Automatic welding equipment for circular seam of oil cylinder of hydraulic turnover mechanism
By using lifting mechanism and burr removal components in the automatic welding equipment of cylinder ring joints of hydraulic flip mechanisms, the problems of weld position offset and burr formation during welding are solved, and high-quality welding effects and simplified operating procedures are achieved.
Patent Information
- Application Number
- CN202510197654.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2045-02-21
AI Technical Summary
During the welding process, existing ring joint automatic welding equipment is prone to shake and offset when the workpiece rotates due to clamping tooling, resulting in uneven welds and affecting structural strength. After high-temperature welding, the metal around the welds is easily melted, forming burrs, increasing the workload of later polishing.
A hydraulic flip mechanism automatic welding equipment for cylinder ring joints is designed. The lifting mechanism is used to support the weld position of the cylinder section to be welded. During the welding process, the burrs are used to remove the burrs and welding slags after welding to ensure the flatness and smoothness of the weld.
It effectively prevents the position of the weld seam during the rotation of the cylinder section, ensures the welding quality, removes burrs on the weld, improves the flatness and smoothness of the weld, reduces the need for later polishing, and simplifies the operation steps.
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Figure CN119794696A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, in particular to automatic welding equipment for annular seams of hydraulic turning mechanism oil cylinders. Background Art
[0002] The working principle of the hydraulic flip machine is to rely on hydraulic oil as the power source, and send the hydraulic oil to both sides of the cylinder through the hydraulic pump, so that the piston on the cylinder generates a force to move up and down. This force is transmitted to the flip device through the lever mechanism to realize the flipping of the object.
[0003] Among them, the oil cylinder is the core component of the hydraulic turning mechanism. When two cylinder sections are formed into a complete oil cylinder body, it is often necessary to perform circumferential welding on the connection position of the two cylinder sections to form a stable oil cylinder body.
[0004] An automatic circumferential seam welding machine for water tank processing disclosed in a patent application with reference publication number CN209936157U is provided with a welding gas filtering structure to filter and absorb dust and harmful gases generated during the welding process in time, thereby reducing the content of welding dust and harmful gases in the air of the workshop, ensuring a healthy and clean working environment, thereby reducing the threat of welding exhaust gas to the health of workers; the shock-absorbing structure reduces the impact of vibration generated during the rotation of the water tank on the welding process, so that the welding head can more accurately fit the position where welding is required, thereby improving the welding accuracy, ensuring the quality of the product, and reducing the manufacturer's profit loss.
[0005] When welding the circumferential seam, most of the existing automatic welding equipment for circumferential seams use a clamping fixture to clamp and fix the two ends of the two workpieces to be welded. However, when the clamping fixture drives the workpiece to rotate, the weld position of the two workpieces is very likely to shake during the rotation process and cause position deviation, resulting in uneven welds and affecting the structural strength of the welding position. Secondly, under the high temperature of the welding gun, the metal around the weld is very likely to be melted by the high temperature, and the excess metal and oxide will accumulate on the weld to form burrs on the outer surface, which will not only affect the flatness of the weld and smoothness, and is also prone to tip stress concentration, which reduces the structural strength of the weld position. The weld position still needs to be polished before the next step of processing, thereby increasing the processing steps and workload; for example, a reference publication number CN209936157U is an automatic circumferential seam welding machine for water tank processing. The welding machine only clamps the two ends of the water tank, and the circumferential seam position to be welded is very likely to shake during the rotation of the water tank, resulting in the weld position being offset and misaligned, thereby causing an uneven weld, thereby affecting the structural strength of the welding position.
[0006] Therefore, the present invention proposes a hydraulic turning mechanism oil cylinder annular seam automatic welding device to solve the above problems. Summary of the invention
[0007] In view of the deficiencies in the prior art, the present invention provides an automatic welding device for annular seams of hydraulic turning mechanisms and cylinders, which solves the problem that when the existing clamping tool drives the workpiece to rotate, the weld positions of the two sections of the workpiece are very likely to shake and shift during the rotation process, thereby causing an uneven weld and affecting the structural strength of the welding position. In addition, under the high temperature of the welding gun, the metal around the weld is very likely to be melted by the high temperature, and the excess metal and oxides will accumulate on the weld to form burrs on the outer surface, which will not only affect the flatness and smoothness of the weld, but also easily cause tip stress concentration, reduce the structural strength of the weld position, and still require post-grinding treatment of the weld position, thereby increasing the processing steps and workload.
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: A hydraulic turning mechanism oil cylinder annular seam automatic welding device, including a welding table and two slides fixedly arranged on both sides of the top of the welding table, and also includes: A clamping tool is arranged on the top of the welding table and is used to clamp the two sections of the oil cylinder barrel section to be welded. The clamping tool includes a driven clamping unit arranged on the left side of the top of the welding table and used to clamp one section of the oil cylinder barrel section and drive the oil cylinder barrel section to rotate a first chuck, and used to clamp the other section of the oil cylinder barrel section; The lifting mechanism is slidably arranged outside the two slides, and is used to simulate the contours of the two sections of the cylinder to be welded, and then lift and support the weld positions of the two sections of the cylinder, and grind the burrs and welding slag generated at the weld positions while performing the circumferential seam welding; The linear module is fixedly arranged on the side wall of the welding table and is used for lateral and longitudinal linear motion and positioning; The welding gun is arranged at the bottom of the linear module through a mounting bracket and is used for welding the annular seams of two sections of the oil cylinder barrel.
[0009] Furthermore, the driven clamping unit includes a bearing seat that is slidably sleeved on the outer walls of the two slides at the same time, and a second chuck for clamping and fixing one section of the cylinder barrel section is rotatably arranged on the side wall of the bearing seat relative to the first chuck.
[0010] Furthermore, the lifting mechanism includes a slide seat slidably sleeved on the outer walls of the two slides and columns fixedly arranged on the four corners of the top of the slide seat, a box assembly is slidably sleeved on the outer walls of the four columns, and the box assembly and the columns are locked by fastening bolts, and a movable gap is formed between the box assembly and the slide seat, and the box assembly includes an installation box, and the front and rear side walls of the installation box are detachably provided with side panels by bolts, and the top of the installation box is also detachably provided with a cover plate; A burr removal component for grinding the weld is arranged in the middle position inside the installation box, and a plurality of contour lifting components for lifting and supporting the cylinder section to be welded are evenly arranged on both sides of the burr removal component. The burr removal component and the plurality of contour lifting components slide through the cover plate and extend to the outside. Movable grooves are provided on both sides of the inner wall of the installation box, and a driving component for simultaneously locking or unlocking the positions of the burr removal component and the plurality of contour lifting components is jointly arranged inside the two movable grooves.
[0011] Furthermore, the burr removal assembly includes a base plate and a No. 1 transmission box and a No. 2 transmission box fixedly arranged on both sides of the top of the base plate, and a tooth plate 1 for cooperating with the driving assembly for position locking is fixedly arranged on the opposite side walls of the base plate and the No. 1 transmission box, a lifting rod 1 is fixedly arranged at the bottom center position of the base plate, a spring 1 is provided on the outer wall of the lifting rod 1 and the sliding sleeve between the base plate and the No. 1 transmission box, a transmission shaft is jointly rotated between the opposite side walls of the No. 1 transmission box and the No. 2 transmission box, a grinding wheel is fixedly arranged in the middle position of the outer wall of the transmission shaft, and a power assembly for driving the transmission shaft to rotate is also provided inside the No. 2 transmission box.
[0012] Furthermore, the power assembly includes a driven gear fixedly mounted on the outer wall of the transmission shaft and a motor fixedly mounted on the outer wall of the No. 2 transmission box. The output shaft of the motor rotates through the No. 2 transmission box and is fixedly provided with a driving gear. The outer walls of the driving gear and the driven gear are jointly provided with a toothed belt for transmitting power.
[0013] Furthermore, the contoured lifting assembly comprises a support column that slides through the cover plate and a guide block that is fixedly arranged on the side wall of the support column, and a lifting platform for supporting the cylinder barrel section is arranged on the top of the support column; The lifting platform comprises a U-shaped seat detachably arranged on the top of the support column, and mounting grooves are provided on both sides of the top of the U-shaped seat, and a plurality of guide wheels are rotatably arranged inside each of the mounting grooves; A through slot is provided on the outer wall of the support column, and two tooth plates are fixedly provided on both sides of the inner wall of the through slot. A lifting rod is fixedly provided on the bottom end of the support column, and a spring is slidably provided on the outer wall of the lifting rod and between the support column and the installation box.
[0014] Furthermore, the driving assembly includes a No. 1 limit plate assembly and a No. 2 limit plate assembly that are relatively arranged, and the structures of the No. 1 limit plate assembly and the No. 2 limit plate assembly are exactly the same. A push rod assembly is also arranged between the No. 1 limit plate assembly and the No. 2 limit plate assembly for pushing the two away from each other.
[0015] Furthermore, the No. 1 limit plate assembly includes a long strip whose two ends are respectively slidably arranged in two movable grooves, and the long strip is fixedly provided with arc-shaped protrusions on both sides of the side wall close to the No. 2 limit plate assembly for cooperating with the push rod assembly, and a plurality of positioning racks are evenly arranged on the outer wall of the long strip facing away from the arc-shaped protrusions, and a guide rod 1 is fixedly arranged at both ends of the side wall of the long strip away from the No. 2 limit plate assembly, and a spring 3 is slidably sleeved on the outer wall of the guide rod 1.
[0016] Furthermore, the push rod assembly includes a screw rod and a guide rod 2 rotatably arranged on the inner wall of the installation box. A wedge block for pushing the No. 1 limit plate assembly and the No. 2 limit plate assembly away from each other is jointly sleeved on both sides of the outer wall of the screw rod and the guide rod 2. One end of the screw rod rotates through the installation box and is fixedly provided with a handwheel.
[0017] Furthermore, a control box is fixedly arranged on the outer wall of the welding table, and a controller for controlling the operation of all electrical equipment is also fixedly arranged in the control box.
[0018] The present invention provides a hydraulic turning mechanism oil cylinder annular seam automatic welding device. Compared with the prior art, it has the following beneficial effects: 1. A hydraulic turning mechanism oil cylinder annular seam automatic welding equipment, by setting a lifting mechanism, can form an upward lifting support at the welding position of two sections of oil cylinder barrel sections before welding, so as to prevent the welding position of the two sections of oil cylinder barrel sections from being offset due to shaking during the rotation process, thereby ensuring the quality of the annular seam welding; and in the lifting mechanism, through the cooperation of a burr removal component and a plurality of profiling lifting components, the outer contour of the oil cylinder barrel section can be simulated and profiled before the support is formed for the oil cylinder barrel section, so that the top of the burr removal component and part of the profiling lifting components can jointly form a contour shape that matches the oil cylinder barrel section, so that the top of the lifting mechanism can form an annular wrapping for the lower part of the oil cylinder barrel section, forming a stable lifting support effect, thereby effectively preventing the shaking of the two sections of oil cylinder barrel sections during the rotation process, and the simulated contour shape formed at the top of the lifting mechanism can continue to be used in the subsequent processing of the oil cylinder barrel sections of the same batch, saving adjustment time.
[0019] 2. A hydraulic turning mechanism cylinder annular seam automatic welding equipment is provided with a burr removal component. When the lifting component forms the bottom support for the cylinder barrel section, the burr removal component can be located just below the welded annular seam. It can cooperate with multiple contoured lifting components on both sides to form a simulated support for the cylinder barrel section. Moreover, while lifting and supporting the cylinder barrel section, the burr removal component can use a high-speed rotating grinding wheel to grind the annular seam position after welding, thereby removing metal burrs and welding slag generated by welding, making the weld position flat and smooth, avoiding the generation of tip stress concentration, and ensuring the connection strength of the weld position.
[0020] 3. A hydraulic turning mechanism cylinder annular seam automatic welding equipment, by setting a driving component, can quickly and synchronously lock the positions of the burr removal component and the multiple profiling lifting components after the multiple profiling lifting components and the burr removal components form a contour shape that matches the outer wall of the cylinder barrel section, thereby memorizing and locking the formed contour shape, so that it can continue to be used in the subsequent processing of the cylinder barrel section, thereby avoiding repeated adjustment of the lifting mechanism, simplifying the operating steps, and being conducive to improving the efficiency of automatic annular seam welding.
[0021] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the following examination and study, or can be taught from the practice of the present invention. The objectives and other advantages of the present invention can be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the first overall three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the second overall three-dimensional structure of the present invention; Figure 3 This is a schematic diagram of the structure of the lifting mechanism of the present invention in the first state; Figure 4 It is a schematic diagram of the structure of the lifting mechanism of the present invention in the second state; Figure 5 This is a schematic diagram of the structure of the lifting mechanism of the present invention in an exploded state; Figure 6 For the present invention Figure 5 A schematic diagram of the enlarged structure of part A; Figure 7 It is a schematic structural diagram of the first assembly state of the burr removal component, the contour lifting component and the driving component of the present invention; Figure 8 It is a schematic structural diagram of the second assembly state of the burr removal component, the contour lifting component and the driving component of the present invention; Fig. 9 For the present invention Figure 8 A schematic diagram of the enlarged structure of part B in FIG. Fig.10 This is a schematic diagram of the structure of the burr removal component of the present invention; Fig.11 This is a schematic cross-sectional view of the burr removal component of the present invention; Fig.12 For the present invention Fig.11 A schematic diagram of the enlarged structure of part C in FIG. Fig.13It is a schematic diagram of the structure of the contour lifting assembly of the present invention; Fig.14 This is a schematic diagram of the structure of the driving component in the first state of the present invention; Fig.15 For the present invention Fig.14 The D part in the figure is an enlarged structural diagram; Fig.16 This is a schematic diagram of the structure of the driving component of the present invention in the second state; Fig.17 For the present invention Fig.16 The enlarged structural diagram of part E in FIG. Fig.18 It is a schematic diagram of the structure of the drive assembly in the exploded state of the present invention.
[0023] In the figure: 1, welding table; 2, slide; 3, No. 1 chuck; 4, bearing seat; 5, No. 2 chuck; 6, lifting mechanism; 61, slide; 62, installation box; 63, movable gap; 64, side plate; 65, cover plate; 66, burr removal assembly; 661, bottom plate; 662, No. 1 transmission box; 663, No. 2 transmission box; 664, tooth plate 1; 665, lifting rod 1; 666, spring 1; 667, transmission shaft; 668, grinding wheel; 669, driven gear; 6610, motor; 6611, driving gear; 6612, tooth Belt; 67, contoured lifting assembly; 671, support column; 672, guide block; 673, U-shaped seat; 674, mounting groove; 675, guide wheel; 676, through groove; 677, tooth plate two; 678, lifting rod two; 679, spring two; 68, driving assembly; 681, long strip; 682, arc-shaped protrusion; 683, positioning rack; 684, guide rod one; 685, spring three; 686, screw; 687, guide rod two; 688, wedge block; 689, handwheel; 69, movable groove; 7, linear module; 8, welding gun. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] The present invention provides five technical solutions: a hydraulic turning mechanism oil cylinder annular seam automatic welding device, specifically including the following embodiments: like Figure 1-Figure 2 The first embodiment is shown: a hydraulic turning mechanism cylinder annular seam automatic welding device, comprising a welding table 1 and two slide tables 2 fixedly arranged on both sides of the top of the welding table 1, and also comprising: A clamping tool is arranged on the top of the welding table 1 and is used to clamp the two sections of the oil cylinder barrel section to be welded. The clamping tool includes a No. 1 chuck 3 arranged on the left side of the top of the welding table 1 and used to clamp one section of the oil cylinder barrel section and drive the oil cylinder barrel section to rotate, and a driven clamping unit for clamping the other section of the oil cylinder barrel section; the No. 1 chuck 3 is rotatably arranged on the side wall of the welding table 1 and driven by a motor, and the speed of the motor output shaft can be controlled by programming; The lifting mechanism 6 is slidably arranged outside the two slides 2, and is used to simulate and imitate the contours of the two sections of the cylinder to be welded, and then to lift and support the weld positions of the two sections of the cylinder, and to grind the burrs and welding slag generated at the weld positions while performing the circumferential seam welding; The linear module 7 is fixedly arranged on the side wall of the welding table 1, and is used for lateral and longitudinal linear motion and positioning; the linear module 7 is a dual-axis linear module, that is, a linear module with two movable axes, which can realize linear motion and positioning in the X and Y directions, and can control lateral and longitudinal motion at the same time, including a linear module, a slider, a screw and a driving device, etc. It is an existing known technology, and its structure and working principle are not described in detail here.
[0026] The welding gun 8 is arranged at the bottom of the linear module 7 through a mounting bracket and is used for welding the annular seams of the two sections of the oil cylinder barrel.
[0027] The driven clamping unit includes a bearing seat 4 which is slidably sleeved on the outer walls of the two slides 2 at the same time, and a second chuck 5 for clamping and fixing one section of the cylinder barrel is rotatably arranged on the side wall of the bearing seat 4 relative to the first chuck 3. The position of the bearing seat 4 and the slide 2 is locked by fastening bolts. After the position of the bearing seat 4 is unlocked, the distance relative to the first chuck 3 can be changed by moving the bearing seat 4.
[0028] like Figure 3-Figure 9A second embodiment is shown, which differs from the first embodiment in that: a hydraulic flip mechanism oil cylinder annular seam automatic welding device, the lifting mechanism 6 includes a slide seat 61 slidably sleeved on the outer walls of the two slides 2 and columns fixedly arranged on the four corners of the top of the slide seat 61, the outer walls of the four columns are jointly slidably sleeved with a box assembly, and the box assembly and the columns are locked by fastening bolts, and a movable gap 63 is formed between the box assembly and the slide seat 61, the box assembly includes an installation box 62, the front and rear side walls of the installation box 62 are detachably provided with side panels 64 by bolts, and the top of the installation box 62 is also detachably provided with a cover plate 65; the slide seat 61 and the slide 2 are locked in position by fastening bolts to ensure that the position of the lifting mechanism 6 is always in the welding position. , that is, the top of the burr removal assembly 66 is in contact with the weld position; the height of the top of the burr removal assembly 66 can be changed by moving the installation box 62 up or down along the outer wall of the four columns; a burr removal assembly 66 for grinding the weld is arranged in the middle position inside the installation box 62, and multiple contour lifting assemblies 67 for lifting and supporting the cylinder barrel section to be welded are evenly arranged on both sides of the burr removal assembly 66. The burr removal assembly 66 and the multiple contour lifting assemblies 67 are slidably penetrated through the cover plate 65 and extend to the outside, and movable grooves 69 are provided on both sides of the inner wall of the installation box 62. The inside of the two movable grooves 69 is jointly provided with a driving assembly 68 for simultaneously locking or unlocking the position of the burr removal assembly 66 and the multiple contour lifting assemblies 67. The driving assembly 68 simultaneously penetrates through the through grooves 676 in the multiple contour lifting assemblies 67 and between the two tooth plates 664 in the burr removal assembly 66.
[0029] like Figure 10-12A third embodiment is shown, which differs from the second embodiment in that: a hydraulic turning mechanism oil cylinder annular seam automatic welding device, the burr removal component 66 includes a base plate 661 and a No. 1 transmission box 662 and a No. 2 transmission box 663 fixedly arranged on both sides of the top of the base plate 661, the base plate 661 and the No. 1 transmission box 662 are fixedly provided with a tooth plate 664 for cooperating with the driving component 68 for position locking on the opposite side walls, a lifting rod 665 is fixedly provided at the bottom center position of the base plate 661, a spring 666 is provided on the outer wall of the lifting rod 665 and is located between the base plate 661 and the No. 1 transmission box 662, a transmission shaft 667 is provided for rotation between the opposite side walls of the No. 1 transmission box 662 and the No. 2 transmission box 663, a grinding wheel 668 is fixedly provided on the middle position of the outer wall of the transmission shaft 667, and a power component for driving the transmission shaft 667 to rotate is also provided inside the No. 2 transmission box 663. The power assembly includes a driven gear 669 fixedly sleeved on the outer wall of the transmission shaft 667 and a motor 6610 fixedly mounted on the outer wall of the second transmission box 663. The output shaft of the motor 6610 rotates through the second transmission box 663 and is fixedly mounted with a driving gear 6611. The outer walls of the driving gear 6611 and the driven gear 669 are jointly sleeved with a toothed belt 6612 for transmitting power. The lifting rod 1 665 slides through the installation box 62 and extends into the active gap 63. The first transmission box 662 and the second transmission box 663 both slide through the cover plate 65 and extend to the outside.
[0030] like Fig.13 A fourth embodiment is shown, which differs from the third embodiment in that: a hydraulic turning mechanism cylinder annular seam automatic welding device, the contoured lifting assembly 67 includes a support column 671 sliding through the cover plate 65 and a guide block 672 fixedly arranged on the side wall of the support column 671, the top of the support column 671 is provided with a lifting platform for supporting the cylinder barrel section; through holes are evenly opened on the top of the cover plate 65 for free lifting of the support column 671, and a limiting groove matched with the guide block 672 is opened on the inner wall of the through hole, and the guide block 672 is slidably arranged inside the limiting groove. The lifting platform includes a U-shaped seat 673 which is detachably arranged on the top of the support column 671, and mounting grooves 674 are provided on both sides of the top of the U-shaped seat 673, and multiple guide wheels 675 are rotatably arranged inside each mounting groove 674; the top of the guide wheel 675 protrudes from the mounting groove 674 so that it can contact the outer wall of the cylinder barrel section; a through groove 676 is provided on the outer wall of the support column 671, and tooth plates 677 are fixedly arranged on both sides of the inner wall of the through groove 676, and a lifting rod 678 is fixedly arranged at the bottom end of the support column 671, and a spring 679 is slidably arranged on the outer wall of the lifting rod 678 and located between the support column 671 and the mounting box 62.
[0031] like Figure 14-18The fifth embodiment is shown, which is different from the fourth embodiment in that: a hydraulic turning mechanism oil cylinder annular seam automatic welding device, the driving assembly 68 includes a first limit plate assembly and a second limit plate assembly which are arranged opposite to each other, the structures of the first limit plate assembly and the second limit plate assembly are exactly the same, and a push rod assembly for pushing the first limit plate assembly and the second limit plate assembly away from each other is also arranged between the first limit plate assembly and the second limit plate assembly. The first limit plate assembly includes a long strip 681 with two ends respectively slidably arranged inside two movable grooves 69, and the side walls of the long strip 681 close to the second limit plate assembly are fixedly provided with arc-shaped protrusions 682 used in conjunction with the push rod assembly, and the outer wall of the long strip 681 away from the arc-shaped protrusions 682 is evenly provided with a plurality of positioning racks 683, and the two ends of the side wall of the long strip 681 away from the second limit plate assembly are fixedly provided with guide rods 1 684, and the outer wall of the guide rod 1 684 is provided with a spring 3 685 on the sliding sleeve. Each movable groove 69 is provided with movable through holes on both sides of the inner wall, and one end of each guide rod 684 is slidably set in one of the movable through holes, and the spring three 685 is located between the movable groove 69 and the long strip plate 681; a positioning rack 683 is correspondingly set at the position of the tooth plate 1 664 and the tooth plate 2 677, and when the positioning rack 683 is engaged with the tooth plate 2 677 or the tooth plate 1 664, the position of the burr removal component 66 and the contour lifting component 67 at multiple positions is locked, and when the positioning rack 683 is separated from the tooth plate 2 677 or the tooth plate 1 664, the position of the burr removal component 66 and the contour lifting component 67 at multiple positions can be freely The wedge block 688 is movable; both sides of the outer wall are designed with sloped surfaces. In the initial position, the arc-shaped protrusions 682 on the No. 1 limit plate assembly and the No. 2 limit plate assembly are only attached to the lower position of the sloped surface of the wedge block 688 at the corresponding position; the screw 686 and the wedge block 688 are connected by threads; the push rod assembly includes a screw 686 and a guide rod 687 rotatably arranged on the inner wall of the installation box 62, and both sides of the outer walls of the screw 686 and the guide rod 687 are jointly provided with a wedge block 688 for pushing the No. 1 limit plate assembly and the No. 2 limit plate assembly away from each other, and one end of the screw 686 rotates through the installation box 62 and is fixed with a handwheel 689. A cross bar is provided in the annular ring of the handwheel 689. The cross bar is in a horizontal state when the handwheel 689 is in its original state, that is, not rotated. At this time, the drive assembly 68 does not lock the position of the burr removal assembly 66 and the contour lifting assembly 67. When the cross bar rotates ninety degrees clockwise from the horizontal state, the drive assembly 68 locks the position of the burr removal assembly 66 and the contour lifting assembly 67; a control box is fixedly provided on the outer wall of the welding table 1, and a controller for controlling the operation of all electrical equipment is also fixedly provided in the control box.
[0032] When in use: firstly, adjust the distance between the second chuck 5 and the first chuck 3 according to the length of the hydraulic turning mechanism cylinder barrel section, so as to ensure that after the two sections of the cylinder barrel section are clamped by the first chuck 3 and the second chuck 5 respectively, the parts to be welded at both ends can be offset; When adjusting the position of the bearing seat 4, the oil cylinder barrel section to be welded needs to be pre-clamped in the No. 1 chuck 3 and the No. 2 chuck 5 until the bearing seat 4 is pushed to slide along the outer wall of the slide 2 until the ends of the two oil cylinder barrel sections are butted against each other. At this time, the position of the bearing seat 4 on the slide 2 is marked, and the bearing seat 4 is locked on the slide 2 with the help of fastening bolts. Then, the oil cylinder barrel section can be removed from the No. 1 chuck 3 and the bearing seat 4. It should be noted that the outer diameters of the two sections of the oil cylinder barrel section are the same. Next, take one of the cylinder sections and place it in the middle of the top of the lifting mechanism 6, then lightly press the cylinder section downwards, and after the burr removal component 66 and the top of the partial contoured lifting component 67 located on both sides of the burr removal component 66 are subjected to the pressure of the outer wall of the cylinder section, the No. 1 transmission box 662 and the No. 2 transmission box 663 in the burr removal component 66 move downwards along the inner wall of the cover plate 65, and the bottom end of the lifting rod 1 665 continues to move downwards in the movable gap 63, and the spring 1 666 is gradually compressed; at the same time, the top of the guide wheel 675 is subjected to the downward pressure of the outer wall of the cylinder section, the support column 671 moves downwards along the inner wall of the cover plate 65, and the bottom end of the lifting rod 2 678 continues to move downwards in the movable gap 63, and the spring 2 679 is gradually compressed; While lightly pressing the cylinder section downward, observe whether one end of the cylinder section is aligned with the center position of the No. 1 chuck 3 or the No. 2 chuck 5. When one end of the cylinder section is aligned with the center position of the No. 1 chuck 3 or the No. 2 chuck 5, turn the hand wheel 689 clockwise to 90 degrees. While the hand wheel 689 drives the screw 686 to rotate, the wedge blocks 688 at the two positions are driven by the screw 686 and move to one side at the same time. The arc-shaped protrusion 682 at the corresponding position gradually climbs from the lower position of the slope surface of the wedge block 688 to the higher position, and the No. 1 limit plate assembly The second limiting plate assembly and the second limiting plate assembly move away from each other at the same time under the push of the two wedge blocks 688 until the hand wheel 689 rotates 90 degrees, and the positioning racks 683 at multiple positions are respectively meshed and connected with the tooth plate 1 664 in the burr removal assembly 66 and the tooth plate 2 677 in the contour lifting assembly 67 at the corresponding positions. At this time, the positions of the burr removal assembly 66 and the part of the contour lifting assembly 67 squeezed by the cylinder barrel section are fixed, and the top of the part of the contour lifting assembly 67 and the burr removal assembly 66 together form an arc surface that matches the outer contour of the cylinder barrel section. Next, two sections of the oil cylinder barrel sections to be welded are clamped in the No. 1 chuck 3 and the No. 2 chuck 5 respectively, and then the lifting mechanism 6 is pushed leftward or rightward along the outer wall of the slide 2, so that the bottom of the burr removal component 66 is directly opposite to the annular seam position of the two sections of the oil cylinder barrel sections. At this time, the top of the grinding wheel 668 is against the annular seam at the bottom of the two sections of the oil cylinder barrel sections; Next, the linear module 7 is started through the control box, and the linear module 7 drives the welding gun 8 to move according to the preset program until the welding gun 8 reaches the annular seam position at the connection between the two sections of the cylinder barrel. At this time, the motor has driven the No. 1 chuck 3 to rotate at a low and uniform speed, and the welding gun 8 continues to weld the rotating annular seam. At the same time, the motor 6610 drives the driven gear 669 to rotate through the driving gear 6611 and the toothed belt 6612, so that the transmission shaft 667 drives the grinding wheel 668 to rotate rapidly, and the burrs and welding slag generated by welding at the annular seam position are polished away by the grinding wheel 668, and the annular seam position is flat and smooth.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hydraulic turning mechanism cylinder annular seam automatic welding device, comprising a welding table and two slide tables fixedly arranged on both sides of the top of the welding table, characterized in that: Also includes: A clamping tool is arranged on the top of the welding table and is used to clamp the two sections of the oil cylinder barrel section to be welded. The clamping tool includes a driven clamping unit arranged on the left side of the top of the welding table and used to clamp one section of the oil cylinder barrel section and drive the oil cylinder barrel section to rotate a first chuck, and used to clamp the other section of the oil cylinder barrel section; The lifting mechanism is slidably arranged outside the two slides, and is used to simulate the contours of the two sections of the cylinder to be welded, and then lift and support the weld positions of the two sections of the cylinder, and grind the burrs and welding slag generated at the weld positions while performing the circumferential seam welding; The linear module is fixedly arranged on the side wall of the welding table and is used for lateral and longitudinal linear motion and positioning; The welding gun is arranged at the bottom of the linear module through a mounting bracket and is used for welding the annular seams of two sections of the oil cylinder barrel.
2. The hydraulic turning mechanism cylinder annular seam automatic welding equipment according to claim 1 is characterized by: The driven clamping unit comprises a bearing seat slidably sleeved on the outer walls of the two slides at the same time, and a second chuck for clamping and fixing one section of the cylinder barrel section is rotatably arranged on the side wall of the bearing seat relative to the first chuck.
3. The hydraulic turning mechanism cylinder annular seam automatic welding equipment according to claim 1 is characterized by: The lifting mechanism includes a slide seat slidably sleeved on the outer walls of the two slides and columns fixedly arranged on the four corners of the top of the slide seat, the outer walls of the four columns are slidably sleeved with a box assembly, and the box assembly and the columns are locked by fastening bolts, and a movable gap is formed between the box assembly and the slide seat, and the box assembly includes an installation box, and the front and rear side walls of the installation box are detachably provided with side panels by bolts, and the top of the installation box is also detachably provided with a cover plate; A burr removal component for grinding the weld is arranged in the middle position inside the installation box, and a plurality of contour lifting components for lifting and supporting the cylinder section to be welded are evenly arranged on both sides of the burr removal component. The burr removal component and the plurality of contour lifting components slide through the cover plate and extend to the outside. Movable grooves are provided on both sides of the inner wall of the installation box, and a driving component for simultaneously locking or unlocking the positions of the burr removal component and the plurality of contour lifting components is jointly arranged inside the two movable grooves.
4. The hydraulic turning mechanism cylinder annular seam automatic welding equipment according to claim 3 is characterized by: The burr removal assembly includes a base plate and a No. 1 transmission box and a No. 2 transmission box fixedly arranged on both sides of the top of the base plate, a tooth plate 1 for cooperating with the driving assembly for position locking is fixedly arranged on the opposite side walls of the base plate and the No. 1 transmission box, a lifting rod 1 is fixedly arranged at the bottom center position of the base plate, a spring 1 is provided on the outer wall of the lifting rod 1 and is located on the sliding sleeve between the base plate and the No. 1 transmission box, a transmission shaft is arranged between the opposite side walls of the No. 1 transmission box and the No. 2 transmission box for common rotation, a grinding wheel is fixedly arranged at the middle position of the outer wall of the transmission shaft, and a power assembly for driving the transmission shaft to rotate is also arranged inside the No. 2 transmission box.
5. The hydraulic turning mechanism cylinder annular seam automatic welding equipment according to claim 4 is characterized by: The power assembly includes a driven gear fixedly mounted on the outer wall of the transmission shaft and a motor fixedly mounted on the outer wall of the No. 2 transmission box. The output shaft of the motor rotates through the No. 2 transmission box and is fixedly provided with a driving gear. The outer walls of the driving gear and the driven gear are jointly provided with a toothed belt for transmitting power.
6. The hydraulic turning mechanism cylinder annular seam automatic welding equipment according to claim 3 is characterized by: The contoured lifting assembly comprises a support column that slides through the cover plate and a guide block that is fixedly arranged on the side wall of the support column. The top of the support column is provided with a lifting platform for supporting the oil cylinder barrel section. The lifting platform comprises a U-shaped seat detachably arranged on the top of the support column, and mounting grooves are provided on both sides of the top of the U-shaped seat, and a plurality of guide wheels are rotatably arranged inside each of the mounting grooves; A through slot is provided on the outer wall of the support column, and two tooth plates are fixedly provided on both sides of the inner wall of the through slot. A lifting rod is fixedly provided on the bottom end of the support column, and a spring is slidably provided on the outer wall of the lifting rod and between the support column and the installation box.
7. The hydraulic turning mechanism cylinder annular seam automatic welding equipment according to claim 3 is characterized by: The driving assembly includes a first limit plate assembly and a second limit plate assembly which are arranged relatively to each other. The structures of the first limit plate assembly and the second limit plate assembly are exactly the same. A push rod assembly is also arranged between the first limit plate assembly and the second limit plate assembly to push the two limit plate assemblies away from each other.
8. The hydraulic turning mechanism cylinder annular seam automatic welding equipment according to claim 7 is characterized in that: The No. 1 limit plate assembly includes a long strip whose two ends are slidably arranged in two movable grooves, and the long strip is fixedly provided with arc-shaped protrusions on both sides of the side wall close to the No. 2 limit plate assembly for cooperating with the push rod assembly, and a plurality of positioning racks are evenly arranged on the outer wall of the long strip away from the arc-shaped protrusions, and a guide rod 1 is fixedly arranged on both ends of the side wall of the long strip away from the No. 2 limit plate assembly, and a spring 3 is slidably sleeved on the outer wall of the guide rod 1.
9. The hydraulic turning mechanism cylinder annular seam automatic welding equipment according to claim 7 is characterized by: The push rod assembly includes a screw rod and a guide rod 2 rotatably arranged on the inner wall of the installation box. Both sides of the outer walls of the screw rod and the guide rod 2 are jointly provided with a wedge block for pushing the No. 1 limit plate assembly and the No. 2 limit plate assembly away from each other. One end of the screw rod rotates through the installation box and is fixed with a hand wheel.
10. The hydraulic turning mechanism cylinder annular seam automatic welding equipment according to claim 1 is characterized by: A control box is fixedly arranged on the outer wall of the welding table, and a controller for controlling the operation of all electrical equipment is also fixedly arranged in the control box.
Citation Information
Patent Citations
Automatic circular seam welding machine for water tank machining
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CN116100239A
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CN118650280A
Full-automatic pneumatic lifting column
CN212222294U
Flexible clamping displacement mechanism for welding tank body
CN217413014U
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