Longitudinal water tank efficient forming production equipment and production method thereof

Abstract

The invention discloses longitudinal water tank efficient forming production equipment and a production method thereof. The longitudinal water tank efficient forming production equipment comprises two rack plates, and the two rack plates are parallel to each other; the side face of a product is ground through the arranged grinding assembly, in this way, after the product is formed, the grinding procedure is directly conducted through the position of the grinding assembly, additional grinding operation is not needed, and production is more efficient; the extrusion units are installed in an inserted connection mode and are locked and driven by the driving mechanism, so that the extrusion units with upper pressing rollers and lower pressing rollers in different shapes are convenient to replace, metal blocks and tool bits in the cutting-off mechanism can be replaced to be matched with the shape of a longitudinal water tank product, the position of a guide block in the guide mechanism is adjustable, and the production efficiency is improved. And the position of the upper roller seat is adjustable, so that the upper roller seat can be adjusted according to the thickness of raw materials and the entering position, the forming work of longitudinal water tanks with different section shapes can be adapted, and the forming production work of the longitudinal water tanks with various section shapes can be met by a single machine.

Description

Technical Field

[0001] The invention relates to the technical field of longitudinal water tank production, and in particular to a longitudinal water tank high-efficiency molding production device and a production method thereof. Background Art

[0002] A longitudinal water gutter refers to a water gutter extending in the longitudinal direction, which is usually used for drainage, water conduction or as a component of other fluid treatment. Longitudinal water troughs are used in various fields, such as photovoltaic bracket water guide troughs and overhead floor water guide troughs. They are made of stainless steel coils as raw materials. The common molding method is stamping molding. For example, the Chinese invention application with the publication number CN116252152A discloses a photovoltaic bracket longitudinal water guide trough extrusion molding device, which relates to the photovoltaic bracket processing technology field. The photovoltaic bracket longitudinal water guide trough extrusion molding device discloses a workbench, the top of the workbench is provided with a fixing mechanism, and the rear side of the workbench is provided with a cleaning mechanism; the fixing mechanism includes an opening, and the middle part of the top of the workbench is provided with an opening. During the production of this molding method, the stainless steel released from the steel coil needs to be cut to a fixed length, and then stamped. Continuous molding work cannot be achieved, and the efficiency is low. Therefore, a roller-type molding method has emerged, which is widely used in photovoltaic water troughs. For example, the Chinese utility model patent with the authorization publication number CN220837354U discloses a method for extruding photovoltaic The press roller for forming a plate water guide groove is disclosed to include: a workbench; a mounting frame, which is arranged on the upper surface of the workbench; a mounting cylinder, which is arranged at the bottom of the mounting frame, the inner cavity of the mounting cylinder is equipped with a first motor, the rotor of the first motor is coaxially equipped with a screw rod, and the surface of the screw rod is screwed with a lifting rod; a lifting frame, which is arranged at the bottom of the lifting rod, and the bottom of the lifting frame is equipped with a roller wheel. The material released from the steel coil is squeezed by multiple groups of press rollers, which can be continuously formed, and the water groove is cut to form a water groove in cooperation with the cutting mechanism, and the forming work can be continuously performed, which is more efficient. However, this press roller type forming method still has the following defects:

[0003] When the roller extrusion method is used, burrs will appear on the edges of the material after being extruded, so it needs to be polished, which increases the process and makes the production inefficient. During molding, the cross-sectional shape of the longitudinal water tank is affected by the shape of the roller, and the cross-sectional shape of the longitudinal water tank itself is varied, and the most common ones are U-shaped, V-shaped, and M-shaped. This leads to the need to equip a variety of machines to cope with the production of longitudinal water tanks with different cross-sectional shapes, which has poor adaptability and increases production costs.

[0004] To this end, we propose a longitudinal water tank efficient molding production equipment and a production method thereof to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a longitudinal water tank high-efficiency molding production equipment and a production method thereof, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a longitudinal water tank high-efficiency forming production equipment, comprising two frame plates, the two frame plates are parallel to each other, a plurality of support plates are evenly fixed between the bottom surfaces of the two frame plates, a plurality of extrusion units are evenly arranged on the two frame plates, a driving mechanism is arranged on the side wall of one of the frame plates, a truncation mechanism is arranged at one end of the two frame plates, a guiding mechanism is arranged at the other end of the two frame plates, side limit assemblies are arranged at both ends of the frame plates, and a grinding assembly is arranged at one end of the frame plates close to the truncation mechanism;

[0007] The grinding assembly comprises a first pneumatic push rod, which is horizontally fixedly sleeved on the frame plate, an output end of the first pneumatic push rod is fixedly connected to a grinding frame, a top surface of the grinding frame is fixedly connected to a high-speed motor, a grinding roller is rotatably connected to the grinding frame, and a rotating shaft end of the high-speed motor is fixedly connected to a rotating shaft of the grinding roller;

[0008] The extrusion unit includes two mounting plates parallel to each other, a plurality of horizontal support rods are horizontally fixed between the top and bottom of the two mounting plates, an upper pressure roller and a lower pressure roller are rotatably connected between the two mounting plates, the upper pressure roller is located directly above the lower pressure roller, two limit blocks are fixed on both sides of the top surface of the mounting plate, two guide bars are fixed on both sides of the mounting plate, a plurality of mounting openings are provided on the top surface of the frame plate corresponding to the positions of the plurality of extrusion units, two limit openings are provided on both sides of the top surface of the mounting opening, two guide grooves are provided on both sides of the mounting opening, the mounting plate is inserted into the mounting opening, the two limit blocks are inserted into the two limit openings, and the guide bar is inserted into the guide groove.

[0009] Preferably, a magazine shell is fixedly connected to the side wall of the mounting plate close to the driving mechanism, the upper part of the magazine shell is horizontally rotatably connected to the upper shaft column, and the lower part of the magazine shell is horizontally rotatably connected to the lower shaft column, the end of the upper shaft column is fixedly connected to the upper pressure roller shaft, and the end of the lower shaft column is fixedly connected to the lower pressure roller shaft, the upper shaft column is fixedly sleeved with an upper gear, and the lower shaft column is fixedly sleeved with a lower gear, the upper gear is meshingly connected to the lower gear, and the end of the lower shaft column is located outside the magazine shell and has a spline groove, and a handle opening is provided on the side away from each other at the top of the two mounting plates, and a positioning block is horizontally fixed to the bottom of the mounting plate close to the driving mechanism.

[0010] Preferably, the driving mechanism includes a transmission bin arranged on the side wall of the frame plate, and the side wall of the transmission bin has multiple top openings corresponding to the positions of the multiple extrusion units, and the top openings are sleeved on the bottom end of the bin shell. The transmission bin is horizontally rotatably connected to multiple drive shafts corresponding to the positions of the multiple driving mechanisms, and the end of the drive shaft is located in the top opening and fixedly connected to the spline head, and the spline head is inserted into the spline groove. The side wall of the transmission bin has positioning openings corresponding to the positioning block position of each extrusion unit, and the positioning openings are inserted into the positioning blocks.

[0011] Preferably, two first synchronous pulleys are fixedly sleeved on each of the driving shafts, the first synchronous pulleys on the two adjacent driving shafts are sleeved with the first synchronous belt, the end position of the transmission bin is rotatably connected to a rotating rod, the rotating rod is fixedly sleeved with the second synchronous pulley, and the first synchronous pulley and the second synchronous pulley on the driving shaft close to the rotating rod are sleeved with the second synchronous belt.

[0012] Preferably, the side walls at the ends of the transmission bin are fixedly connected to the reducer and the drive motor, the rotating shaft end of the drive motor is fixedly connected to the input shaft of the reducer, the output shaft of the reducer is fixedly connected to the end of the rotating rod, a plurality of guide sleeves are evenly and horizontally fixedly sleeved on the transmission bin, a plurality of guide rods are horizontally fixedly connected to the corresponding guide sleeves on the side walls of the frame plate, the ends of the guide rods are fixedly connected to limiting circular plates, the guide rods are slidably sleeved on the guide sleeves, two L-shaped rods are fixedly connected to the frame plates at the two ends of the transmission bin, the L-shaped rods are fixedly connected to the first cylinder, and the output end of the first cylinder is fixedly connected to the side walls of the transmission bin.

[0013] Preferably, the truncation mechanism comprises two side plates parallel to each other, the top surfaces of the two side plates are fixedly connected to a top block, the side portions of the two side plates are fixedly connected to two short plates, the ends of the short plates are fixedly connected to the ends of the frame plate, a metal block is arranged between the two side plates, a transverse through groove is horizontally arranged on the metal block, a truncation groove is vertically arranged in the middle of the metal block, a hydraulic push rod is fixedly sleeved in the middle of the top block, the bottom end of the output end of the hydraulic push rod is fixedly connected to the transverse plate, a vertical plate is arranged at the bottom of the transverse plate, the vertical plate is inserted in the truncation groove, a cutter head is fixedly connected to the bottom surface of the vertical plate, a flaring groove is arranged on one side of the metal block close to the frame plate, the flaring groove is connected to the transverse through groove, two bottom strips are fixedly connected to the lower part of the side close to each other of the two side plates, the top surface of the bottom strips is fixedly connected to a T-shaped slide bar, two T-shaped guide grooves are arranged on both sides of the bottom surface of the metal block, and the T-shaped guide grooves are slidably connected to the T-shaped slide The two sides of the described outer cover are provided with a plurality of threaded holes, and the two sides of the described outer cover are provided with a plurality of threaded holes, and the two side covers are provided with a plurality of threaded holes at the corresponding positions of the threaded holes. The threaded through holes and the threaded holes are threadedly connected with bolts. A slot is provided on the bottom side wall of the horizontal plate, and the top of the described vertical plate is inserted into the slot. The side wall of the slot is horizontally fixed with a plurality of I-shaped blocks, and the top of the described vertical plate is horizontally provided with a plurality of I-shaped openings, and the I-shaped openings are slidably sleeved with the I-shaped blocks. Two positioning columns are horizontally fixed to the two ends of the slot, and the ends of the positioning columns are fixed with studs. Two horizontal through holes are horizontally provided on both sides of the top of the described vertical plate, and the horizontal through holes are sleeved with the positioning columns. The studs are threadedly connected with hexagonal nuts. Two guide rods are vertically fixed to the two ends of the top surface of the described horizontal plate, and two guide holes are vertically provided on the top block, and the guide holes are slidably sleeved with the guide rods.

[0014] Preferably, the guide mechanism includes two panels, which are fixedly embedded on the side walls of the frame plate ends, the top surfaces of the two panels are fixedly connected to the top cross plate, a guide block is vertically slidably arranged between the two panels, a guide opening is horizontally provided on the guide block, the bottom surface of the guide opening is fixedly connected to a lower roller seat, the top surface of the lower roller seat is rotatably connected to a plurality of lower guide rollers, the guide opening is vertically slidably connected to an upper roller seat, and the bottom surface of the upper roller seat is rotatably connected to a plurality of upper guide rollers.

[0015] Preferably, two slide grooves are provided on one side of the two panels close to each other, and a slider is vertically slidably connected in the slide groove, and the slider is fixedly connected to the side wall of the guide block, and the top of the guide block is fixedly sleeved with a micro cylinder, and the bottom end of the output end of the micro cylinder is fixedly connected to the top surface of the upper roller seat, and two slide rods are fixedly connected to the top surface of the upper roller seat on both sides, and two slide holes are provided on both sides of the top surface of the guide port, and the slide holes are slidably connected to the slide rod, and the slide groove is vertically rotatably connected to the screw rod, and a threaded sleeve is fixed on the slider, and the screw rod is threadedly connected to the threaded sleeve, and the top cross plate is horizontally rotatably connected inside. A long rod, two ends of which are fixedly sleeved with two first active bevel gears, the top end of the screw rod is fixedly connected to the vertical rod, the top end of the vertical rod is located inside the top horizontal plate and fixedly connected to the first driven bevel gear, the first active bevel gear is meshedly connected to the first driven bevel gear, the vertical rod is rotatably connected inside the panel, the center of the top surface of the top horizontal plate is fixedly connected to the servo reduction motor, the shaft end of the servo reduction motor is located inside the top horizontal plate and fixedly connected to the second active bevel gear, the middle part of the long rod is fixedly sleeved with the second driven bevel gear, and the second active bevel gear is meshedly connected to the second driven bevel gear.

[0016] The side limit assembly includes a block, which is fixedly inserted on the frame plate, and the middle part of the block is fixedly sleeved with a second pneumatic push rod, and the output end of the second pneumatic push rod is fixedly connected to a side roller frame, and the side wall of the side roller frame is rotatably connected to a plurality of side guide rollers, and the side wall of the side roller frame is horizontally fixedly connected to a plurality of cross bars, and a plurality of horizontal holes are horizontally opened on the block, and the cross holes are slidably sleeved with the cross bars.

[0017] The present invention also provides a method for producing a longitudinal water tank high-efficiency molding production device, comprising the following steps:

[0018] Step 1: Fix the stainless steel coil on the conveying facility and convey the stainless steel out through the guide port on the guide mechanism;

[0019] Step 2: The stainless steel enters the extrusion unit and passes between the upper and lower rollers, and is extruded by multiple extrusion units to form a longitudinal water tank shape;

[0020] Step 3: The two sides of the stainless steel formed into the shape of the longitudinal water tank are polished by the grinding assembly to remove the burrs and burrs caused by extrusion, and then enter the transverse groove in the cutting mechanism. After the length is fixed, the conveying is stopped, and the hydraulic push rod drives the cutter head to press down to cut the stainless steel to obtain the longitudinal water tank. Continuous conveying and cutting work can be carried out to mass produce the longitudinal water tank.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] The present invention grinds the side of the product through the provided grinding component, so that after the product is formed, the grinding process is directly carried out through the position of the grinding component without additional grinding work, making the production more efficient; the extrusion unit in the present invention is installed in a plug-in manner, and is locked and driven by a driving mechanism, so it is easy to replace the extrusion unit with upper and lower pressure rollers of different shapes, the metal block and the cutter head in the cutting mechanism can be replaced to match the shape of the longitudinal water trough product, the position of the guide block in the guide mechanism is adjustable, and the position of the upper roller seat is adjustable, so that it can be adjusted according to the thickness of the raw material and the entry position, so that it can adapt to the forming work of longitudinal water troughs with different cross-sectional shapes, and a single machine can meet the forming production work of longitudinal water troughs with various cross-sectional shapes, thereby reducing the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the main structure of the first, second and third embodiments of the present invention;

[0024] Figure 2 It is a schematic diagram of the explosion structure at the frame plate in the first, second and third embodiments of the present invention;

[0025] Figure 3 It is a schematic diagram of the cross-section structure of the extrusion unit in the first, second and third embodiments of the present invention;

[0026] Figure 4 It is a schematic diagram of the structure of the grinding assembly in the first, second and third embodiments of the present invention;

[0027] Figure 5 It is a schematic diagram of the structure of the driving mechanism in the second and third embodiments of the present invention;

[0028] Figure 6 It is a schematic diagram of the cross-section structure of the driving mechanism in the second and third embodiments of the present invention;

[0029] Figure 7 It is a schematic diagram of the cross-section structure of the transmission compartment in the second and third embodiments of the present invention;

[0030] Figure 8 It is a schematic diagram of the cut-away structure of the truncation mechanism in the second and third embodiments of the present invention;

[0031] Fig. 9 It is a schematic diagram of the explosion structure of the cut-off mechanism in the second and third embodiments of the present invention;

[0032] Fig.10 It is a schematic diagram of the cross-section structure of the guide mechanism in the second and third embodiments of the present invention;

[0033] Fig.11 It is a schematic diagram of the structure of the side limit assembly in the second and third embodiments of the present invention.

[0034] In the figure: 1, frame plate; 2, extrusion unit; 3, driving mechanism; 4, cutting mechanism; 5, guiding mechanism; 6, grinding assembly; 7, side limit assembly; 11, support plate; 12, mounting opening; 13, limit opening; 14, guide groove; 15, guide rod; 16, limit circular plate; 21, mounting plate; 22, horizontal support rod; 23, upper pressure roller; 24, lower pressure roller; 25, bin shell; 26, upper shaft column; 27, lower shaft column; 28, spline groove; 29, upper gear; 210, lower gear; 211, limit block; 212, guide bar; 213, positioning block; 214, handle Hand mouth; 31, transmission chamber; 32, driving shaft; 33, top mouth; 34, spline head; 35, positioning mouth; 36, first synchronous pulley; 37, first synchronous belt; 38, rotating rod; 39, second synchronous pulley; 310, second synchronous belt; 311, L-shaped rod; 312, first cylinder; 313, reducer; 314, driving motor; 315, guide sleeve; 41, side plate; 42, top block; 43, short plate; 44, metal block; 45, transverse groove; 46, cut-off groove; 47, hydraulic push rod; 48, transverse plate; 49, vertical plate; 410, cutter head; 411 , flared groove; 412, bottom strip; 413, T-shaped slide; 414, stop bar; 415, T-shaped guide groove; 416, threaded through hole; 417, threaded hole; 418, bolt; 420, notch; 421, I-shaped block; 422, I-shaped opening; 423, through hole; 424, positioning column; 425, stud; 426, hexagonal nut; 427, guide rod; 428, guide hole; 51, panel; 52, top cross plate; 53, guide block; 54, guide opening; 55, lower roller seat; 56, lower guide roller; 57, upper roller seat; 58, upper guide roller; 59, slide groove; 510, slider; 511, micro cylinder; 512, long rod; 513, screw rod; 514, threaded sleeve; 515, vertical rod; 516, first active bevel gear; 517, first driven bevel gear; 518, servo reduction motor; 519, second active bevel gear; 520, second driven bevel gear; 521, slide hole; 522, slide rod; 61, first pneumatic push rod; 62, grinding frame; 63, high-speed motor; 64, grinding roller; 71, block; 72, second pneumatic push rod; 73, side roller frame; 74, side guide roller; 75, cross hole; 76, cross rod. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Embodiment 1:

[0037] See also Figure 1-4 The present invention provides a technical solution: a longitudinal water tank high-efficiency forming production equipment, comprising two frame plates 1, the two frame plates 1 are parallel to each other, a plurality of support plates 11 are evenly fixed between the bottom surfaces of the two frame plates 1, a plurality of extrusion units 2 are evenly arranged on the two frame plates 1, a driving mechanism 3 is arranged on the side wall of one of the frame plates 1, a cutting mechanism 4 is arranged at one end of the two frame plates 1, a guiding mechanism 5 is arranged at the other end of the two frame plates 1, side limit assemblies 7 are arranged at both ends of the frame plates 1, and a grinding assembly 6 is arranged at one end of the frame plates 1 close to the cutting mechanism 4;

[0038] The grinding assembly 6 includes a first pneumatic push rod 61, which is horizontally fixed and sleeved on the frame plate 1. The output end of the first pneumatic push rod 61 is fixedly connected to the grinding frame 62, and the top surface of the grinding frame 62 is fixedly connected to the high-speed motor 63. The grinding frame 62 is rotatably connected to the grinding roller 64, and the end of the high-speed motor 63 is fixedly connected to the rotating shaft of the grinding roller 64. The side of the product is ground by the set grinding assembly 6, so that the product is directly ground through the grinding assembly 6 after being formed, without the need for additional grinding operations, making the production more efficient;

[0039] The extrusion unit 2 includes two mutually parallel mounting plates 21, a plurality of horizontal support rods 22 are horizontally fixedly connected between the top and bottom of the two mounting plates 21, an upper pressing roller 23 and a lower pressing roller 24 are rotatably connected between the two mounting plates 21, the upper pressing roller 23 is located directly above the lower pressing roller 24, two limit blocks 211 are fixedly connected to the two sides of the top surface of the mounting plate 21, two guide bars 212 are fixedly connected to the two sides of the mounting plate 21, a plurality of mounting openings 12 are provided on the top surface of the frame plate 1 corresponding to the positions of the plurality of extrusion units 2, two limit openings 13 are provided on the two sides of the top surface of the mounting opening 12, two guide grooves 14 are provided on the two sides of the mounting opening 12, the mounting plate 21 is plugged into the mounting opening 12, the two limit blocks 211 are plugged into the two limit openings 13, the guide bar 212 is plugged into the guide groove 14, the extrusion unit 2 is installed in a plug-in manner, and is locked and driven by the driving mechanism 3, so that it is convenient to replace the extrusion unit 2 with the upper pressing roller 23 and the lower pressing roller 24 of different shapes to adapt to the forming work of the longitudinal water tanks of different cross-sectional shapes.

[0040] Embodiment 2:

[0041] See also Figure 1-11, which is the second embodiment of the present invention. This embodiment is based on the previous embodiment. A magazine shell 25 is fixedly connected to the side wall of the mounting plate 21 close to the driving mechanism 3. The upper part of the magazine shell 25 is horizontally rotatably connected to the upper shaft column 26, and the lower part of the magazine shell 25 is horizontally rotatably connected to the lower shaft column 27. The end of the upper shaft column 26 is fixedly connected to the rotating shaft of the upper pressure roller 23, and the end of the lower shaft column 27 is fixedly connected to the rotating shaft of the lower pressure roller 24. An upper gear 29 is fixedly sleeved on the upper shaft column 26, and a lower gear 210 is fixedly sleeved on the lower shaft column 27. The upper gear 29 is meshedly connected to the lower gear 210, and the end of the lower shaft column 27 is located outside the magazine shell 25 and has a spline groove 28. A handle opening 214 is provided on the side away from each other at the top of the two mounting plates 21. A positioning block 213 is horizontally fixedly connected to the bottom of the mounting plate 21 close to the driving mechanism 3.

[0042] The driving mechanism 3 includes a transmission bin 31 arranged on the side wall of the frame plate 1, and a plurality of top openings 33 are opened on the side wall of the transmission bin 31 corresponding to the positions of the plurality of extrusion units 2, and the top openings 33 are sleeved on the bottom end of the bin shell 25. The transmission bin 31 is horizontally rotatably connected to a plurality of drive shafts 32 corresponding to the positions of the plurality of driving mechanisms 3, and the end of the drive shaft 32 is located in the top opening 33 and fixedly connected to the spline head 34, and the spline head 34 is plugged into the spline groove 28. A positioning opening 35 is opened on the side wall of the transmission bin 31 corresponding to the position of the positioning block 213 of each extrusion unit 2, and the positioning opening 35 is plugged into the positioning block 213. The positioning opening 35 is used to lock the position of the extrusion unit 2, and the spline head 34 is used to drive the rotation of the upper pressure roller 23 and the lower pressure roller 24.

[0043] Two first synchronous pulleys 36 are fixedly sleeved on each driving shaft 32, and the first synchronous pulleys 36 on the two adjacent driving shafts 32 are sleeved with the first synchronous belt 37. The end position of the transmission compartment 31 is rotatably connected to the rotating rod 38, and the second synchronous pulley 39 is fixedly sleeved on the rotating rod 38. The second synchronous belt 310 is sleeved on the first synchronous pulley 36 and the second synchronous pulley 39 on the driving shaft 32 close to the rotating rod 38.

[0044] The side walls at the ends of the transmission bin 31 are fixedly connected to the reducer 313 and the drive motor 314. The rotating shaft end of the drive motor 314 is fixedly connected to the input shaft of the reducer 313. The output shaft of the reducer 313 is fixedly connected to the end of the rotating rod 38. A plurality of guide sleeves 315 are evenly and horizontally fixedly sleeved on the transmission bin 31. A plurality of guide rods 15 are horizontally fixedly connected to the guide sleeves 315 corresponding to the side walls of the frame plate 1. The ends of the guide rods 15 are fixedly connected to the limiting circular plates 16. The guide rods 15 are slidably sleeved on the guide sleeves 315. Two L-shaped rods 311 are fixedly connected to the frame plate 1 at both ends of the transmission bin 31. The first cylinder 312 is fixedly connected to the L-shaped rod 311. The output end of the first cylinder 312 is fixedly connected to the side wall of the transmission bin 31.

[0045] The cut-off mechanism 4 comprises two parallel side plates 41, the top surfaces of the two side plates 41 are fixedly connected to a top block 42, the sides of the two side plates 41 are fixedly connected to two short plates 43, the ends of the short plates 43 are fixedly connected to the ends of the frame plate 1, a metal block 44 is arranged between the two side plates 41, a horizontal through groove 45 is horizontally arranged on the metal block 44, the shape of the horizontal through groove 45 is consistent with the cross-sectional shape of the longitudinal water tank, a cut-off groove 46 is vertically arranged in the middle of the metal block 44, a hydraulic push rod 47 is fixedly sleeved in the middle of the top block 42, the bottom end of the output end of the hydraulic push rod 47 is fixedly connected to a horizontal plate 48, a vertical plate 49 is arranged at the bottom of the horizontal plate 48, and the vertical plate 49 Inserted in the truncation groove 46, the bottom surface of the vertical plate 49 is fixedly connected to the cutter head 410, and the shape of the blade of the cutter head 410 is consistent with the shape of the longitudinal water groove. In this way, during cutting, the longitudinal water groove is evenly stressed at each position to avoid deformation. The metal block 44 is provided with an expansion groove 411 on the side close to the frame plate 1, and the expansion groove 411 is connected to the transverse groove 45. The lower part of the two side plates 41 close to each other is fixedly connected to two bottom strips 412, and the top surface of the bottom strip 412 is fixedly connected to the T-shaped slide 413. Two T-shaped guide grooves 415 are provided on both sides of the bottom surface of the metal block 44, and the T-shaped guide grooves 415 are slidably connected to the T-shaped The slide bar 413, two side plates 41 are fixedly connected to one side of each other and close to the rack plate 1, the stop bar 414 contacts the side wall of the metal block 44, a plurality of threaded holes 417 are provided on both sides of the metal block 44, threaded through holes 416 are provided at the positions corresponding to the threaded holes 417 of the side plates 41, the threaded through holes 416 and the threaded holes 417 are threadedly connected to bolts 418, a notch 420 is provided on the bottom side wall of the horizontal plate 48, the top of the vertical plate 49 is plugged into the notch 420, a plurality of I-shaped blocks 421 are fixedly connected to the side wall of the notch 420 horizontally, a plurality of I-shaped openings 422 are provided horizontally on the top of the vertical plate 49, and the I-shaped openings 422 are provided horizontally on the top of the vertical plate 49. The profile 422 is slidably connected to the I-type block 421, two positioning columns 424 are horizontally fixed at both ends of the slot 420, and the ends of the positioning columns 424 are fixed to studs 425. Two horizontal through holes 423 are horizontally opened on both sides of the top of the vertical plate 49, and the horizontal through holes 423 are connected to the positioning columns 424. The studs 425 are threadedly connected to the hexagonal nuts 426. Two guide rods 427 are vertically fixed to the top surface of the horizontal plate 48. Two guide holes 428 are vertically opened on the top block 42, and the guide holes 428 are slidably connected to the guide rods 427. The metal block 44 and the cutter head 410 can be replaced to meet the production needs of longitudinal water tanks of different shapes.

[0046] The guide mechanism 5 includes two panels 51, which are fixedly embedded on the side walls of the end of the frame plate 1. The top surfaces of the two panels 51 are fixedly connected to the top cross plate 52. A guide block 53 is vertically slidably arranged between the two panels 51. A guide opening 54 is horizontally provided on the guide block 53. The bottom surface of the guide opening 54 is fixedly connected to a lower roller seat 55. The top surface of the lower roller seat 55 is rotatably connected to a plurality of lower guide rollers 56. The guide opening 54 is vertically slidably connected to an upper roller seat 57. The bottom surface of the upper roller seat 57 is rotatably connected to a plurality of upper guide rollers 58. The position of the guide block 53 is adjustable, and the position of the upper roller seat 57 is adjustable, so that it can be adjusted according to the thickness of the raw material and the entry position.

[0047] Two slide grooves 59 are provided on one side of the two panels 51 close to each other, and a slider 510 is vertically slidably connected in the slide groove 59, and the slider 510 is fixedly connected to the side wall of the guide block 53. The top of the guide block 53 is fixedly sleeved with a micro cylinder 511, and the bottom end of the output end of the micro cylinder 511 is fixedly connected to the top surface of the upper roller seat 57. Two slide rods 522 are fixedly connected to the top surface of the upper roller seat 57 on both sides, and two slide holes 521 are provided on both sides of the top surface of the guide opening 54. The slide holes 521 are slidably connected to the slide rods 522, and the slide groove 59 is vertically rotated to connect the screw rod 513, and the slider 510 is fixedly connected to the threaded sleeve 514, and the screw rod 513 is threadedly connected to the threaded sleeve 514, and the top cross plate 52 is horizontally rotated inside to connect the long rod 512 , two ends of the long rod 512 are fixedly sleeved with two first active bevel gears 516, the top end of the screw rod 513 is fixedly connected to the vertical rod 515, the top end of the vertical rod 515 is located inside the top horizontal plate 52 and is fixedly connected to the first driven bevel gear 517, the first active bevel gear 516 is meshedly connected to the first driven bevel gear 517, the vertical rod 515 is rotatably connected to the inside of the panel 51, the center of the top surface of the top horizontal plate 52 is fixedly connected to the servo reduction motor 518, the shaft end of the servo reduction motor 518 is located inside the top horizontal plate 52 and is fixedly connected to the second active bevel gear 519, the middle part of the long rod 512 is fixedly sleeved with the second driven bevel gear 520, and the second active bevel gear 519 is meshedly connected to the second driven bevel gear 520.

[0048] The side limit assembly 7 includes a block 71, which is fixedly inserted on the frame plate 1. The middle part of the block 71 is fixedly sleeved with a second pneumatic push rod 72, and the output end of the second pneumatic push rod 72 is fixedly connected to a side roller frame 73. The side wall of the side roller frame 73 is rotatably connected to a plurality of side guide rollers 74. The side wall of the side roller frame 73 is horizontally fixedly connected to a plurality of cross bars 76. A plurality of horizontal holes 75 are horizontally provided on the block 71, and the horizontal holes 75 are slidably sleeved with the cross bars 76. The side limit assembly 7 can limit the two sides of the material to avoid offset.

[0049] Embodiment 3:

[0050] See also Figure 1-11 , which is the third embodiment of the present invention, is based on the above two embodiments, and provides a production method for a longitudinal water tank high-efficiency molding production equipment, comprising the following steps:

[0051] Step 1: Fix the stainless steel coil on the conveying facility, and convey the stainless steel into the guide port 54 on the guide mechanism 5;

[0052] Step 2: The stainless steel enters the extrusion unit 2 and passes between the upper pressing roller 23 and the lower pressing roller 24, and is extruded by multiple extrusion units 2 to form a longitudinal water tank shape;

[0053] Step 3: The two sides of the stainless steel formed into the shape of a longitudinal water tank are polished by the polishing assembly 6 to remove the burrs and burrs caused by extrusion, and then enter the transverse groove 45 in the cutting mechanism 4. After the length is fixed, the conveying is stopped, and the hydraulic push rod 47 drives the cutter head 410 to press down to cut the stainless steel to obtain a longitudinal water tank. Continuous conveying and cutting work can be performed to mass produce longitudinal water tanks.

[0054] Embodiment 4:

[0055] See also Figure 1-11 , which is the fourth embodiment of the present invention. This embodiment is based on the above three embodiments. When the present invention is used, the stainless steel coil is fixed on the conveying facility, and the stainless steel is conveyed out and enters from the guide port 54 on the guide mechanism 5; the stainless steel enters the position between the upper pressing roller 23 and the lower pressing roller 24 in the extrusion unit 2, and is extruded by multiple extrusion units 2 to form a longitudinal water trough shape; the two sides of the stainless steel formed in the longitudinal water trough shape are polished by the grinding component 6 to remove the burrs and burrs produced by the extrusion, and then enter the transverse groove 45 in the cutting mechanism 4, and the conveying is stopped after the length is fixed. The hydraulic push rod 47 drives the cutter head 410 to press down to cut the stainless steel to obtain a longitudinal water trough, and the continuous conveying and cutting work can be carried out to mass produce the longitudinal water trough; the present invention performs grinding on the side of the product by setting the grinding component 6 Grinding, so that after the product is formed, the grinding process is directly carried out through the grinding component 6 position, and no additional grinding operation is required, making production more efficient; in the present invention, the extrusion unit 2 is installed in a plug-in manner and is locked and driven by the driving mechanism 3, so it is easy to replace the extrusion unit 2 with an upper pressure roller 23 and a lower pressure roller 24 of different shapes, and the metal block 44 and the cutter head 410 in the cutting mechanism 4 can be replaced to match the shape of the longitudinal water tank product. The position of the guide block 53 in the guide mechanism 5 is adjustable, and the position of the upper roller seat 57 is adjustable, so that it can be adjusted according to the thickness of the raw material and the entry position, so that it can adapt to the forming work of longitudinal water tanks with different cross-sectional shapes, and a single machine can meet the forming production work of longitudinal water tanks with various cross-sectional shapes, thereby reducing production costs.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A longitudinal water tank high-efficiency forming production equipment, comprising two frame plates (1), the two frame plates (1) are parallel to each other, and a plurality of support plates (11) are evenly fixed between the bottom surfaces of the two frame plates (1), characterized in that: A plurality of extrusion units (2) are evenly arranged on the two frame plates (1), a driving mechanism (3) is arranged on the side wall of one of the frame plates (1), a cutting mechanism (4) is arranged at one end of the two frame plates (1), a guiding mechanism (5) is arranged at the other end of the two frame plates (1), side limit assemblies (7) are arranged at both ends of the frame plates (1), and a grinding assembly (6) is arranged at one end of the frame plate (1) close to the cutting mechanism (4); The grinding assembly (6) comprises a first pneumatic push rod (61), the first pneumatic push rod (61) is horizontally fixedly sleeved on the frame plate (1), the output end of the first pneumatic push rod (61) is fixedly connected to a grinding frame (62), the top surface of the grinding frame (62) is fixedly connected to a high-speed motor (63), the grinding frame (62) is rotatably connected to a grinding roller (64), and the rotating shaft end of the high-speed motor (63) is fixedly connected to the rotating shaft of the grinding roller (64); The extrusion unit (2) comprises two mutually parallel mounting plates (21), a plurality of horizontal support rods (22) are horizontally fixedly connected between the top and bottom of the two mounting plates (21), an upper pressing roller (23) and a lower pressing roller (24) are rotatably connected between the two mounting plates (21), the upper pressing roller (23) is located directly above the lower pressing roller (24), two limit blocks (211) are fixedly connected to the two sides of the top surface of the mounting plate (21), and two stop blocks (211) are fixedly connected to the two sides of the mounting plate (21). A guide bar (212) is provided on the top surface of the frame plate (1), and a plurality of installation openings (12) are provided at positions corresponding to the plurality of extrusion units (2); two limit openings (13) are provided on both sides of the top surface of the installation opening (12); two guide grooves (14) are provided on both sides of the installation opening (12); the installation plate (21) is inserted into the installation opening (12); the two limit blocks (211) are inserted into the two limit openings (13); and the guide bar (212) is inserted into the guide groove (14).

2. The high-efficiency longitudinal water tank forming production equipment according to claim 1 is characterized by: A silo shell (25) is fixedly connected to the side wall of the mounting plate (21) near the driving mechanism (3); the upper part of the silo shell (25) is horizontally rotatably connected to an upper shaft column (26); the lower part of the silo shell (25) is horizontally rotatably connected to a lower shaft column (27); the end of the upper shaft column (26) is fixedly connected to the rotation axis of an upper pressure roller (23); the end of the lower shaft column (27) is fixedly connected to the rotation axis of a lower pressure roller (24); an upper gear (29) is fixedly sleeved on the upper shaft column (26); a lower gear (210) is fixedly sleeved on the lower shaft column (27); the upper gear (29) is meshingly connected to the lower gear (210); the end of the lower shaft column (27) is located outside the silo shell (25) and is provided with a spline groove (28); a handle opening (214) is provided on the side away from each other at the top of the two mounting plates (21); a positioning block (213) is horizontally fixedly connected to the bottom of the mounting plate (21) near the driving mechanism (3).

3. The high-efficiency longitudinal water tank forming production equipment according to claim 2 is characterized by: The driving mechanism (3) comprises a transmission bin (31) arranged on a side wall of a frame plate (1); a plurality of top openings (33) are provided on the side wall of the transmission bin (31) corresponding to the positions of the plurality of extrusion units (2); the top openings (33) are sleeved on the bottom end of a bin shell (25); the transmission bin (31) is horizontally rotatably connected to a plurality of drive shafts (32) corresponding to the positions of the plurality of driving mechanisms (3); the ends of the drive shafts (32) are located in the top openings (33) and fixedly connected to a spline head (34); the spline head (34) is plugged into a spline groove (28); a positioning opening (35) is provided on the side wall of the transmission bin (31) corresponding to the position of a positioning block (213) of each extrusion unit (2); the positioning opening (35) is plugged into the positioning block (213).

4. The high-efficiency longitudinal water tank forming production equipment according to claim 3 is characterized by: Two first synchronous pulleys (36) are fixedly sleeved on each of the driving shafts (32); the first synchronous pulleys (36) on the two adjacent driving shafts (32) are sleeved on the first synchronous belt (37); the end of the transmission bin (31) is rotatably connected to a rotating rod (38); the rotating rod (38) is fixedly sleeved on the second synchronous pulley (39); the first synchronous pulley (36) and the second synchronous pulley (39) on the driving shaft (32) close to the rotating rod (38) are sleeved on the second synchronous belt (310).

5. The high-efficiency longitudinal water tank forming production equipment according to claim 4 is characterized by: The side wall at the end of the transmission bin (31) is fixedly connected to a reducer (313) and a drive motor (314); the end of the rotating shaft of the drive motor (314) is fixedly connected to the input shaft of the reducer (313); the output shaft of the reducer (313) is fixedly connected to the end of a rotating rod (38); a plurality of guide sleeves (315) are evenly and horizontally fixedly sleeved on the transmission bin (31); a plurality of guide rods (15) are horizontally fixedly connected to the side wall of the frame plate (1) corresponding to the plurality of guide sleeves (315); the ends of the guide rods (15) are fixedly connected to a limiting circular plate (16); the guide rods (15) are slidably sleeved on the guide sleeves (315); two L-shaped rods (311) are fixedly connected to the two ends of the transmission bin (31); the L-shaped rods (311) are fixedly connected to a first cylinder (312); the output end of the first cylinder (312) is fixedly connected to the side wall of the transmission bin (31).

6. The high-efficiency longitudinal water tank forming production equipment according to claim 1 is characterized by: The cut-off mechanism (4) comprises two parallel side plates (41), the top surfaces of the two side plates (41) are fixedly connected to a top block (42), the sides of the two side plates (41) are fixedly connected to two short plates (43), the ends of the short plates (43) are fixedly connected to the ends of the frame plate (1), a metal block (44) is arranged between the two side plates (41), a horizontal through groove (45) is arranged on the metal block (44), a cut-off groove (46) is arranged vertically in the middle of the metal block (44), a hydraulic push rod (47) is fixedly sleeved in the middle of the top block (42), the bottom end of the output end of the hydraulic push rod (47) is fixedly connected to a horizontal plate (48), and the bottom of the horizontal plate (48) is provided with A vertical plate (49) is inserted into the truncation groove (46), a cutter head (410) is fixedly connected to the bottom surface of the vertical plate (49), a flaring groove (411) is provided on the side of the metal block (44) close to the frame plate (1), the flaring groove (411) is connected to the transverse groove (45), two bottom strips (412) are fixedly connected to the lower part of the side close to each other, the top surface of the bottom strips (412) is fixedly connected to the T-shaped slide bar (413), two T-shaped guide grooves (415) are provided on both sides of the bottom surface of the metal block (44), the T-shaped guide grooves (415) are slidably connected to the T-shaped slide bar (413), and the two side plates (41) are close to each other. Two stop bars (414) are fixedly connected to the side and close to the frame plate (1), the stop bars (414) contact the side wall of the metal block (44), a plurality of threaded holes (417) are provided on both sides of the metal block (44), a threaded through hole (416) is provided on the side plate (41) at a position corresponding to the threaded hole (417), the threaded through hole (416) and the threaded hole (417) are threadedly connected with bolts (418), a notch (420) is provided on the bottom side wall of the horizontal plate (48), the top of the vertical plate (49) is plugged into the notch (420), a plurality of I-shaped blocks (421) are horizontally fixedly connected to the side wall of the notch (420), and a plurality of I-shaped blocks (421) are horizontally provided on the top of the vertical plate (49) The I-shaped opening (422) is slidably connected to the I-shaped block (421); two positioning columns (424) are horizontally fixedly connected at both ends of the notch (420); the ends of the positioning columns (424) are fixedly connected to studs (425); two horizontal through holes (423) are horizontally opened on both sides of the top of the vertical plate (49); the horizontal through holes (423) are connected to the positioning columns (424); the studs (425) are threadedly connected to hexagonal nuts (426); two guide rods (427) are vertically fixedly connected to the top surface of the horizontal plate (48); two guide holes (428) are vertically opened on the top block (42); the guide holes (428) are slidably connected to the guide rods (427).

7. The high-efficiency longitudinal water tank forming production equipment according to claim 1 is characterized by: The guide mechanism (5) comprises two panels (51), the panels (51) are fixedly embedded on the side walls of the end of the frame plate (1), the top surfaces of the two panels (51) are fixedly connected to the top cross plate (52), a guide block (53) is vertically slidably arranged between the two panels (51), a guide opening (54) is horizontally provided on the guide block (53), the bottom surface of the guide opening (54) is fixedly connected to a lower roller seat (55), the top surface of the lower roller seat (55) is rotatably connected to a plurality of lower guide rollers (56), the inside of the guide opening (54) is vertically slidably connected to an upper roller seat (57), and the bottom surface of the upper roller seat (57) is rotatably connected to a plurality of upper guide rollers (58).

8. The high-efficiency longitudinal water tank forming production equipment according to claim 7 is characterized by: Two slide grooves (59) are provided on one side of the two panels (51) close to each other, and a slider (510) is vertically slidably connected in the slide groove (59), and the slider (510) is fixedly connected to the side wall of the guide block (53), and the top of the guide block (53) is fixedly sleeved with a micro cylinder (511), and the bottom end of the output end of the micro cylinder (511) is fixedly connected to the top surface of the upper roller seat (57), and two slide rods (522) are fixedly connected to the top surface of the upper roller seat (57), and two slide holes (521) are provided on both sides of the top surface of the guide opening (54), and the slide holes (521) are slidably connected to the slide rods (522), and the guide groove (59) is vertically rotatably connected to the screw rod (513), and the slider (510) is fixedly connected to the screw rod (513) by threading. The top cross plate (52) is horizontally rotatably connected inside. A long rod (512), two ends of the long rod (512) are fixedly sleeved with two first active bevel gears (516), the top end of the screw rod (513) is fixedly connected to a vertical rod (515), the top end of the vertical rod (515) is located inside the top horizontal plate (52) and is fixedly connected to a first driven bevel gear (517), the first active bevel gear (516) is meshedly connected to the first driven bevel gear (517), the vertical rod (515) is rotatably connected inside the panel (51), the center of the top surface of the top horizontal plate (52) is fixedly connected to a servo reduction motor (518), the shaft end of the servo reduction motor (518) is located inside the top horizontal plate (52) and is fixedly connected to a second active bevel gear (519), the middle part of the long rod (512) is fixedly sleeved with a second driven bevel gear (520), and the second active bevel gear (519) is meshedly connected to the second driven bevel gear (520).

9. The high-efficiency longitudinal water tank forming production equipment according to claim 1, characterized in that: The side limit assembly (7) comprises a block (71), the block (71) is fixedly inserted on the frame plate (1), the middle part of the block (71) is fixedly sleeved with a second pneumatic push rod (72), the output end of the second pneumatic push rod (72) is fixedly connected to a side roller frame (73), the side wall of the side roller frame (73) is rotatably connected to a plurality of side guide rollers (74), the side wall of the side roller frame (73) is horizontally fixedly connected to a plurality of cross bars (76), and a plurality of horizontal holes (75) are horizontally provided on the block (71), and the horizontal holes (75) are slidably sleeved with the cross bars (76).

10. A method for producing the longitudinal water tank high-efficiency molding production equipment according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Fix the stainless steel coil on the conveying facility, and convey the stainless steel out to enter the guide opening (54) on the guide mechanism (5); Step 2: The stainless steel enters the extrusion unit (2) and passes between the upper pressing roller (23) and the lower pressing roller (24), and is extruded by multiple extrusion units (2) to form a longitudinal water tank shape; Step 3: The two sides of the stainless steel formed into the shape of a longitudinal water trough are polished by a polishing assembly (6) to remove burrs caused by extrusion, and then enter the transverse groove (45) in the cutting mechanism (4). After the length is fixed, the conveying is stopped, and the hydraulic push rod (47) drives the cutter head (410) to press down to cut the stainless steel to obtain a longitudinal water trough. The longitudinal water troughs can be mass-produced by continuous conveying and cutting.

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