A kind of audio hook bending and assembly integrated processing equipment

By using a combination of a primary bending mechanism and a secondary bending mechanism in the audio hook processing equipment, the metal rods are bent twice, which solves the problem of easy wear of rods and molds in the prior art, and improves the forming quality of the hooks.

CN119794823BActive Publication Date: 2025-05-13SHENZHEN PENGFU CREATIVE METAL CO LTD
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Patent Information

Application Number
CN202510281571.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-05-13
Estimated Expiration
2045-03-11

AI Technical Summary

Technical Problem

In the prior art, during the processing of audio hooks, the bars and molds are prone to wear, resulting in low hook molding quality.

Method used

Design an integrated processing equipment for bending and assembly of audio hooks. Using a combination of primary bending mechanism and secondary bending mechanism, the metal rods are bent twice, reducing the pressure required for each bending, protecting the rods and molds, and improving the molding quality.

Benefits of technology

Through two bending processing, the workpiece surface is smoother, avoiding wear of rods and molds, and improving the forming quality of the hooks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an integrated bending and assembly processing device for an audio hook, comprising a first platform, on which a hydraulic mechanism, a cutting mechanism, a primary bending mechanism and a secondary bending mechanism are installed, the primary bending mechanism and the secondary bending mechanism are both connected to the hydraulic mechanism, and the primary bending mechanism and the secondary bending mechanism cooperate to perform a double bending process on a metal bar. The present invention performs a double bending process on a metal bar by using the primary bending mechanism and the secondary bending mechanism in cooperation, and after the double bending, the workpiece is processed into a waist-shaped rod structure, and the surface of the workpiece is smoother, ensuring the bending effect while avoiding the problem of easy wear of the rod and the mold, and the workpiece molding quality is higher, and at the same time, the raw material is cut by the cutting mechanism, and after the metal bar is cut in the cutting mechanism, the cut material will be pushed forward by the cutting mechanism, which is convenient for the material transfer mechanism to clamp and transfer, so as to achieve the purpose of cutting while pushing the material, and the cutting efficiency is high.
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Description

Technical Field

[0001] The invention relates to the technical field of audio accessory processing, in particular to an audio hook bending and assembling integrated processing device. Background Art

[0002] The audio hook is an accessory for hanging audio equipment, usually used for small audio equipment such as portable Bluetooth speakers. When processing the audio hook, it is first necessary to cut a rod of suitable length, then bend the rod through a mold, and then flatten the two ends of the rod after bending, so that a flat connection is formed at both ends of the rod, and then drill holes on the connection and assemble the lock column of the hook. In the prior art, when bending the rod, the rod is directly bent into the shape of a hook by applying pressure to the rod at one time and matching the corresponding mold. The one-time molding of the hook requires that both the rod and the mold can withstand a large pressure, and the quality of the rod and the mold are both high. When the rod and the mold are subjected to large pressure, they are prone to wear, especially the mold. Under long-term high pressure, the molding groove on its surface will be flattened or concave. After the rod is processed by such a mold, the quality of the formed hook is low. Summary of the invention

[0003] The purpose of the present invention is to provide an integrated bending and assembly processing device for an audio hook, so as to solve the problems of easy wear of rods and molds and low hook forming quality proposed in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A sound hook bending and assembly integrated processing equipment comprises a first platform, a hydraulic mechanism, a material cutting mechanism, a primary bending mechanism and a secondary bending mechanism are installed on the first platform, the primary bending mechanism and the secondary bending mechanism are both connected to the hydraulic mechanism, and the primary bending mechanism and the secondary bending mechanism cooperate to perform a double bending process on a metal bar;

[0006] The primary bending mechanism comprises a first base, a first lower die and a first upper die, wherein the first lower die is fixed on the top of the first base, and the first upper die is arranged directly above the first lower die and the two cooperate with each other, and are used to perform the first bending on the metal bar and make the bent bar present a U-shaped structure;

[0007] The secondary bending mechanism includes a second base, a sliding seat, a fixed seat, a second upper die and a cylinder. The sliding seat and the fixed seat are relatively arranged on both sides of the top of the second base with a lower die seat arranged therebetween. The sliding seat, the fixed seat, the second upper die and the lower die seat cooperate with each other to perform a second bending on the metal bar and make the bent bar have a waist-round structure.

[0008] As a further solution of the present invention: it also includes a second platform, on which an end flattening mechanism is installed, the end flattening mechanism includes a flattening lower die and a flattening upper die, the flattening lower die and the flattening upper die have the same specifications, and flattening grooves are provided on the opposite sides of the two, the two flattening grooves cooperate with each other and are used to flatten the two ends of the bent rod, the flattening grooves include two arc sections, a long straight section and two flat sections, the two arc sections are arranged opposite to each other, and the long straight section is provided between the opposite ends of the two arc sections, and the flat sections are provided on the other opposite ends of the two arc sections.

[0009] As a further solution of the present invention: the first upper mold includes a first upper split mold and a second upper split mold, the first upper split mold and the second upper split mold are arranged on both sides above the first lower mold, the outer surface of the first lower mold is provided with a first lower arc groove, and the first upper split mold and the second upper split mold are both provided with a first upper arc groove on one side facing the first lower mold, the two first upper arc grooves are respectively arranged on both sides of the first lower arc groove, and the three are surrounded to form a U-shaped tubular channel.

[0010] As a further solution of the present invention: the sliding seat is slidably connected to the top of the second base, the fixed seat is fixed to a side of the top of the second base corresponding to the sliding seat, the cylinder is arranged on one side of the sliding seat, and the movable end of the cylinder is connected to the sliding seat, a material guide port is opened at the center of the top of the second base corresponding to the sliding seat and one side of the fixed seat, the lower die seat is fixed in the material guide port, the second upper die is arranged directly above the lower die seat, a vertical blanking channel is opened on one side of the lower die seat, and the blanking channel is communicated with the material guide port.

[0011] As a further solution of the present invention: the first lower split mold and the second lower split mold are respectively fixed on the side of the sliding seat and the fixed seat facing the lower mold seat, and the first lower split mold and the second lower split mold are both provided with annular grooves on one end facing the lower mold seat, the upper surface of the lower mold seat is provided with a lower mold arc groove, and the lower surface of the second upper mold is provided with an upper mold arc groove, the lower mold arc groove is arranged opposite to the upper mold arc groove, and the two annular grooves are respectively arranged on both sides of the lower mold arc groove, and the lower mold arc groove, the upper mold arc groove and the two annular grooves are surrounded to form a waist-shaped tubular channel.

[0012] As a further scheme of the present invention: the cutting mechanism includes a feeding table, a slide groove is provided on the feeding table, and the cutting table is slidably connected in the slide groove, a discharge groove is provided on the top of the cutting table, and rods are placed in the discharge groove, and a cutting groove is provided on one side of the top of the cutting table, and the cutting groove is vertically arranged to the discharge groove, and a mounting frame is provided above the feeding table, a sliding rod is fixed on one side of the bottom of the mounting frame, a slider is fixed on one side of the bottom of the cutting table, and the slider is slidably connected to the bottom of the feeding table, one end of the sliding rod slides through the slider, and a rotating shaft is rotatably connected to one side of the mounting frame, both ends of the rotating shaft extend to the outside of the mounting frame, and a circular saw blade and a driven bevel gear are respectively fixed on both ends of the rotating shaft, and the circular saw blade is arranged directly above the cutting groove.

[0013] As a further scheme of the present invention: a turntable and a support plate are respectively provided on both sides of the rear portion of the mounting frame, the turntable is rotatably connected to the first platform through a bracket, a cutting motor is installed on the rear side of the turntable, one end of the output shaft of the cutting motor is connected and fixed to one end of the turntable shaft, a first disc is eccentrically connected to the side of the turntable facing the mounting frame, a first crank is provided between the first disc and the mounting frame, a first connecting rod is eccentrically connected between one end of the first crank and the first disc, a second connecting rod is provided between the first crank and the mounting frame, one end of the second connecting rod rotates through the mounting frame and extends to one side of the driven bevel gear, and an active bevel gear is fixed to one end of the second connecting rod, the active bevel gear is meshed with the driven bevel gear for transmission, and the radius of the active bevel gear is larger than the radius of the driven bevel gear.

[0014] As a further solution of the present invention: the support plate is rotatably connected to the first platform through a bracket, and a second disk is eccentrically connected to the side of the support plate facing the mounting frame, the second disk is arranged opposite to the first disk, and a connecting member is arranged between the two, and connecting rings are fixed at both ends of the connecting member, the first disk and the second disk are respectively rotatably connected to the connecting rings on the corresponding side, a second crank is arranged between the second disk and the mounting frame, and first connecting rods are fixed at both ends of the second crank, one end of one of the two first connecting rods is eccentrically connected to the second disk, and one end of the other is rotatably connected to the mounting frame.

[0015] As a further scheme of the present invention: a material moving mechanism is installed between the cutting mechanism and the primary bending mechanism, and between the primary bending mechanism and the secondary bending mechanism, and the material moving mechanism is used to move the processed workpiece to the next processing position, and the material moving mechanism includes a fixed frame, a guide rail is arranged on one side of the fixed frame, a guide block is slidably connected to the guide rail, a linkage rod is slidably inserted on the guide block, one end of the linkage rod extends downward to the bottom of the fixed frame, and a clamping seat is fixed to the bottom end of the linkage rod, both ends of one side of the clamping seat are slidably connected to clamping plates, and a clamping cylinder is installed on one side of the clamping seat corresponding to the two clamping plates, one end of the active ends of the two clamping cylinders are respectively connected and fixed to the clamping plates on the corresponding side, a linkage crank is rotatably connected to the middle position of the fixed frame facing one side of the linkage rod through a linkage shaft, and the top end of the linkage crank is rotatably connected to the linkage rod through a rotating shaft, and a material moving motor is installed on the side of the fixed frame corresponding to the linkage shaft, and one end of the output shaft of the material moving motor is connected and fixed to one end of the linkage shaft.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] In the present invention, the metal rod is bent twice by the cooperation of the primary bending mechanism and the secondary bending mechanism. After the two bendings, the workpiece is processed into a waist-shaped rod structure, and the surface of the workpiece is smoother. While ensuring the bending effect, the problem of easy wear of the rod and the mold is avoided. The workpiece forming quality is higher. Furthermore, the raw material is cut by the cutting mechanism. After the metal rod is cut in the cutting mechanism, the cut material will be pushed forward by the cutting mechanism, which is convenient for the material moving mechanism to clamp and transfer, thereby achieving the purpose of cutting while pushing the material, and the cutting efficiency is high. Furthermore, the material is clamped by the material moving mechanism, and each time the material is clamped, it is clamped and placed from top to bottom, so as to avoid damage to the workpiece as much as possible, and the clamping effect is also better. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the structure of the present invention.

[0020] Figure 2 It is a front view of the first platform in the present invention.

[0021] Figure 3 It is a front view of the second platform in the present invention.

[0022] Figure 4 This is a first viewing angle diagram of the primary bending mechanism in the present invention.

[0023] Figure 5 This is a second viewing angle diagram of the primary bending mechanism in the present invention.

[0024] Figure 6 This is a third viewing angle diagram of the primary bending mechanism in the present invention.

[0025] Figure 7 This is a first viewing angle diagram of the secondary bending mechanism in the present invention.

[0026] Figure 8 This is a second viewing angle diagram of the secondary bending mechanism in the present invention.

[0027] Fig. 9 This is a third viewing angle diagram of the secondary bending mechanism in the present invention.

[0028] Fig.10 This is a first viewing angle diagram of the cutting mechanism in the present invention.

[0029] Fig.11 This is a second viewing angle diagram of the cutting mechanism in the present invention.

[0030] Fig.12 This is a third viewing angle diagram of the cutting mechanism in the present invention.

[0031] Fig.13 This is a first viewing angle diagram of the material transfer mechanism in the present invention.

[0032] Fig.14 This is a second viewing angle diagram of the material transfer mechanism in the present invention.

[0033] Fig.15 This is a first viewing angle diagram of the end flattening mechanism in the present invention.

[0034] Fig.16 This is a second viewing angle diagram of the end flattening mechanism in the present invention.

[0035] Fig.17 This is a schematic diagram of a workpiece after being bent twice in the present invention.

[0036] Fig.18 for Fig.17 Schematic diagram of the workpiece after both ends are flattened.

[0037] Fig.19 This is a schematic diagram of the audio hook after assembly in the present invention.

[0038] Figure numerals: 1-first platform, 2-feeding mechanism, 3-second platform, 4-third platform, 5-hydraulic mechanism, 6-cutting mechanism, 61-feeding platform, 62-cutting platform, 63-rod, 64-sliding rod, 65-mounting frame, 66-rotating shaft, 67-circular saw blade, 68-cutting motor, 69-turntable, 610-connecting piece, 611-supporting plate, 612-first crank, 613-second crank, 614-first Connecting rod, 615-first disc, 616-connecting ring, 617-second disc, 618-second connecting rod, 619-driving bevel gear, 620-driven bevel gear, 621-discharging trough, 622-cutting trough, 623-sliding block, 624-sliding groove, 7-material moving mechanism, 71-fixed frame, 72-guide rail, 73-guide block, 74-linking rod, 75-clamping seat, 76-clamping plate, 77-clamping cylinder, 78-linking crank, 7 9-linkage shaft, 710-material transfer motor, 8-primary bending mechanism, 81-first base, 82-first lower die, 83-first upper die, 831-first upper split die, 832-second upper split die, 84-first lower arc groove, 85-first upper arc groove, 9-secondary bending mechanism, 91-second base, 92-sliding seat, 93-fixed seat, 94-second upper die, 95-cylinder, 96-lower die seat, 97-first lower split Mold, 98-second lower split mold, 99-annular groove, 910-lower mold arc groove, 911-blank material channel, 912-upper mold arc groove, 913-material guide port, 10-end flattening mechanism, 101-flattening lower mold, 102-flattening upper mold, 103-arc section, 104-long straight section, 105-flat section, 11-drilling mechanism, 12-assembly mechanism, 13-hook body, 131-flat end, 14-locking column, 15-pin. DETAILED DESCRIPTION

[0039] The following embodiments will be described in detail with reference to the accompanying drawings. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shape, thickness or height of each component may be enlarged or reduced. The embodiments listed in the present invention are only used to illustrate the present invention and are not used to limit the scope of the present invention. Any obvious modifications or changes made to the present invention do not depart from the spirit and scope of the present invention.

[0040] See also Figures 1 to 3In an embodiment of the present invention, a sound hook bending assembly integrated processing equipment includes a first platform 1, a feeding mechanism 2, a second platform 3 and a third platform 4. The first platform 1 and the second platform 3 are both equipped with a hydraulic mechanism 5 on the top. The first platform 1 is also equipped with a cutting mechanism 6, a primary bending mechanism 8 and a secondary bending mechanism 9. The primary bending mechanism 8 and the secondary bending mechanism 9 are both connected to the hydraulic mechanism 5 on the top of the first platform 1. The cutting mechanism 6, the primary bending mechanism 8 and the secondary bending mechanism 9 are arranged from right to left in accordance with the hydraulic mechanism 5. The metal rods are arranged in a plurality of steps, and a material shifting mechanism 7 is installed between each of the two. After being cut by the material cutting mechanism 6, the metal rods are sent to the primary bending mechanism 8 through the material shifting mechanism 7 for the first bending process. After the first bending, the metal rods are sent to the secondary bending mechanism 9 through the material shifting mechanism 7 for the second bending process. After the two bending processes, the metal rods are finally bent into the required shape. Each bending process only requires applying relatively small pressure to the rods, which can protect the rods and the molds as much as possible, making the rods and the molds less prone to wear, improving the integrity of the molds, and improving the molding quality of the products.

[0041] An end flattening mechanism 10, a drilling mechanism 11 and an assembling mechanism 12 are also installed on the second platform 3. The end flattening mechanism 10, the drilling mechanism 11 and the assembling mechanism 12 are all connected to the hydraulic mechanism 5 on the top of the second platform 3. The end flattening mechanism 10, the drilling mechanism 11 and the assembling mechanism 12 are arranged in sequence from left to right, and a material moving mechanism 7 is installed between each of them. The bent metal bar is sent into the end flattening mechanism 10 to flatten the two ends of the workpiece to form a flat connecting portion. After the workpiece is flattened, it is sent into the drilling mechanism 11 through the material moving mechanism 7. A hole is drilled in one of the flat connecting portions at the two ends of the workpiece through the drilling mechanism 11. After the drilling is completed, the workpiece is sent into the assembling mechanism 12 through the material moving mechanism 7, and the prepared hook lock column is sleeved on the connecting portion of the workpiece. Then, the pin is inserted into the drilled hole through the assembling mechanism 12 to connect the lock column and the hook body together to complete the assembly;

[0042] The feeding mechanism 2 is arranged between the first platform 1 and the second platform 3, and the two ends of the feeding mechanism 2 are respectively located below the secondary bending mechanism 9 and the end flattening mechanism 10. The feeding mechanism 2 includes a feeding belt, a feeding roller and a feeding motor. The feeding motor rotates the feeding roller and drives the feeding belt to move, so that the bent workpiece is sent to the side of the end flattening mechanism 10 for the next step of processing; the third platform 4 is arranged on one side of the feeding mechanism 2, and a plurality of manipulators are installed on the third platform 4. The workpieces on the feeding mechanism 2 are sorted and picked up by the plurality of manipulators and the workpieces are placed in the end flattening mechanism 10 for processing.

[0043] See also Figures 4 to 6The primary bending mechanism 8 includes a first base 81, a first lower die 82 and a first upper die 83. The first lower die 82 is fixed on the top of the first base 81. The first upper die 83 includes a first upper split die 831 and a second upper split die 832. The first upper split die 831 and the second upper split die 832 are arranged on both sides above the first lower die 82. A first lower arc groove 84 is provided on the outer surface of the first lower die 82. The first upper split die 831 and the second upper split die 832 are both provided with a first upper arc groove 85 on one side facing the first lower die 82. The two first upper arc grooves 85 are respectively arranged on both sides of the first lower arc groove 84 and surround to form a U-shaped tubular channel. The metal bar is placed in the first lower arc groove 84 of the first lower die 82. The two upper split dies are driven to move downward synchronously by the hydraulic mechanism 5. During the downward movement, the upper die squeezes the bar, the bar gradually bends, and is finally bent into a U-shaped bar structure in the U-shaped tubular channel.

[0044] See also Figures 7 to 9 The secondary bending mechanism 9 includes a second base 91, a sliding seat 92, a fixed seat 93, a second upper die 94 and a cylinder 95. The sliding seat 92 is slidably connected to the top of the second base 91. The fixed seat 93 is fixed to the top of the second base 91 corresponding to the side of the sliding seat 92. The cylinder 95 is arranged on one side of the sliding seat 92, and the movable end of the cylinder 95 is connected to the sliding seat 92. The sliding seat 92 is driven to slide back and forth on the second base 91 by the cylinder 95. A material guide port 913 is provided at the center of one side of the sliding seat 92 and the fixed seat 93 at the top of the second base 91, a lower die seat 96 is fixed in the material guide port 913, the second upper die 94 is arranged just above the lower die seat 96, a vertical material drop channel 911 is provided on one side of the lower die seat 96, the material drop channel 911 is connected with the material guide port 913, after the workpiece is processed, it falls to the material guide port 913 through the material drop channel 911, and falls down from the material guide port 913 to the feeding mechanism 2;

[0045] The first lower split mold 97 and the second lower split mold 98 are fixed to the side of the sliding seat 92 and the fixed seat 93 facing the lower mold seat 96, respectively. The first lower split mold 97 and the second lower split mold 98 are provided with an annular groove 99 on one end facing the lower mold seat 96. The upper surface of the lower mold seat 96 is provided with a lower mold arc groove 910, and the lower surface of the second upper mold 94 is provided with an upper mold arc groove 912. The lower mold arc groove 910 is arranged opposite to the upper mold arc groove 912, and the two annular grooves 99 are respectively arranged on both sides of the lower mold arc groove 910. The lower mold arc groove 910, the upper mold arc groove 912 and the two annular grooves 99 are four After being surrounded, a waist-shaped tubular channel is formed. The workpiece after one bending is placed in the lower die arc groove 910 of the lower die seat 96. The sliding seat 92 is moved by the cylinder 95 and the second lower split die 98 is squeezed on one side of the workpiece. At this time, the other side of the workpiece is squeezed and fixed by the first lower split die 97. The second upper die 94 is driven downward by the hydraulic mechanism 5. During the downward movement, the upper and lower dies are gradually closed to surround and squeeze the workpiece in the waist-shaped tubular channel, and finally the workpiece is processed into a waist-shaped rod structure. The bending process of the metal bar is carried out in two times, which ensures the bending effect while preventing the surface of the workpiece from being flattened by the die, making the curved surface processing of the workpiece smoother and more beautiful.

[0046] See also Figures 10-12 The cutting mechanism 6 includes a feeding table 61, a slide groove 624 is provided on the feeding table 61, a cutting table 62 is slidably connected in the slide groove 624, a discharge groove 621 is provided on the top of the cutting table 62, a bar 63 is placed in the discharge groove 621, a cutting groove 622 is provided on one side of the top of the cutting table 62, the cutting groove 622 is vertically arranged with the discharge groove 621, a mounting frame 65 is provided above the feeding table 61, a sliding rod 64 is fixed on one side of the bottom of the mounting frame 65, a slider 623 is fixed on one side of the bottom of the cutting table 62, and the slider 623 is slidably connected to the bottom of the feeding table 61, and one end of the sliding rod 64 slides through the slider 623;

[0047] A rotating shaft 66 is rotatably connected to one side of the mounting frame 65, and both ends of the rotating shaft 66 extend to the outside of the mounting frame 65, and a circular saw blade 67 and a driven bevel gear 620 are fixed to both ends of the rotating shaft 66, and the circular saw blade 67 is arranged just above the cutting groove 622. A turntable 69 and a support plate 611 are respectively arranged on both sides of the rear part of the mounting frame 65, and the turntable 69 is rotatably connected to the first platform 1 through a bracket. A cutting motor 68 is installed on the rear side of the turntable 69, and one end of the output shaft of the cutting motor 68 is connected and fixed to one end of the rotating shaft of the turntable 69, and the turntable 69 is eccentrically connected to a side facing the mounting frame 65. A first disk 615, a first crank 612 is provided between the first disk 615 and the mounting frame 65, a first connecting rod 614 is eccentrically connected between one end of the first crank 612 and the first disk 615, a second connecting rod 618 is provided between the first crank 612 and the mounting frame 65, one end of the second connecting rod 618 rotates through the mounting frame 65 and extends to one side of the driven bevel gear 620, and a driving bevel gear 619 is fixed to one end of the second connecting rod 618, the driving bevel gear 619 is meshed with the driven bevel gear 620 for transmission, and the radius of the driving bevel gear 619 is greater than the radius of the driven bevel gear 620;

[0048] The support plate 611 is rotatably connected to the first platform 1 through a bracket, and a second disc 617 is eccentrically connected to a side of the support plate 611 facing the mounting frame 65, the second disc 617 is arranged opposite to the first disc 615, and a connecting member 610 is arranged between the two, and connecting rings 616 are fixed at both ends of the connecting member 610, the first disc 615 and the second disc 617 are respectively rotatably connected to the connecting rings 616 on the corresponding side, a second crank 613 is arranged between the second disc 617 and the mounting frame 65, and first connecting rods 614 are fixed at both ends of the second crank 613, one end of one of the two first connecting rods 614 is eccentrically connected to the second disc 617, and one end of the other is rotatably connected to the mounting frame 65;

[0049] In this embodiment, the cutting motor 68 rotates the turntable 69 and drives the first disc 615 to rotate eccentrically around the rotating shaft of the turntable 69, so that the first disc 615 makes a circular motion reciprocating up and down and left and right. The first disc 615 is connected to the second disc 617 through the connecting piece 610. When the first disc 615 makes a circular motion, it will drive the second disc 617 to move synchronously in the same direction. The first disc 615, the second disc 617 and the mounting frame 65 are all connected by a crank transmission. When the two discs make a circular motion, they will drive the mounting frame 65 to make a circular motion synchronously. At the same time, the second connecting rod 618 connected to the first disc 615 will rotate under the limiting action of the mounting frame 65. When the second connecting rod 618 rotates, it will drive The active bevel gear 619 rotates synchronously, and the driven bevel gear 620 meshing with the active bevel gear 619 rotates synchronously. When the driven bevel gear 620 rotates, it drives the circular saw blade 67 to rotate synchronously through the rotating shaft 66. When the mounting bracket 65 moves to the lowermost position, the circular saw blade 67 contacts and cuts the rod 63 on the cutting table 62, and with the circular motion of the mounting bracket 65, the slide bar 64 below it pushes the slider 623, and pushes the slider 623 and the cutting table 62 fixed thereto forward synchronously. The cut rod moves forward to the clamping point under the push of the cutting table 62, which is convenient for the material moving mechanism 7 to clamp and transfer it, thereby achieving the purpose of cutting and pushing the material at the same time, saving time and effort.

[0050] See also Figures 13-14 The material moving mechanism 7 includes a fixed frame 71, one side of the fixed frame 71 is provided with a guide rail 72, the guide rail 72 is slidably connected with a guide block 73, the guide block 73 is slidably plugged with a linkage rod 74, one end of the linkage rod 74 extends downward to the bottom of the fixed frame 71, and the bottom end of the linkage rod 74 is fixed with a clamping seat 75, both ends of one side of the clamping seat 75 are slidably connected with clamping plates 76, and one side of the clamping seat 75 corresponding to the two clamping plates 76 is installed with a clamping cylinder 77, and the two clamping cylinders 77 are installed on the two sides of the clamping seat 75. One end of the movable end of each clamping cylinder 77 is respectively connected and fixed to the clamping plate 76 on the corresponding side, and the middle position of the fixing frame 71 facing the linkage rod 74 is rotatably connected to a linkage crank 78 through a linkage shaft 79. The top end of the linkage crank 78 is rotatably connected to the linkage rod 74 through a rotating shaft. A material moving motor 710 is installed on the side of the fixing frame 71 corresponding to the linkage shaft 79 at the rear side, and one end of the output shaft of the material moving motor 710 is connected and fixed to one end of the linkage shaft 79.

[0051] In this embodiment, the material moving motor 710 rotates the linkage shaft 79 and drives the linkage crank 78 to rotate synchronously. The material moving motor 710 can perform forward and reverse movements. When the motor rotates forward, it drives the linkage crank 78 to rotate forward synchronously. The top of the linkage crank 78 is rotationally connected to the linkage rod 74. As the linkage crank 78 rotates forward, it will drive the linkage rod 74 to move to the left. In the process of moving to the left, the linkage rod 74 first moves upward for a distance, and then moves downward for a distance. The purpose of doing this is to allow the clamping plate 76 to clamp the workpiece from top to bottom during the process of clamping the workpiece, and then put the workpiece down from top to bottom to avoid damage to the workpiece and achieve a better clamping effect.

[0052] See also Figures 15-16 The end flattening mechanism 10 includes a flattening lower die 101 and a flattening upper die 102. The flattening lower die 101 and the flattening upper die 102 have the same specifications, and flattening grooves are provided on opposite sides of the two. The two flattening grooves cooperate with each other to flatten the two ends of the bent rod. The flattening grooves include two arc sections 103, a long straight section 104 and two flat sections 105. The two arc sections 103 are arranged opposite to each other, and the long straight section 104 is provided between the opposite ends of the two arc sections 103, and the flat sections 105 are provided on the other opposite ends of the two arc sections 103. The flattening upper die 102 is connected to the hydraulic mechanism 5 on the second platform 3. The hydraulic mechanism 5 drives the flattening upper die 102 to move downward and squeeze it on the flattening lower die 101, so that the rod between the upper and lower dies is processed into a required shape.

[0053] See also Figures 17 to 19 The rod 63 is bent twice by the primary bending mechanism 8 and the secondary bending mechanism 9 to form a waist-shaped hook body 13. The hook body 13 is transported to the end flattening mechanism 10 through the cooperation of the feeding mechanism 2 and the manipulator on the third platform 4. The two ends of the hook body 13 are flattened by the end flattening mechanism 10 to form flat ends 131. The flat ends 131 are connecting parts for installing the lock column on the hook. The flattened hook body 13 is sent to the drilling mechanism 11 through the material moving mechanism 7. One of the flat ends 131 is drilled by the drilling mechanism 11. After drilling, it is sent to the assembly mechanism 12 through the material moving mechanism 7 for assembly. During assembly, the prepared lock column 14 is sleeved between the two flat ends 131, and then the pin 15 is nailed into the drilled hole through the assembly mechanism 12 to complete the assembly of the lock column 14 and the hook body 13.

[0054] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A sound hook bending and assembly integrated processing equipment, characterized in that: The invention comprises a first platform (1) and a second platform (3); a hydraulic mechanism (5), a material cutting mechanism (6), a primary bending mechanism (8) and a secondary bending mechanism (9) are installed on the first platform (1); the primary bending mechanism (8) and the secondary bending mechanism (9) are both connected to the hydraulic mechanism (5); the primary bending mechanism (8) and the secondary bending mechanism (9) cooperate with each other to perform a double bending process on a metal bar; The primary bending mechanism (8) comprises a first base (81), a first lower die (82) and a first upper die (83), wherein the first lower die (82) is fixed on the top of the first base (81), and the first upper die (83) is arranged directly above the first lower die (82) and the two cooperate with each other, and are used to perform a primary bending on the metal bar and make the bent bar have a U-shaped structure; The secondary bending mechanism (9) comprises a second base (91), a sliding seat (92), a fixed seat (93), a second upper die (94) and a cylinder (95); the sliding seat (92) and the fixed seat (93) are arranged on two sides of the top of the second base (91) relative to each other, and a lower die seat (96) is arranged between the two; the sliding seat (92), the fixed seat (93), the second upper die (94) and the lower die seat (96) cooperate with each other to perform a second bending on the metal bar so that the bent bar has a waist-round structure; An end flattening mechanism (10) is installed on the second platform (3), and the end flattening mechanism (10) comprises a flattening lower die (101) and a flattening upper die (102). The flattening lower die (101) and the flattening upper die (102) have the same specifications, and both are provided with a flattening groove on one side opposite to the other. The two flattening grooves cooperate with each other and are used to flatten the two ends of the bent bar. The flattening grooves comprise two arc sections (103), a long straight section (104) and two flat sections (105). The two arc sections (103) are arranged opposite to each other, and the long straight section (104) is provided between the opposite ends of the two arc sections (103), and the flat sections (105) are provided on the other ends of the two arc sections (103).

2. The audio hook bending and assembly integrated processing equipment according to claim 1 is characterized in that: The first upper mold (83) comprises a first upper split mold (831) and a second upper split mold (832), the first upper split mold (831) and the second upper split mold (832) being arranged on both sides above the first lower mold (82), a first lower arc groove (84) being provided on the outer surface of the first lower mold (82), a first upper arc groove (85) being provided on a side of the first upper split mold (831) and the second upper split mold (832) facing the first lower mold (82), the two first upper arc grooves (85) being arranged on both sides of the first lower arc groove (84) respectively, and the three are surrounded to form a U-shaped tubular channel.

3. The audio hook bending and assembly integrated processing equipment according to claim 1 is characterized in that: The sliding seat (92) is slidably connected to the top of the second base (91); the fixed seat (93) is fixed to a side of the top of the second base (91) corresponding to the sliding seat (92); the cylinder (95) is arranged on one side of the sliding seat (92), and the movable end of the cylinder (95) is connected to the sliding seat (92); a material guide port (913) is provided at the center of the top of the second base (91) corresponding to one side of the sliding seat (92) and the fixed seat (93); the lower die seat (96) is fixed in the material guide port (913); the second upper die (94) is arranged directly above the lower die seat (96); a vertical material blanking channel (911) is provided on one side of the lower die seat (96); and the material blanking channel (911) is communicated with the material guide port (913).

4. The audio hook bending and assembly integrated processing equipment according to claim 3 is characterized in that: A first lower split mold (97) and a second lower split mold (98) are fixed to one side of the sliding seat (92) and the fixed seat (93) facing the lower mold seat (96), respectively; an annular groove (99) is provided on one end of the first lower split mold (97) and the second lower split mold (98) facing the lower mold seat (96); a lower mold arc groove (910) is provided on the upper surface of the lower mold seat (96); an upper mold arc groove (912) is provided on the lower surface of the second upper mold (94); the lower mold arc groove (910) and the upper mold arc groove (912) are arranged opposite to each other; the two annular grooves (99) are respectively arranged on both sides of the lower mold arc groove (910); the lower mold arc groove (910), the upper mold arc groove (912) and the two annular grooves (99) are surrounded to form a waist-shaped tubular channel.

5. The audio hook bending and assembly integrated processing equipment according to claim 1 is characterized in that: The cutting mechanism (6) comprises a feeding table (61), a slide groove (624) is provided on the feeding table (61), a cutting table (62) is slidably connected in the slide groove (624), a discharge groove (621) is provided on the top of the cutting table (62), a rod (63) is placed in the discharge groove (621), a cutting groove (622) is provided on one side of the top of the cutting table (62), the cutting groove (622) is arranged perpendicular to the discharge groove (621), a mounting frame (65) is provided above the feeding table (61), and a sliding member is fixed on one side of the bottom of the mounting frame (65). A rod (64) is provided, a slider (623) is fixed to one side of the bottom of the cutting platform (62), and the slider (623) is slidably connected to the bottom of the feeding platform (61), one end of the slide rod (64) slides through the slider (623), one side of the mounting frame (65) is rotatably connected to a rotating shaft (66), both ends of the rotating shaft (66) extend to the outside of the mounting frame (65), and a circular saw blade (67) and a driven bevel gear (620) are respectively fixed to both ends of the rotating shaft (66), and the circular saw blade (67) is arranged directly above the cutting groove (622).

6. The audio hook bending and assembly integrated processing equipment according to claim 5 is characterized in that: A turntable (69) and a support plate (611) are respectively arranged on both sides of the rear portion of the mounting frame (65); the turntable (69) is rotatably connected to the first platform (1) via a bracket; a cutting motor (68) is installed on the rear side of the turntable (69); one end of the output shaft of the cutting motor (68) is fixedly connected to one end of the rotating shaft of the turntable (69); a first disc (615) is eccentrically connected to a side of the turntable (69) facing the mounting frame (65); a first crank (612) is arranged between the first disc (615) and the mounting frame (65); the first crank (612) is A first connecting rod (614) is eccentrically connected between one end and the first disc (615), a second connecting rod (618) is provided between the first crank (612) and the mounting frame (65), one end of the second connecting rod (618) rotates through the mounting frame (65) and extends to one side of the driven bevel gear (620), and a driving bevel gear (619) is fixed to one end of the second connecting rod (618), the driving bevel gear (619) and the driven bevel gear (620) are meshed for transmission, and the radius of the driving bevel gear (619) is greater than the radius of the driven bevel gear (620).

7. The audio hook bending and assembly integrated processing equipment according to claim 6 is characterized in that: The support plate (611) is rotatably connected to the first platform (1) via a bracket, and a second disk (617) is eccentrically connected to a side of the support plate (611) facing the mounting frame (65); the second disk (617) is arranged opposite to the first disk (615), and a connecting member (610) is arranged between the two. Connecting rings (616) are fixed at both ends of the connecting member (610); the first disk (615) and the second disk (617) are respectively rotatably connected to the connecting rings (616) on the corresponding sides; a second crank (613) is arranged between the second disk (617) and the mounting frame (65); first connecting rods (614) are fixed at both ends of the second crank (613); one end of one of the two first connecting rods (614) is eccentrically connected to the second disk (617), and one end of the other is rotatably connected to the mounting frame (65).

8. The audio hook bending and assembly integrated processing equipment according to claim 1, characterized in that: A material moving mechanism (7) is installed between the cutting mechanism (6) and the primary bending mechanism (8) and between the primary bending mechanism (8) and the secondary bending mechanism (9). The material moving mechanism (7) is used to move the processed workpiece to the next processing position. The material moving mechanism (7) comprises a fixed frame (71). A guide rail (72) is arranged on one side of the fixed frame (71). A guide block (73) is slidably connected to the guide rail (72). A linkage rod (74) is slidably inserted on the guide block (73). One end of the linkage rod (74) extends downward to the bottom of the fixed frame (71). A material clamping seat (75) is fixed to the bottom end of the linkage rod (74). Both ends of one side of the material clamping seat (75) are slidably connected to the guide block (73). A clamping plate (76) is connected, and a clamping cylinder (77) is installed on one side of the clamping seat (75) corresponding to the two clamping plates (76), and one end of the movable ends of the two clamping cylinders (77) is respectively connected and fixed to the clamping plate (76) on the corresponding side. A linkage crank (78) is rotatably connected to the linkage rod (74) via a linkage shaft (79) at a middle position of the fixed frame (71) facing the side of the linkage rod (74), and the top end of the linkage crank (78) is rotatably connected to the linkage rod (74) via a rotating shaft. A material moving motor (710) is installed on the rear side of the fixed frame (71) corresponding to the side of the linkage shaft (79), and one end of the output shaft of the material moving motor (710) is connected and fixed to one end of the linkage shaft (79).

Citation Information

Patent Citations

  • Lower die assembly for stamping and double-row hook stamping die with lower die assembly

    CN113894231A