Universal clamp type single-person wire stroking device

By designing a universal clamp type single-person wire stroke device, using mechanical transmission and automatic clamping mechanism, the problem of multi-person wire stroke in the existing technology is solved, and efficient and safe wire stroke operation for single wire stroke is achieved, and the project progress and cable finishing quality is improved.

CN119794210APending Publication Date: 2025-04-11QIXIAN POWER SUPPLY CO OF STATE GRID HENAN ELECTRIC POWER CO
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Patent Information

Application Number
CN202411736878.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

In the construction of secondary circuits of the substation, the existing line-pulling method requires multiple people to cooperate, which consumes manpower, affects the progress of the project, and is complex in operation, which can easily lead to hand injuries.

Method used

A universal clamp type single-person wire stroke device is designed, including a guide part, a support seat, a transmission gear and a clamping mechanism. Through mechanical transmission and automatic clamping mechanism, a single-person operation straightens multiple cables.

Benefits of technology

The device can be operated by a single person, improving the efficiency and safety of line strokes, reducing manpower consumption, reducing the risk of hand injury, and improving the quality of cable finishing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a universal clamp type single-person wire stroking device which comprises a guide part, a supporting seat is arranged below the guide part, a guide rail is arranged in the guide part, a first clamp body is fixedly arranged on the left side of the guide rail, a transmission gear is arranged in the guide rail, and a rack is arranged above the transmission gear in a meshed mode. A second clamp body is fixedly arranged on the upper side of the rack, clamping mechanisms are arranged in the first clamp body and the second clamp body, and a rotating rod is arranged on the front side of the transmission gear. The device has remarkable advantages in the aspects of flexibility, universality, clamping stability, moving and positioning convenience, structural stability, usability and the like, and the working efficiency and quality of cable arrangement can be effectively improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of auxiliary equipment for electric power construction lines, and in particular relates to a universal clamp-type single-person wire-winding device. Background Art

[0002] In the process of building and renovating the secondary circuit of the substation, the outer insulation and metal armor layer of the secondary cable need to be stripped. Due to the complex wiring of the secondary circuit, there are a large number of secondary cables such as signals, control, and power, and the operation site is multi-faceted and wide. After the cable stripping is completed, the core is often bent and deformed due to the movement of personnel and the handling of equipment. In order to ensure the simplicity and clarity of the secondary circuit and provide convenience for the maintenance of the operating personnel and the subsequent maintenance of the relay protection personnel, the on-site operators need to straighten the cable core first, and then connect it to the device and terminal block. Nowadays, most of the wire straightening methods are carried out by two people. One person stands at the root of the cable and fixes it with his feet, and the other person uses pliers to straighten the other end of the core several times to achieve the purpose of straightening the wire. Because there are a large number of secondary cables, this method not only requires the cooperation of multiple people, but also wastes manpower and seriously affects the progress of the project. And because the root of the core needs to be fixed, the wire needs to be flush with the ground, and the probability of hand injuries to the wire pullers is extremely high. Therefore, a labor-saving and convenient wire straightening method is urgently needed. Summary of the invention

[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and to solve the problems raised in the above technical background.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a universal clamp-type single-person wire drawing device, which includes a guide part, a support seat is arranged below the guide part, a guide rail is arranged inside the guide part, a first clamp body is fixedly arranged on the left side of the guide rail, a transmission gear is arranged inside the guide rail, a rack is meshed above the transmission gear, a second clamp body is fixedly arranged on the upper side of the rack, a clamping mechanism is arranged inside the first clamp body and the second clamp body, and a rotating rod is arranged on the front side of the transmission gear.

[0005] A roller is arranged at the bottom of the support seat, and a positioning support rod is hingedly arranged at the side of the support seat.

[0006] A limiting groove is arranged on the inner side of the guide rail, and a limiting rod is arranged on the side of the rack.

[0007] The limiting groove and the limiting rod are both in a "T" shape, and a pulley is provided at the bottom of the limiting rod.

[0008] An extension rod is arranged in the middle of the rotating rod, inner and outer ends of the rotating rod are both arranged with internal threads, and the inner end of the extension rod is arranged with external threads.

[0009] A lifting mechanism is arranged between the support seat and the guide part, and the lifting mechanism includes a cross rod and a screw rod. The screw rod is located inside the support seat, and shift sleeves are screwed on the left and right sides of the screw rod. A connecting block is arranged on the outside of the shift sleeve. A groove is arranged on the surface of the support seat, and the cross rod passes through the groove to be hinged with the connecting block.

[0010] The internal threads of the two transfer sleeves are in opposite directions.

[0011] The clamping mechanism includes a cartridge seat and a driving disk, the driving disk is located inside the cartridge seat, an inclined groove is provided on the surface of the driving disk, a clamping claw is provided on the outer side of the driving disk, the bottom of the clamping claw is clamped with the inclined groove through a clamping block, the side of the clamping claw is clamped with the cartridge seat through an anti-slip strip, a worm wheel is provided on the side of the driving disk away from the inclined groove, a worm is meshed with the outer side of the worm wheel, and a rotating head is provided at the end of the worm.

[0012] A top plate is fixedly arranged at the end of the clamping jaw, and the top plate is in an arc shape.

[0013] The present invention provides a universal clamp-type single-person wire-winding device, which has the following beneficial effects: the device makes the overall structure stable and easy to operate through the design of the guide part and the support seat. The arrangement of the rack and the transmission gear enables the second clamp body to move flexibly along the guide rail to meet the cable arrangement requirements of different lengths and positions. The lifting mechanism can conveniently adjust the height of the guide part and the first clamp body and the second clamp body through the coordinated use of the cross rod and the screw rod, which is convenient for the device to be used at different heights, avoids injuries to the hands of personnel, and further enhances the versatility and safety of the device. The clamping mechanism adopts a combination of a cylinder seat, a driving disk, an inclined groove, a clamping claw and other components, and realizes the automatic clamping and loosening of the clamping claw through the meshing of the worm and the worm wheel disk, which can be used for secondary cables of various specifications, is easy to operate and has stable clamping. A roller is arranged at the bottom of the support seat to facilitate the movement and transfer of the device and improve work efficiency. The design of the positioning support rod can fix the position of the device when necessary to prevent movement or shaking during work. The device can effectively improve the work efficiency and quality of cable arrangement. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The present invention is a general-purpose clamp-type single-person wire-winding device.

[0015] Figure 2 The present invention is a front view of the connection between the transmission gear and the rack of a universal clamp-type single-person wire drawing device.

[0016] Figure 3 The invention discloses a side view of the connection between a limit rod and a limit groove of a universal clamp-type single-person wire-winding device.

[0017] Figure 4The present invention is a cross-sectional view of a rotating rod of a universal clamp-type single-person wire-winding device.

[0018] Figure 5 The present invention is a top view of the interior of a support base of a universal clamp-type single-person wire-winding device.

[0019] Figure 6 The present invention is a structural diagram of a first clamp body and a second clamp body of a universal clamp-type single-person wire-winding device.

[0020] Figure 7 The present invention is a side view of the inclined groove of a universal clamp-type single-person wire drawing device.

[0021] Figure 8 The present invention is a side view of a worm wheel of a universal clamp-type single-person wire-winding device.

[0022] In the figure: 1, guide part 2, support seat 3, roller 4, positioning support rod 5, guide rail 6, first clamp body 7, second clamp body 8, transmission gear 9, rotating rod 10, rack 11, limit groove 12, limit rod 13, pulley 14, extension rod 15, internal thread 16, external thread 17, cross rod 18, screw 19, handle 20, shifting sleeve 21, connecting block 22, groove 23, cylinder seat 24, drive disk 25, clamping claw 26, worm wheel disk 27, worm 28, swivel head 29, inclined groove 30, block 31, anti-slip strip 32, top plate. DETAILED DESCRIPTION

[0023] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention. Example

[0024] See also Figures 1 to 4 A universal clamp-type single-person wire-pulling device, a universal clamp-type single-person wire-pulling device, comprises a guide portion 1, a support seat 2 is arranged below the guide portion 1, a guide rail 5 is arranged inside the guide portion 1, a first clamp body 6 is fixedly arranged on the left side of the guide rail 5, a transmission gear 8 is arranged inside the guide rail 5, a rack 10 is meshed above the transmission gear 8, a second clamp body 7 is fixedly arranged on the upper side of the rack 10, a clamping mechanism is arranged inside the first clamp body 6 and the second clamp body 7, and a rotating rod 9 is arranged on the front side of the transmission gear 8.

[0025] A roller 3 is provided at the bottom of the support seat 2, and a positioning support rod 4 is hingedly provided at the side of the support seat 2.

[0026] A limiting groove 11 is disposed inside the guide rail 5 , and a limiting rod 12 is disposed on the side of the rack 10 .

[0027] The limiting groove 11 and the limiting rod 12 are both in a “T” shape, and a pulley 13 is disposed at the bottom of the limiting rod 12 .

[0028] An extension rod 14 is disposed in the middle of the rotating rod 9 . Internal threads 15 are disposed at both inner and outer ends of the rotating rod 9 . An external thread 16 is disposed at the inner end of the extension rod 14 .

[0029] When the device is in use, the roller 3 is used to move the device to a suitable position, and the positioning support rod 4 is used to fix the device to prevent movement or shaking during work. First, the second clamp body 7 is moved close to the first clamp body 6 to a suitable distance, and the cable core to be straightened is placed in the clamping mechanism between the first clamp body 6 and the second clamp body 7, and the root of the cable core is clamped by the first clamp body 6. After confirming the tightening, the top of the cable core is clamped by the second clamp body 7. Hold the handle part of the rotating rod 9, the rotation of the rotating rod 9 will drive the rotation of the transmission gear 8, and then drive the rack 10 to move in the guide rail 5. The movement of the rack 10 will drive the second clamp body 7 to move along the guide rail 5, thereby adjusting the distance between the first clamp body 6 and the second clamp body 7, and gradually straightening the cable core between the first clamp body 6 and the second clamp body 7 through mechanical force. The device can shorten the work process of wire management, reduce the difficulty of on-site operations, and reduce a lot of manpower, material resources and tools. Example

[0030] See also Figures 1 to 5 A universal clamp-type single-person wire drawing device comprises a guide portion 1, a support seat 2 is arranged below the guide portion 1, a guide rail 5 is arranged inside the guide portion 1, a first clamp body 6 is fixedly arranged on the left side of the guide rail 5, a transmission gear 8 is arranged inside the guide rail 5, a rack 10 is meshed above the transmission gear 8, a second clamp body 7 is fixedly arranged on the upper side of the rack 10, a clamping mechanism is arranged inside the first clamp body 6 and the second clamp body 7, and a rotating rod 9 is arranged on the front side of the transmission gear 8.

[0031] Further, a roller 3 is provided at the bottom of the support seat 2, and a positioning support rod 4 is hingedly provided on the side of the support seat 2. The roller 3 facilitates the movement and transfer of the device, and the design of the positioning support rod 4 can fix the position of the support seat 2 when needed.

[0032] Furthermore, a limiting groove 11 is provided inside the guide rail 5 , and a limiting rod 12 is provided on the side of the rack 10 . The design of the limiting groove 11 and the limiting rod 12 can ensure the stable movement of the rack 10 in the guide rail 5 .

[0033] Furthermore, the limiting groove 11 and the limiting rod 12 are both in a "T" shape, and a pulley 13 is provided at the bottom of the limiting rod 12. The setting of the pulley 13 reduces the friction and wear between the devices.

[0034] Furthermore, an extension rod 14 is provided in the middle of the rotating rod 9, and internal threads 15 are provided at both ends of the rotating rod 9, and an external thread 16 is provided at the inner end of the extension rod 14. The length of the force arm of the rotating rod 9 can be adjusted by the extension rod 14, and the extension rod 14 can be fixed to the rotating rod 9 under the action of the internal thread 15 and the external thread 16.

[0035] Furthermore, a lifting mechanism is arranged between the support seat 2 and the guide part 1, and the lifting mechanism includes a cross rod 17 and a screw rod 18. The screw rod 18 is located inside the support seat 2, and a shift sleeve 20 is screwed on the left and right sides of the screw rod 18. A connecting block 21 is arranged on the outer side of the shift sleeve 20, and a groove 22 is arranged on the surface of the support seat 2. The cross rod 17 passes through the groove 22 and is hinged to the connecting block 21.

[0036] Furthermore, the internal threads of the two transfer sleeves 20 are in opposite directions. Rotating the screw rod 18 can drive the two transfer sleeves 20 to move closer or farther away at the same time.

[0037] When the device is in use, the roller 3 is used to move the device to a suitable position, and the positioning support rod 4 is used to fix the device to prevent movement or shaking during work. First, the second clamp body 7 is moved close to the first clamp body 6 to a suitable distance, and the cable core to be straightened is placed in the clamping mechanism between the first clamp body 6 and the second clamp body 7. The root of the cable core is clamped by the first clamp body 6. After confirming the tightening, the top of the cable core is clamped by the second clamp body 7. Hold the handle part of the rotating rod 9, the rotation of the rotating rod 9 will drive the rotation of the transmission gear 8, and then drive the rack 10 to move in the guide rail 5. The movement of the rack 10 will drive the second clamp body 7 to move along the guide rail 5, thereby adjusting the distance between the first clamp body 6 and the second clamp body 7, and gradually straightening the cable core between the first clamp body 6 and the second clamp body 7 through mechanical force. Furthermore, a lifting mechanism is provided between the support seat 2 and the guide part 1, and the height of the guide part 1 can be adjusted. The handle 19 can be used to drive the screw 18 to rotate. Since the internal threads of the two sleeves 20 are in opposite directions, when the screw 18 is rotated, the two sleeves 20 will move in opposite directions at the same time. As the sleeves 20 move, the cross rod 17 will rise and fall around the hinge point, thereby adjusting the height of the guide part 1 to facilitate the on-site environment and the wire-winding operation. When the device is not in use, the height of the guide part 1 can be lowered to facilitate the movement and storage of the device. This device can shorten the work process of wire-management operations, reduce the difficulty of on-site operations, and reduce the use of a lot of manpower, material resources, and tools. Example

[0038] See also Figures 1 to 8A universal clamp-type single-person wire drawing device comprises a guide portion 1, a support seat 2 is arranged below the guide portion 1, a guide rail 5 is arranged inside the guide portion 1, a first clamp body 6 is fixedly arranged on the left side of the guide rail 5, a transmission gear 8 is arranged inside the guide rail 5, a rack 10 is meshed above the transmission gear 8, a second clamp body 7 is fixedly arranged on the upper side of the rack 10, a clamping mechanism is arranged inside the first clamp body 6 and the second clamp body 7, and a rotating rod 9 is arranged on the front side of the transmission gear 8.

[0039] Further, a roller 3 is provided at the bottom of the support seat 2, and a positioning support rod 4 is hingedly provided on the side of the support seat 2. The roller 3 facilitates the movement and transfer of the device, and the design of the positioning support rod 4 can fix the position of the support seat 2 when needed.

[0040] Furthermore, a limiting groove 11 is provided inside the guide rail 5 , and a limiting rod 12 is provided on the side of the rack 10 . The design of the limiting groove 11 and the limiting rod 12 can ensure the stable movement of the rack 10 in the guide rail 5 .

[0041] Furthermore, the limiting groove 11 and the limiting rod 12 are both in a "T" shape, and a pulley 13 is provided at the bottom of the limiting rod 12. The setting of the pulley 13 reduces the friction and wear between the devices.

[0042] Furthermore, an extension rod 14 is provided in the middle of the rotating rod 9, and internal threads 15 are provided at both ends of the rotating rod 9, and an external thread 16 is provided at the inner end of the extension rod 14. The length of the force arm of the rotating rod 9 can be adjusted by the extension rod 14, and the extension rod 14 can be fixed to the rotating rod 9 under the action of the internal thread 15 and the external thread 16.

[0043] Furthermore, a lifting mechanism is arranged between the support seat 2 and the guide part 1, and the lifting mechanism includes a cross rod 17 and a screw rod 18. The screw rod 18 is located inside the support seat 2, and a shift sleeve 20 is screwed on the left and right sides of the screw rod 18. A connecting block 21 is arranged on the outer side of the shift sleeve 20, and a groove 22 is arranged on the surface of the support seat 2. The cross rod 17 passes through the groove 22 and is hinged to the connecting block 21.

[0044] Furthermore, the internal threads of the two transfer sleeves 20 are in opposite directions. Rotating the screw rod 18 can drive the two transfer sleeves 20 to move closer or farther away at the same time.

[0045] Furthermore, the clamping mechanism includes a cartridge seat 23 and a drive disk 24, wherein the drive disk 24 is located inside the cartridge seat 23, an inclined groove 29 is provided on the surface of the drive disk 24, a clamping jaw 25 is provided on the outer side of the drive disk 24, the bottom of the clamping jaw 25 is mutually engaged with the inclined groove 29 through a clamping block 30, and the side of the clamping jaw 25 is mutually engaged with the cartridge seat 23 through an anti-slip strip 31, a worm gear 26 is provided on the side of the drive disk 24 away from the inclined groove 29, a worm 27 is meshedly provided on the outer side of the worm gear 26, and a rotating head 28 is provided at the end of the worm 27.

[0046] Furthermore, a top plate 32 is fixedly provided at the end of the clamping jaw 25, and the top plate 32 is arc-shaped. The arc-shaped top plate 32 is used to adapt to the secondary wire core, and the top plate 32 can be closed to form a cylindrical hole.

[0047] When the device is in use, the roller 3 is used to move the device to a suitable position, and the positioning support rod 4 is used to fix the device to prevent movement or shaking during operation. First, the second clamp body 7 is moved close to the first clamp body 6 to a suitable distance, and the cable core to be straightened is placed in the clamping mechanism between the first clamp body 6 and the second clamp body 7. The root of the cable core is clamped by the first clamp body 6. After confirming that it is tightened, the top of the cable core is clamped by the second clamp body 7. Hold the handle part of the rotating rod 9, and the rotation of the rotating rod 9 will drive the rotation of the transmission gear 8, thereby driving the rack 10 to move in the guide rail 5. The movement of the rack 10 will drive the second clamp body 7 to move along the guide rail 5, thereby adjusting the distance between the first clamp body 6 and the second clamp body 7, and gradually straightening the cable core between the first clamp body 6 and the second clamp body 7 through mechanical force. Furthermore, the clamping mechanism is preferably such that after the cable core is placed, the worm 27 is driven to rotate by the rotating head 28, the worm wheel 26 and the driving disk 24 are driven to rotate, the inclined groove 29 on the driving disk 24 is engaged with the block 30 at the bottom of the clamp 25, when the driving disk 24 rotates, the inclined groove 29 will push the block 30 and the clamp 25 to move along the surface of the driving disk 24, the side of the clamp 25 is engaged with the cylinder seat 23 through the anti-drop strip 31, which is used for limiting and ensuring that the clamp 25 will not fall off during the movement until the clamp 25 firmly clamps the cable core. This device can shorten the work process of the cable management operation, reduce the difficulty of the on-site operation, and reduce the use of a lot of manpower, material resources and tools.

Claims

1. A universal clamp-type single-person wire drawing device, comprising a guide portion, characterized in that: A support seat is arranged below the guide part, a guide rail is arranged inside the guide part, a first clamp body is fixedly arranged on the left side of the guide rail, a transmission gear is arranged inside the guide rail, a rack is meshed above the transmission gear, a second clamp body is fixedly arranged on the upper side of the rack, clamping mechanisms are arranged inside the first and second clamp bodies, and a rotating rod is arranged on the front side of the transmission gear.

2. A universal clamp-type single-person wire drawing device as claimed in claim 1, characterized in that: A roller is arranged at the bottom of the support seat, and a positioning support rod is hingedly arranged at the side of the support seat.

3. A universal clamp-type single-person wire drawing device as claimed in claim 1, characterized in that: A limiting groove is arranged on the inner side of the guide rail, and a limiting rod is arranged on the side of the rack.

4. A universal clamp-type single-person wire drawing device as claimed in claim 3, characterized in that: The limiting groove and the limiting rod are both in a "T" shape, and a pulley is provided at the bottom of the limiting rod.

5. A universal clamp-type single-person wire drawing device as claimed in claim 1, characterized in that: An extension rod is arranged in the middle of the rotating rod, inner and outer ends of the rotating rod are both arranged with internal threads, and the inner end of the extension rod is arranged with external threads.

6. A universal clamp-type single-person wire drawing device as claimed in claim 1, characterized in that: A lifting mechanism is arranged between the support seat and the guide part, and the lifting mechanism includes a cross rod and a screw rod. The screw rod is located inside the support seat, and shift sleeves are screwed on the left and right sides of the screw rod. A connecting block is arranged on the outside of the shift sleeve. A groove is arranged on the surface of the support seat, and the cross rod passes through the groove to be hinged with the connecting block.

7. A universal clamp-type single-person wire drawing device as claimed in claim 6, characterized in that: The internal threads of the two transfer sleeves are in opposite directions.

8. A universal clamp-type single-person wire drawing device as claimed in claim 1, characterized in that: The clamping mechanism includes a cartridge seat and a driving disk, the driving disk is located inside the cartridge seat, an inclined groove is provided on the surface of the driving disk, a clamping claw is provided on the outer side of the driving disk, the bottom of the clamping claw is clamped with the inclined groove through a clamping block, the side of the clamping claw is clamped with the cartridge seat through an anti-slip strip, a worm wheel is provided on the side of the driving disk away from the inclined groove, a worm is meshed with the outer side of the worm wheel, and a rotating head is provided at the end of the worm.

9. A universal clamp-type single-person wire drawing device as claimed in claim 8, characterized in that: A top plate is fixedly arranged at the end of the clamping jaw, and the top plate is in an arc shape.