Grinding device

By designing a grinding device for the inner wall of the shell and grinding the inner wall of the shell with a grinding wheel, the problem of trembling caused by insufficient rigidity when processing the inner wall of the shell is solved, and higher processing accuracy and efficiency are achieved.

CN119795033APending Publication Date: 2025-04-11SHANXI FENXI HEAVY IND CO LTD
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Patent Information

Application Number
CN202510242952.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

In the prior art, the long turning tool rod is insufficient in processing the inner wall of the shell, resulting in trembling marks on the processing surface, which cannot meet the roughness requirements of the inner wall.

Method used

A grinding device is designed, including a support, a connecting plate, a motor, a drive shaft and a grinding wheel. The inner wall of the shell is grinded by clamping the rod head, and the grinding wheel is used to grind the inner wall of the shell after turning.

Benefits of technology

The device can be quickly installed and disassembled, realizing two processes: turning and grinding, improving processing accuracy and efficiency, and effectively overcoming the problem of insufficient rigidity of long-turn tool rods.

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Abstract

The embodiment of the invention discloses a grinding device which comprises a support used for being connected with a vehicle rod head, a grinding device body and a driving device. The connecting plate is connected with the support seat; the motor is connected to the connecting plate; the connecting seat is connected to the support seat; one end of the transmission shaft is arranged in the connecting seat, the other end of the transmission shaft penetrates through a grinding wheel, and the outer side of the transmission shaft is connected with a belt pulley; and the belt is jointly arranged on the outer side of the belt pulley and the outer side of a power shaft of the motor in a sleeving manner. And the grinding efficiency and precision of the inner wall of the shell are improved, and the universality is high.
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Description

Technical Field

[0001] The invention relates to the field of mechanical processing, and in particular to a grinding device. Background Art

[0002] A large-diameter shell of a certain model has a length of 3 meters, a wall thickness of 20 mm, an inner wall tolerance of 0-0.2 mm, and a roughness requirement of 1.6Ra. The machining method for processing the inner wall is: using an extended turning tool bar (effective length greater than 1.6 meters) to turn from both ends of the shell to the middle. After turning, the inner wall of the shell is not smooth, and the inner diameter tolerance of 0.2 and the roughness of 1.6Ra do not meet the requirements. After analysis, the reason for the uneven inner wall of the shell is: the tool bar is long, and cutting vibration is generated during the processing, resulting in chatter marks on the machined surface. As a result, the roughness value of the inner wall of the shell does not meet the process requirements.

[0003] There is currently no effective solution to the problem that the roughness value of the inner wall of the shell in the prior art does not meet the process requirements. Summary of the invention

[0004] In order to solve the above problems, the present invention provides a grinding device that can be clamped by a turning rod head. After turning is completed, the inner wall of the shell is grinded by the grinding wheel of the grinding device, thereby solving the problem that the roughness value of the inner wall of the shell does not meet the process requirements.

[0005] To achieve the above-mentioned purpose, the present invention provides a grinding device, including: a support, which is used to connect the rod head; a connecting plate, which is connected to the support; a motor, which is connected to the connecting plate; a connecting seat, which is connected to the support; a transmission shaft, one end of which is arranged in the connecting seat, and the other end passes through the grinding wheel, and a pulley is connected to the outside of the transmission shaft; and a belt, which is jointly sleeved on the outside of the pulley and the outside of the power shaft of the motor.

[0006] Further optionally, a U-shaped groove is provided on the connecting plate; a screw passes through the U-shaped groove and is connected to the motor for adjusting the height of the motor.

[0007] Further optionally, both end faces of the grinding wheel are provided with anti-slip rings; the transmission shaft passes through one of the anti-slip rings, the grinding wheel and the other anti-slip ring in sequence.

[0008] Further optionally, the connecting seat is cylindrical and has a sealing structure.

[0009] Further optionally, the support is connected to the handlebar head via a mounting seat.

[0010] Further optionally, the mounting seat includes a vehicle bar connecting end connected to the vehicle bar head and a support connecting end connected to the support; the vehicle bar connecting end is provided with a mounting boss; the support connecting end is provided with two clips arranged opposite to each other, and the support is fixedly connected to the clips.

[0011] Further optionally, the clip is connected to the support via screws.

[0012] The above technical solution has the following beneficial effects: it can be quickly installed on the turning rod head and can be quickly removed from the turning rod head, which is easy to use; the grinding function can be completed after the shell is turned, expanding the performance of the processing equipment; the same tool bar is used to realize both turning and grinding processes, thereby improving the processing accuracy and efficiency; it effectively overcomes the problem of insufficient rigidity of the long turning tool bar, which causes processing chatter marks on the inner wall of the shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 is a schematic cross-sectional structure diagram of a grinding device provided by an embodiment of the present invention;

[0015] Figure 2 is a schematic diagram of the side structure of a grinding device provided by an embodiment of the present invention;

[0016] Figure 3 It is a schematic diagram of the use status of the grinding device provided by an embodiment of the present invention.

[0017] Figure numerals: 1-support; 2-connecting plate; 3-motor; 4-belt; 5-grinding wheel; 6-transmission shaft; 7-connecting seat; 8-anti-slip wheel; 9-mounting seat; 10-clamp; I-housing; II-grinding device; III-turning rod. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] In order to solve the problem that the inner wall of the shell is not processed properly in the prior art, an embodiment of the present invention provides a grinding device. Figure 1Schematic diagram of the cross-sectional structure of the grinding device provided by the embodiment of the present invention, such as Figure 1 As shown, the device includes: a support 1, which is used to connect the bar head; a connecting plate 2, which is connected to the support 1; a motor 3, which is connected to the connecting plate 2; a connecting seat 7, which is connected to the support 1; a transmission shaft 6, one end of which is arranged in the connecting seat 7, and the other end passes through the grinding wheel 5, and a pulley is connected to the outside of the transmission shaft 6; a belt 4, which is jointly sleeved on the outside of the pulley and the outside of the power shaft of the motor 3.

[0020] like Figure 1 As shown, the grinding device is installed at the end of the turning rod head to grind the inner wall of the shell after turning to meet the roughness requirements of the inner wall. The support 1 can be connected to the end of the turning rod head. After turning, the turning tool is removed and the support 1 is installed to the end of the turning rod head.

[0021] The connecting plate 2 can be fixedly connected to the support 1 or integrally formed with the support 1. The connecting plate 2 is provided with a motor 3, and the power shaft of the motor 3 protrudes from the end surface of the support 1. The motor 3, as a power component, provides power for the entire grinding device, and is electrically connected to the controller, and the motor 3 is controlled by the controller.

[0022] The connecting seat 7 is arranged on the support 1, and is at a distance from the motor 3. A portion of the transmission shaft 6 is arranged inside the connecting seat 7, and another portion protrudes from the connecting seat 7 and passes through the grinding wheel 5. A pulley is also arranged between the grinding wheel 5 and the connecting seat 7, and the belt 4 is jointly sleeved on the outside of the pulley and the outside of the power shaft of the motor 3, so that when the motor 3 is started, the power shaft drives the belt 4, drives the grinding wheel 5 to rotate, and completes the grinding of the inner wall of the shell.

[0023] As an optional implementation, a U-shaped groove is provided on the connecting plate 2; a screw passes through the U-shaped groove and is connected to the motor 3 for adjusting the height of the motor 3.

[0024] The connecting plate 2 is provided with a U-shaped groove to accommodate a screw through hole. In this embodiment, two parallel U-shaped grooves are provided, and a screw is provided in each U-shaped groove. The fixing height of the motor 3 can be adjusted by adjusting the screw, thereby completing the adjustment of the tightness of the belt 4. The screw can be adjusted at any time according to different situations.

[0025] As an optional implementation, both end faces of the grinding wheel 5 are provided with anti-slip rings; the transmission shaft 6 passes through one of the anti-slip rings, the grinding wheel 5 and the other anti-slip ring in sequence.

[0026] like Figure 2As shown, the end faces of the grinding wheel 5 are provided with anti-slip rings, one of which is provided on each end face. The two anti-slip rings are coaxial with the grinding wheel 5. The transmission shaft 6 passes through the axis of one of the anti-slip wheels 8, the axis of the grinding wheel 5 and the center of the other anti-slip wheel 8, and the three are fixed together to ensure the position of the grinding wheel 5 on the transmission shaft 6.

[0027] As an optional implementation, the connecting seat 7 is cylindrical and has a sealing structure.

[0028] like Figure 1 As shown, the connection seat 7 is cylindrical, and the transmission shaft 6 is located at the axis of the connection seat 7. The connection seat 7 is a sealing structure to ensure the performance of the transmission shaft 6.

[0029] As an optional implementation, the support 1 is connected to the handlebar head via a mounting seat 9 .

[0030] like Figure 1 As shown, the support 1 is connected to the turning bar head through the mounting seat 9. The mounting seat 9 is a special structure, one end of which is fixed to the turning bar head and the other end is connected to the support 1, thereby ensuring that the support 1 for mounting the turning tool and the grinding device can be freely replaced through a turning bar head.

[0031] As an optional embodiment, the mounting seat 9 includes a vehicle bar connecting end connected to the vehicle bar head and a support 1 connecting end connected to the support 1; the vehicle bar connecting end is provided with a mounting boss; the support 1 connecting end is provided with two clips 10 arranged opposite to each other, and the support 1 is fixedly connected to the clips 10.

[0032] To improve the installation efficiency, one end of the mounting seat 9 in this embodiment is provided with a mounting boss, which can be threaded with the tool rod to fix the mounting seat 9 on the tool rod. The other end of the mounting seat 9 is provided with two clips 10 arranged opposite to each other, and the two clips 10 clamp the support 1 to fix it.

[0033] As an optional implementation, the clip 10 is connected to the support 1 via screws.

[0034] In order to further improve the clamping firmness, after the clip 10 clamps the mounting seat 9, it is fastened by screws.

[0035] Combination Figure 3 Describe the method of using the above device:

[0036] 1. After turning, leave a 0.2-0.4 margin on the inner wall of the shell part Ⅰ (slightly larger than the height of the chatter mark);

[0037] 2. Withdraw the long turning tool rod from the inner diameter of the shell part;

[0038] 3. Remove the turning tool installed in the tool bar head;

[0039] 4. Install the grinding device II to the head of the tool bar III;

[0040] 5. After the long turning tool rod is inserted into the inner diameter of the housing, start the grinding switch of the grinding device;

[0041] 6. After the shell parts rotate normally on the lathe, the long turning tool rod is moved through the CNC command, and the grinding device is cooperated to complete the grinding of the inner wall of the shell by the grinding wheel.

[0042] The above technical solution has the following beneficial effects: it can be quickly installed on the turning rod head and can be quickly removed from the turning rod head, which is easy to use; the grinding function can be completed after the shell is turned, expanding the performance of the processing equipment; the same tool bar is used to realize both turning and grinding processes, thereby improving the processing accuracy and efficiency; it effectively overcomes the problem of insufficient rigidity of the long turning tool bar, which causes processing chatter marks on the inner wall of the shell.

[0043] The specific implementation methods of the above invention further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above content is only the specific implementation methods of the present invention and is not intended to limit the protection scope of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A grinding device, characterized in that: include: A support, the support being used to connect the rod head; A connecting plate connected to the support; A motor connected to the connecting plate; A connecting seat, the connecting seat is connected to the support; A transmission shaft, one end of which is disposed in the connection seat, and the other end of which passes through the grinding wheel, and a pulley is connected to the outside of the transmission shaft; A belt is sleeved together on the outer side of the pulley and the outer side of the power shaft of the motor.

2. The grinding device according to claim 1, characterized in that: The connecting plate is provided with a U-shaped groove; The screw passes through the U-shaped slot and is connected to the motor, and is used to adjust the height of the motor.

3. The grinding device according to claim 1, characterized in that: Both end faces of the grinding wheel are provided with anti-slip rings; The transmission shaft passes through one of the anti-slip rings, the grinding wheel and the other anti-slip ring in sequence.

4. The grinding device according to claim 1, characterized in that: The connecting seat is cylindrical and has a sealing structure.

5. The grinding device according to claim 1, characterized in that: The support is connected to the handlebar head through a mounting seat.

6. The grinding device according to claim 5, characterized in that: The mounting seat comprises a vehicle bar connecting end connected to the vehicle bar head and a support connecting end connected to the support; The connecting end of the vehicle rod is provided with a mounting boss; The support connection end is provided with two clips arranged opposite to each other, and the support is fixedly connected to the clips.

7. The grinding device according to claim 6, characterized in that: The clip is connected to the support via screws.