Multi-station stainless steel pipe polishing device

By designing a multi-station stainless steel pipe polishing device, and using high-speed motors and servo motors to achieve automated loading and polishing, the problems of slow transportation speed and difficulty in adapting to different specifications of stainless steel pipes in the prior art are solved, and the production efficiency and scope of application are improved.

CN119795002AInactive Publication Date: 2025-04-11SUZHOU WANGDONG STAINLESS STEEL PROD CO LTD
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Patent Information

Application Number
CN202411803732.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-04-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When dealing with stainless steel pipes, the existing polishing machines have slow transportation speed, which is prone to problems such as uneven placement and blockage, and it is difficult to adapt to steel pipes of different thicknesses, resulting in an increase in operating time and affecting production efficiency.

Method used

A polishing device for multi-station stainless steel pipes is designed, including a polishing table, a material table and a storage table. A high-speed motor drives the polishing wheel, combining a servo motor and a telescopic air rod to achieve automatic loading and conveying. The adjustment frame and a rotating screw are used to adapt to stainless steel pipes of different specifications.

Benefits of technology

The automatic loading and polishing process of stainless steel pipes is realized, which significantly improves working efficiency, reduces the number of times of replacement of polishing wheels, and is adapted to stainless steel pipes of various specifications, improving overall production efficiency.

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Abstract

The multi-station stainless steel pipe polishing device comprises a polishing table, a material table and a storage table, the material table and the storage table are arranged on the left side and the right side of the polishing table, the surfaces of the material table and the storage table are each provided with a through hole through which a stainless steel pipe can penetrate, and multiple sets of high-speed motors are arranged above the polishing table; the number of the high-speed motors in each set is two, the multiple conveying limiting frames are fixedly connected to the top of the polishing table, the conveying limiting frames and the high-speed motors are distributed in a staggered mode, and when stainless steel pipes with different thicknesses are encountered, the distance between the polishing wheels is also adjusted by adjusting the distance between the high-speed motors through the two sets of electric guide rails; the distance between the polishing wheels is made to be matched with the stainless steel pipe, the rotating lead screw drives the adjusting frame and the limiting rolling wheel to move up and down while moving up and down, the distance between the conveying rolling wheel and the limiting rolling wheel is adjusted, flexible adjustment can be conducted according to the thickness of the stainless steel pipe, and the stainless steel pipe polishing device is suitable for stainless steel pipes of various specifications.
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Description

Technical Field

[0001] The invention relates to the technical field of stainless steel pipe polishing, in particular to a multi-station stainless steel pipe polishing device. Background Art

[0002] Stainless steel pipe is an important industrial material with a wide range of applications. It is a hollow long round steel made of stainless steel, mainly used in industrial pipelines such as petroleum, chemical, medical, food, light industry, mechanical instruments, and mechanical structural components. Due to its excellent torsional strength and light weight, stainless steel pipe is also often used to manufacture mechanical parts and engineering structures.

[0003] However, during the manufacturing process of stainless steel pipes, due to differences in raw materials or production processes, slight bumps and depressions may appear on the surface. These bumps and depressions will cause the surface of the stainless steel pipe to become rough and uneven, resulting in increased friction during use, thereby affecting the service life of the product, and making the surface of the stainless steel pipe susceptible to oxidation, rust or corrosion, and the stainless steel pipe needs to be polished.

[0004] Existing polishing machines generally use manual loading, which requires workers to operate manually, have slow transportation speeds, and are prone to misalignment and blockages, which affect the overall efficiency of the polishing process. In addition, polishing machines cannot adapt well to steel pipes of different thicknesses. Whenever steel pipes of different sizes are replaced, the machine needs to be adjusted or the adapter device replaced, which will increase the operation time and affect the overall production efficiency.

[0005] Therefore, we propose a multi-station stainless steel pipe polishing device to solve the above problems. Summary of the invention

[0006] The object of the present invention is to provide a multi-station stainless steel pipe polishing device to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multi-station stainless steel pipe polishing device, comprising a polishing table and a material table and a storage table arranged on the left and right sides of the polishing table, the surfaces of the material table and the storage table are provided with through holes for the stainless steel pipe to pass through, a plurality of groups of high-speed motors are arranged above the polishing table, and the number of each group of high-speed motors is set to two, a plurality of conveying and limiting frames are fixedly connected to the top of the polishing table, and the conveying and limiting frames and the high-speed motors are staggered and distributed with each other, the inner walls of the conveying and limiting frames are rotatably connected with conveying rollers, and the inner walls of the conveying and limiting frames are provided with adjustment frames, the surface of the conveying and limiting frames is fixedly connected with a servo motor, and the output end of the servo motor drives the conveying rollers to rotate;

[0008] The inner wall of the adjustment frame is rotatably connected with a limiting roller, the top of the conveying limiting frame is provided with a threaded slot, and the conveying limiting frame is screwed with a rotating screw through the threaded slot, and the bottom end of the rotating screw is connected to the adjustment frame;

[0009] Each set of high-speed motors is distributed in a mirror image on the top of the polishing table, and the output end of each high-speed motor is fixedly connected to a polishing wheel for polishing the stainless steel pipe;

[0010] The material table and the storage table are both provided with a "√"-shaped slope, and the inner wall of the material table is provided with a guide groove compatible with the stainless steel pipe, and a telescopic gas rod is fixedly connected to the surface of the material table, one end of the telescopic gas rod passes through the surface of the material table and is fixedly connected to a pushing head, and the pushing head, the telescopic gas rod and the guide groove are at the same horizontal height.

[0011] In a further embodiment, a rotating seat is fixedly connected to the top of the adjusting frame, and the rotating screw is rotatably connected to the adjusting frame through the rotating seat, two groups of limiting strips are fixedly connected to the surface of the adjusting frame, and a limiting groove adapted to the limiting strip is opened on the surface of the conveying limiting frame.

[0012] In a further embodiment, a rotating disk is fixedly connected to the top of the rotating screw.

[0013] In a further embodiment, a plurality of groups of evenly distributed guide strips are fixedly connected to the surface of the material table.

[0014] In a further embodiment, a plurality of groups of supporting roller frames are fixedly connected to the surface of the polishing table, and the supporting roller frames and the high-speed motors are staggeredly distributed.

[0015] In a further embodiment, a plurality of electric guide rails corresponding to the high-speed motor are fixedly connected to the top of the polishing table, and the high-speed motor is slidably connected above the polishing table through the electric guide rails.

[0016] In a further embodiment, a mounting cover for shielding and protecting the polishing wheel is fixedly connected to the surface of the high-speed motor.

[0017] In a further embodiment, the through holes formed on the surfaces of the material table and the storage table are horizontally parallel to each other.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. A single stainless steel pipe rolls down into the guide groove on the inner wall of the material table. The telescopic gas rod pushes the push head to move. The push head pushes the single stainless steel pipe placed in the guide groove to move while moving. The servo motor drives the conveying roller to rotate. The conveying roller and the limiting roller limit the stainless steel pipe while the conveying roller also conveys the stainless steel pipe to realize automatic loading.

[0020] 2. During the transportation of stainless steel pipes, the high-speed motor drives the polishing wheel to rotate, and the polishing wheel is used to polish the surface of the stainless steel pipe. Each set of high-speed motors can be equipped with polishing wheels of different coarseness and fineness to achieve different polishing effects. Compared with single-station polishing machines, multiple sets of high-speed motors and polishing wheels can significantly improve work efficiency and reduce the number of times the polishing wheel is replaced, making the entire polishing process more convenient and efficient;

[0021] 3. When encountering stainless steel pipes of different thicknesses, the two sets of electric guide rails adjust the spacing between the high-speed motors and also adjust the spacing between the polishing wheels, so that the spacing between the polishing wheels matches the stainless steel pipe. When the screw rod moves up and down, it also drives the adjustment frame and the limiting roller to move up and down, and adjusts the spacing between the conveying roller and the limiting roller. It can be flexibly adjusted according to the thickness of the stainless steel pipe and is suitable for stainless steel pipes of various specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0023] Figure 2 It is a structural schematic diagram of the left section of the conveying and limiting frame of the present invention;

[0024] Figure 3 It is an enlarged schematic diagram of the structure of the present invention from a top view;

[0025] Figure 4 It is an enlarged schematic diagram of the structure of the present invention.

[0026] In the figure: 1. Polishing table; 2. Material table; 3. Storage table; 4. High-speed motor; 5. Polishing wheel; 6. Conveying and limiting frame; 7. Conveying roller; 8. Adjusting frame; 9. Rotating screw; 10. Limiting roller; 11. Rotating seat; 12. Limiting strip; 13. Limiting groove; 14. Servo motor; 15. Rotating disk; 16. Guide groove; 17. Telescopic gas rod; 18. Pushing head; 19. Guide strip; 20. Support roller frame; 21. Electric guide rail. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1-4The present invention provides a technical solution: a multi-station stainless steel pipe polishing device, comprising a polishing table 1 and a material table 2 and a storage table 3 arranged on the left and right sides of the polishing table 1. After multiple stainless steel pipes to be polished are stacked in the material table 2, the material table 2 and the storage table 3 are both provided with a slope set in a "√" shape. The stainless steel pipes placed in the material table 2 are guided by the slope of the inner cavity of the material table 2, and the single stainless steel pipe at the bottom rolls into the guide groove 16 opened on the inner wall of the material table 2. Multiple groups of guide strips 19 fixedly connected to the inner wall of the material table 2 guide the stainless steel pipes.

[0029] Start the telescopic gas rod 17, the telescopic gas rod 17 pushes the push head 18 to move, and the push head 18 pushes the single stainless steel pipe placed in the guide groove 16 to move while moving, and the stainless steel pipe passes through the through hole opened on the surface of the material table 2 and is pushed to the conveying roller 7 rotatably connected to the inner wall of the conveying limiting frame 6, and the servo motor 14 fixedly connected to the inner wall of the conveying limiting frame 6 is started to drive the conveying roller 7 to rotate, and the conveying roller 7 and the limiting roller 10 limit the stainless steel pipe, and the conveying roller 7 conveys the stainless steel pipe while rotating, and the multiple groups of support roller frames 20 fixedly connected to the top of the polishing table 1 are connected to the stainless steel The pipe is supported, the high-speed motor 4 is slidably connected to the polishing table 1 through the electric guide rail 21, and the distance between the two high-speed motors 4 is adjusted to make the polishing wheel 5 fit the conveyed stainless steel pipe. During the conveying process of the stainless steel pipe, the high-speed motor 4 drives the polishing wheel 5 to rotate, and the surface of the stainless steel pipe is polished and ground by the polishing wheel 5. Each group of high-speed motors 4 can be equipped with polishing wheels 5 of different coarseness and fineness to achieve different polishing effects. Compared with a single-station polishing machine, multiple groups of high-speed motors 4 and polishing wheels 5 can significantly improve work efficiency, reduce the number of times the polishing wheel 5 is replaced, and make the entire polishing process more convenient and efficient;

[0030] The polished stainless steel pipe is transported as the conveying roller 7 rotates, passes through the through hole on the surface of the storage table 3 and falls into the inner cavity of the storage table 3, completing the automatic recovery of the polished stainless steel pipe. When encountering stainless steel pipes of different thicknesses, the two sets of electric guide rails 21 adjust the spacing between the high-speed motors 4 and also adjust the spacing between the polishing wheels 5, so that the spacing between the polishing wheels 5 is adapted to the stainless steel pipe, and can be flexibly adjusted according to the thickness of the stainless steel pipe, and is adapted to stainless steel pipes of various specifications. The rotating screw 9 is screwed to the conveying limiting frame 6 through the threaded groove hole. When the rotating disk 15 is rotated, the rotating screw 9 is also rotated to make the rotating screw 9 move up and down. The rotating screw 9 rotates with the adjusting frame 8 through the rotating seat 11. The limiting bar 12 and the limiting groove 13 limit the adjusting frame 8 to prevent the adjusting frame 8 from deflecting. When the rotating screw 9 moves up and down, it also drives the adjusting frame 8 and the limiting roller 10 to move up and down. The spacing between the adjusting conveying roller 7 and the limiting roller 10 can be adjusted according to the diameter of the stainless steel pipe, and the application range is wider.

[0031] Working principle: After stacking multiple stainless steel tubes to be polished in the material table 2, the material table 2 and the storage table 3 are both provided with a slope set to a "√" shape. The stainless steel tubes placed in the material table 2 are guided by the slope of the inner cavity of the material table 2, and the single stainless steel tube at the bottom rolls into the guide groove 16 opened on the inner wall of the material table 2. The multiple groups of guide strips 19 fixedly connected to the inner wall of the material table 2 guide the stainless steel tubes. The telescopic gas rod 17 is started, and the telescopic gas rod 17 pushes the push head 18 to move. The push head 18 pushes the single stainless steel tube placed in the guide groove 16 to move while moving. The stainless steel tube passes through the through hole opened on the surface of the material table 2 and is pushed to the conveying The conveying roller 7 connected to the inner wall of the limiting frame 6 is rotated, and the servo motor 14 fixedly connected to the inner wall of the conveying limiting frame 6 is started to drive the conveying roller 7 to rotate. The conveying roller 7 and the limiting roller 10 limit the stainless steel pipe. The conveying roller 7 conveys the stainless steel pipe while rotating. The multiple groups of supporting roller frames 20 fixedly connected to the top of the polishing table 1 support the stainless steel pipe. The high-speed motor 4 is slidably connected to the top of the polishing table 1 through the electric guide rail 21. The distance between the two high-speed motors 4 is adjusted to make the polishing wheel 5 compatible with the conveyed stainless steel pipe. During the conveying process of the stainless steel pipe, the high-speed motor 4 drives the polishing wheel 5 to rotate, and the surface of the stainless steel pipe is polished by the polishing wheel 5. Polishing and grinding, each set of high-speed motors 4 can be equipped with polishing wheels 5 of different coarseness and fineness to achieve different polishing effects. Compared with a single-station polishing machine, multiple sets of high-speed motors 4 and polishing wheels 5 can significantly improve work efficiency and reduce the number of times the polishing wheels 5 are replaced, making the entire polishing process more convenient and efficient. The polished stainless steel pipe is transported with the rotation of the conveying roller 7, passes through the through hole on the surface of the storage table 3 and falls into the inner cavity of the storage table 3, completing the automatic recovery of the polished stainless steel pipe. When encountering stainless steel pipes of different coarseness and fineness, the two sets of electric guide rails 21 adjust the spacing between the high-speed motors 4 and also adjust the spacing between the polishing wheels 5, so that the spacing between the polishing wheels 5 is consistent with the stainless steel pipe. It is compatible with steel pipes and can be flexibly adjusted according to the thickness of stainless steel pipes. It is suitable for stainless steel pipes of various specifications. The rotating screw 9 is screwed with the conveying limiting frame 6 through the threaded groove hole. When the rotating disk 15 is rotated, the rotating screw 9 is also rotated to make the rotating screw 9 move up and down. The rotating screw 9 rotates with the adjusting frame 8 through the rotating seat 11. The limiting bar 12 and the limiting groove 13 limit the adjusting frame 8 to prevent the adjusting frame 8 from deflecting. When the rotating screw 9 moves up and down, it also drives the adjusting frame 8 and the limiting roller 10 to move up and down. The spacing between the conveying roller 7 and the limiting roller 10 can be adjusted according to the diameter of the stainless steel pipe, and the scope of application is wider.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-station stainless steel pipe polishing device, comprising a polishing table (1) and a material table (2) and a storage table (3) arranged on the left and right sides of the polishing table (1), characterized in that: The surfaces of the material table (2) and the storage table (3) are provided with through holes through which the stainless steel pipe can pass; a plurality of groups of high-speed motors (4) are provided above the polishing table (1), and the number of each group of high-speed motors (4) is set to two; a plurality of conveying limiting frames (6) are fixedly connected to the top of the polishing table (1), and the conveying limiting frames (6) and the high-speed motors (4) are staggered and distributed with each other; the inner walls of the conveying limiting frames (6) are rotatably connected to conveying rollers (7), and the inner walls of the conveying limiting frames (6) are provided with adjustment frames (8); a servo motor (14) is fixedly connected to the surface of the conveying limiting frames (6), and the output end of the servo motor (14) drives the conveying rollers (7) to rotate; The inner wall of the adjusting frame (8) is rotatably connected with a limiting roller (10), the top of the conveying limiting frame (6) is provided with a threaded slot hole, and the conveying limiting frame (6) is screwed with a rotating screw rod (9) through the threaded slot hole, and the bottom end of the rotating screw rod (9) is connected to the adjusting frame (8); Each group of high-speed motors (4) is distributed in a mirror-image manner on the top of the polishing table (1), and the output end of each high-speed motor (4) is fixedly connected to a polishing wheel (5) for polishing the stainless steel pipe; The material platform (2) and the storage platform (3) are both provided with a "√"-shaped slope inside, and the inner wall of the material platform (2) is provided with a guide groove (16) adapted to the stainless steel pipe, and a telescopic gas rod (17) is fixedly connected to the surface of the material platform (2), and one end of the telescopic gas rod (17) passes through the surface of the material platform (2) and is fixedly connected to a push head (18), and the push head (18), the telescopic gas rod (17) and the guide groove (16) are at the same horizontal height.

2. A multi-station stainless steel pipe polishing device according to claim 1, characterized in that: The top of the adjusting frame (8) is fixedly connected to a rotating seat (11), and the rotating screw rod (9) is rotatably connected to the adjusting frame (8) via the rotating seat (11); the surface of the adjusting frame (8) is fixedly connected to two groups of limiting strips (12), and the surface of the conveying limiting frame (6) is provided with limiting grooves (13) that are compatible with the limiting strips (12).

3. The multi-station stainless steel pipe polishing device according to claim 1, characterized in that: The top of the rotating screw rod (9) is fixedly connected with a rotating disk (15).

4. The multi-station stainless steel pipe polishing device according to claim 1, characterized in that: The surface of the material platform (2) is fixedly connected with a plurality of groups of evenly distributed guide strips (19).

5. The multi-station stainless steel pipe polishing device according to claim 1, characterized in that: A plurality of groups of supporting roller frames (20) are fixedly connected to the surface of the polishing table (1), and the supporting roller frames (20) and the high-speed motors (4) are arranged in an interlaced manner.

6. The multi-station stainless steel pipe polishing device according to claim 1, characterized in that: A plurality of groups of electric guide rails (21) corresponding to the high-speed motor (4) are fixedly connected to the top of the polishing table (1), and the high-speed motor (4) is slidably connected to the top of the polishing table (1) via the electric guide rails (21).

7. The multi-station stainless steel pipe polishing device according to claim 1, characterized in that: The surface of the high-speed motor (4) is fixedly connected with a mounting cover for shielding and protecting the polishing wheel (5).

8. The multi-station stainless steel pipe polishing device according to claim 1, characterized in that: The through holes formed on the surfaces of the material table (2) and the storage table (3) are horizontally parallel to each other.