Milling cutter processing device and use method thereof

By designing a milling cutter processing device with integrated grinding, cooling and vibration functions, automatic grinding and debris recovery is achieved using high-pressure airflow and magnetic parts, the problems of passivation and rust of rotary file milling cutter teeth are solved, and maintenance efficiency and cleaning effect are improved.

CN119795007BActive Publication Date: 2025-05-06济南新宇硬质合金股份有限公司
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Patent Information

Application Number
CN202510301542.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2025-05-06
Estimated Expiration
2045-03-14

AI Technical Summary

Technical Problem

After long-term use of the rotary file milling cutter, the teeth become passivated and rusted, resulting in increased grinding difficulty, reduced maintenance efficiency, and difficult to clean the debris, making the processing table more likely to be wet.

Method used

A milling cutter processing device is designed, including a grinding mechanism, a cooling mechanism and a vibration mechanism. It uses high-pressure airflow to blow the high-speed flow of the carbide particles, automatically grind the rust between the teeth of the milling cutter, and automatically recovers debris through magnetic parts. The cooling mechanism cools the high-pressure gas through a spiral cooling tube to avoid water cooling.

Benefits of technology

Automatic grinding of milling cutter teeth is realized, reducing the difficulty and time of polishing, improving maintenance efficiency, and avoiding debris dispersion and moisture of the processing table.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of milling cutter processing, specifically to a milling cutter processing device and a method for using the same; the device comprises a grinding mechanism, the grinding mechanism comprises an upper seat, a lower seat, an end cover, an air inlet pipe and an elastic membrane, the end cover is detachably connected to the upper seat, a clamping assembly is provided at the bottom end of the end cover, the lower seat is detachably connected to the lower part of the upper seat, a grinding groove a is provided on the upper end surface of the upper seat, a magnetic member is provided at the top end of the end cover, a pressure relief valve is provided on the end cover, a groove a is provided on the lower end surface of the upper seat, a groove b is provided on the end surface of the lower seat facing the upper seat, a grinding groove b is provided on the inner wall of the groove a near the grinding groove a, an air cavity connected to the groove a is provided around the interior of the upper seat, and an elastic membrane is provided at the connection between the air cavity and the groove a. The present invention uses high-pressure gas to blow diamond sand particles to flow, thereby reducing the difficulty of grinding, and uses the magnetic attraction force generated by the magnetic member to magnetically attract the debris generated by grinding, thereby avoiding the dispersion of the debris and improving the efficiency of debris cleaning.
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Description

Technical Field

[0001] The invention relates to the technical field of milling cutter processing, and in particular to a milling cutter processing device and a use method thereof. Background Art

[0002] A rotary file cutter is a rotary cutting tool used for processing materials such as metal, wood and plastic. Its design features a cutter head with multiple cutting teeth, which can efficiently perform operations such as grinding, trimming, deburring and grooving.

[0003] After long-term use, the teeth on the surface of the rotary file milling cutter will become blunt, and the teeth need to be finely polished using grinding tools such as diamond grinding wheels to make the teeth sharp again. However, long-term use will also cause the surface of the rotary file milling cutter to rust. As for the rust in the gaps formed between the teeth, the diamond grinding wheel is too large to contact the rust, so the grinder can only use sandpaper to grind the rust in the gaps one by one. However, the rotary file milling cutter has a large number of teeth, so more gaps are formed, which significantly increases the difficulty of grinding and reduces the maintenance efficiency of the rotary file milling cutter.

[0004] In addition, during the grinding process, the debris generated is easy to splash and difficult to clean and recycle, and the grinding will generate high temperature. In the existing grinding process, the grinding area is usually cooled by spraying water. However, the sprayed water will not only further disperse the generated debris, increasing the difficulty of recycling the debris, but also make the processing table wet. Summary of the invention

[0005] The purpose of the present invention is to solve the problems existing in the background technology and to provide a milling cutter processing device and a method for using the same.

[0006] The technical solution of the present invention is a milling cutter processing device, comprising:

[0007] The grinding mechanism comprises an upper seat, a lower seat, an end cover, an air inlet pipe and an elastic membrane, the end cover is detachably connected to the upper seat, a magnetic piece is arranged at the top end of the end cover, a pressure relief valve is arranged on the end cover, a clamping assembly for clamping a milling cutter is arranged at the bottom end of the end cover, the lower seat is located at the lower end of the upper seat and is detachably connected thereto, a grinding groove a is arranged on the upper end surface of the upper seat, diamond grains are stored in the grinding groove a, a groove a is arranged on the lower end surface of the upper seat, a groove b for placing a milling cutter is arranged on the end surface of the lower seat facing the upper seat, and the groove a is close to the grinding groove. The inner wall of groove a is provided with a grinding groove b, and the grinding groove b is connected with the grinding groove a through a reflux pipe, and the grinding groove b is connected with the grinding groove a through a feed pipe, and a valve a is provided on the feed pipe, and an air cavity connected with the groove a is provided inside the upper seat around the groove a, and an elastic membrane is provided at the connection between the air cavity and the groove a; the air cavity is connected with a micro air pump through a multi-way pipe, and a plurality of air inlet pipes are provided and connected with the upper seat, and the plurality of air inlet pipes are all connected with the grinding groove a and the feed pipe, and one end of the air inlet pipe is connected with a high-pressure air pump;

[0008] A cooling mechanism, wherein a plurality of cooling ends are respectively connected to a plurality of air inlet pipes;

[0009] The vibration mechanism is connected to the upper seat and is used for supporting and vibrating the upper seat.

[0010] Preferably, the bottom end of the end cover is located at the pressure relief valve and is covered with a filter cloth.

[0011] Preferably, the inner diameter of the grinding groove a gradually decreases along the radial direction of its central axis.

[0012] Preferably, the cooling mechanism includes a water tank, a spiral cooling tube and a pump body. The spiral cooling tube and the air inlet pipe correspond one to one and are wound around the outside of the air inlet pipe. The liquid outlet end of the water tank is connected to the liquid inlet end of the pump body. The liquid outlet end of the pump body is connected to the liquid inlet ends of multiple spiral cooling tubes. The liquid outlet ends of the multiple spiral cooling tubes are connected to the recovery end of the water tank. The water tank is provided with a heat dissipation component for accelerating the cooling of water in the water tank.

[0013] Preferably, the inner wall of the grinding groove a is connected with an isolation block, a discharge pipe is provided on the isolation block, a valve b is provided on the discharge pipe, and the upper end surface of the isolation block is tilted downward toward the feed end of the discharge pipe.

[0014] Preferably, the vibration mechanism comprises a base, a support arm and a vibration motor, the vibration motor is mounted on the upper base, and the support arm connects the upper base and the base.

[0015] Preferably, the clamping assembly includes a porous plate, a clamping block, an extrusion component and a telescopic device; a plurality of grooves d are provided on the end surface of the porous plate facing the grinding groove a, a slide groove penetrating the porous plate is provided on the bottom surface of each groove d, the clamping block corresponds to the slide groove one by one and is slidably connected, one end of the clamping block extends above the porous plate, an arc-shaped surface is provided on the end of the clamping block extending above the porous plate, the other end of the clamping block extends into the groove d, an installation chamber is provided inside the porous plate, the telescopic device is arranged inside the installation chamber and is connected to the extrusion component, a plurality of circular openings are provided on the extrusion component, and the circular openings correspond to the grooves d one by one.

[0016] The present invention also provides a method for using a milling cutter processing device, using the above-mentioned milling cutter device, comprising the following steps:

[0017] S1. Preparation: Fix the milling cutter that needs to be fully polished on the clamping assembly, install the end cover on the upper seat, place the milling cutter that needs to be partially polished inside the groove b, connect the lower seat with the upper seat, start the micro air pump to pump air into the air cavity, so that the elastic membrane expands and fits on the side wall of the milling cutter, ensuring that the polishing groove b forms a closed chamber;

[0018] S2, grinding operation: turn on the cooling mechanism, magnetic parts, vibration mechanism and high-pressure air pump, open valve a, so that the diamond grains gradually fall into the grinding groove b, the high-pressure air pump generates high-pressure gas to enter the air inlet pipe, the high-pressure gas is cooled by the cooling mechanism and enters the grinding groove a and the grinding groove b, so that the diamond grains in the grinding groove a roll quickly to grind the milling cutter fixed on the clamping assembly, and the diamond grains and debris in the grinding groove b flow into the grinding groove a with the high-pressure gas, and the debris gathers on the inner side of the end cover under the magnetic attraction of the magnetic part;

[0019] S3. After grinding is completed: when all the diamond sand and debris in the grinding groove b enter the grinding groove a, turn off the high-pressure air pump, cooling mechanism and vibration mechanism, relieve the pressure of the grinding groove a through the pressure relief valve, remove the end cover and take out the milling cutter on the clamping assembly, then remove the lower seat from under the upper seat, and take out the milling cutter in the groove b.

[0020] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects:

[0021] The high-pressure airflow blows the diamond grains in the grinding groove a and the grinding groove b to flow at high speed, and the diamond grains are used to quickly rub the rust in the gaps between the teeth of the milling cutter, so as to realize the automatic grinding function of the milling cutter, reduce the grinding difficulty and improve the grinding efficiency.

[0022] The magnetic attraction force generated by the magnetic parts can magnetically absorb the debris generated by grinding, realize automatic recovery of the debris, avoid the dispersion of debris, and improve the efficiency of debris cleaning.

[0023] The high-pressure gas in the air intake pipe can be cooled by the cooling mechanism. The cooled high-pressure gas can not only blow the diamond abrasive particles to flow at high speed, but also cool the grinding part of the milling cutter without water cooling, thus saving water resources and avoiding moisture on the processing table. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A perspective view of an embodiment of the present invention;

[0025] Figure 2 for Figure 1 A schematic diagram of the structure when the middle end cover and the lower seat are separated from the upper seat;

[0026] Figure 3 A schematic cross-sectional structure diagram of a first embodiment of the present invention;

[0027] Figure 4 for Figure 3 The enlarged structural diagram at A in the middle;

[0028] Figure 5 for Figure 3 The enlarged structural diagram at B in the middle;

[0029] Figure 6 A schematic diagram of the structure of the end cover and the clamping assembly in the fourth embodiment of the present invention;

[0030] Figure 7 and Figure 8 All of them are structural schematic diagrams of a clamping assembly in an embodiment of the present invention.

[0031] Figure numerals: 1. upper seat; 101. grinding groove a; 2. lower seat; 201. groove b; 3. end cover; 4. base; 5. water tank; 6. high-pressure air pump; 7. vibration motor; 8. magnetic part; 9. porous plate; 901. groove d; 10. extrusion component; 11. return pipe; 12. pressure relief valve; 13. valve a; 14. isolation block; 15. valve b; 16. air cavity; 17. micro air pump; 18. multi-way pipe; 19. elastic membrane; 20. telescopic device; 21. clamping block; 22. spiral cooling pipe; 23. air inlet pipe; 24. grinding groove b. DETAILED DESCRIPTION

[0032] Embodiment 1, as Figure 1-5 As shown, a milling cutter processing device proposed by the present invention includes a grinding mechanism, a cooling mechanism, a vibration mechanism and a micro air pump 17;

[0033] The grinding mechanism includes an upper seat 1, a lower seat 2, an end cover 3, an air inlet pipe 23 and an elastic membrane 19, wherein the end cover 3 is located at the upper end of the upper seat 1 and is detachably connected to the upper seat 1, wherein the end cover 3 and the upper seat 1 are selected from but not limited to threaded connection or snap connection to achieve detachable installation of the end cover 3 and the upper seat 1, a magnetic part 8 is provided at the top end of the end cover 3, and the magnetic part 8 includes but is not limited to an electromagnet, and a pressure relief valve 12 is provided on the end cover 3. When the grinding operation is performed, the pressure relief valve 12 relieves the pressure on the grinding groove a101. After the grinding is completed, the grinding groove a101 is thoroughly depressurized and exhausted. The bottom end of the end cover 3 is located at the pressure relief valve 12 and is covered with a filter cloth. The pressure relief valve 12 on the end cover 3 can discharge the high-pressure gas in the grinding groove a101, and the filter cloth can filter the diamond grains to prevent the diamond grains from being discharged with the airflow, and the bottom end of the end cover 3 is provided with a clamping assembly for clamping the milling cutter.

[0034] The lower seat 2 is located at the lower end of the upper seat 1 and is detachably connected thereto, wherein the lower seat 2 and the upper seat 1 are connected by snap-fitting, but not limited to, a grinding groove a101 is provided on the upper end face of the upper seat 1, and an inner wall of the grinding groove a101 is connected to an isolation block 14, a discharge pipe is provided on the isolation block 14, and a valve b15 is provided on the discharge pipe, and the upper end face of the isolation block 14 is tilted downward toward the feed end of the discharge pipe, and diamond grains are stored in the grinding groove a101, and the inner diameter of the grinding groove a101 gradually decreases along the central axis, so that the diamond grains in the grinding groove a101 can smoothly pass through the discharge pipe into the space below the isolation block 14 for temporary storage; a groove a is provided on the lower end face of the upper seat 1, and a groove b201 for placing a milling cutter is provided on the end face of the lower seat 2 facing the upper seat 1, and the groove a is close to the grinding groove a101. The inner wall of the groove a101 is provided with a grinding groove b24, and the grinding groove b24 and the grinding groove a101 are connected through a reflux pipe 11, and the grinding groove b24 and the grinding groove a101 are connected through a feed pipe, and a valve a13 is provided on the feed pipe. The interior of the upper seat 1 is located around the groove a and is provided with an air cavity 16 connected with the groove a, and an elastic membrane 19 is arranged at the connection between the air cavity 16 and the groove a; the air cavity 16 is connected to a micro air pump 17 through a multi-way tube 18, and the micro air pump 17 pumps air into the air cavity 16 through the multi-way tube 18, so that the elastic membrane 19 expands, and the expanded elastic membrane 19 will fill the gap between the teeth, thereby realizing the sealing function of the milling cutter area to be ground, avoiding the leakage of diamond grains, and at the same time ensuring that the high-pressure gas can only flow back to the grinding groove a101 through the reflux pipe 11.

[0035] A plurality of air inlet pipes 23 are provided and connected to the upper seat 1. The plurality of air inlet pipes 23 are all connected to the grinding groove a101 and the feed pipe. The end of the air inlet pipe 23 is connected to the grinding groove a101 through pipe a, and pipe a is U-shaped. The end of pipe a is close to the isolation block 14. The end of the air inlet pipe 23 is connected to the feed pipe through pipe b, and pipe b is L-shaped.

[0036] One end of the air inlet pipe 23 is connected to a high-pressure air pump 6, and an air outlet end of the high-pressure air pump 6 is connected to an air inlet end of a plurality of air inlet pipes 23;

[0037] The multiple cooling ends of the cooling mechanism are respectively connected to multiple air inlet pipes 23;

[0038] The vibration mechanism is connected to the upper seat 1 and is used for supporting and vibrating the upper seat 1 .

[0039] In this embodiment, the milling cutter that needs to be fully polished is placed in the polishing groove a101 through the clamping assembly, and the milling cutter that needs to be partially polished is placed in the groove b201, and the surface to be polished faces the polishing groove b24, and the lower seat 2 is connected to the upper seat 1, and the high-pressure air pump 6 is turned on to pump high-pressure gas into the polishing groove a101 and the polishing groove b24. The high-pressure gas will cause the diamond grains in the polishing groove a101 to roll rapidly, and the rolling diamond grains will quickly rub the rust on the surface of the milling cutter, which can automatically realize the comprehensive polishing of the rust in the gap between the teeth. The debris generated by the grinding rolls upward with the diamond grains. When the debris rolls to the top, it is magnetically attracted to the surface of the end cover 3 under the action of the magnetic member 8 and is automatically recovered;

[0040] The high-pressure gas enters the inner side of the grinding groove b24 and opens the valve a13 at the same time. The high-pressure gas will cause the corundum grains falling into the grinding groove b24 to flow at high speed. The high-speed flowing corundum grains will quickly rub the rust on the surface to be ground of the milling cutter, thereby realizing the local grinding function of the milling cutter. The debris generated by grinding will flow back to the grinding groove a101 through the reflux pipe 11 along with the corundum grains under the blowing action of the high-pressure gas. The debris entering the grinding groove a101 will be magnetically attracted to the surface of the end cover 3 for recovery. There is no need for the grinder to manually take sandpaper for grinding, which reduces the difficulty of grinding the rust in the gap and the workload of the grinder. At the same time, it avoids the dispersion of debris and facilitates the recovery of debris.

[0041] Embodiment 2, as Figure 1-4 As shown, a milling cutter processing device proposed by the present invention, compared with the first embodiment, this embodiment introduces the structure of the cooling mechanism in detail, the cooling mechanism includes a water tank 5, a spiral cooling tube 22 and a pump body, the spiral cooling tube 22 and the air inlet pipe 23 correspond one to one and are wound around the outside of the air inlet pipe 23, the liquid outlet end of the water tank 5 is connected with the liquid inlet end of the pump body, the liquid outlet end of the pump body is connected with the liquid inlet ends of multiple spiral cooling tubes 22 through a connecting pipe, the liquid outlet ends of multiple spiral cooling tubes 22 are connected with the recovery end of the water tank 5 through an internal pipe, and a heat dissipation component for accelerating the cooling of water in the water tank 5 is provided on the water tank 5, wherein the water tank 5 and the pump body can be only one group, and liquid is transported to multiple spiral cooling tubes 22 through the provided pump body; or as shown in the accompanying drawings, the water tank 5 and the pump body are provided with multiple groups, corresponding one to one with the spiral cooling tubes 22, the water tank 5 is selected but not limited to be connected to the upper seat 1, and the pump body is selected but not limited to be arranged on the water tank 5.

[0042] It should be noted that the pump body injects the cold water in the water tank 5 into the spiral cooling pipe 22 through the connecting pipe. When the cold water flows in the spiral cooling pipe 22, it will take away part of the heat of the high-pressure gas in the intake pipe 23, thereby cooling the high-pressure gas. The cooled high-pressure gas can cool the grinding part of the milling cutter without water cooling, thus saving water resources and preventing the processing table from getting wet. When the cold water flows to the end of the spiral cooling pipe 22, it flows back to the inside of the water tank 5 through the built-in pipe to complete the circulation, thereby realizing the function of circulating cooling.

[0043] It is worth noting that the heat dissipation components include but are not limited to a structure consisting of a motor and a stirring rod. The motor drives the stirring rod to rotate, stirs the water in the water tank 5, accelerates the cooling of the water in the water tank 5, and thus extends the effective time of the cooling mechanism. Furthermore, a heat-conducting structure such as a heat dissipation fin can be arranged between the air intake pipe 23 and the spiral cooling pipe 22 to improve the heat exchange efficiency between the cold water and the high-pressure gas inside the air intake pipe 23.

[0044] Embodiment three, as Figure 1-2 As shown, a milling cutter processing device proposed in the present invention, compared with the second embodiment, this embodiment introduces the structure of the vibration mechanism in detail, the vibration mechanism includes a base 4, a support arm and a vibration motor 7, the vibration motor 7 is installed on the upper seat 1, and the support arm connects the upper seat 1 and the base 4.

[0045] It should be noted that the support arm cooperates with the base 4 to support the upper seat 1, and the vibration motor 7 drives the upper seat 1 to vibrate, so that the diamond grains in the grinding groove a101 can smoothly enter the area below the isolation block 14 through the discharge pipe, and at the same time, it is convenient for the diamond grains in the area below the isolation block 14 to enter the grinding groove b24 through the discharge pipe.

[0046] Embodiment 4, as Figure 6-8As shown, a milling cutter processing device proposed by the present invention, compared with the third embodiment, this embodiment introduces in detail the structure of the clamping assembly, the clamping assembly includes a porous plate 9, a clamping block 21, an extrusion component 10 and a telescopic device 20; the porous plate 9 is connected to the end cover 3 through a bracket, so that a gap is left between the porous plate 9 and the end cover 3 for debris to be adsorbed on the end cover 3, the holes on the porous plate 9 facilitate the diamond grains and debris to pass through the porous plate 9 to approach the end cover 3, thereby facilitating the end cover 3 to recover the debris, and the end face of the porous plate 9 facing the grinding groove a101 is provided with a plurality of grooves d901, and the bottom surface of each groove d901 A slide groove is provided that passes through the porous plate 9, and a clamping block 21 corresponds to the slide groove one by one and is slidably connected. One end of the clamping block 21 extends to above the porous plate 9, and the end of the clamping block 21 extending above the porous plate 9 is provided with an arc surface, and the other end of the clamping block 21 extends to the inside of the groove d901. An installation room is provided inside the porous plate 9, and the telescopic device 20 is arranged inside the installation room and connected to the extrusion component 10. The telescopic device 20 includes but is not limited to an electric telescopic rod, etc., which can be electrically controlled and can drive the extrusion component 10 to rise and fall. A plurality of circular openings are provided on the extrusion component 10, and the circular openings correspond to the groove d901 one by one.

[0047] It should be noted that one end of the milling cutter that needs to be polished as a whole is inserted into the groove d901 at the bottom end of the porous plate 9, and then the telescopic device 20 is opened to drive the extrusion component 10 to move downward, and the arc surface of the top of the clamping block 21 is squeezed by the inner wall of the circular opening on the extrusion component 10, so that the clamping blocks 21 around it move toward the center of the groove d901, thereby realizing the clamping and fixing function at one end of the milling cutter.

[0048] Example 5, please refer to Figure 1-8 The present invention provides a method for using a milling cutter processing device, using any of the milling cutter processing devices in the above-mentioned embodiments 1 to 4, and specifically comprising the following steps:

[0049] S1. Preparation: Fix the milling cutter that needs to be fully polished on the clamping assembly, install the end cover on the upper seat, place the milling cutter that needs to be partially polished inside the groove b201, connect the lower seat 2 with the upper seat 1, start the micro air pump 17 to pump air into the air cavity 16, so that the elastic membrane 19 expands and fits on the side wall of the milling cutter, ensuring that the polishing groove b24 forms a closed chamber;

[0050] S2, grinding operation: turn on the cooling mechanism, magnetic member 8, vibration mechanism and high-pressure air pump 6, open valve a13, so that the diamond grains gradually fall into the grinding groove b24, the high-pressure air pump 6 generates high-pressure gas to enter the air inlet pipe 23, and the high-pressure gas enters the grinding groove a101 and the grinding groove b24 after being cooled by the cooling mechanism, so that the diamond grains in the grinding groove a101 roll quickly to grind the milling cutter fixed on the clamping assembly, and the diamond grains and debris in the grinding groove b24 flow into the grinding groove a101 with the high-pressure gas, and the debris gathers on the inner side of the end cover 3 under the magnetic attraction of the magnetic member 8;

[0051] S3. After grinding is completed: when all the diamond sand and debris in the grinding groove b24 enter the grinding groove a101, turn off the high-pressure air pump 6, the cooling mechanism and the vibration mechanism, relieve the pressure on the grinding groove a101 through the pressure relief valve 12, remove the end cover 3 and take out the milling cutter on the clamping assembly, then remove the lower seat 2 from under the upper seat 1, and take out the milling cutter in the groove b201.

[0052] It should be noted that the material used in the rotary file milling cutter targeted in this patent application can be magnetically attracted.

[0053] In summary, when the present invention is used, one end of the milling cutter that needs to be fully polished is inserted into the groove d901 on the porous plate 9, and then the telescopic device 20 is opened to drive the extrusion component 10 to move downward, and the inner wall of the circular opening on the extrusion component 10 is used to squeeze the arc surface of the top of the clamping block 21, so that the clamping blocks 21 around move toward the center of the groove d901, so as to realize the clamping and fixing function at one end of the milling cutter, and then the end cover 3 is detachably installed at the top of the upper seat 1, and at the same time, the milling cutter enters the polishing groove a101 and is immersed in the diamond grains;

[0054] Then, the milling cutter that needs to be partially polished is placed horizontally in the groove d901 on the lower seat 2, and the surface to be polished of the milling cutter is arranged to face the polishing groove b24. Then, the lower seat 2 is detachably mounted at the bottom end of the upper seat 1, and then the micro air pump 17 is used to pump air into the air cavity 16 to expand the elastic membrane 19. The expanded elastic membrane 19 will fill the gaps between the teeth to achieve the sealing function of the area to be polished of the milling cutter, avoid the leakage of diamond grains, and ensure that the high-pressure gas can only flow back to the polishing groove a101 through the reflux pipe 11;

[0055] Before the grinding operation is performed, the vibration motor 7 and the valve b15 are turned on first, so that part of the diamond grains in the grinding groove a101 can fall into and fill the area below the isolation block 14, and then the valve b15 is closed;

[0056] When performing the grinding operation, the magnetic part 8, the high-pressure air pump 6, the valve a13 and the pump body are turned on. The high-pressure air pump 6 fills the air inlet pipe 23 with high-pressure gas. At the same time, the pump body injects the cold water in the water tank 5 into the spiral cooling pipe 22 through the connecting pipe. When the cold water flows in the spiral cooling pipe 22, it will take away part of the heat of the high-pressure gas in the air inlet pipe 23, thereby cooling the high-pressure gas. When the cold water flows to the end of the spiral cooling pipe 22, it flows back to the water tank 5 through the built-in pipe to complete the circulation, thereby realizing the function of circulating cooling.

[0057] When the cooled high-pressure gas flows to the end of the air inlet pipe 23, part of the high-pressure gas will enter the grinding groove a101 through the pipe a, and part of the high-pressure gas will enter the grinding groove b24 through the pipe b. The high-pressure gas will cause the diamond grains in the grinding groove a101 to roll rapidly, and the rolling diamond grains will quickly rub the rust on the surface of the milling cutter, which can automatically realize the comprehensive grinding of the rust in the gaps between the teeth. At the same time, the cooled high-pressure airflow can cool the grinding area without water cooling, which saves water resources and avoids moisture on the processing table. The debris generated by grinding rolls upward with the diamond grains. When the debris rolls to the top, it is magnetically attracted to the surface of the end cover 3 under the action of the magnetic part 8 and is automatically recovered.

[0058] While the grinding operation is being performed in the grinding groove a101, the diamond grains in the area below the isolation block 14 gradually fall into the grinding groove b24 through the feed pipe. Under the blowing action of the high-pressure gas, the diamond grains in the grinding groove b24 flow at a high speed, so that the rust on the gap between the teeth on the surface of the milling cutter can be polished. The debris generated by the grinding enters the return pipe 11 with the diamond grains under the blowing action of the high-pressure gas, and flows back to the grinding groove a101 through the return pipe 11. The debris entering the grinding groove a101 will be magnetically moved by the magnetic member 8. The end cover 3 is adsorbed on the surface of the end cover 3 by force for recycling. When the debris and diamond grains in the grinding groove b24 all enter the grinding groove a101, the high-pressure air pump 6, the pump body and the vibration motor 7 are turned off, and the pressure relief valve 12 on the end cover 3 is used to release the high-pressure gas in the grinding groove a101. Then the end cover 3 is removed from the top of the upper seat 1, and the telescopic device 20 is controlled to make the extrusion component 10 move up and reset, so that the milling cutter can be removed, and then the magnetic part 8 is turned off, so that the debris adsorbed on the end cover 3 can be collectively dropped off, which is convenient for the recovery of the debris;

[0059] Finally, remove the lower seat 2 from the bottom end of the upper seat 1 and remove the milling cutter from the groove d901.

[0060] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A milling cutter processing device, characterized in that: include: A grinding mechanism, comprising an upper seat (1), a lower seat (2), an end cover (3), an air inlet pipe (23) and an elastic membrane (19), wherein the end cover (3) is detachably connected to the upper seat (1), a magnetic member (8) is provided at the top end of the end cover (3), a pressure relief valve (12) is provided on the end cover (3), a clamping assembly for clamping a milling cutter is provided at the bottom end of the end cover (3), the lower seat (2) is located at the lower end of the upper seat (1) and is detachably connected thereto, a grinding groove a (101) is provided on the upper end surface of the upper seat (1), diamond grains are stored in the grinding groove a (101), a groove a is provided on the lower end surface of the upper seat (1), and a groove b (201) for placing a milling cutter is provided on the end surface of the lower seat (2) facing the upper seat (1), and the groove a is close to the grinding groove a (101). ) is provided with a grinding groove b (24) on its inner wall, the grinding groove b (24) and the grinding groove a (101) are connected via a return pipe (11), the grinding groove b (24) and the grinding groove a (101) are connected via a feed pipe, a valve a (13) is provided on the feed pipe, an air cavity (16) in communication with the groove a is provided around the interior of the upper seat (1) and located around the groove a, an elastic membrane (19) is provided at the connection between the air cavity (16) and the groove a; the air cavity (16) is connected to a micro air pump (17) via a multi-way pipe (18), a plurality of air inlet pipes (23) are provided and connected to the upper seat (1), the plurality of air inlet pipes (23) are all connected to the grinding groove a (101) and the feed pipe, and one end of the air inlet pipe (23) is connected to a high-pressure air pump (6); A cooling mechanism, wherein a plurality of cooling ends are respectively connected to a plurality of air inlet pipes (23); A vibration mechanism is connected to the upper seat (1) and is used to support and vibrate the upper seat (1).

2. A milling cutter processing device according to claim 1, characterized in that: The bottom end of the end cover (3) is located at the pressure relief valve (12) and is covered with a filter cloth.

3. A milling cutter processing device according to claim 1, characterized in that: The inner diameter of the grinding groove a (101) gradually decreases along the radial direction of its central axis.

4. A milling cutter processing device according to claim 1, characterized in that: The cooling mechanism comprises a water tank (5), a spiral cooling tube (22) and a pump body; the spiral cooling tube (22) and the air inlet tube (23) correspond to each other one by one and are wound around the outside of the air inlet tube (23); the liquid outlet end of the water tank (5) is connected to the liquid inlet end of the pump body; the liquid outlet end of the pump body is connected to the liquid inlet ends of the plurality of spiral cooling tubes (22); the liquid outlet ends of the plurality of spiral cooling tubes (22) are connected to the recovery end of the water tank (5); and a heat dissipation component for accelerating the cooling of water in the water tank (5) is provided on the water tank (5).

5. A milling cutter processing device according to claim 1, characterized in that: The inner wall of the grinding groove a (101) is connected to an isolation block (14), a discharge pipe is provided on the isolation block (14), a valve b (15) is provided on the discharge pipe, and the upper end surface of the isolation block (14) is tilted downward toward the feed end of the discharge pipe.

6. A milling cutter processing device according to claim 1, characterized in that: The vibration mechanism comprises a base (4), a support arm and a vibration motor (7); the vibration motor (7) is mounted on the upper base (1); and the support arm connects the upper base (1) and the base (4).

7. A milling cutter processing device according to claim 1, characterized in that: The clamping assembly comprises a porous plate (9), a clamping block (21), an extrusion component (10) and a telescopic device (20); the porous plate (9) is connected to the end cover (3) via a bracket; a plurality of grooves d (901) are provided on the end surface of the porous plate (9) facing the grinding groove a (101); a bottom surface of each groove d (901) is provided with a slide groove penetrating the porous plate (9); the clamping block (21) corresponds to the slide groove one by one and is slidably connected to the slide groove; one end of the clamping block (21) extends above the porous plate (9); an arc surface is provided at one end of the clamping block (21) extending above the porous plate (9); the other end of the clamping block (21) extends into the groove d (901); an installation chamber is provided inside the porous plate (9); the telescopic device (20) is arranged inside the installation chamber and is connected to the extrusion component (10); a plurality of circular openings are provided on the extrusion component (10); and the circular openings correspond to the grooves d (901) one by one.

8. A method for using a milling cutter processing device, using the milling cutter processing device according to any one of claims 1 to 7, characterized in that: The steps include: S1. Preparation: fix the milling cutter that needs to be fully polished on the clamping assembly, install the end cover (3) on the upper seat, place the milling cutter that needs to be partially polished inside the groove b (201), connect the lower seat (2) with the upper seat (1), start the micro air pump (17) to pump air into the air cavity (16), so that the elastic membrane (19) expands and fits on the side wall of the milling cutter, ensuring that the polishing groove b (24) forms a closed chamber; S2, grinding operation: the cooling mechanism, the magnetic member (8), the vibration mechanism and the high-pressure air pump (6) are turned on, and the valve a (13) is opened so that the diamond grains gradually fall into the grinding groove b (24). The high-pressure air pump (6) generates high-pressure gas that enters the air inlet pipe (23). The high-pressure gas is cooled by the cooling mechanism and enters the grinding groove a (101) and the grinding groove b (24), so that the diamond grains in the grinding groove a (101) roll rapidly to grind the milling cutter fixed on the clamping assembly, and the diamond grains and debris in the grinding groove b (24) flow into the grinding groove a (101) along with the high-pressure gas, and the debris gathers on the inner side of the end cover (3) under the magnetic attraction of the magnetic member (8); S3. After grinding is completed: when all the diamond sand and debris in the grinding groove b (24) enter the grinding groove a (101), turn off the high-pressure air pump (6), the cooling mechanism and the vibration mechanism, and release the pressure of the grinding groove a (101) through the pressure relief valve (12), remove the end cover (3) and remove the milling cutter on the clamping assembly, then remove the lower seat (2) from under the upper seat (1), and remove the milling cutter in the groove b (201).

Citation Information

Patent Citations

  • Milling cutter machining device and using method thereof

    CN113059408A

  • Polishing equipment for high-precision milling cutter production

    CN118752320A