Horizontal mold additional side vibration upper troweling device and construction method

Abstract

The application discloses a horizontal mold additional side vibration upper troweling device and a construction method, which comprises a first splicable support frame module, a second splicable support frame module, a foldable elastic damping support rod assembly, two end vibration sealing plate modules, a track module and a troweling module. The horizontal mold additional side vibration upper troweling device can form a vibration mode and a troweling mode through cooperation of various components, can greatly improve the vibration effect and forming quality through side vibration, and is provided with a troweling device, so that the troweling device is used for troweling construction of the vibrated concrete, manual construction is not needed, and the problems existing in the prior art are well solved.

Description

Technical Field

[0001] The invention relates to the technical field of concrete wind power tower construction, and in particular to a horizontal mold-attached side vibrating upper leveling device and a construction method. Background Art

[0002] Wind power is one of the key development areas in my country's future engineering construction sector, and wind power hybrid towers are a major development direction for high-rise towers. Hybrid towers are generally produced using pipe segments and tube sections, prefabricated in factories. Segment molds are generally available in two types: vertical and horizontal. Horizontal molds, with their superior height control, have attracted the attention of many manufacturers:

[0003] At present, traditional horizontal molds mostly use the lower surface pneumatic vibration solution, but this solution may have the following shortcomings:

[0004] (1) Lack of side vibration facilities. Vibration of only the bottom surface will easily result in loose sides and poor molding quality.

[0005] (2) There is a lack of a supporting construction platform for smoothing the upper surface, making it difficult for personnel to operate;

[0006] (3) Lack of adjustment structure design to adapt to different molds. Summary of the Invention

[0007] In view of the above-mentioned technical problems existing in the existing horizontal mold using pneumatic vibration on the lower surface, the purpose of the present invention is to provide a horizontal mold with an additional side vibrating upper smoothing device and construction method. The side vibration can greatly improve the vibration effect and the molding quality. A smoothing device is also provided to smooth the vibrated concrete through the smoothing device, without the need for manual construction, which well solves the problems existing in the existing technology.

[0008] In order to achieve the above-mentioned purpose, the present invention provides a horizontal mold-attached side vibrating upper smoothing device, which includes a first assembleable support frame module, a second assembleable support frame module, a foldable elastic damping support rod assembly, two end vibrating sealing plate modules, a track module, and a smoothing module;

[0009] The horizontal mold-attached side vibrating and upper smoothing device can form a vibrating mode and a smoothing mode through the cooperation of various components;

[0010] In the vibration mode, the first and second assembleable support frame modules are respectively installed at the top and bottom of the horizontal mold, and the first and second assembleable support frame modules are respectively engaged with the edge of the horizontal mold through the slots at both ends;

[0011] The first and second assembleable support frame modules are connected to foldable elastic damping support assemblies on their respective sides close to each other. When the foldable elastic damping support assemblies are unfolded, they can provide elastic support between the first and second assembleable support frame modules and the horizontal mold.

[0012] The two end vibrating sealing plate modules are detachably connected to the two ends of the first assembleable support frame module and the second assembleable support frame module, respectively. The end vibrating sealing plate modules are respectively connected to the first assembleable support frame module and the second assembleable support frame module to connect the first assembleable support frame module and the second assembleable support frame module to form a whole. The two end vibrating sealing plate modules are symmetrically located on both sides of the horizontal mold for vibrating operation;

[0013] In the smoothing mode, the vibrating sealing modules at both ends are removed, the second assembleable support frame module is removed, the first assembleable support frame is lifted off the mold, and then the foldable elastic damping support assembly is adjusted to a folded state. The track module is connected to the foldable elastic damping support assembly, and the smoothing module is connected to the track module. The first assembleable support frame is then lifted to the top of the horizontal mold and clamped to its two sides. The smoothing module can move within the range of the track module to smooth the concrete.

[0014] Furthermore, the first and second assembleable support frame modules have the same structure and are both composed of two assembleable support frames. The two assembleable support frames are arranged opposite to each other and are connected by a number of cross-connecting rods. End clips are respectively provided at both ends of the assembleable support frames. The end clips are C-shaped and form a slot, which can be connected to one side of the horizontal mold.

[0015] Furthermore, the assembleable support frame is composed of a middle support portion and two end support portions;

[0016] The middle support portion and the two end support portions are both arc-shaped, the middle support portion is provided with a plurality of first adjustable mounting holes, and the two end support portions are provided with a plurality of second adjustable mounting holes corresponding to the first adjustable mounting holes;

[0017] The second adjustable mounting holes on the two end support parts correspond to the different first adjustable mounting holes on the middle support part, and are fixed with fasteners, thereby adjusting the distance between the two end support parts and the middle support part, so that the assemblable support frame can adapt to horizontal molds of different sizes;

[0018] The end support portion is symmetrically provided with a plurality of protrusions on both sides along the width direction, and the protrusions are provided with connection holes for connecting cross-connecting rods. The cross-connecting rods are respectively connected to the protrusions of the end support portions of the two assembleable support frames by fasteners to fix the two assembleable support frames;

[0019] An end clamp is provided at one end of each of the two end support parts away from the middle support part. The end clamp is provided with a connection hole for connecting with the end vibrating sealing plate module.

[0020] Furthermore, the horizontal mold-attached side vibrating upper trowel device further includes a tread plate, on which a battery control cabin is provided, through which the trowel module is provided with power and control;

[0021] The tread is a lightweight, high-strength metal plate with anti-slip drainage holes on its surface and a quick-connect pin at the bottom; a second protrusion corresponding to the quick-connect pin is provided on the middle support part, and the second protrusion is provided with an opening, which is inserted into the second protrusion opening on the middle support part of the first and second assembleable support frame modules through the quick-connect pin.

[0022] Furthermore, the bottom of the middle support portion and the bottom of the end support portion are both provided with a foldable elastic damping strut assembly, and the foldable elastic damping strut assembly includes a vertical damping vibration-reducing rod, two oblique damping vibration-reducing rods, and a spring assembly;

[0023] The vertical damping vibration isolating rod is arranged perpendicular to the horizontal plane, and one end is connected to the middle of the bottom of the middle support part or the end support part. The two oblique damping vibration isolating rods are obliquely symmetrically arranged on both sides of the vertical damping vibration isolating rod and one end of each is connected to the bottom of the middle support part or the end support part; the other ends of the vertical damping vibration isolating rod and the two oblique damping vibration isolating rods are connected together by a detachable connection with a connecting ball.

[0024] The vertical damping vibration damping rod and the two oblique damping vibration damping rods are both sleeved with spring assemblies. The three spring assemblies are respectively arranged along the length of the vertical damping vibration damping rod and the two oblique damping vibration damping rods. One end is fixed to the vertical damping vibration damping rod and the oblique damping vibration damping rod respectively, and the lower end of the connecting ball along the vertical damping vibration damping rod and the end of the two oblique damping vibration damping rods is connected to the contact end through a screw, and the contact end is in contact with the horizontal mold.

[0025] Furthermore, the vertical damping vibration damper rod and the oblique damping vibration damper rod have the same structure and both include an upper damping rod, a lower damping rod, and a fixed sleeve. The upper damping rod and the middle support end, the fixed sleeve is sleeved and fixed on the upper damping rod, the fixed sleeve is provided with an internal thread, and the lower damping rod is provided with an external thread. The lower damping rod is moved in a direction away from the upper damping rod to form an unfolded state, and the lower damping rod is moved in a direction close to the upper damping rod and the lower damping rod is threadedly connected to the fixed sleeve to form a folded state.

[0026] Furthermore, the end vibrating sealing plate module is composed of a stiffness-reinforced truss, an air pump vibrator and a vibrating mounting plate. The stiffness-reinforced truss is welded to one end face of the vibrating mounting plate, which can increase the overall stiffness of the flat surface of the vibrating module. The air pump vibrator can adopt a common air pump vibrator, which is installed on the end face of the vibrating mounting plate connected to the stiffness-reinforced truss by bolts, and is connected to the air pump of the horizontal mold itself. A plurality of first mounting screws and a plurality of second screws are provided on the side face of the other end of the vibrating mounting plate. The end vibrating sealing plate module is located as a whole between the first assembleable support frame module and the second assembleable support frame module and is respectively located on one side of the horizontal mold.

[0027] The end vibrating sealing plate module can be connected to the first assembleable support frame module by respectively passing the ends of the first mounting screws through the connection holes of the end clamps at one end of the end support parts of the two assembleable support frames in the first assembleable support frame module and fixing them with fasteners;

[0028] The end vibration sealing plate module can be connected to the second assemblable support frame module by passing the two ends of several second mounting screws through the connecting holes of the end clips at one end of the end support parts of the two assemblable support frames in the second assemblable support frame module and fixing the mounting screws to the connecting holes through fasteners. In this way, the end vibration sealing plate module is respectively connected to the first assemblable support frame module and the second assemblable support frame module.

[0029] Furthermore, the track module includes a longitudinal track and a transverse track;

[0030] The longitudinal track is fixed to the lower connecting ball of the folded vertical damping and vibration-isolating rod and the oblique damping and vibration-isolating rod;

[0031] The transverse track is perpendicular to the longitudinal track and is movably connected to the bottom of the longitudinal track. The smoothing module is movably connected to the bottom of the transverse track. An image recognition sensor, a distance sensor, and a space perception module are provided on the transverse track.

[0032] The transverse track, longitudinal track and smoothing module are all provided with automatic moving devices; the data collected by the image recognition sensor, distance sensor and space perception module are sent to the battery control cabin, and the battery control cabin controls the smoothing module based on the data so that it can move within the range covered by the transverse track and longitudinal track to perform smoothing operations.

[0033] Furthermore, the trowel module is composed of a connecting end plate, a telescopic actuator, a 2D angle motor, a trowel plate and a position sensor;

[0034] The connecting end plate is connected to the transverse track, the telescopic actuator is connected to the connecting end plate, the 2D angle motor is connected to the telescopic actuator, the screed plate is connected to the 2D angle motor, and the position sensing sensor is connected to the telescopic actuator;

[0035] The telescopic actuator and the 2D angle motor are internally provided with a displacement sensor and a torque sensor, and the position sensing sensor is internally provided with a displacement sensor and an angular velocity sensor;

[0036] The data is collected by the displacement sensor and angular velocity sensor of the telescopic actuator and the 2D corner motor, the torque sensor and the position sensing sensor.

[0037] The telescopic actuator is controlled by the battery control cabin, and the 2D corner motor drives the smoothing module to achieve automatic smoothing and finishing of the outer side of the tower wall.

[0038] In order to achieve the above object, the present invention provides a construction method of a horizontal mold-attached side vibrating upper trowel device, which is used for any of the above items, and the construction method comprises:

[0039] S1: According to the size of the horizontal mold, the foldable elastic damping strut assembly is installed at the bottom of the middle support part and the end support part, and the contact end is controlled to be in close contact with the surface of the horizontal mold; the middle support part and the two end support parts are installed according to the span of the horizontal mold, and two identical end support parts and a middle support part are spliced ​​together through a number of fasteners to form an assembleable support frame body, and the end clamp positions at both ends of the assembleable support frame body can be clamped with the edge stiffening ribs of the horizontal mold, and the two identical assembleable support frames are passed through the protruding connection holes on the end support parts through the cross support rods and connected to form a first assembleable support frame module; repeat the above steps to complete the assembly of the second assembleable support frame module, and insert the step plate into the second protruding hole on the middle support part through the quick-connect pin to realize the function of the step plate for people or the storage of equipment cabinet;

[0040] S2: After the segment concrete is poured and the horizontal mold is closed, the first and second assembleable support frame modules are hoisted and installed to the top and bottom of the horizontal mold respectively, so that the end clamps can be clamped with the stiffening ribs on the edge of the horizontal mold and the contact ends are in close contact with the surface of the horizontal mold. An end vibration sealing plate module is installed at each end, and is connected to the first and second assembleable support frame modules through the first and second mounting screws respectively, so that the first and second assembleable support frame modules form an overall force-self-balancing assembleable support frame module, and the air pump pipeline and control circuit are connected to the air pump vibrator to perform the vibration operation;

[0041] S3: After the vibration is completed and before the initial setting of the pipe segments in the horizontal mold, the two end vibration sealing plate modules are removed, the second assembleable support frame module is removed, and the first assembleable support frame module is lifted out of the mold. The vertical damping vibration isolating rod in the foldable elastic damping strut assembly on the first assembleable support frame module and the spring assembly on the two oblique damping vibration isolating rods are removed. After the vertical damping vibration isolating rod and the lower damping rod in the oblique damping vibration isolating rod are pushed upward to the top, the fixing sleeve on the upper damping rod is screwed to the lower damping rod to make the vertical damping vibration isolating rod The vibration rod and the oblique damping vibration isolating rod are in a folded state. The longitudinal track is fixed to the folded vertical damping vibration isolating rod and the oblique damping vibration isolating rod by bolts. The transverse track is fixed to the longitudinal track. The leveling module is fixed to the longitudinal track. The relevant electrical circuit connections and debugging are completed. The above completes the assembly of the leveling device, and it is hoisted and installed on the horizontal mold again. According to the data collected by each sensor, under the control and drive of the battery control cabin, the leveling module can move within the range covered by the transverse track and longitudinal track to perform the leveling operation;

[0042] S4: After smoothing is completed, the first assembleable support frame module is lifted out of the mold and prepared for the next construction.

[0043] The horizontal mold-attached side vibrating upper leveling device and construction method provided by the present invention can greatly improve the vibration effect and molding quality through side vibration, and is provided with a leveling device, which is used to level the vibrated concrete, eliminating the need for manual construction, and effectively solving the problems existing in the prior art.

[0044] In addition, a middle support part and two end support parts are used to form an assembled support frame. The middle support part is provided with a plurality of first adjustable mounting holes, and the two end support parts are provided with a plurality of second adjustable mounting holes corresponding to the first adjustable mounting holes. In this way, in actual application, the second adjustable mounting holes on the two end support parts can be matched with different first adjustable mounting holes on the middle support part according to the span of the horizontal mold, and fasteners are used to fix them, so as to adjust the distance between the two end support parts and the middle support part, so that the assembled support frame can adapt to horizontal molds of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] The present invention is further described below with reference to the accompanying drawings and specific embodiments.

[0046] Figure 1 This is a schematic structural diagram of the practical application of the horizontal mold-attached side vibrating upper leveling device provided by the present invention;

[0047] Figure 2 A schematic structural diagram of a first assembleable support frame module of the horizontal mold-attached side vibrating upper trowel device provided by the present invention in the troweling mode;

[0048] Figure 3 A schematic structural diagram of a first assembleable support frame module and a second assembleable support frame module of a horizontal mold-attached side vibrating upper trowel device provided by the present invention;

[0049] Figure 4 This is a schematic diagram of the exploded structure of the horizontal mold with an attached side vibrating upper leveling device that can be assembled into a support frame provided by the present invention;

[0050] Figure 5 This is a schematic structural diagram of the vertical damping and vibration reduction rod in the horizontal mold-attached side vibrating upper leveling device provided by the present invention;

[0051] Figure 6 A schematic diagram of the explosion structure of the vertical damping and vibration-isolating rod in the horizontal mold-attached side vibrating upper leveling device provided by the present invention;

[0052] Figure 7 This is a schematic structural diagram of the end vibrating and sealing plate module in the horizontal mold-attached side vibrating and upper leveling device provided by the present invention;

[0053] Figure 8 A schematic structural diagram of a tread plate in a horizontal mold-attached side vibrating upper leveling device provided by the present invention;

[0054] Figure 9 A schematic diagram of the overall explosion structure of the horizontal mold-attached side vibrating upper smoothing device provided by the present invention in the smoothing mode;

[0055] Figure 10 This is a structural schematic diagram of the smoothing module in the horizontal mold-attached side vibrating upper smoothing device provided by the present invention.

[0056] Illustration:

[0057] Horizontal mold 10;

[0058] First assembleable support frame module 100, second assembleable support frame module 200, foldable elastic damping strut assembly 300, two end vibrating sealing plate modules 400, track module 500, trowel module 600, tread plate 700, battery control cabin 800;

[0059] Assembled support frame 110, middle support portion 111, first adjustable mounting hole 111a, end support portion 112, second adjustable mounting hole 112a, protrusion 113, second protrusion 114, cross connecting rod 120, end clamp 130, connecting hole 131, vertical damping vibration reduction rod 310, upper damping rod 311, lower damping rod 312, fixing sleeve 313, oblique damping vibration reduction rod 320, spring assembly 330, contact end 340, anti-slip water drain Hole 710, stiffness reinforcement truss 410, air pump vibrator 420, vibrating mounting plate 430, first mounting screw 440, second screw 450, longitudinal track 510, transverse track 520, image recognition sensor 521, distance sensor 522, space perception module 523, connecting end plate 610, telescopic actuator 620, 2D corner motor 630, trowel plate 640, position sensor 650, anti-slip drain hole 710, quick-connect pin 720. DETAILED DESCRIPTION

[0060] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below with reference to specific illustrations.

[0061] The horizontal mold additional side vibrating and upper troweling device provided by the present invention is applied to the horizontal mold and can perform side vibrating and upper concrete troweling construction on the horizontal mold.

[0062] See also Figure 1 , Figure 2 , which is a schematic structural diagram of the horizontal mold-attached side vibrating upper leveling device provided by the present invention.

[0063] As can be seen from the diagram, the horizontal mold-attached side vibrating upper smoothing device provided by the present invention includes six components: a first assembleable support frame module 100, a second assembleable support frame module 200, a foldable elastic damping support rod assembly 300, two end vibrating sealing plate modules 400, a track module 500, and a smoothing module 600.

[0064] The horizontal mold-attached side vibrating upper smoothing device provided in this solution can form a vibrating mode and a smoothing mode through the cooperation of the above-mentioned components;

[0065] In the vibration mode, the first assembleable support frame module 100 and the second assembleable support frame module 200 are respectively installed on the top and bottom of the horizontal mold 10, and the first assembleable support frame module 100 and the second assembleable support frame module 200 are respectively engaged with the edge of the horizontal mold 10 through the slots at both ends;

[0066] The first assembleable support frame module 100 and the second assembleable support frame module 200 are respectively connected to a foldable elastic damping support assembly 300 on one side thereof, and when the foldable elastic damping support assembly 300 is unfolded, it can provide elastic support between the first assembleable support frame module 100, the second assembleable support frame module 200 and the horizontal mold 10;

[0067] The two end vibrating sealing plate modules 400 are detachably connected to the two ends of the first assembleable support frame module 100 and the second assembleable support frame module 200, respectively. The end vibrating sealing plate modules 400 are connected to the first assembleable support frame module 100 and the second assembleable support frame module 200, respectively, so as to connect the first assembleable support frame module 100 and the second assembleable support frame module 200 to form a whole. The two end vibrating sealing plate modules 400 are symmetrically located on both sides of the horizontal mold 10 for vibrating operation;

[0068] In the smoothing mode, the two end vibrating sealing modules 400 are removed, the second assembled support frame module 200 is removed, the first assembled support frame 100 is lifted off the mold, and then the foldable elastic damping support assembly 300 is adjusted to a folded state, the track module 500 is connected to the foldable elastic damping support assembly 300 in the folded state, the smoothing module 600 is connected to the track module 500, and then the first assembled support frame 100 is lifted to the top of the horizontal mold 10 and clamped to its two sides. The smoothing module 600 can move within the range of the track module 500 to perform smoothing operations on the concrete.

[0069] Compared with the existing technology, the horizontal mold-attached side vibrating upper smoothing device provided in this solution vibrates the concrete through the side. The side vibration can greatly improve the vibration effect and improve the molding quality. A smoothing device is also provided to smooth the vibrated concrete through the smoothing device. No manual construction is required, which solves the problems existing in the existing technology well.

[0070] Specifically, such as Figure 3 The first and second assembleable support frame modules 100 and 200 have the same structure and are composed of two assembleable support frames 110. The two assembleable support frames 110 are arranged opposite to each other and connected by a plurality of cross-connecting rods 120. The two ends of the assembleable support frames 110 are respectively provided with end clamps 130. The end clamps 130 are C-shaped and form a slot, which can be clamped with one side of the horizontal mold 10.

[0071] Figure 4 The assembleable support frame 110 is composed of a middle support portion 111 and two end support portions 112 .

[0072] The middle support portion 111 and the two end support portions 112 are both arc-shaped. The middle support portion 111 is provided with a plurality of first adjustable mounting holes 111 a, and the two end support portions 112 are provided with a plurality of second adjustable mounting holes 112 a corresponding to the first adjustable mounting holes 111 a.

[0073] In this way, in actual application, the second adjustable mounting holes 112a on the two end support parts 111 can be matched with the different first adjustable mounting holes 111a on the middle support part 111 according to the span of the horizontal mold 10, and fixed with fasteners, so as to adjust the distance between the two end support parts 112 and the middle support part 111, so that the assemblable support frame 110 can adapt to horizontal molds 10 of different sizes.

[0074] Furthermore, the end support portion 112 is symmetrically provided with a plurality of protrusions 113 on both sides along the width direction. The protrusions 113 are provided with connection holes for connecting the cross-connecting rods 120. The cross-connecting rods 120 are respectively connected to the protrusions 113 of the end support portions 112 of the two assembling support frames 110 by fasteners to fix the two assembling support frames 110.

[0075] The two end support parts 112 are each provided with an end clamp 130 at one end away from the middle support part 111. The end clamp 130 is provided with a connection hole 131 for connecting with the end vibrating sealing plate module 400.

[0076] Further, if Figure 3 The horizontal mold-attached side vibrating upper trowel device provided by the present invention further includes a tread plate 700 , on which a battery control cabin 800 is provided, and the battery control cabin 800 provides power and control to the trowel module 600 ;

[0077] like Figure 8 The tread 700 is a lightweight, high-strength metal plate with anti-slip drainage holes 710 on its surface and a quick-connect pin 720 at the bottom; in conjunction with it, a second protrusion 114 corresponding to the quick-connect pin 720 is provided on the middle support part 111, and the second protrusion 114 is provided with an opening. After the quick-connect pin 720 is inserted into the opening of the second protrusion 114 on the middle support part 111 in the first and second assemblable support frame modules 100 and 200 respectively, the function of a stepping board for people or storage of equipment cabinets can be realized.

[0078] like Figure 4 In this structure, the bottom of the middle support portion 111 and the bottom of the end support portion 112 are both provided with a foldable elastic damping strut assembly 300, and the foldable elastic damping strut assembly 300 includes a vertical damping vibration-absorbing rod 310, two oblique damping vibration-absorbing rods 320, and a spring assembly 330;

[0079] The vertical damping vibration-isolating rod 310 and the oblique damping vibration-isolating rod 320 have the same structure, both being viscous dampers;

[0080] The vertical damping vibration isolating rod 310 is arranged perpendicular to the horizontal plane, and one end is connected to the middle of the bottom of the middle support part 111 or the end support part 112. The two oblique damping vibration isolating rods 320 are obliquely symmetrically arranged on both sides of the vertical damping vibration isolating rod 310 and one end of each is connected to the bottom of the middle support part 111 or the end support part 112; the other ends of the vertical damping vibration isolating rod 310 and the two oblique damping vibration isolating rods 320 are connected together by a detachable connection with the connecting ball.

[0081] Spring assemblies 330 are sleeved on the vertical damping vibration damper rod 310 and the two oblique damping vibration damper rods 320. The three spring assemblies 330 are respectively arranged along the length of the vertical damping vibration damper rod 310 and the two oblique damping vibration damper rods 320. One end is fixed to the vertical damping vibration damper rod 310 and the oblique damping vibration damper rod 320 respectively, and the lower end of the connecting ball along the end of the vertical damping vibration damper rod 310 and the two oblique damping vibration damper rods 320 is connected to the contact end 340 through a screw, and the contact end 340 is in contact with the horizontal mold 10.

[0082] Further, if Figure 6 The above-mentioned vertical damping vibration isolating rod 310 and oblique damping vibration isolating rod 320 have the same structure and include an upper damping rod 311, a lower damping rod 312, and a fixed sleeve 313. The upper damping rod 311 is connected to the middle support part 111 or the end support part 112, and the lower damping rod 312 is telescopically connected to the other end of the upper damping rod 311. The fixed sleeve 313 is sleeved and fixed on the upper damping rod 311. The fixed sleeve 313 is provided with an internal thread, and the lower damping rod 312 is provided with an external thread. The lower damping rod 312 is moved in a direction away from the upper damping rod 311 to form an unfolded state, and the lower damping rod 312 is moved in a direction close to the upper damping rod 311 and threadedly connected to the fixed sleeve 313 to form a folded state.

[0083] The first and second assembleable support frame modules 100 and 200 of this structure are respectively clamped on the top and bottom of the horizontal mold 10 by the end clamps 130 at both ends, and are connected into a whole by the end vibrating sealing module 400.

[0084] like Figure 7The end vibrating sealing plate module 400 is composed of a rigidity-reinforced truss 410, an air pump vibrator 420 and a vibrating mounting plate 430. The rigidity-reinforced truss 410 is welded to one end face of the vibrating mounting plate 430, which can increase the overall rigidity of the flat surface of the vibrating module; the air pump vibrator 420 can be a common air pump vibrator, which is installed on the vibrating mounting plate 430 by bolts and connected to one end face of the rigidity-reinforced truss 410, and is connected to the air pump of the horizontal mold 10 itself; a plurality of first mounting screws 440 and a plurality of second screws 450 are provided on the side of the other end of the vibrating mounting plate 430. The end vibrating sealing plate module 400 is located as a whole between the first assembleable support frame module 100 and the second assembleable support frame module 200 and is respectively located on one side of the horizontal mold 10;

[0085] The end vibrating sealing plate module 400 can be connected to the first assembling support frame module 100 by respectively passing the ends of the first mounting screws 440 through the connection holes 131 of the end clamps 130 at one end of the end support portions 112 of the two assembling support frames 110 in the first assembling support frame module 100 and fixing them with fasteners;

[0086] By passing the two ends of several second mounting screws 450 through the connection holes 131 of the end clamps 130 at one end of the end support parts 112 of the two assemblable support frames 110 in the second assemblable support frame module 200 and fixing the mounting screws 440 to the connection holes 131 through fasteners, the end vibration sealing plate module 400 can be connected to the second assemblable support frame module 100. In this way, the end vibration sealing plate module 400 is respectively connected to the first assemblable support frame module 100 and the second assemblable support frame module 200, so that the first assemblable support frame module 100 and the second assemblable support frame module 200 are connected and fixed.

[0087] Further, if Figure 9 , the track module 500 includes a longitudinal track 510 and a transverse track 520;

[0088] The longitudinal track 510 is fixed to the folded vertical damping and vibration-absorbing rod 310 and the lower connecting ball of the oblique damping and vibration-absorbing rod 320, and the two are preferably connected by bolts;

[0089] The transverse track 520 is perpendicular to the longitudinal track 510 and is movably connected to the bottom of the longitudinal track 510. The leveling module 600 is movably connected to the bottom of the transverse track 520. The transverse track 520 is provided with an image recognition sensor 521, a distance sensor 522, and a space perception module 523.

[0090] The data collected by the image recognition sensor 521, the distance sensor 522 and the space perception module 523 are sent to the battery control cabin 800. Based on the data, the battery control cabin 800 controls the leveling module 600 to move within the range covered by the horizontal track 520 and the longitudinal track 510 to perform leveling operations.

[0091] The present solution does not limit the specific movable connection method between the transverse track 520 and the longitudinal track 510, and between the leveling module 600 and the longitudinal track 510. For example, the longitudinal track 510 is a fixed structure and does not move; a groove is formed at its lower portion, and a motor-driven hook is provided inside;

[0092] The transverse track 520 is provided with a protrusion on the upper part, which is inserted into the groove of the longitudinal track 510 through the protrusion and connected to the hook driven by the aforementioned motor; the transverse track 520 can be driven by the motor to move along the length direction of the longitudinal track 610.

[0093] Similarly, a groove is provided at the bottom of the transverse track, and a motor-driven hook is provided inside; a protrusion is provided on the smoothing module 600, and the protrusion can be inserted into the groove of the transverse track 520 and connected to the aforementioned motor-driven hook; the motor can be driven to realize the movement of the 600 smoothing module along the length direction of the 520 transverse track.

[0094] Through the above method, the smoothing module 600 can be moved within the range covered by the transverse track 520 and the longitudinal track 510.

[0095] like Figure 10 The smoothing module 600 is composed of a connecting end plate 610, a telescopic actuator 620, a 2D corner motor 630, a smoothing plate 640 and a position sensor 650.

[0096] The connecting end plate 610 is connected to the transverse track 520, the telescopic actuator 620 is connected to the connecting end plate 610, the 2D corner motor 630 is connected to the telescopic actuator 620, the screed plate 640 is connected to the 2D corner motor 630, and the position sensing sensor 650 is connected to the telescopic actuator 620;

[0097] The telescopic actuator 620 and the 2D rotation motor 630 are internally provided with a displacement sensor and a torque sensor, and the position sensing sensor 650 is internally provided with a displacement sensor and an angular velocity sensor;

[0098] Data is collected through the displacement sensors and torque sensors inside the telescopic actuator 620 and the 2D rotation motor 630, as well as the displacement sensors and angular velocity sensors of the position sensing sensor 650.

[0099] The battery control cabin 800 controls the telescopic actuator 620 and the 2D corner motor 630 to drive the smoothing module 600 to automatically smoothen and finish the outer side of the tower wall.

[0100] Based on the horizontal mold-attached side vibrating upper leveling device constructed in the above scheme, this scheme also provides a construction method, and the construction steps are as follows:

[0101] (1) According to the size of the horizontal mold 10, the foldable elastic damping strut assembly 300 is installed at the bottom of the middle support part 111 and the end support part 112, and the contact end 340 is controlled to be in close contact with the surface of the horizontal mold 10; according to the span of the horizontal mold 10, the middle support part 111 and the two end support parts 112 are installed, and two identical end support parts 112 and a middle support part 111 are spliced ​​together by a number of fasteners to form an assembleable support frame 110, and the two ends of the assembleable support frame 110 are The end clamp 130 can be clamped with the edge stiffening rib of the horizontal mold 10, and two identical assembleable support frames 110 are connected through the cross support rod 120 through the protrusion 113 connection hole on the end support part 112 to form a first assembleable support frame module 100; repeat the above steps to complete the assembly of the second assembleable support frame module 200, and insert the stepping plate 700 into the second protrusion 114 opening on the middle support part 111 through the quick-connect pin 720 to realize the function of the stepping plate for people or the storage of equipment cabinet.

[0102] (2) After the segment concrete is poured and the horizontal mold 10 is closed, the first and second assembleable support frame modules 100 and 200 are hoisted and installed to the top and bottom of the horizontal mold 10 respectively, so that the end clamps 130 can be clamped with the edge stiffening ribs of the horizontal mold 10 and the contact end 340 is in close contact with the surface of the horizontal mold 10. An end vibration sealing plate module 400 is installed at each end, and is connected to the first and second assembleable support frame modules 100 and 200 respectively through the first mounting screw 440 and the second mounting screw 450, so that the first and second assembleable support frame modules 100 and 200 form an overall force-bearing and self-balancing assembleable support frame module. The air pump pipeline and the control line are connected to the air pump vibrator 420 to perform the vibration operation.

[0103] (3) After the vibration is completed and before the initial setting of the pipe segments in the horizontal mold, the two end vibration sealing plate modules 400 are removed, the second assembleable support frame module 200 is removed, and the first assembleable support frame module 100 is lifted out of the mold. The vertical damping vibration isolating rod 310 in the foldable elastic damping strut assembly 300 on the first assembleable support frame module 100 and the spring assembly 330 on the two oblique damping vibration isolating rods 320 are removed. After the lower damping rod 312 in the vertical damping vibration isolating rod 310 and the oblique damping vibration isolating rod 320 is pushed upward to the top, the fixing sleeve 313 on the upper damping rod 311 is screwed to the lower damping rod 312 to make the vertical damping vibration isolating rod 310 and the oblique damping vibration isolating rod 320 be screwed to the top. The vibration rod 310 and the oblique damping vibration isolating rod 320 are in a folded state. The longitudinal track 510 is fixed to the folded vertical damping vibration isolating rod 310 and the oblique damping vibration isolating rod 320 by bolts. The transverse track 520 is fixed to the longitudinal track 510. The leveling module 600 is fixed to the longitudinal track 510. The relevant electrical circuit connections and debugging are completed. The above completes the assembly of the leveling device, and it is hoisted and installed on the horizontal mold 10 again. According to the data collected by each sensor, under the control and drive of the battery control cabin 800, the leveling module 600 can move within the range covered by the transverse track 520 and the longitudinal track 510 to perform the leveling operation.

[0104] (4) After smoothing is completed, the first assembleable support frame module 100 is lifted out of the mold and prepared for the next construction.

[0105] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A horizontal mold attached side vibrating upper leveling device, characterized in that: It includes a first assembleable support frame module, a second assembleable support frame module, a foldable elastic damping support rod assembly, two end vibrating sealing plate modules, a track module, and a leveling module; The horizontal mold-attached side vibrating and upper smoothing device can form a vibrating mode and a smoothing mode through the cooperation of various components; In the vibration mode, the first and second assembleable support frame modules are respectively installed at the top and bottom of the horizontal mold, and the first and second assembleable support frame modules are respectively engaged with the edge of the horizontal mold through the slots at both ends; The first and second assembleable support frame modules are connected to foldable elastic damping support assemblies on their respective sides close to each other. When the foldable elastic damping support assemblies are unfolded, they can provide elastic support between the first and second assembleable support frame modules and the horizontal mold. The two end vibrating sealing plate modules are detachably connected to the two ends of the first assembleable support frame module and the second assembleable support frame module, respectively. The end vibrating sealing plate modules are respectively connected to the first assembleable support frame module and the second assembleable support frame module to connect the first assembleable support frame module and the second assembleable support frame module to form a whole. The two end vibrating sealing plate modules are symmetrically located on both sides of the horizontal mold for vibrating operation; In the smoothing mode, the vibrating sealing plate modules at both ends are removed, the second assembleable support frame module is removed, the first assembleable support frame is lifted off the mold, and then the foldable elastic damping support assembly is adjusted to a folded state. The track module is connected to the foldable elastic damping support assembly, and the smoothing module is connected to the track module. The first assembleable support frame is then lifted to the top of the horizontal mold and clamped with both sides thereof. The smoothing module can move within the range of the track module to perform a smoothing operation on the concrete. The first and second assembleable support frame modules have the same structure and are composed of two assembleable support frames. The two assembleable support frames are arranged opposite to each other and connected by a plurality of cross-connecting rods. End clamps are respectively provided at both ends of the assembleable support frames. The end clamps are C-shaped and form a slot that can be clamped with one side of the horizontal mold. The assembleable support frame is composed of a middle support portion and two end support portions; The bottom of the middle support part and the bottom of the end support part are both provided with a foldable elastic damping strut assembly, and the foldable elastic damping strut assembly includes a vertical damping vibration-absorbing rod, two oblique damping vibration-absorbing rods, and a spring assembly; The vertical damping vibration isolating rod is arranged perpendicular to the horizontal plane, and one end is connected to the middle of the bottom of the middle support part or the end support part. The two oblique damping vibration isolating rods are obliquely symmetrically arranged on both sides of the vertical damping vibration isolating rod and one end of each is connected to the bottom of the middle support part or the end support part; the other ends of the vertical damping vibration isolating rod and the two oblique damping vibration isolating rods are connected together by a detachable connection with a connecting ball. The vertical damping vibration damping rod and the two oblique damping vibration damping rods are both sleeved with spring assemblies. The three spring assemblies are respectively arranged along the length of the vertical damping vibration damping rod and the two oblique damping vibration damping rods. One end is fixed to the vertical damping vibration damping rod and the oblique damping vibration damping rod respectively, and the lower end of the connecting ball along the vertical damping vibration damping rod and the end of the two oblique damping vibration damping rods is connected to the contact end through a screw, and the contact end is in contact with the horizontal mold.

2. The horizontal mold-attached side vibrating upper leveling device according to claim 1 is characterized in that: The middle support portion and the two end support portions are both arc-shaped, the middle support portion is provided with a plurality of first adjustable mounting holes, and the two end support portions are provided with a plurality of second adjustable mounting holes corresponding to the first adjustable mounting holes; The second adjustable mounting holes on the two end support parts correspond to the different first adjustable mounting holes on the middle support part, and are fixed with fasteners, thereby adjusting the distance between the two end support parts and the middle support part, so that the assemblable support frame can adapt to horizontal molds of different sizes; The end support portion is symmetrically provided with a plurality of protrusions on both sides along the width direction, and the protrusions are provided with connection holes for connecting cross-connecting rods. The cross-connecting rods are respectively connected to the protrusions of the end support portions of the two assembleable support frames by fasteners to fix the two assembleable support frames; An end clamp is provided at one end of each of the two end support parts away from the middle support part. The end clamp is provided with a connection hole for connecting with the end vibrating sealing plate module.

3. The horizontal mold-attached side vibrating upper leveling device according to claim 2, characterized in that: The horizontal mold-attached side vibrating upper trowel device further includes a tread plate, on which a battery control cabin is provided, which provides power and control to the trowel module; The tread is a lightweight, high-strength metal plate with anti-slip drainage holes on its surface and a quick-connect pin at the bottom; a second protrusion corresponding to the quick-connect pin is provided on the middle support part, and the second protrusion is provided with an opening, which is inserted into the second protrusion opening on the middle support part of the first and second assembleable support frame modules through the quick-connect pin.

4. The horizontal mold-attached side vibrating upper leveling device according to claim 1, characterized in that: The vertical damping vibration isolating rod and the oblique damping vibration isolating rod have the same structure and both include an upper damping rod, a lower damping rod, and a fixed sleeve. The upper damping rod and the middle support end, the fixed sleeve is sleeved and fixed on the upper damping rod, the fixed sleeve is provided with an internal thread, and the lower damping rod is provided with an external thread. The lower damping rod is moved in a direction away from the upper damping rod to form an unfolded state, and the lower damping rod is moved in a direction close to the upper damping rod and threadedly connected to the fixed sleeve to form a folded state.

5. The horizontal mold-attached side vibrating upper leveling device according to claim 2, characterized in that: The end vibrating sealing plate module is composed of a stiffness-reinforced truss, an air pump vibrator and a vibrating mounting plate, wherein the stiffness-reinforced truss is welded to one end face of the vibrating mounting plate; the air pump vibrator is mounted on the vibrating mounting plate by bolts and connected to one end face of the stiffness-reinforced truss, and is connected to the air pump of the horizontal mold itself; a plurality of first mounting screws and a plurality of second screws are provided on the side face of the other end of the vibrating mounting plate, and the end vibrating sealing plate module is located as a whole between the first assembleable support frame module and the second assembleable support frame module and is respectively located on one side of the horizontal mold; The end vibrating sealing plate module can be connected to the first assembleable support frame module by respectively passing the ends of the first mounting screws through the connection holes of the end clamps at one end of the end support parts of the two assembleable support frames in the first assembleable support frame module and fixing them with fasteners; The end vibration sealing plate module can be connected to the second assemblable support frame module by passing the two ends of several second mounting screws through the connecting holes of the end clips at one end of the end support parts of the two assemblable support frames in the second assemblable support frame module and fixing the mounting screws to the connecting holes through fasteners. In this way, the end vibration sealing plate module is respectively connected to the first assemblable support frame module and the second assemblable support frame module.

6. The horizontal mold-attached side vibrating upper leveling device according to claim 4, characterized in that: The track module includes a longitudinal track and a transverse track; The longitudinal track is fixed to the lower connecting ball of the folded vertical damping and vibration-isolating rod and the oblique damping and vibration-isolating rod; The transverse track is perpendicular to the longitudinal track and is movably connected to the bottom of the longitudinal track. The smoothing module is movably connected to the bottom of the transverse track. An image recognition sensor, a distance sensor, and a space perception module are provided on the transverse track. The transverse track, longitudinal track and smoothing module are all provided with automatic moving devices; the data collected by the image recognition sensor, distance sensor and space perception module are sent to the battery control cabin, and the battery control cabin controls the smoothing module based on the data so that it can move within the range covered by the transverse track and longitudinal track to perform smoothing operations.

7. The horizontal mold-attached side vibrating upper leveling device according to claim 6, characterized in that: The smoothing module consists of a connecting end plate, a telescopic actuator, a 2D corner motor, a smoothing plate and a position sensor; The connecting end plate is connected to the transverse track, the telescopic actuator is connected to the connecting end plate, the 2D angle motor is connected to the telescopic actuator, the screed plate is connected to the 2D angle motor, and the position sensing sensor is connected to the telescopic actuator; The telescopic actuator and the 2D angle motor are internally provided with a displacement sensor and a torque sensor, and the position sensing sensor is internally provided with a displacement sensor and an angular velocity sensor; The data is collected by the displacement sensor and angular velocity sensor inside the telescopic actuator and 2D corner motor, the torque sensor, and the position sensing sensor. The battery control cabin controls the telescopic actuator and the 2D corner motor to drive the smoothing module to automatically smoothen and finish the outer side of the tower wall.

8. A construction method for a horizontal mold-attached side vibrating upper leveling device, characterized in that: The horizontal mold-attached side vibrating upper leveling device according to claim 6 comprises: S1: According to the size of the horizontal mold, the foldable elastic damping strut assembly is installed at the bottom of the middle support part and the end support part, and the contact end is controlled to be in close contact with the surface of the horizontal mold; the middle support part and the two end support parts are installed according to the span of the horizontal mold, and two identical end support parts and a middle support part are spliced ​​together through a number of fasteners to form an assembleable support frame body, and the end clamp positions at both ends of the assembleable support frame body can be clamped with the edge stiffening ribs of the horizontal mold, and the two identical assembleable support frames are passed through the protruding connection holes on the end support parts through the cross support rods and connected to form a first assembleable support frame module; repeat the above steps to complete the assembly of the second assembleable support frame module, and insert the step plate into the second protruding hole on the middle support part through the quick-connect pin to realize the function of the step plate for people or the storage of equipment cabinet; S2: After the segment concrete is poured and the horizontal mold is closed, the first and second assembleable support frame modules are hoisted and installed to the top and bottom of the horizontal mold respectively, so that the end clamps can be clamped with the stiffening ribs on the edge of the horizontal mold and the contact ends are in close contact with the surface of the horizontal mold. An end vibration sealing plate module is installed at each end, and is connected to the first and second assembleable support frame modules through the first and second mounting screws respectively, so that the first and second assembleable support frame modules form an overall force-self-balancing assembleable support frame module, and the air pump pipeline and control circuit are connected to the air pump vibrator to perform the vibration operation; S3: After the vibration is completed and before the initial setting of the pipe segments in the horizontal mold, the two end vibration sealing plate modules are removed, the second assembleable support frame module is removed, and the first assembleable support frame module is lifted out of the mold. The vertical damping vibration isolating rod in the foldable elastic damping strut assembly on the first assembleable support frame module and the spring assembly on the two oblique damping vibration isolating rods are removed. After the vertical damping vibration isolating rod and the lower damping rod in the oblique damping vibration isolating rod are pushed upward to the top, the fixing sleeve on the upper damping rod is screwed to the lower damping rod to make the vertical damping vibration isolating rod The vibration rod and the oblique damping vibration isolating rod are in a folded state. The longitudinal track is fixed to the folded vertical damping vibration isolating rod and the oblique damping vibration isolating rod by bolts. The transverse track is fixed to the longitudinal track. The leveling module is fixed to the longitudinal track. The relevant electrical circuit connections and debugging are completed. The above completes the assembly of the leveling device, and it is hoisted and installed on the horizontal mold again. According to the data collected by each sensor, under the control and drive of the battery control cabin, the leveling module can move within the range covered by the transverse track and longitudinal track to perform the leveling operation; S4: After the smoothing is completed, the first assembleable support frame module is lifted out of the mold and prepared for the next construction.

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