A fiber-reinforced sound barrier forming machine
By designing the feeding, grinding and limiting mechanism of the fiber toughening sound barrier forming machine, the problem of unstandard size of the dry blank plate is solved, and efficient product dressing and quality assurance is achieved.
Patent Information
- Application Number
- CN202510296829.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-03-13
AI Technical Summary
In the prior art, it is difficult to ensure the standardization of the sizes of the raised portions, groove portions and top surfaces during the production process of the fiber toughened acoustic barrier dry blank plate, resulting in unstable product quality and affecting subsequent installation.
A fiber toughening acoustic barrier forming machine is designed, including a feeding mechanism, a convex grinding mechanism, a concave grinding mechanism, a positioning mechanism and a top dressing mechanism. Through continuous conveying and multi-point limiting, the dry blank plate does not deviate during the dressing process. Each part is accurately trimmed with a sharpening knife to reach the standard size.
It realizes rapid and comprehensive dressing of dry blank plates, improves product quality and production efficiency, and ensures the smooth progress of subsequent installation.
Smart Images

Figure CN119795348B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sound barriers installed on both sides of roads, and specifically relates to a fiber-reinforced sound barrier forming machine. Background Art
[0002] Sound barriers are installed on both sides of highways, high-speed railways, municipal bridges, and subway tracks. They are wall-like structures installed beside railways and roads to reduce the impact of traffic noise on nearby residents. Currently, there are many types of sound barriers, and the most common ones include ordinary metal sound barriers, aluminum alloy sound barriers, ordinary concrete sound barriers, GRC non-metal sound barriers, photovoltaic sound barriers, etc. Among them, the ordinary concrete sound barrier has an average surface density of 195 kg / m², is only used in subgrade sound barrier projects, does not generate static electricity, is relatively heavy and difficult to install, and has a service life of ≥25 years; the GRC non-metal sound barrier has an average surface density of 83 kg / m², can be used in both subgrade and bridge sound barrier projects, does not generate static electricity, is relatively light and easy to install with bolt connections, and has a service life of ≥25 years; the photovoltaic sound barrier has an average surface density of 35 kg / m², can be used in both subgrade and bridge sound barrier projects, is prone to generating static electricity, is relatively light and easy to install with bolt connections, and has a service life of ≥15 years. In recent years, a new type of ECP non-metal sound barrier, that is, a fiber-reinforced non-metal sound barrier, has emerged on the market. Its average surface density is 40 - 80 kg / m², can be used in both subgrade and bridge sound barrier projects, does not generate static electricity, is relatively light and easy to install, and has a service life of ≥30 years. This ECP non-metal sound barrier is a fiber cement board formed by high-pressure vacuum extrusion, abbreviated as ECP board. During the production process of ECP boards, the thickness of the initially shaped dry blank board, the dimensions of the top surface grooves, width, and its protruding and grooved parts do not meet the standards, and the product quality cannot be guaranteed, resulting in difficulties in smooth installation during later assembly.
[0003] In the prior art, the utility model patent with the patent number 201921580579.8 discloses a production line for producing ECP boards, belonging to the technical field of the entire production line of ECP boards. It includes the following systems arranged in sequence according to the ECP board production process: a pretreatment system for modifying solid waste residues to form modified slag materials; a mud preparation system for preparing mud using the modified slag materials as one of the raw materials; a board forming system for producing ECP dry blank boards from the mud; and a finishing system for finely processing the ECP dry blank boards into ECP finished boards. Using the production line for producing ECP boards of the present invention can achieve the purpose of producing ECP finished boards. The present invention uses solid waste residues (such as phosphogypsum) as the initial raw material, turning waste into treasure, and consuming a large amount of solid waste residues (such as phosphogypsum) that pollute the environment, thus improving the increasingly polluted natural environment. However, in the finishing system of this solution, a grinding machine is provided, but its structure is not described in detail, and there is no mention of how to grind the two side surfaces of the dry blank board to be flush.
[0004] The utility model patent with the patent number 202311683081.5 relates to a rolling integrated forming device for metal unit plates of a sound barrier, including a base and a blanking mechanism that can assist workers in transferring the rolled metal unit plates; a conveying module, a rolling module, a cutting component, and a shaping die are arranged on the base; the shaping die is fixedly installed on the top of the base and is used to assist the metal unit plate in rolling to form a shaped structure; the rolling module can roll and shape the metal unit plate; the conveying module can drive the metal unit plate to move on the shaping die; the cutting component can equally divide and cut the metal raw material. The present invention mainly drives the groove rod to swing through a reciprocating motor, pushes the push plate to the left, pushes the metal unit plate onto the hook post, and lowers the metal unit plate through the reset of the hook post, eliminating the need for workers to carry it down, which can reduce the physical consumption of workers. However, this solution also does not elaborate on which method is used to machine the green blank plate in the machining system.
[0005] In the above-mentioned prior art, the problem of how to make the green blank plate reach the standard size has not been solved, and the product quality cannot be guaranteed. There is an urgent need for an automated continuous trimming device for non-metallic sound barriers that can simultaneously trim the convex part, concave part, and top surface of the sound barrier green blank plate without pausing. Through the smooth connection between processes, it changes the processing method of a single machine tool in the existing sound barrier machining process, reduces labor costs, improves production efficiency and product quality, and creates favorable conditions for subsequent assembly after forming the standard size. Summary of the Invention
[0006] Aiming at the above-mentioned shortcomings of the prior art, the technical problem to be solved by the present invention is to provide a fiber-reinforced sound barrier forming machine that can continuously and quickly perform comprehensive trimming on the green blank plate, improving product quality and production efficiency.
[0007] To solve the above technical problems, the present invention includes a chassis. Its structural feature is that a feeding mechanism for continuously conveying dry blank plates is provided on the chassis, and a convex-side grinding mechanism and a concave-side grinding mechanism are respectively located on both sides of the feeding mechanism. The convex-side grinding mechanism and the concave-side grinding mechanism are respectively arranged corresponding to the convex part and the concave part of the dry blank plate on the feeding mechanism; a trimming roller driven by a roller power mechanism to grind the top of the dry blank plate is also provided on the chassis, and the trimming roller is horizontally arranged above the feeding mechanism; a plurality of positioning mechanisms for limiting the convex part and the concave part of the trimmed dry blank plate and a plurality of pressing mechanisms for limiting the top of the trimmed dry blank plate are also provided on the chassis. After adopting the above structure, the dry blank plate is continuously conveyed by the feeding mechanism. When the dry blank plate reaches the convex-side grinding mechanism and the concave-side grinding mechanism, the positioning mechanism limits the dry blank plate, and the convex-side grinding mechanism and the concave-side grinding mechanism respectively trim the convex part and the concave part of the dry blank plate. The correspondingly arranged convex-side grinding mechanism and the concave-side grinding mechanism ensure that the convex part and the concave part of the dry blank plate can be ground quickly at the same time, avoid deviation during the grinding process, facilitate subsequent installation, and improve production efficiency; then, when the feeding mechanism conveys the dry blank plate to the trimming roller, the pressing mechanism limits the dry blank plate, and the trimming roller grinds the top of the dry blank plate; thus, the problem of comprehensively trimming the dry blank plate to make the dry blank plate reach the standard size is solved, and the product quality is guaranteed. The present invention can continuously and quickly comprehensively trim the dry blank plate, improving the product quality and production efficiency.
[0008] Preferably, the feeding mechanism further includes a plurality of columns installed on the chassis. A pressing plate driven by a feeding drive mechanism to move in the vertical direction is installed on each column. A plurality of pressing wheels pressing on the dry blank plate are installed at the bottom of the pressing plate, and the plurality of pressing wheels are equidistantly distributed along the length direction of the pressing plate; to ensure the limitation of the dry blank plate to be trimmed, prevent deviation during grinding and affect the trimming quality.
[0009] Preferably, the plurality of pressing mechanisms are arranged at intervals along the length direction of the chassis, and each trimming roller is located between two adjacent pressing mechanisms, ensuring that during the trimming process, there is always a pressing mechanism to limit the dry blank plate, avoiding deviation during the grinding process, ensuring product quality, and avoiding deviation during the grinding process. If the dry blank plate is not well limited, it is easy to be ground badly or skewedly, affecting product quality and work efficiency; the pressing mechanism includes a pressing support arranged on the top of the chassis. A pressing wheel rod driven by a pressing drive mechanism to move in the vertical direction is installed on the pressing support, and a plurality of pressing wheels pressing on the top of the dry blank plate are installed at the bottom of the pressing wheel rod; to ensure that the dry blank plate does not run off during the trimming of the dry blank plate, guarantee the grinding quality, and at the same time, the setting of the pressing wheels facilitates the smooth running of the dry blank plate when the dry blank plate is limited.
[0010] Preferably, the convex-side grinding mechanism includes a convex-side grinding knife arranged on the chassis in sequence along the conveying direction of the green blank board and driven by a convex-side power mechanism to trim the outer end surface of the convex part of the green blank board, a sixth convex-side grinding knife driven by an eighth convex-side driving mechanism to grind the lower bottom surface of the end part of the convex part of the green blank board, a fifth convex-side grinding knife driven by a seventh convex-side driving mechanism to grind the upper top surface of the end part of the convex part of the green blank board, a first convex-side inclined grinding knife driven by a fifth convex-side driving mechanism to grind the lower edge of the outer end surface of the convex part on the green blank board, and a second convex-side inclined grinding knife driven by a sixth convex-side driving mechanism to grind the upper edge of the outer end surface of the convex part on the green blank board, so as to ensure the smooth and comprehensive trimming of the convex part of the green blank board.
[0011] Preferably, the convex-side grinding mechanism further includes a plurality of convex-side bases installed on the chassis and arranged at intervals along its length direction. The convex-side grinding knife is arranged on the corresponding convex-side base and driven by a convex-side lead screw to approach and move away from the green blank board. The setting of this structure can adjust the distance between the convex-side grinding knife and the green blank board.
[0012] Preferably, the convex-side grinding mechanism further includes a first convex-side inclined seat and a convex-side support frame driven by a first inclined lead screw and a second inclined lead screw respectively to approach or move away from the green blank board. The first convex-side inclined grinding knife is arranged on the first convex-side inclined seat. An inclined bottom plate driven by a third inclined lead screw to move in the vertical direction is installed on the convex-side support frame, and the second convex-side inclined grinding knife is arranged on the inclined bottom plate. The setting of this structure can adjust the angles of the first convex-side inclined grinding knife and the second convex-side inclined grinding knife, so that the first convex-side inclined grinding knife corresponds to the lower edge of the outer end surface of the convex part of the green blank board, and the second convex-side inclined grinding knife corresponds to the upper edge of the outer end surface of the convex part of the green blank board.
[0013] Preferably, the convex-side grinding mechanism further includes a convex-side support arranged on the chassis. The convex-side support is arranged between two convex-side bases in the middle. The front and rear sides of the convex-side support are respectively provided with a front convex driving mounting plate driven by a seventh convex-side lead screw to move left and right and a rear convex-side support plate driven by an eighth convex-side lead screw to move vertically. The fifth convex-side grinding knife is arranged on the front convex driving mounting plate, and the sixth convex-side grinding knife is arranged on the rear convex-side support plate. The setting of this structure can adjust the distances between the sixth convex-side grinding knife and the fifth convex-side grinding knife and the green blank board respectively.
[0014] Preferably, the concave-side grinding mechanism includes a concave-side grinding knife arranged on the chassis in sequence along the conveying direction of the green board blank and driven by a concave-side power mechanism to grind the outer end face of the groove part of the green board blank, a sixth concave-side grinding knife driven by an eighth concave-side driving mechanism to grind the lower groove surface of the groove opening of the groove part on the green board blank, a fifth concave-side grinding knife driven by a seventh concave-side driving mechanism to grind the upper groove surface of the groove opening of the groove part on the green board blank, a first concave-side inclined grinding knife driven by a fifth concave-side driving mechanism to grind the lower edge of the groove opening of the groove part on the green board blank, and a second concave-side inclined grinding knife driven by a sixth concave-side driving mechanism to grind the lower edge of the groove opening of the groove part on the green board blank; the concave-side grinding knife is arranged corresponding to the convex-side grinding knife, the sixth concave-side grinding knife is arranged corresponding to the sixth convex-side grinding knife, the fifth concave-side grinding knife is arranged corresponding to the fifth convex-side grinding knife, the first concave-side inclined grinding knife is arranged corresponding to the first convex-side inclined grinding knife, and the second concave-side inclined grinding knife is arranged corresponding to the second convex-side inclined grinding knife. To ensure that the convex-side grinding mechanism and the concave-side grinding mechanism simultaneously trim the convex part and the groove part of the green board blank, to ensure rapid and comprehensive grinding of the convex part of the green board blank to meet the required standards, facilitate subsequent installation, and improve production efficiency.
[0015] Preferably, the concave-side grinding mechanism includes a plurality of concave-side bases installed on the chassis and arranged at intervals along its length direction, and the concave-side power mechanism is installed on the corresponding concave-side base and driven by a concave-side lead screw to approach and move away from the green board blank; the concave-side grinding mechanism further includes a first concave-side inclined seat and a concave-side support frame respectively driven by a first concave-side inclined lead screw and a second concave-side inclined lead screw to approach or move away from the green board blank, and the first concave-side inclined grinding knife is installed on the first concave-side inclined seat; a concave-side inclined bottom plate driven by a third concave-side inclined lead screw to move in the vertical direction is installed on the concave-side support frame, and the second concave-side inclined grinding knife is installed on the concave-side inclined bottom plate; the setting of this structure can adjust the distance between the concave-side grinding knife and the green board blank; can adjust the angles of the first concave-side inclined grinding knife and the second concave-side inclined grinding knife, so that the first concave-side inclined grinding knife corresponds to the lower edge of the outer end face of the groove part of the green board blank, and the second concave-side inclined grinding knife corresponds to the upper edge of the outer end face of the groove part of the green board blank; can respectively adjust the distances between the sixth concave-side grinding knife and the fifth concave-side grinding knife and the green board blank.
[0016] Preferably, a top trimming mechanism is further provided on the chassis. The top trimming mechanism includes multiple pairs of trimming brackets respectively arranged on the chassis. Between each pair of trimming brackets, multiple trimming support seats are arranged, which can move vertically under the drive of a trimming drive mechanism. A trimming roller driven to rotate by a roller power mechanism is installed on each trimming support seat. A number of hob cutters are arranged at intervals on the trimming roller for grinding the grooves on the top of the green blank board; a trimming knife for trimming the thickness of the green blank board is arranged between two adjacent hob cutters on the trimming roller. Ensure that during trimming, the position of the trimming support seat in the vertical direction is adjusted through the trimming drive mechanism as needed, so that the distance between the trimming roller on the trimming support seat and the green blank board reaches the required value, facilitating the subsequent grinding of the grooves on the green blank board by the hob cutters and ensuring the trimming quality; when the green blank board runs to the position of the trimming roller, the roller power mechanism drives the trimming roller to rotate, and the trimming knife on it grinds the top surface of the green blank board, and the hob cutters quickly grind the grooves on the green blank board. Thus, the hob cutters and trimming knives on the trimming roller continuously trim the green blank board running to its position, ensuring the thickness of the green blank board and improving work efficiency.
[0017] By providing a positioning mechanism and a pressing mechanism in the present invention, it is ensured that the green blank board does not deviate during trimming, guaranteeing the grinding quality; by providing columns on the chassis and installing pressing plates driven to move vertically along the columns by a feeding drive mechanism on each column, a number of pressing wheels at the bottom of the pressing plates are evenly distributed along the length direction of the pressing plates and press on the corresponding green blank boards, facilitating the limiting of the green blank boards to be trimmed and preventing deviation during grinding from affecting the trimming quality; by providing a convex-side grinding mechanism and a concave-side grinding mechanism arranged correspondingly to trim the convex part and the concave part of the green blank board simultaneously, with mutual limiting on both sides, it is avoided that the green blank board runs off and affects the trimming quality, meeting the required standards, facilitating subsequent installation, and improving production efficiency; by providing a top trimming mechanism to trim the top of the green blank board, that is, to trim the thickness of the green blank board. The present invention can continuously and quickly trim the green blank board comprehensively, improving product quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings forming a part of this application are used to provide a further understanding of this application, making other features, objects, and advantages of this application more obvious. The schematic embodiments and their descriptions of this application are used to explain this application and do not constitute an improper limitation of this application. In the drawings:
[0019] Figure 1 is a three-dimensional structural schematic diagram of an embodiment of the present invention;
[0020] Figure 2 is Figure 1 a three-dimensional structural schematic diagram in another direction;
[0021] Figure 3 Schematic structural diagram of the front view of the present invention;
[0022] Figure 4 is Figure 3 Schematic structural diagram of the top view of;
[0023] Figure 5 is Figure 3 Schematic structural diagram of the right view of;
[0024] Figure 6 is Figure 3 Schematic structural diagram of the A-A sectional view in;
[0025] Figure 7 is Figure 3 Schematic structural diagram of the B-B sectional view in;
[0026] Figure 8 Schematic structural diagram of the convex-side grinding mechanism of the present invention for grinding the outer end face of the convex portion;
[0027] Figure 9 Schematic structural diagram of the convex-side grinding mechanism of the present invention for grinding the upper top face of the convex portion;
[0028] Figure 10 Schematic structural diagram of the convex-side grinding mechanism of the present invention for grinding the lower bottom face of the convex portion;
[0029] Figure 11 Schematic structural diagram of the convex-side grinding mechanism of the present invention for grinding the upper edge of the convex portion;
[0030] Figure 12 Schematic structural diagram of the convex-side grinding mechanism of the present invention for grinding the lower edge of the convex portion;
[0031] Figure 13 Schematic structural diagram of the concave-side grinding mechanism of the present invention for grinding the groove end face of the groove portion;
[0032] Figure 14 Schematic structural diagram of the concave-side grinding mechanism of the present invention for grinding the lower groove face of the groove portion;
[0033] Figure 15 Schematic structural diagram of the concave-side grinding mechanism of the present invention for grinding the upper groove face of the groove portion;
[0034] Figure 16 Schematic structural diagram of the concave-side grinding mechanism of the present invention for grinding the upper edge of the groove portion;
[0035] Figure 17 Schematic structural diagram of the concave-side grinding mechanism of the present invention for grinding the lower edge of the groove portion;
[0036] Figure 18Schematic structural diagram of step a of the feeding mechanism of the present invention;
[0037] Figure 19 Schematic structural diagram of step b of the feeding mechanism of the present invention;
[0038] Figure 20 Schematic structural diagram of step c of the feeding mechanism of the present invention;
[0039] Figure 21 Schematic structural diagram of the side guiding of the feeding mechanism of the present invention;
[0040] Figure 22 Schematic installation diagram of two adjacent dry blank plates of the sound barrier of the present invention;
[0041] Figure 23 Schematic structural diagram of the dry blank plate with an arc-shaped cross-section of the present invention;
[0042] Figure 24 Schematic front view structural diagram of the hob of the present invention;
[0043] Figure 25 For Figure 24 Schematic right view structural diagram;
[0044] Figure 26 For Figure 24 Schematic structural diagram of intermediate repair and grinding of the tool;
[0045] Figure 27 Schematic structural diagram of the worm and worm gear reducer of the invention.
[0046] In the figure: 1 - chassis, 2 - feeding mechanism, 201 - support frame, 202 - conveying roller, 203 - first material guiding seat, 2031 - first guiding wheel, 204 - second material guiding seat, 2041 - limiting plate, 205 - column, 206 - pressing plate, 2061 - pressing wheel, 3 - convex side grinding mechanism, 301 - convex side base, 302 - convex side lead screw, 303 - convex side power mechanism, 304 - convex side grinding tool, 305 - first convex side inclined seat, 3051 - first convex side inclined grinding tool, 306 - convex side support frame, 3061 - second convex side inclined grinding tool, 307 - convex side support, 3071 - fifth convex side grinding tool, 3072 - sixth convex side grinding tool, 4 - concave side grinding mechanism, 401 - concave side base, 402 - concave side lead screw, 403 - concave side power mechanism, 404 - concave side grinding tool, 405 - first concave side inclined seat, 4051 - first concave side inclined grinding tool, 406 - concave side support frame, 4061 - second concave side inclined grinding tool, 407 - concave side support, 4071 - fifth concave side grinding tool, 4072 - sixth concave side grinding tool, 5 - positioning mechanism, 501 - positioning column, 502 - positioning pressing plate, 6 - green blank plate, 601 - convex portion, 602 - groove portion, 7 - top trimming mechanism, 701 - trimming support, 702 - trimming support seat, 703 - trimming roller, 7031 - hob, 7032 - shoulder beam, 7033 - grinding tool, 8 - pressing mechanism, 801 - pressing wheel rod, 802 - pressing wheel, 9 - detection mechanism, 901 - sensing rod, 902 - inductor, 10 - arc-shaped green blank plate, 1001 - positioning base, 1002 - plate body. Detailed implementation mode
[0047] In order to enable those skilled in the art to better understand the solution of this application, the following will combine the attached Figure 1 - 27 to clearly and completely describe the technical solutions in the embodiments of the present invention.
[0048] [[ID=ID=10]]Now, an embodiment is adopted to elaborate on the above solution in detail. For the convenience of description, the Figure 3 from the right side to the left side is set as the direction of material conveyance, which is also called the horizontal direction, that is, the left side is set as the front, the right side is the rear, the up and down direction is set as the vertical direction, and the Figure 4 below is set as the left side and the above is set as the right side.
[0049] A fiber-reinforced sound barrier forming machine includes a chassis 1. On the chassis 1, there are a feeding mechanism 2 for conveying the dry blank board 6 of the sound barrier, a convex-side grinding mechanism 3 for trimming the convex part 601 of the dry blank board 6 of the sound barrier, a concave-side grinding mechanism 4 for trimming the groove part 602 of the dry blank board 6 of the sound barrier, a positioning mechanism 5 for limiting the dry blank board 6 of the sound barrier during grinding, a dust exhaust mechanism located at the convex-side grinding mechanism 3 and the concave-side grinding mechanism 4, a top trimming mechanism 7 for trimming the top surface and the groove of the top of the dry blank board 6 of the sound barrier, a pressing mechanism 8 for limiting the dry blank board 6 of the sound barrier during grinding, and a detection mechanism 9 for detecting the position of the dry blank board 6 of the sound barrier. When the dry blank board 6 is detected, the position information is transmitted to the control center, and the control center sends information to the control module at the pressing mechanism 8, and the pressing mechanism 8 makes a reaction to timely limit the dry blank board 6. At this time, the control module at the top trimming mechanism 7 makes a reaction, and the top trimming mechanism 7 trims the top surface and the groove of the top of the dry blank board 6. The setting of the positioning mechanism 5 and the pressing mechanism 8 avoids the occurrence of deviation during the grinding process and ensures the product quality. If the dry blank board 6 is not well limited, it is easy to be damaged or ground obliquely during grinding, affecting the product quality and work efficiency; multiple pressing mechanisms 8 are arranged at intervals along the length direction of the chassis 1, and each top trimming mechanism 7 is located between two adjacent pressing mechanisms 8 to ensure that during the trimming process, there is always a pressing mechanism 8 limiting the dry blank board 6 to avoid the occurrence of deviation during the grinding process and ensure the product quality.
[0050] Refer to Figure 18 、 Figure 19 and Figure 20As shown in the figure, the above-mentioned feeding mechanism 2 includes two support frames 201 that are opposite to each other and spaced apart on the chassis 1. Between the two support frames 201, a conveying roller 202 driven by a power device to rotate is installed. The number of conveying rollers 202 is set to be multiple, and the multiple conveying rollers 202 are spaced apart along the conveying direction of the material. A conveyor belt for carrying the green blank board 6 is wound around the multiple conveying rollers 202. At the tops of the two support frames 201, a first material guiding seat 203 and a second material guiding seat 204 are respectively arranged. On the opposite side surfaces of the first material guiding seat 203 and the second material guiding seat 204, a first guiding wheel 2031 and a limiting plate 2041 are respectively installed to guide and limit the green blank board 6, so that it can run smoothly in the horizontal direction and avoid deviation during the conveying process. Further, on the opposite side surfaces of the first material guiding seat 203 and the second material guiding seat 204, a first wheel group and a limiting group are respectively installed. That is, the first wheel group includes multiple first mounting bases that are spaced apart and have aligned ends and are installed on the side surface of the first material guiding seat 203. The distances between adjacent two first mounting bases are all equal, that is, the multiple first mounting bases are arranged at equal distances. On both sides of each first mounting base, a first support plate is arranged. The two first support plates are inclined from the rear to the front to conform to the conveying direction of the green blank board 6, reduce the force, and ensure the structural stability. A first mounting hole is opened on each of the two first support plates, and the two first mounting holes are coaxially arranged. A first rotating shaft is inserted into the two first mounting holes, and the above-mentioned first guiding wheel 2031 is sleeved on the first rotating shaft. Thus, the multiple first guiding wheels 2031 are spaced apart along the material conveying direction, and the distance between every two adjacent first guiding wheels 2031 is equal, and they are all correspondingly arranged with the convex part 601 of the green blank board 6 to ensure the guiding effect on the green blank board 6 and help the conveying of the green blank board 6. The limiting group includes multiple limiting plates 2041 that are spaced apart and installed on the side surface of the second material guiding seat 204. The multiple limiting plates 2041 are spaced apart and aligned along the material conveying direction and are correspondingly arranged with the groove part 602 of the green blank board 6 to ensure the limiting effect on the green blank board 6 and avoid deviation during the conveying process, which may affect the subsequent trimming. The area of the limiting plate 2041 close to the top surface of the green blank board 6 is smaller than the area of the bottom surface far from the green blank board 6, reducing the contact area with the green blank board 6 to reduce the conveying resistance. The setting of the bottom surface being larger than the top surface makes the connection with the second material guiding seat 204 more stable. When feeding, the green blank board 6 is located between the first wheel group and the limiting group. The multiple first guiding wheels 2031 all abut against the convex part 601 of the green blank board 6, and the groove part 602 of the green blank board 6 abuts against the multiple limiting plates 2041. During the process of conveying the green blank board 6, the first guiding wheels 2031 and the limiting plates 2041 play the roles of guiding and limiting, so that the green blank board 6 always moves forward horizontally along with the conveyor belt, avoiding the deviation of the green blank board 6 during the conveying process, which may affect the subsequent trimming effect, ensuring smooth feeding, and ensuring that the green blank board 6 does not deviate during feeding.
[0051] Refer toFigure 18 , Figure 19 and Figure 20 As shown in Figure 18 , Figure 19 and Figure 20 , the feeding mechanism 2 further includes a plurality of columns 205 mounted on the chassis 1. A pressing plate 206 driven by a feeding driving mechanism to move vertically is mounted on each column 205. A plurality of pressing wheels 2061 pressing on the top surface of the green blank board 6 are mounted at the bottom of the pressing plate 206. The plurality of pressing wheels 2061 are spaced at equal distances along the length direction of the pressing plate 206 to ensure the stability of the pressing plate 206 during operation and can be evenly pressed on the green blank board 6, so that the green blank board 6 is uniformly stressed and the conveying is stable. Further, the number of columns 205 is set to four. The columns 205 on the same side are set as a group, namely the first column group and the second column group. The four columns 205 are respectively set as the first column and the second column on the same side, and the third column and the fourth column on the same side. The feeding driving mechanism is set to four, which are respectively the first feeding driving mechanism, the second feeding driving mechanism, the third feeding driving mechanism, and the fourth feeding driving mechanism mounted on the first column, the second column, the third column, and the fourth column. The first feeding driving mechanism, the second feeding driving mechanism, the third feeding driving mechanism, and the fourth feeding driving mechanism can all adopt motors. The pressing plate 206 is set as the first pressing plate and the second pressing plate. The above-mentioned first column group includes the first column and the second column, and the second column group includes the third column and the fourth column. The first column group and the second column group are respectively arranged on both sides of the corresponding green blank board 6. The output ends of the first feeding driving mechanism on the first column and the second feeding driving mechanism on the second column are both connected to the rear end and the front end of the first pressing plate and are symmetrically arranged with respect to the center of the first pressing plate, ensuring the stability of the first pressing plate. The output ends of the third feeding driving mechanism on the third column and the fourth feeding driving mechanism on the fourth column are both connected to the rear end and the front end of the second pressing plate and are symmetrically arranged with respect to the center of the second pressing plate, ensuring the stability of the second pressing plate. A plurality of the above-mentioned pressing wheels 2061 capable of pressing on the corresponding green blank board 6 are provided at the bottoms of the first pressing plate and the second pressing plate. The first pressing plate and the second pressing plate are symmetrically arranged, that is, symmetrically arranged with respect to the center line of the first guide seat 203 and the second guide seat 204, ensuring that they are pressed on both sides of the top of the green blank board 6 to make its conveying stable, combined with Figure 18 - 20 the structural schematic diagrams of steps a, b, and c of the feeding mechanism in Figure 18 - 20 and the first feeding driving mechanism, the second feeding driving mechanism, the third feeding driving mechanism, and the fourth feeding driving mechanism are simultaneously controlled by a control system to ensure that the moving distances in the vertical direction are equal, ensuring that the green blank board 6 remains horizontal and avoiding the situation of not being on the same horizontal line due to excessive force on one side, improving the subsequent trimming quality.
[0052] The above-mentioned positioning mechanism 5 includes a plurality of positioning posts 501 installed on the chassis 1. A positioning pressure plate 502 driven by a positioning driving mechanism to move in the vertical direction is installed on each positioning post 501. A number of positioning pressure wheels pressing on the green blank board 6 are installed at the bottom of the positioning pressure plate 502. The number of positioning pressure wheels is evenly distributed along the length direction of the positioning pressure plate 502. The positioning pressure wheels are all pressed against the green blank board 6 to make the force on the green blank board 6 uniform, so as to ensure the stability of the positioning pressure plate 502 during operation. Further, the number of positioning posts 501 is set to four, namely the first positioning post, the second positioning post, the third positioning post and the fourth positioning post; the positioning driving mechanism is set to four, namely the first positioning driving mechanism, the second positioning driving mechanism, the third positioning driving mechanism and the fourth positioning driving mechanism respectively installed on the first positioning post, the second positioning post, the third positioning post and the fourth positioning post. The first positioning driving mechanism, the second positioning driving mechanism, the third positioning driving mechanism and the fourth positioning driving mechanism adopt structures such as lead screws or screws that can make the positioning pressure plate 502 drive the positioning pressure wheels to rise and fall; the positioning pressure plate 502 is set to the first positioning pressure plate, the second positioning pressure plate, the third positioning pressure plate and the fourth positioning pressure plate; among them, the first positioning post and the third positioning post are set as a group, which are respectively arranged on both sides of the corresponding green blank board 6 and symmetrically arranged, that is, the first positioning pressure plate and the third positioning pressure plate are symmetrically arranged on the corresponding green blank board 6, and a number of first positioning pressure wheels and a number of third positioning pressure wheels are respectively pressed against the corresponding green blank board 6. The distances between a number of first positioning pressure wheels and a number of third positioning pressure wheels and the conveyor belt are set according to requirements to ensure that the vertical direction of the green blank board 6 is limited when the convex part 601 and the concave part 602 of the green blank board 6 are trimmed later, so that it is conveyed in the horizontal direction; further, the second positioning post and the fourth positioning post are set as a group, which are respectively arranged on both sides of the corresponding green blank board 6 and symmetrically arranged, that is, the second positioning pressure plate and the fourth positioning pressure plate are respectively symmetrically arranged on the corresponding green blank board 6, and a number of second positioning pressure wheels and a number of fourth positioning pressure wheels are respectively pressed against the corresponding green blank board 6. The distances between a number of second positioning pressure wheels and a number of fourth positioning pressure wheels and the conveyor belt are set according to requirements to ensure that the vertical direction of the green blank board 6 is limited when the convex part 601 and the concave part 602 of the green blank board 6 are trimmed later, so that it is conveyed in the horizontal direction.In use, the positions of the first positioning pressing plate and the third positioning pressing plate in the vertical direction are determined according to requirements. A plurality of first positioning pressing wheels and third positioning pressing wheels thereon respectively abut against the green blank plate 6, ensuring that the first positioning pressing plate and the third positioning pressing plate are parallel to the corresponding green blank plate 6, avoiding the situation of being not on the same horizontal line caused by excessive force on one side, ensuring the subsequent smooth grinding of the green blank plate 6 and guaranteeing the grinding quality; the second positioning posts and the fourth positioning posts are symmetrically arranged on both sides of the corresponding green blank plate 6. The second positioning driving mechanism is installed on the second positioning post and its output end is connected to the second positioning pressing plate. The bottom of the second positioning pressing plate has a plurality of the above-mentioned pressing wheels 2061 that can press on the corresponding green blank plate 6. The fourth positioning driving mechanism is installed on the fourth upright post and its output end is connected to the second positioning pressing plate. The bottom of the second positioning pressing plate has a plurality of the above-mentioned pressing wheels 2061 that can press on the corresponding green blank plate 6. The second positioning driving mechanism and the fourth positioning driving mechanism can adopt screw-driven mechanisms. During operation, first, the positions of the first positioning pressing plate and the third positioning pressing plate in the vertical direction are set according to requirements, and the positions of the second positioning pressing plate and the fourth positioning pressing plate in the vertical direction are set; then, when the feeding mechanism 2 sends the front end of the green blank plate 6 to the positioning mechanism 5, the pressing wheels 2061 on the pressing plate 206 of the feeding mechanism 2 still press on the rear end of the green blank plate 6. During this process, the convex-side grinding mechanism 3 and the concave-side grinding mechanism 4 simultaneously trim the convex portion 601 and the groove portion 602 of the green blank plate 6; the setting of the positioning mechanism 5 ensures the limitation of the green blank plate 6 during trimming, keeps it conveyed in the horizontal direction, and sets the distance from the positioning pressing plate 502 to the green blank plate 6 as a fixed value, avoiding the situation of being not on the same horizontal line caused by excessive force on one side of the green blank plate 6, ensuring the subsequent smooth grinding of the green blank plate 6 and guaranteeing the grinding quality.
[0053] The above-mentioned convex-side grinding mechanism 3 trims the convex portion 601 of the sound barrier green board 6, including a plurality of convex-side bases 301 installed on the chassis 1 and spaced along its length direction. Each convex-side base 301 is also equipped with a convex-side power mechanism 303 driven by a convex-side lead screw 302 to approach and move away from the green board 6. The output end of the convex-side power mechanism 303 is installed with a convex-side grinding knife 304, and the convex-side grinding knife 304 is arranged corresponding to the convex portion 601 of the green board 6 to facilitate the smooth grinding of the outer end face of the convex portion 601 of the green board 6. Further, the number of convex-side bases 301 is set to four, which are successively set as the first convex-side base, the second convex-side base, the third convex-side base, and the fourth convex-side base along the feeding direction. The first convex-side base, the second convex-side base, the third convex-side base, and the fourth convex-side base are spaced along the length direction of the chassis 1, that is, spaced along the conveying direction of the green board 6; the convex-side lead screws 302 are respectively set as the first convex-side lead screw, the second convex-side lead screw, the third convex-side lead screw, and the fourth convex-side lead screw; the convex-side power mechanisms 303 are set as the first convex-side power mechanism, the second convex-side power mechanism, the third convex-side power mechanism, and the fourth convex-side power mechanism, and can adopt motors, etc.; the convex-side grinding knives 304 are set as the first convex-side grinding knife, the second convex-side grinding knife, the third convex-side grinding knife, and the fourth convex-side grinding knife. Among them, the first convex-side base and the second convex-side base are set as a group, the third convex-side base and the fourth convex-side base are set as a group, and the first positioning column is located in the middle between the two groups, that is, between the second convex-side base and the third convex-side base, to ensure that the center of the first positioning pressing plate is located between the second convex-side base and the third convex-side base, ensuring the stability of the first positioning pressing plate, which is conducive to grinding the outer end face of the convex portion 601 of the green board 6. Further, the above-mentioned first convex-side power mechanism driven by the first convex-side lead screw to approach and move away from the green board 6 is installed on the first convex-side base, and the first convex-side grinding knife is installed at the end of the first convex-side power mechanism; the above-mentioned second convex-side power mechanism driven by the second convex-side lead screw to approach and move away from the green board 6 is installed on the second convex-side base, and the second convex-side grinding knife is installed at the end of the second convex-side power mechanism; the above-mentioned dust exhaust mechanism includes a first dust exhaust box installed on the chassis 1, and a first dust exhaust pipe penetrates through the top of the first dust exhaust box. Both the first convex-side grinding knife and the second convex-side grinding knife are located in the first dust exhaust box to facilitate the discharge of dust during grinding. The above-mentioned third convex-side power mechanism driven by the third convex-side lead screw to approach and move away from the green board 6 is installed on the third convex-side base, and the third convex-side grinding knife is installed at the end of the third convex-side power mechanism; the above-mentioned fourth convex-side power mechanism driven by the fourth convex-side lead screw to approach and move away from the green board 6 is installed on the fourth convex-side base, and the fourth convex-side grinding knife is installed at the end of the fourth convex-side power mechanism; the above-mentioned dust exhaust mechanism also includes a second dust exhaust box installed on the chassis 1, and a second dust exhaust pipe penetrates through the top of the second dust exhaust box. Both the third convex-side grinding knife and the fourth convex-side grinding knife are located in the second dust exhaust box to facilitate the discharge of dust during grinding.During grinding, first, by adjusting the first convex-side lead screw, the second convex-side lead screw, the third convex-side lead screw, and the fourth convex-side lead screw, the distances between the first convex-side grinding tool, the second convex-side grinding tool, the third convex-side grinding tool, the fourth convex-side grinding tool and the outer end surface of the convex portion 601 of the green blank plate 6 are adjusted to facilitate the grinding of the outer end surface of the convex portion 601 of the green blank plate 6 so as to meet the usage requirements.
[0054] The convex side grinding mechanism 3 further includes a first convex side inclined seat 305 that is driven by a first convex side inclined lead screw to approach and move away from the green blank plate 6, and a convex side support frame 306 that is driven by a second convex side inclined lead screw to approach and move away from the green blank plate 6. Among them, a first convex side inclined grinding knife 3051 for grinding the upper edge of the end of the convex portion 601 on the green blank plate 6 is mounted on the first convex side inclined seat 305 and is driven by a fifth convex side driving mechanism; a convex side inclined bottom plate that is driven by a third convex side inclined lead screw to move in the vertical direction is mounted on the convex side support frame 306, and a second convex side inclined grinding knife 3061 for grinding the lower edge of the end of the convex portion 601 of the green blank plate 6 is mounted on the convex side inclined bottom plate and is driven by a sixth convex side driving mechanism. Further, the convex side grinding mechanism 3 includes a fifth convex side base and a sixth convex side base that are mounted on the chassis 1, and the fifth convex side base and the sixth convex side base are arranged at intervals. The first convex side inclined seat 305 is mounted on the fifth convex side base, and the first convex side inclined seat 305 has a first convex side inclined surface that inclines downward and outward from its top surface. The fifth convex side driving mechanism is mounted on the first inclined surface, and the output end of the fifth convex side driving mechanism drives the first convex side inclined grinding knife 3051 through a gear mechanism, so that the first convex side inclined grinding knife 3051 remains inclined and is correspondingly arranged with the lower edge of the end of the convex portion 601 of the green blank plate 6. Among them, the gear mechanism can adopt the following structure: it includes an output gear mounted on the output end of the fifth convex side driving mechanism, an input shaft is further arranged on the first inclined surface, an input gear meshing with the output gear is sleeved on the input shaft, and the first convex side inclined grinding knife 3051 is mounted on the end of the input shaft; the first convex side inclined lead screw drives the first convex side inclined seat 305 to approach and move away from the green blank plate 6, that is, the first convex side inclined grinding knife 3051 can approach and move away from the green blank plate 6, so as to facilitate grinding the lower edge of the convex portion 601 of the green blank plate 6; the convex side support frame 306 is mounted on the sixth convex side base and is driven by the second convex side inclined lead screw to approach and move away from the green blank plate 6. There is an included angle between the convex side inclined bottom plate and the convex side support frame 306, so that the sixth convex side driving mechanism forms a certain included angle with the vertical direction. The second convex side inclined grinding knife 3061 is mounted on the output end of the sixth convex side driving mechanism, and the second convex side inclined grinding knife 3061 is inclined downward and is correspondingly arranged with the upper edge of the end of the convex portion 601 of the green blank plate 6, so as to facilitate grinding its upper edge.During operation, by adjusting the first convex-side tilting lead screw, the first convex-side tilting seat 305 approaches or moves away from the green blank plate 6, causing the first convex-side tilting grinding tool 3051 seat driven by the fifth convex-side driving mechanism to approach or move away from the green blank plate 6. After the first convex-side tilting grinding tool 3051 and the green blank plate 6 reach the set position, the lower edge of the end of the convex portion 601 of the green blank plate 6 is ground to meet the requirements; by adjusting the second convex-side tilting lead screw, the position of the convex-side support frame 306 in the left-right direction is adjusted, and by adjusting the third convex-side tilting lead screw, the position of the sixth convex-side driving mechanism in the vertical direction is adjusted. After the second convex-side tilting grinding tool 3061 and the convex portion 601 of the green blank plate 6 reach the set position, the upper edge of the end of the convex portion 601 of the green blank plate 6 is ground to meet the requirements. The settings of the first convex-side tilting grinding tool 3051 and the second convex-side tilting grinding tool 3061 can be used to trim the special-structured sound barrier according to the inclination angles of the first convex-side inclined surface and the convex-side inclined bottom plate on the first convex-side tilting seat 305, especially for trimming the arc-shaped sound barrier.
[0055] The convex-side grinding mechanism 3 further includes a convex-side support 307 disposed on the chassis 1. The convex-side support 307 is located between the fourth convex-side base and the fifth convex-side base. The front and rear sides of the convex-side support 307 are respectively provided with a front convex-side support plate and a rear convex-side support plate. A front convex-side driving mounting plate driven to move left and right by a seventh convex-side lead screw and driven to move vertically by an eighth convex-side lead screw is installed on the front convex-side support plate. A seventh convex-side driving mechanism is installed on the front convex-side driving mounting plate. The output end of the seventh convex-side driving mechanism is installed with a fifth convex-side grinding knife 3071 for grinding the upper top surface of the end of the convex portion 601 on the green blank plate 6. A rear convex-side driving mounting plate driven to move left and right by a ninth convex-side lead screw and driven to move vertically by a tenth convex-side lead screw is installed on the rear convex-side support plate. An eighth convex-side driving mechanism is installed on the rear convex-side driving mounting plate. The output end of the eighth convex-side driving mechanism is installed with a sixth convex-side grinding knife 3072 for grinding the lower top surface of the end of the convex portion 601 of the green blank plate 6. The above-mentioned fifth convex-side driving mechanism, sixth convex-side driving mechanism, seventh convex-side driving mechanism, and eighth convex-side driving mechanism adopt power mechanisms such as motors. Through the setting of the above structure, the outer end surface of the convex portion 601 of the green blank plate 6 is ground by the first convex-side grinding knife, the second convex-side grinding knife, the third convex-side grinding knife, and the fourth convex-side grinding knife; the first convex-side inclined grinding knife 3051 grinds the lower edge of the end of the convex portion 601 of the green blank plate 6, and the second convex-side inclined grinding knife 3061 grinds the upper edge of the end of the convex portion 601 of the green blank plate 6; the fifth convex-side grinding knife 3071 grinds the upper top surface of the end of the convex portion 601 on the green blank plate 6, and the sixth convex-side grinding knife 3072 grinds the lower top surface of the end of the convex portion 601 on the green blank plate 6; so as to ensure that the convex portion 601 of the green blank plate 6 is comprehensively ground quickly to meet the required requirements, ensure the product quality, improve the production efficiency, and facilitate subsequent installation. The above-mentioned concave-side grinding mechanism 4 trims the groove portion 602 of the green blank plate 6 of the sound barrier, including a plurality of concave-side bases 401 installed on the chassis 1 and spaced along its length direction. Each concave-side base 401 is further installed with a concave-side power mechanism 403 driven by a concave-side lead screw 402 to approach and move away from the green blank plate 6. The output end of the concave-side power mechanism 403 is installed with a concave-side grinding knife 404. The concave-side grinding knife 404 is correspondingly arranged with the groove portion 602 of the green blank plate 6 to facilitate smoothly grinding the outer end surface of the groove portion 602 of the green blank plate 6.Furthermore, the number of the concave-side bases 401 is set to four, which are sequentially set as the first concave-side base, the second concave-side base, the third concave-side base, and the fourth concave-side base along the feeding direction. The first concave-side base, the second concave-side base, the third concave-side base, and the fourth concave-side base are spaced along the length direction of the chassis 1, that is, spaced along the conveying direction of the green blank board 6. The concave-side lead screws 402 are respectively set as the first concave-side lead screw, the second concave-side lead screw, the third concave-side lead screw, and the fourth concave-side lead screw. The concave-side power mechanisms 403 are set as the first concave-side power mechanism, the second concave-side power mechanism, the third concave-side power mechanism, and the fourth concave-side power mechanism, and can adopt motors, etc. The concave-side grinding knives 404 are set as the first concave-side grinding knife, the second concave-side grinding knife, the third concave-side grinding knife, and the fourth concave-side grinding knife. Among them, the first concave-side base and the second concave-side base are set as a group, and the third concave-side base and the fourth concave-side base are set as a group. The third positioning column is located in the middle between the two groups, that is, between the second concave-side base and the third concave-side base, to ensure that the center of the third pressing plate is located between the second concave-side base and the third concave-side base, so that the third pressing plate remains stable, which is beneficial to grinding the groove portion 602 of the green blank board 6. Further, the above-mentioned first concave-side power mechanism driven by the first concave-side lead screw to approach and move away from the green blank board 6 is installed on the first concave-side base, and the first concave-side grinding knife is installed at the end of the first concave-side power mechanism, so that the first concave-side grinding knife approaches or moves away from the groove portion 602 of the green blank board 6 under the drive of the first concave-side lead screw, so as to facilitate grinding the groove portion 602 of the green blank board 6; the second concave-side power mechanism driven by the second concave-side lead screw to approach and move away from the green blank board 6 is installed on the second concave-side base, and the second concave-side grinding knife is installed at the end of the second concave-side power mechanism, so that the second concave-side grinding knife approaches or moves away from the groove portion 602 of the green blank board 6 under the drive of the second concave-side lead screw, so as to facilitate grinding the groove portion 602 of the green blank board 6. The above-mentioned dust exhaust mechanism further includes a third dust exhaust box installed on the chassis 1. The top of the third dust exhaust box is penetrated with a third dust exhaust pipe. The first concave-side grinding knife and the second concave-side grinding knife are both located in the third dust exhaust box, so as to facilitate exhausting the dust during grinding.The above-mentioned third concave-side base is equipped with the above-mentioned third concave-side power mechanism driven by a third concave-side lead screw to approach and move away from the green blank plate 6. The third concave-side grinding knife is installed at the end of the third concave-side power mechanism, so that the third concave-side grinding knife approaches or moves away from the groove portion 602 of the green blank plate 6 under the drive of the third concave-side lead screw, facilitating the grinding of the groove portion 602 of the green blank plate 6; the fourth concave-side base is equipped with the above-mentioned fourth concave-side power mechanism driven by a fourth concave-side lead screw to approach and move away from the green blank plate 6. The fourth concave-side grinding knife is installed at the end of the fourth concave-side power mechanism, so that the fourth concave-side grinding knife approaches or moves away from the groove portion 602 of the green blank plate 6 under the drive of the fourth concave-side lead screw, facilitating the grinding of the groove portion 602 of the green blank plate 6; the above-mentioned dust removal mechanism further includes a fourth dust removal box installed on the chassis 1. A fourth dust removal pipe penetrates through the top of the fourth dust removal box. Both the third concave-side grinding knife and the fourth concave-side grinding knife are located inside the fourth dust removal box, facilitating the discharge of dust during grinding. During grinding, first, by adjusting the first concave-side lead screw, the second concave-side lead screw, the third concave-side lead screw, and the fourth concave-side lead screw, the positions between the first concave-side grinding knife, the second concave-side grinding knife, the third concave-side grinding knife, the fourth concave-side grinding knife and the groove portion 602 of the green blank plate 6 are adjusted to facilitate the sequential grinding of the outer end surfaces of the groove portion 602 of the green blank plate 6 to ensure meeting the usage requirements.
[0056] The concave-side grinding mechanism 4 further includes a first concave-side inclined seat 405 driven by a first concave-side inclined lead screw to approach and move away from the green blank plate 6. A first concave-side inclined grinding tool 4051 for grinding the lower edge of the notch of the groove portion 602 on the green blank plate 6 is mounted on the first concave-side inclined seat 405. It also includes a concave-side support frame 406 driven by a second concave-side inclined lead screw to approach and move away from the green blank plate 6. A concave-side inclined bottom plate that moves in the vertical direction is mounted on the concave-side support frame 406 by a third concave-side inclined lead screw. A second concave-side inclined grinding tool 4061 for grinding the lower edge of the notch of the groove portion 602 on the green blank plate 6 is mounted on the concave-side inclined bottom plate by a sixth concave-side driving mechanism. Further, the concave-side grinding mechanism 4 includes a fifth concave-side base and a sixth concave-side base mounted on the chassis 1. The fifth concave-side base and the sixth concave-side base are arranged at intervals. The first concave-side inclined seat 405 is mounted on the fifth concave-side base and is driven by the first concave-side inclined lead screw to approach and move away from the green blank plate 6. The first concave-side inclined seat 405 has a first concave-side inclined surface that slopes downward and outward from its top surface. The fifth concave-side driving mechanism is mounted on the first concave-side inclined surface. The output end of the fifth concave-side driving mechanism drives the first concave-side inclined grinding tool 4051 through a gear mechanism, so that the first concave-side inclined grinding tool 4051 is kept inclined and corresponds to the lower edge of the end of the groove portion 602 of the green blank plate 6. Among them, the gear mechanism can adopt the following structure: it includes an output gear mounted on the output end of the fifth concave-side driving mechanism. An input shaft is further arranged on the first concave-side inclined surface. An input gear meshing with the output gear is sleeved on the input shaft. The first concave-side inclined grinding tool 4051 is mounted on the end of the input shaft. The first concave-side inclined lead screw drives the first concave-side inclined seat 405 to approach and move away from the green blank plate 6, so that the first concave-side inclined grinding tool 4051 can approach and move away from the green blank plate 6, facilitating the grinding of its lower edge. The concave-side support frame 406 is mounted on the sixth concave-side base and is driven by the second concave-side inclined lead screw to approach and move away from the green blank plate 6. There is an included angle between the concave-side inclined bottom plate and the concave-side support frame 406, making the sixth concave-side driving mechanism form a certain included angle with the vertical direction. The second concave-side inclined grinding tool 4061 is mounted on the output end of the sixth concave-side driving mechanism. The second concave-side inclined grinding tool 4061 is arranged to incline downward and corresponds to the upper edge of the end of the groove portion 602 of the green blank plate 6, facilitating the grinding of its upper edge.During operation, by adjusting the first concave-side tilting lead screw, the first concave-side tilting seat 405 is moved closer to or farther away from the green blank plate 6, causing the first concave-side tilting grinding knife 4051 driven by the fifth concave-side driving mechanism to move closer to or farther away from the groove portion 602 of the green blank plate 6. After the first concave-side tilting grinding knife 4051 and the green blank plate 6 reach the set position, the lower edge of the notch of the groove portion 602 of the green blank plate 6 is ground to meet the requirements. By adjusting the second concave-side tilting lead screw, the concave-side support frame 406 is adjusted to move closer to or farther away from the green blank plate 6. By adjusting the third concave-side tilting lead screw, the position of the sixth concave-side driving mechanism in the vertical direction is adjusted. After the second concave-side tilting grinding knife 4061 and the groove portion 602 of the green blank plate 6 reach the set position, the upper edge of the notch of the groove portion 602 of the green blank plate 6 is ground to meet the requirements.
[0057] The concave-side grinding mechanism 4 further includes a concave-side support 407 disposed on the chassis 1. The concave-side support 407 is located between the fourth concave-side base and the fifth concave-side base. The front and rear sides of the concave-side support 407 are respectively provided with a front concave-side support plate and a rear concave-side support plate. A front concave-side driving mounting plate driven to move left and right by a seventh concave-side lead screw and driven to move vertically by an eighth concave-side lead screw is mounted on the front concave-side support plate. A seventh concave-side driving mechanism is mounted on the front concave-side driving mounting plate. The output end of the seventh concave-side driving mechanism is mounted with a fifth concave-side grinding tool 4071 for grinding the upper groove surface of the notch 602 of the green blank plate 6. A rear concave-side driving mounting plate driven to move left and right by a ninth concave-side lead screw and driven to move vertically by a tenth concave-side lead screw is mounted on the rear concave-side support plate. An eighth concave-side driving mechanism is mounted on the rear concave-side driving mounting plate. The output end of the eighth concave-side driving mechanism is mounted with a sixth concave-side grinding tool 4072 for grinding the lower groove surface of the notch 602 of the green blank plate 6. The above-mentioned fifth concave-side driving mechanism, sixth concave-side driving mechanism, seventh concave-side driving mechanism and eighth concave-side driving mechanism adopt power mechanisms such as motors. Through the setting of the above structure, the outer end surface of the notch 602 of the green blank plate 6 is ground by the first concave-side grinding tool, the second concave-side grinding tool, the third concave-side grinding tool and the fourth concave-side grinding tool; the first concave-side inclined grinding tool 4051 grinds the lower edge of the notch 602 of the green blank plate 6, and the second concave-side inclined grinding tool 4061 grinds the upper edge of the notch 602 of the green blank plate 6; the fifth concave-side grinding tool 4071 grinds the upper groove surface of the notch 602 of the green blank plate 6, and the sixth concave-side grinding tool 4072 grinds the lower groove surface of the notch 602 of the green blank plate 6; so as to ensure that the notch 602 of the green blank plate 6 is comprehensively ground quickly, so that the width of the green blank plate 6 meets the required requirements, ensuring product quality, improving production efficiency and facilitating subsequent installation. Moreover, the concave-side grinding tools 404 corresponding to the above-mentioned convex-side grinding tools 304 are provided; the first concave-side inclined grinding tool 4051 and the first convex-side inclined grinding tool 3051 are correspondingly provided; the fifth concave-side grinding tool 4071 and the fifth convex-side grinding tool 3071 are correspondingly provided; the sixth concave-side grinding tool 4072 and the sixth convex-side grinding tool 3072 are correspondingly provided. At the same time, the above-mentioned dust exhaust mechanism is provided at each grinding tool to ensure that the dust generated during grinding is discharged smoothly; during grinding, the corresponding convex portion 601 and notch 602 on the green blank plate 6 are ground simultaneously, preventing deviation during grinding and affecting the grinding quality, ensuring stable trimming and guaranteeing the grinding quality.
[0058] Particularly for the green blank board with an unconventional structure, such as the arc-shaped green blank board 10 with an arc-shaped cross-section, it includes a positioning base 1001 that can be placed on the conveyor belt and a plate body 1002 with an arc-shaped cross-section. The positioning base 1001 has an arc-shaped supporting surface, and the plate body 1002 is arranged on the arc-shaped supporting surface, and the two are connected together by bonding or other means. After trimming, the positioning base 1001 is knocked off with a heavy object such as a hammer to obtain the arc-shaped green blank board 10; during the production process of this arc-shaped green blank board 10, the lower edge of the end of the convex part 601 of the green blank board 6 is ground by adjusting the position of the first convex-side inclined grinding knife 3051, and the upper edge of the end of the convex part 601 of the green blank board 6 is ground by adjusting the position of the second convex-side inclined grinding knife 3061; the lower edge of the groove part 602 of the green blank board 6 is ground by adjusting the position of the first concave-side inclined grinding knife 4051, and the upper edge of the groove part 602 of the green blank board 6 is ground by adjusting the position of the second concave-side inclined grinding knife 4061.
[0059] The above-mentioned pressing mechanism 8 limits the sound barrier green blank board 6 during grinding. It includes a pressing support arranged on the tops of two support frames 201. A pressing wheel rod 801 that can move in the vertical direction under the push of a pressing drive mechanism is installed on the pressing support. A plurality of pressing wheels 802 that abut against the top surface of the green blank board 6 are installed at the bottom of the pressing wheel rod 801, so that when the green blank board 6 is limited, the green blank board 6 can still run smoothly; the plurality of pressing wheels 802 are arranged at equal intervals along their lengths, so that the green blank board 6 is evenly stressed and offset during operation and grinding is avoided. Further, the pressing drive mechanism adopts driving devices such as cylinders and oil cylinders, which are set as the first pressing drive mechanism and the second pressing drive mechanism. The pressing supports are set as the first pressing support and the second pressing support respectively arranged on the tops of two support frames 201. The first pressing drive mechanism is installed on the first pressing support, and the output end is connected to one end of the pressing wheel rod 801. The second pressing drive mechanism is installed on the second pressing support, and the output end is connected to the other end of the pressing wheel rod 801. The first pressing drive mechanism and the second pressing drive mechanism are symmetrically arranged with respect to the center of the pressing wheel rod 801 to ensure that the green blank board 6 is evenly stressed when the pressing wheel rod 801 presses down and no offset occurs; the above-mentioned plurality of pressing wheels 802 are located in the middle of the pressing wheel rod 801 and arranged at equal intervals to ensure that when pressing on the green blank board 6, the green blank board 6 is evenly stressed and the situation that one side is offset due to excessive stress and affects the trimming quality is avoided.
[0060] The above-mentioned top trimming mechanism 7 includes multiple pairs of trimming brackets 701 respectively arranged on the tops of two support frames 201. A plurality of trimming support seats 702 capable of moving in the vertical direction driven by a trimming driving mechanism are arranged between each pair of trimming brackets 701. A trimming roller 703 driven to rotate by a roller power mechanism is installed on each trimming support seat 702. A plurality of hob cutters 7031 are arranged at intervals on the trimming roller 703 for grinding the grooves on the top of the green blank board 6. Among them, each trimming support seat 702 is arranged at the center of each group of trimming brackets 701 to ensure that the trimming roller 703 thereon is located at the center, which is beneficial to the grinding of the green blank board 6 and avoids missing areas during grinding; two trimming support seats 702 are provided on each group of trimming brackets 701, and the two trimming support seats 702 are symmetrically arranged at the front end and the rear end of the trimming bracket 701 to ensure more stability during the grinding of the hob cutter 7031; the distance between two adjacent hob cutters 7031 matches the distance between two grooves on the top of the green blank board 6, so as to facilitate the trimming of the grooves by the hob cutter 7031; the distances between the hob cutters 7031 on the multiple trimming rollers 703 and the green blank board 6 are set to be unequal and decrease sequentially along the conveying direction to trim the grooves on the top of the green blank board 6 in stages; the distance between two adjacent hob cutters 7031 on the trimming roller 703 is set as a shoulder beam 7032, and a plurality of grinding cutters 7033 are wound around the shoulder beam 7032 to facilitate the grinding of the top surface of the green blank board 6, that is, to grind the part between two grooves. The grinding cutters 7033 and the hob cutters 7031 are staggered, that is, each grinding cutter 7033 is located between two hob cutters 7031. Similarly, each hob cutter 7031 is located between two grinding cutters 7033 to facilitate the smooth discharge of debris during grinding; further, the trimming roller 703 can also be provided with multiple groups of first grinding rollers and multiple groups of second grinding rollers arranged at intervals and alternately. The first grinding rollers match the top surface of the green blank board 6 for grinding, and the second grinding rollers match the grooves on the top surface of the green blank board 6 for grinding. It can be seen that the distance between the first grinding rollers and the green blank board 6 is less than the distance between the second grinding rollers and the green blank board 6. Among them, each group of first grinding rollers and each group of second grinding rollers are set in a ring shape, that is, if there is a groove on the top plate of several blank boards 6 and three groups of grinding rollers are required, they are arranged alternately in a group of first grinding rollers, a group of second grinding rollers, and a group of first grinding rollers. When the quantity is large, it can be deduced by analogy. Each group of trimming brackets 701 is located between two adjacent pressing mechanisms 8 to ensure that during the trimming process, there is always a pressing mechanism 8 to limit the green blank board 6 to avoid deviation during grinding, ensure product quality, and avoid deviation during grinding. If the green blank board 6 is not well limited, it is easy to be ground badly or ground obliquely, affecting product quality and work efficiency.Further, the trimming brackets 701 are provided in two groups, namely the first trimming bracket and the second trimming bracket which are symmetrically arranged, and the third trimming bracket and the fourth trimming bracket which are symmetrically arranged. The first trimming bracket and the second trimming bracket are located at the rear, and the third trimming bracket and the fourth trimming bracket are located at the front. The number of trimming support seats 702 between the two trimming brackets 701 in each group is set to two, which are respectively set as the first trimming support seat, the second trimming support seat, the third trimming support seat and the fourth trimming support seat in sequence along the conveying direction of the green blank board 6. The first trimming roller, the second trimming roller, the third trimming roller and the fourth trimming roller are respectively installed at the central positions thereof. The first trimming roller, the second trimming roller, the third trimming roller and the fourth trimming roller are arranged in alignment, and the distances between their axes and the green blank board 6 are not equal, so as to facilitate the grading trimming of the green blank board 6. A first sliding seat and a second sliding seat are symmetrically arranged at the rear side and the front side of the first trimming bracket respectively, and a third sliding seat and a fourth sliding seat are symmetrically arranged at the rear side and the front side of the second trimming bracket respectively. Among them, the first sliding seat and the third sliding seat are symmetrically arranged horizontally, and the first trimming support seat is installed between the first sliding seat and the third sliding seat to ensure that the first trimming support seat is located in the middle. The third sliding seat and the fourth sliding seat are symmetrically arranged horizontally, and the second trimming support seat is installed between the second sliding seat and the fourth sliding seat to ensure that the second trimming support seat is located in the middle. A fifth sliding seat and a sixth sliding seat are symmetrically arranged at the rear side and the front side of the third trimming bracket respectively, and a seventh sliding seat and an eighth sliding seat are symmetrically arranged at the rear side and the front side of the fourth trimming bracket respectively. Among them, the fifth sliding seat and the sixth sliding seat are symmetrically arranged horizontally, and the third trimming support seat is installed between the fifth sliding seat and the seventh sliding seat to ensure that the third trimming support seat is located in the middle. The seventh sliding seat and the eighth sliding seat are symmetrically arranged horizontally, and the fourth trimming support seat is installed between the sixth sliding seat and the eighth sliding seat to ensure that the fourth trimming support seat is located in the middle, so that the trimming rollers 703 on the first trimming support seat, the second trimming support seat, the third trimming support seat and the fourth trimming support seat are all located directly above the green blank board 6, preventing offset and affecting the grinding efficiency and quality. During operation, the positions of the first trimming support seat, the second trimming support seat, the third trimming support seat and the fourth trimming support seat in the vertical direction are set in a graded manner, that is, the distances between their bottoms and the green blank board 6 gradually decrease in sequence starting from the right side, so as to perform graded trimming on the green blank board 6 to meet the requirements, improve the work efficiency and ensure the trimming quality.The above-mentioned detection mechanism 9 includes an induction rod 901 installed on the tops of two support frames 201 and capable of adjusting its position in the vertical direction through a screw rod. The induction rod 901 is located above the conveyor belt, that is, horizontally arranged above the green blank board 6. A plurality of sensors 902 are installed on the induction rod 901 at equal intervals along its length direction. The sensors 902 are connected to a controller to ensure that when the green blank board 6 runs to the position of the sensors 902, the controller can smoothly transmit the information to the control center, and then the control center transmits it to the control module in the subsequent process. Further, a first support and a second support are respectively arranged on the two support frames 201. Threaded holes are opened at the centers of the first supports. The above-mentioned screw rods are screwed into the threaded holes. The two ends of the induction rod 901 respectively press against the first support and the second support, so that there is a certain distance between the induction rod 901 and the conveyor belt, enabling the green blank board 6 to pass smoothly, and ensuring the distance from the sensors 902 to the conveyor belt so that the sensors 902 can sense the green blank board 6. The above-mentioned induction rod 901 is made of channel steel. The opening groove of the induction rod 901 faces forward. Positioning holes are opened at both ends of the two groove walls of the opening groove. The two screw rods respectively pass through the corresponding positioning holes and are then screwed onto the first support and the second support, and rotating the screw rods can adjust the distance between the induction rod 901 and the conveyor belt to ensure that when the green blank board 6 reaches below the sensors 902 of the induction rod 901, the green blank board 6 can be quickly and smoothly detected.
[0061] The fiber-reinforced non-metallic sound barrier in the present invention is formed by mixing materials such as cement, silica fume, fine aggregate, and organic fiber, exhausting air through a vacuum in an extruder, and extruding and forming a series of plates with different cross-sectional shapes at the die orifice under the action of high-pressure extrusion force. After one-time low-temperature steam curing, it is then cured by high-temperature and high-pressure steam. The ECP board has a high density and is suitable for the construction of non-metallic sound barrier projects for the subgrades and bridges of high-speed railways, ordinary railways, intercity light rails, and highways. The production of the ECP sound barrier is divided into five processes. The first process: mixing and stirring, mixing raw materials such as cement, fiber, and silica according to the ratio. The second process: vacuum extrusion, pressurizing the initial slurry in a vacuum state to extract the air in the materials to increase the density of the board, and extruding through a specific mold, with different molds producing different board types. The third process: curing in the kiln, sending the extruded and formed board to the curing kiln for the first curing. The fourth process: cutting and processing, processing after leaving the kiln, and performing cutting and grinding and polishing treatments according to the ordered dimensions. The fifth process: high-temperature curing, putting it into a high-temperature and high-pressure kiln for secondary curing to cause a chemical reaction of the cement and further increase the strength and toughness of the board. During the production of the fiber-reinforced non-metallic sound barrier, that is, the grinding and polishing according to the set dimensions in the above-mentioned fourth process.
[0062] During operation, first, according to the requirements of different models, set the positions of the first positioning pressing plate and the third positioning pressing plate in the vertical direction in the positioning mechanism 5, and set the positions of the second positioning pressing plate and the fourth positioning pressing plate in the vertical direction. The power device operates, and the green blank plate 6 is located on the conveyor belt between the first wheel set and the limiting group, and runs forward along the conveying direction from the rear with the conveyor belt. The groove portion 602 of the green blank plate 6 abuts against a plurality of limiting plates 2041, and a plurality of first guide wheels 2031 all abut against the convex portion 601 of the green blank plate 6, limiting the green blank plate 6 in the left-right direction to prevent offset. During the process of conveying the green blank plate 6, the first guide wheels 2031 and the limiting plates 2041 play a role in guiding and limiting, so that the green blank plate 6 always advances horizontally with the conveyor belt, avoiding offset of the green blank plate 6 during the conveying process and affecting the subsequent trimming effect, ensuring smooth feeding, and ensuring that the green blank plate 6 does not deviate during feeding; at the same time, adjust the position of the trimming support base 702 in the vertical direction through the trimming drive mechanism as needed, so that the distance between the trimming roller 703 on the trimming support base 702 and the green blank plate 6 reaches the required value, so as to facilitate the subsequent hob 7031 and trimming cutter 7033 to grind the top surface and groove of the green blank plate 6 and ensure the trimming quality. Then, when the green blank plate 6 runs between the convex side grinding mechanism 3 and the concave side grinding mechanism 4, adjust the first convex side lead screw, the second convex side lead screw, the third convex side lead screw, and the fourth convex side lead screw to adjust the positions of the first convex side trimming cutter, the second convex side trimming cutter, the third convex side trimming cutter, and the fourth convex side trimming cutter and the convex portion 601 of the green blank plate 6, so as to facilitate the grinding of the outer end surface of the convex portion 601 of the green blank plate 6 to meet the use requirements; adjust the first concave side lead screw, the second concave side lead screw, the third concave side lead screw, and the fourth concave side lead screw to adjust the positions of the first concave side trimming cutter, the second concave side trimming cutter, the third concave side trimming cutter, and the fourth concave side trimming cutter and the groove portion 602 of the green blank plate 6, so as to facilitate the grinding of the outer end surface of the groove portion 602 of the green blank plate 6 to meet the use requirements. During the above process, the convex side grinding mechanism 3 and the concave side grinding mechanism 4 both work simultaneously, and both sides of the green blank plate 6 are trimmed simultaneously, which is conducive to the smooth conveyance of the green blank plate 6 along the conveying direction.Next, when the feeding mechanism 2 sends the front end of the green blank board 6 to the positioning mechanism 5, the pressing wheel 2061 on the pressing plate 206 of the feeding mechanism 2 still presses on the rear end of the green blank board 6; during this process, the convex side grinding mechanism 3 and the concave side grinding mechanism 4 simultaneously trim the convex portion 601 and the groove portion 602 of the green blank board 6; by adjusting the first convex side tilting lead screw, the first convex side tilting seat 305 is moved closer to or farther away from the green blank board 6, so that the first convex side tilting grinding tool 3051 driven by the fifth convex side driving mechanism is moved closer to or farther away from the green blank board 6. When the first convex side tilting grinding tool 3051 and the convex portion 601 of the green blank board 6 are in the set position, the lower edge of the end of the convex portion 601 of the green blank board 6 is ground to meet the requirements; by adjusting the second convex side tilting lead screw, the position of the convex side support frame 306 in the left-right direction is adjusted, and by adjusting the third convex side tilting lead screw, the position of the sixth convex side driving mechanism in the vertical direction is adjusted. After the second convex side tilting grinding tool 3061 and the convex portion 601 of the green blank board 6 reach the set position, the upper edge of the end of the convex portion 601 of the green blank board 6 is ground to meet the requirements; the first concave side tilting grinding tool 4051 grinds the lower edge of the groove portion 602 of the green blank board 6, and the second concave side tilting grinding tool 4061 grinds the upper edge of the groove portion 602 of the green blank board 6; the fifth concave side grinding tool 4071 grinds the upper groove surface of the groove portion 602 on the green blank board 6, and the sixth concave side grinding tool 4072 grinds the lower groove surface of the groove portion 602 on the green blank board 6; to ensure that the groove portion 602 of the green blank board 6 is comprehensively ground quickly to meet the required standards, ensuring product quality, improving production efficiency, and facilitating subsequent installation. Finally, when the green blank board 6 runs to the pressing mechanism 8, the pressing mechanism 8 limits the green blank board 6 to prevent it from running off track. Then, the green blank board 6 continues to run. When it runs to the trimming roller 703, the roller power mechanism drives the trimming roller 703 to rotate, and the hob 7031 and the grinding tool 7033 on it quickly grind the top surface and the groove of the green blank board 6. Thus, the feeding mechanism 2 continuously conveys the green blank board 6, and the hob 7031 and the grinding tool 7033 on the trimming roller 703 continuously trim the green blank board 6 running to its position, improving work efficiency. The present invention can continuously and quickly perform comprehensive trimming on the green blank board 6, improving product quality and production efficiency.
[0063] In the present invention, a number of first guide wheels 2031 and limit plates 2041 which are arranged at intervals along the length direction thereof and guide and limit the dry blank board 6 are respectively installed on the opposite side surfaces of the first material guide base 203 and the second material guide base 204, so as to guide and limit the dry blank board 6, prevent deviation, and enable the dry blank board 6 to be continuously and smoothly conveyed along the conveying direction; through the upright posts 205 arranged on the chassis 1, and a pressing plate 206 driven by a feeding driving mechanism to move in the vertical direction is installed on each of the upright posts 205, so that a number of pressing wheels 2061 at the bottom of the pressing plate are equidistantly distributed along the length direction of the pressing plate and press on the corresponding dry blank board 6, so as to facilitate the limitation of the dry blank board 6 to be trimmed, prevent offset during grinding and affect the trimming quality; by symmetrically arranging the first pressing plate and the second pressing plate in the feeding mechanism 2, and the first feeding driving mechanism, the second feeding driving mechanism, the third feeding driving mechanism, and the fourth feeding driving mechanism are simultaneously controlled by a control system, ensuring that they move simultaneously in the vertical direction, ensuring that the dry blank board 6 is horizontally arranged, and avoiding the situation of not being on the same horizontal line caused by excessive force on one side, and improving the subsequent grinding quality; by arranging the positioning mechanism 5, ensuring the positioning of the dry blank board 6 during trimming, and setting the distance from the positioning pressing plate 502 to the dry blank board 6 as a set value according to requirements, avoiding the situation of not being on the same horizontal line caused by excessive force on one side of the dry blank board 6, ensuring the subsequent smooth grinding of the dry blank board 6, and ensuring the grinding quality; by setting the third convex side base and the fourth convex side base as a group, and the first positioning column is located in the middle between the two groups, that is, between the second convex side base and the third convex side base, so as to ensure that the center of the third pressing plate is located between the second convex side base and the third convex side base, ensuring its stability, so as to facilitate the grinding of the convex portion 601 of the dry blank board 6; by arranging the first convex side grinding knife, the second convex side grinding knife, the third convex side grinding knife, and the fourth convex side grinding knife to grind the outer end surface of the convex portion 601 of the dry blank board 6; by arranging the first convex side inclined grinding knife 3051 to grind the lower edge of the end of the convex portion 601 of the dry blank board 6, and by arranging the second convex side inclined grinding knife 3061 to grind the upper edge of the end of the convex portion 601 of the dry blank board 6; by arranging the fifth convex side grinding knife 3071 to grind the upper top surface of the end of the convex portion 601 on the dry blank board 6, and by arranging the sixth convex side grinding knife 3072 to grind the lower bottom surface of the end of the convex portion 601 on the dry blank board 6; by arranging the first concave side grinding knife, the second concave side grinding knife, the third concave side grinding knife, and the fourth concave side grinding knife to grind the outer end surface of the groove portion 602 of the dry blank board 6; by arranging the first concave side inclined grinding knife 4051 to grind the lower edge of the groove portion 602 of the dry blank board 6, and by arranging the second concave side inclined grinding knife 4061 to grind the upper edge of the groove portion 602 of the dry blank board 6; by arranging the fifth concave side grinding knife 4071 to grind the upper groove surface of the groove portion 602 on the dry blank board 6, and by arranging the sixth concave side grinding knife 4072 to grind the lower groove surface of the groove portion 602 on the dry blank board 6;During this process, the convex grinding mechanism 3 and the concave grinding mechanism 4 simultaneously trim the convex portion 601 and the groove portion 602 of the green blank plate 6 to ensure a comprehensive and rapid grinding of the convex portion 601 of the green blank plate 6 to meet the required standards, guarantee the product quality, improve the production efficiency, and facilitate subsequent installation; by providing the feeding mechanism 2, the green blank plate 6 can be continuously conveyed to supply materials for the entire device; by providing the pressing wheel 802 of the pressing mechanism 8 that presses against the top of the green blank plate 6, it is ensured that during the trimming process, there is always a pressing mechanism 8 to limit the green blank plate 6, preventing deviation during the grinding process and ensuring the product quality; by providing the hob 7031 and the grinding cutter 7033 on the trimming roller 703, the top surface and the groove of the top of the green blank plate 6 can be rapidly and continuously trimmed, and the thickness of the green blank plate 6 can be trimmed, improving the working efficiency and ensuring the trimming quality; when the present invention trims the green blank plate 6. The present invention can continuously and rapidly grind the convex portion 601 and the groove portion 602 of various types of green blank plates 6, and can rapidly limit the green blank plate 6 while grinding its top surface and the groove, guaranteeing the product quality and improving the production efficiency.
[0064] The above content is merely an example and explanation of the structure of the present invention. Those skilled in the art of this technology can make various modifications or supplements to the described specific embodiments or use similar methods for substitution, as long as they do not deviate from the structure of the invention or exceed the scope defined by the present invention, they should all fall within the protection scope of the present invention.
Claims
1. A fiber-reinforced sound barrier forming machine, including a chassis (1), characterized in that A feeding mechanism (2) for continuously conveying dry blank plates (6) is arranged on the chassis (1), and a convex side grinding mechanism (3) and a concave side grinding mechanism (4) are respectively arranged on both sides of the feeding mechanism (2). The convex side grinding mechanism (3) and the concave side grinding mechanism (4) are respectively arranged corresponding to the convex part (601) and the groove part (602) of the corresponding dry blank plate (6) on the feeding mechanism (2); A trimming roller (703) driven by a roller power mechanism to trim the top of the dry blank plate (6) is further arranged on the chassis (1), and the trimming roller (703) is horizontally arranged above the feeding mechanism (2); A plurality of positioning mechanisms (5) for limiting when trimming the convex part (601) and the groove part (602) of the dry blank plate (6) and a plurality of pressing mechanisms (8) for limiting when trimming the top of the dry blank plate (6) are further arranged on the chassis (1); The convex side grinding mechanism (3) includes a convex side grinding knife (304) which is sequentially arranged on the chassis (1) along the conveying direction of the dry blank plate (6) and is driven by a convex side power mechanism (303) to trim the outer end face of the convex part (601) of the dry blank plate (6), a sixth convex side grinding knife (3072) which is driven by an eighth convex side driving mechanism to grind the lower bottom face of the end of the convex part (601) of the dry blank plate (6), a fifth convex side grinding knife (3071) which is driven by a seventh convex side driving mechanism to grind the upper top face of the end of the convex part (601) of the dry blank plate (6), a first convex side inclined grinding knife (3051) which is driven by a fifth convex side driving mechanism to grind the lower edge of the outer end face of the convex part (601) on the dry blank plate (6), and a second convex side inclined grinding knife (3061) which is driven by a sixth convex side driving mechanism to grind the upper edge of the outer end face of the convex part (601) on the dry blank plate (6); The convex side grinding mechanism (3) further includes a plurality of convex side bases (301) which are installed on the chassis (1) and are arranged at intervals along its length direction. The convex side grinding knife (304) is arranged on the corresponding convex side base (301) and is driven by a convex side lead screw (302) to approach and move away from the dry blank plate (6).
2. The fiber-reinforced sound barrier forming machine according to claim 1, characterized in that The feeding mechanism (2) further includes a plurality of columns (205) installed on the chassis (1), and a pressing plate (206) driven by a feeding driving mechanism to move vertically is installed on each column (205). A plurality of pressing wheels (2061) pressing on the dry blank plate (6) are installed at the bottom of the pressing plate (206), and the plurality of pressing wheels (2061) are equidistantly distributed along the length direction of the pressing plate (206).
3. The fiber-reinforced sound barrier forming machine according to claim 1, characterized in that A plurality of the pressing mechanisms (8) are arranged at intervals along the length direction of the chassis (1), and each trimming roller (703) is located between two adjacent pressing mechanisms (8); The pressing mechanism (8) includes a pressing support arranged on the top of the chassis (1), and a pressing wheel rod (801) which is installed on the pressing support and can be pushed by a pressing driving mechanism to move vertically. A plurality of pressing wheels (802) pressing on the top of the dry blank plate (6) are installed at the bottom of the pressing wheel rod (801).
4. The fiber-reinforced sound barrier forming machine according to claim 1, characterized in that, The convex side grinding mechanism (3) further includes a first convex side inclined seat (305) and a convex side support frame (306) that are respectively driven by a first inclined lead screw and a second inclined lead screw to approach or move away from the green blank plate (6). The first convex side inclined grinding knife (3051) is arranged on the first convex side inclined seat (305); an inclined bottom plate that is driven by a third inclined lead screw to move in the vertical direction is installed on the convex side support frame (306), and the second convex side inclined grinding knife (3061) is arranged on the inclined bottom plate.
5. The fiber-reinforced sound barrier forming machine according to claim 1, characterized in that, The convex side grinding mechanism (3) further includes a convex side support (307) arranged on the chassis (1). The convex side support (307) is arranged between two convex side bases (301) located in the middle. On the front and rear sides of the convex side support (307), there are respectively a front convex drive mounting plate driven by a seventh convex side lead screw to move left and right and a rear convex side support plate driven by an eighth convex side lead screw to move vertically. The fifth convex side grinding knife (3071) is arranged on the front convex drive mounting plate, and the sixth convex side grinding knife (3072) is arranged on the rear convex side support plate.
6. The fiber-reinforced sound barrier forming machine according to claim 1, characterized in that, The concave side grinding mechanism (4) includes a concave side grinding knife (404) that is sequentially arranged on the chassis (1) along the conveying direction of the green blank plate (6) and is driven by a concave side power mechanism (403) to grind the outer end surface of the groove part (602) of the green blank plate (6), a sixth concave side grinding knife (4072) that is driven by an eighth concave side drive mechanism to grind the lower groove surface of the groove opening of the groove part (602) on the green blank plate (6), a fifth concave side grinding knife (4071) that is driven by a seventh concave side drive mechanism to grind the upper groove surface of the groove opening of the groove part (602) on the green blank plate (6), a first concave side inclined grinding knife (4051) that is driven by a fifth concave side drive mechanism to grind the lower edge of the groove opening of the groove part (602) on the green blank plate (6), and a second concave side inclined grinding knife (4061) that is driven by a sixth concave side drive mechanism to grind the lower edge of the groove opening of the groove part (602) on the green blank plate (6); the concave side grinding knife (404) is arranged corresponding to the convex side grinding knife (304), the sixth concave side grinding knife (4072) is arranged corresponding to the sixth convex side grinding knife (3072), the fifth concave side grinding knife (4071) is arranged corresponding to the fifth convex side grinding knife (3071), the first concave side inclined grinding knife (4051) is arranged corresponding to the first convex side inclined grinding knife (3051), and the second concave side inclined grinding knife (4061) is arranged corresponding to the second convex side inclined grinding knife (3061).
7. The fiber-reinforced sound barrier forming machine according to claim 6, characterized in that, The concave-side grinding mechanism (4) includes a plurality of concave-side bases (401) installed on the chassis (1) and spaced along its length direction. The concave-side power mechanism (403) is installed on the corresponding concave-side base (401) and is driven by a concave-side lead screw (402) to approach and move away from the green blank plate (6). The concave-side grinding mechanism (4) further includes a first concave-side inclined seat (405) and a concave-side support frame (406) that are respectively driven by a first concave-side inclined lead screw and a second concave-side inclined lead screw to approach or move away from the green blank plate (6). The first concave-side inclined grinding tool (4051) is installed on the first concave-side inclined seat (405). A concave-side inclined bottom plate that is driven by a third concave-side inclined lead screw to move in the vertical direction is installed on the concave-side support frame (406), and the second concave-side inclined grinding tool (4061) is installed on the concave-side inclined bottom plate.
8. The fiber-reinforced sound barrier forming machine according to claim 1, wherein A top trimming mechanism (7) is further provided on the chassis (1). The top trimming mechanism (7) includes multiple pairs of trimming brackets (701) respectively provided on the chassis (1). A plurality of trimming support seats (702) that can move in the vertical direction driven by a trimming drive mechanism are provided between each pair of the trimming brackets (701). A trimming roller (703) driven to rotate by a roller power mechanism is installed on each trimming support seat (702). A plurality of hob cutters (7031) are provided on the trimming roller (703) at intervals and used for grinding the grooves on the top of the green blank plate (6). A grinding tool (7033) for trimming the thickness of the green blank plate (6) is provided between two adjacent hob cutters (7031) on the trimming roller (703).
Citation Information
Patent Citations
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