspected.

9. A contact lens packaging seal quality inspection method according to claim 8, characterized in that: The mobile driving mechanism (540) comprises a mobile driving component (541), a mobile frame (542) drivingly connected to the execution end of the mobile driving component (541), and a mobile side plate (543) for installing a sealing inspection mechanism (550) is arranged on the mobile frame (542); During visual inspection, the moving drive assembly (541) drives the moving frame plate (542) to move, thereby driving the moving side plate (543) to move, thereby driving the sealing visual inspection mechanism (550) to perform visual inspection on the finished package (800); The sealing inspection mechanism (550) comprises an inspection camera assembly (551), a movable light source assembly (552) and an optical lens (553) all mounted on the movable side plate (543); the light of the movable light source assembly (552) passes through the optical lens (553) to provide supplementary light to the surface to be inspected of the finished package (800); a through hole is provided in the middle of the movable light source assembly (552) to facilitate imaging by the inspection camera assembly (551).

10. A contact lens packaging seal quality inspection system, characterized in that: A method for inspecting the seal quality of contact lens packaging according to any one of claims 1 to 9 is provided, comprising a turntable unit (700) for moving the finished packaged product (800), a material taking unit (300) for carrying the finished packaged product (800) arranged along the turnover path of the turntable unit (700), a cup body inspection mechanism (400) for inspecting the cup body, a seal inspection mechanism (500), and a plurality of unloading units (600).

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