Rapid cement-based slurry production and preparation device

By designing a cement-based slurry rapid production and dispensing device, the combination of the transfer plate and the turn blocks can achieve accurate discharge and prevent blockage of raw materials, and the precise proportion of slurry can be achieved through active compensation of the batching mechanism, which solves the problems of blockage outlets and inaccurate batching in the prior art, and improves production efficiency and pass rate.

CN119795381AActive Publication Date: 2025-04-11ZHEJIANG GUANGCHUAN ENG CONSULTING CO LTD +1
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Patent Information

Application Number
CN202510100430.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-04-11
Estimated Expiration
2045-01-22

AI Technical Summary

Technical Problem

The existing automatic batching device is prone to blockage of the discharge port during the discharge process, and it is impossible to accurately batch multiple materials at the same time, resulting in a low pass rate.

Method used

A cement-based slurry rapid production and slurry dispensing device is designed, using a slurry barrel and a slurry mechanism. The slurry barrel is equipped with a transfer plate and a partition. Through the rotation of the transfer plate and the combination of the turn blocks, the precise cutting and anti-blocking of raw materials are achieved; the slurry dispensing mechanism is driven by a weighing module and a cylinder to actively compensate for the difference in raw material quantity and improve the progress of slurry dispensing.

Benefits of technology

It achieves rapid and convenient cutting of raw materials, avoids blockage problems, and improves the slurry ratio by precise ingredients, and improves the production efficiency and pass rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cement-based slurry rapid production and preparation device which comprises a slurry preparation barrel, a discharge port is formed in the lower portion of the slurry preparation barrel, a rotating plate is pivoted to the position, attached to the bottom, of the interior of the slurry preparation barrel, and partition plates are arranged on the rotating plate at intervals to divide the interior of the rotating plate into areas with different volumes. Discharging openings of different sizes are formed in the positions, located between every two adjacent partition plates, of the rotating plate, a through groove is formed in the bottom of the slurry preparing barrel along the lower portion of the rotating path of the rotating plate, and the size of the through groove is larger than that of all the discharging openings. The batching mechanism is arranged as a quality control unit, and the raw material quantity difference is actively compensated, that is, one side of the inner side of the blanking hopper is provided with a large notch and is hinged with an inward sealing block I, and the other side of the inner side of the blanking hopper is provided with a small notch and is hinged with an outward sealing block II; and if not, the raw materials can be deflected inwards to fall out of the large notch for blending, and the raw materials located on the blending frame can return into the blanking hopper again to be balanced to the preset weight through outward deflection.
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Description

Technical Field

[0001] The invention relates to the technical field of cement-based slurry production, in particular to a cement-based slurry rapid production and mixing device. Background Art

[0002] The performance of grouting materials directly determines the effect of grouting anti-seepage in earth-rock dams. The raw materials are determined to be silicate cement, fly ash, bentonite, inorganic fiber, etc. When these cement-based slurry raw materials are mixed and stirred, they all need to be strictly proportioned so that qualified cement products can be produced.

[0003] Conventional automatic batching devices may have a blocked discharge port during the feeding process, which is not conducive to long-term batching of the batching device; and it also has the disadvantage of not being able to accurately batch multiple materials at the same time, resulting in a low pass rate. In order to solve the above problems, this case was born. Summary of the invention

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the present invention provides a cement-based slurry rapid production and mixing device, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a cement-based slurry rapid production slurry mixing device, including a slurry mixing barrel, a discharge port is provided at the bottom of the slurry mixing barrel, a rotating plate is pivotally connected to the bottom of the slurry mixing barrel, partitions are arranged at intervals on the rotating plate to divide the interior into areas of different volume sizes, and discharge ports of different sizes are respectively provided between two adjacent partitions on the rotating plate, a through groove is provided below the bottom of the slurry mixing barrel along the rotation path of the rotating plate, the size of the through groove is larger than the size of all the discharge ports, a hollow area is formed below the slurry mixing barrel, and a batching mechanism is provided, a weighing module is provided in the batching mechanism, and a preset raw material weight is transferred and gathered to the preset weight before falling to the discharge port to complete the batching.

[0008] As a preferred solution, further, the periphery of the feed opening forms an inward depression, presenting a larger upper portion and smaller lower portion.

[0009] As a preferred embodiment, further, a flip block is hinged downward on one side of the inner wall of the discharge port, and a through groove is opened below the bottom of the slurry mixing barrel along the rotation path of the turn plate, and the raw material falls and transfers during the period when the flip block rotates with the turn plate into the through groove until it is completely vertical.

[0010] As a preferred embodiment, further, the batching mechanism includes a balancing base located in the middle, the balancing base is placed on a base arranged below the slurry mixing barrel, a long strip-shaped mixing frame is hinged on the balancing base, one end of which is connected to a drop hopper, the drop hopper is located between the upper through groove and the lower discharge port, serving as a transfer position for raw materials; a cylinder is provided below the other end, and the deflection is completed by actively driving the balancing base through the cylinder, and a door panel is provided on the rear side of the drop hopper.

[0011] As a preferred solution, further, both sides of the adjustment frame form upward extending protrusions.

[0012] As a preferred embodiment, further, a semi-enclosed converging frame is provided near the feed chute on the base, and a feed chute with a larger upper portion and a smaller lower portion is formed in the converging frame on the base, and the lower side size of the feed chute is consistent with the size of the discharge port.

[0013] As a preferred embodiment, further, a large slot is provided on one side of the inner side of the drop hopper, and an inward sealing block 1 is hingedly connected, and a small slot is provided on the other side, and an outward sealing block 2 is hingedly connected, wherein the size of the large slot is larger than that of the small slot, and magnets with different magnetic properties are arranged at the junction of the door panel and the drop hopper.

[0014] As a preferred solution, further, a baffle is provided on the inner side of the drop hopper, and a chamfer is formed on the outer side of the baffle.

[0015] As a preferred solution, further, the adjustment frame is provided with a recovery groove near the balancing base, and a recovery area is provided on the base.

[0016] (III) Beneficial effects

[0017] After adopting the above technical solution, the cement-based slurry rapid production and mixing device provided by the present invention has the following beneficial effects compared with the prior art:

[0018] 1. A flap is hinged downward on one side of the inner wall of the corresponding discharge port, and a through slot is provided at the bottom of the mixing barrel along the lower part of the rotating path of the rotating plate. During the period when the flap rotates with the rotating plate into the through slot until it is completely vertical, the raw materials gradually fall down, and the rotating plate is driven by the motor to continue to rotate forward at a small angle, driving the flap to turn upward and then reverse to restore the corresponding angle, so that the raw materials are repeatedly pounded at the discharge port, without the need for external mechanical or electric structures to pound, and the blocking of the discharge can be quickly and conveniently achieved.

[0019] 2. Set up a batching mechanism as a quality control unit, and use active compensation for raw material quantity differences to improve the progress of slurry proportioning. Specifically, a large notch is opened on one side of the inner side of the drop hopper, and an inward sealing block 1 is hinged, and a small notch is opened on the other side, and an outward sealing block 2 is hinged. When the weight of the raw materials in the drop hopper is too large, it can be deflected inward so that the raw materials fall out of the large notch for mixing. Secondly, it can be deflected outward so that the raw materials on the mixing frame return to the drop hopper again to balance to the preset weight. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a disassembly schematic diagram of the present invention;

[0021] Figure 2 It is a schematic diagram of the transfer plate of the present invention;

[0022] Figure 3 This is a schematic diagram of the improved use of the rotating plate of the present invention;

[0023] Figure 4 It is a schematic diagram of the batching mechanism of the present invention;

[0024] Figure 5 This is a schematic diagram of the application structure of the drop hopper of the present invention;

[0025] Figure 6 It is a top view schematic diagram of the drop hopper of the present invention.

[0026] In the figure, 1. slurry mixing barrel; 2. cover plate; 3. motor; 4. rotating plate; 5. partition; 6. drop mouth; 7. discharge port; 8. base; 9. bracket; 10. discharge port; 11. balance base; 12. cylinder; 13. drop hopper; 14. convergence frame; 15. mixing frame; 16. recovery trough; 17. discharge trough; 18. door panel; 19. recovery area; 20. flip block; 21. extension port; 22. baffle; 23. sealing block one; 24. sealing block two; 25. large slot; 26. small slot. DETAILED DESCRIPTION

[0027] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.

[0028] See attached Figure 1-2 As shown, a cement-based slurry rapid production slurry mixing device includes a slurry mixing barrel 1, a rotating plate 4 is pivotally connected to the bottom of the slurry mixing barrel 1, and partitions 5 are arranged on the rotating plate 4 to divide the interior into areas of different volumes for placing different amounts of cement-based slurry raw materials. The slurry mixing barrel 1 is covered with a cover plate 2, and a motor 3 is installed in the middle of the cover plate 2. The output end of the motor 3 is connected to the rotating plate 4 through a rotating rod to drive the rotation.

[0029] The rotating plate 4 is provided with feeding openings 7 of different sizes between two adjacent partitions 5, and the periphery of the feeding opening 7 forms an inward depression, forming a drop opening 6 with a larger top and a smaller bottom, which is convenient for the raw materials to fall. However, since the rotating plate 4 needs to rotate, there is a certain gap between it and the bottom of the inner wall of the slurry mixing barrel 1, and fine particles of raw materials are easily caused to fall into the gap during the rotating feeding process, resulting in the problem of rotation blockage.

[0030] Therefore, if the attached Figure 3 As shown, a flap 20 is hinged downward on one side of the inner wall of the corresponding discharge port 7, and a through slot is provided at the bottom of the slurry mixing barrel 1 along the lower part of the rotation path of the rotating plate 4. The raw materials gradually fall down during the period when the flap 20 rotates with the rotating plate 4 into the through slot until it is completely vertical; when it rotates in the same direction later, the flap 20 gradually starts to rotate upward to close the discharge port 7. The arrangement of the flap 20 can block the raw materials of fine particles falling into the gap, so as to avoid the rotation blockage problem of the rotating plate 4.

[0031] The size of the through slot is larger than the sizes of all the feeding openings 7, so that the flip block 20 can gradually descend to a vertical state when the rotating plate 4 rotates to the position of the through slot.

[0032] Regarding the problem of initial blockage in material discharge: since the size of the discharge port 7 is not easy to be set too large, the raw materials between the discharge port 7 and the through slot will be blocked or even blocked when the particles are small. The solution of this scheme is to drive the rotating plate 4 to continue to rotate forward by a small angle through the motor 3, drive the flip block 20 to turn upward and then reverse to restore the corresponding angle, so that the raw materials are repeatedly pounded at the discharge port 7, and there is no need to use external mechanical or motorized structure for pounding, so the material discharge can be prevented from being blocked quickly and conveniently.

[0033] Conventionally, multiple raw material proportioning must be performed in advance before the material is discharged through the discharge port 7, which is relatively more complicated and has a low control of the progress. In this embodiment, a proportioning mechanism is directly arranged under the slurry mixing barrel 1, and the preset raw material weight is transferred and gathered to the preset weight before falling to the discharge port 10, so as to realize automatic and accurate proportioning, and the proportioning can be repeated multiple times.

[0034] A hollow area is formed below the slurry mixing barrel 1, and a batching mechanism is provided. The batching mechanism includes a balancing base 11 located in the middle, and a long strip-shaped mixing frame 15 is hinged on the balancing base 11, so that the mixing frame 15 can be individually deflected to both sides based on the balancing base 11. Upward extending protrusions are formed on both sides of the mixing frame 15 to prevent the raw materials from falling out to the side. One end of the mixing frame 15 is connected to a drop hopper 13, which is located between the upper through groove and the lower discharge port 10, serving as a transfer position for the raw materials. A cylinder 12 is provided below the other end of the mixing frame 15, and the balancing base 11 is actively driven by the cylinder 12 to complete the deflection, that is, a weighing module / weighing sensor is provided in the drop hopper 13, and when the raw materials gathered inside reach a preset weight, the drop hopper 13 is lifted up to deflect downward to achieve drop.

[0035] See attached Figure 4-5 As shown, a hinged door panel 18 is provided at the rear side of the drop hopper 13, and the drop hopper 13 is turned outward and opened during the rotation of the mixing frame 15 to realize the downward drop of materials. In order to prevent the raw materials from deviating from the discharge port 10 and falling onto the base 8, a semi-enclosed convergence frame 14 is provided near the base 8 at the drop chute 17, so that the raw materials falling out of the door panel 18 can fall into the drop chute 17 with the help of the convergence frame 14. It should be noted that the drop chute 17 is in a cone shape with a larger upper part and a smaller lower part, and the size of its lower side is consistent with the size of the discharge port 10.

[0036] As a quality control unit, the batching mechanism uses active compensation for the difference in raw material quantity to improve the progress of slurry proportioning. Specifically, a large notch 25 is provided on one side of the inner side of the drop hopper 13, and an inward sealing block 1 23 is hingedly connected, and a small notch 26 is provided on the other side, and an outward sealing block 2 24 is hingedly connected. When the weight of the raw materials in the drop hopper 13 is too large, it can be deflected inward so that the raw materials fall out of the large notch 25 for mixing. Considering that there is a situation where the raw materials fall out in excess of the preset weight, it can be deflected outward so that the raw materials on the mixing frame 15 return to the drop hopper 13 again to balance to the preset weight.

[0037] See attached Figure 6 As shown, further, a baffle 22 is provided near the inner side of the drop hopper 13 to prevent the raw materials from being excessively moved to the other side of the mixing frame 15 (relatively far from the drop hopper 13) after deflection, so as to form a short-term obstruction for subsequent weight mixing. The outer side of the baffle 22 is inclined to reduce the problem of raw materials being obstructed and gathered outside the baffle 22.

[0038] Considering that when the hopper 13 rotates downward for weight compensation, the outer door panel 18 will also slightly flip outward, therefore, it is necessary to set a magnet with different magnetic properties at the junction of the door panel 18 and the hopper 13. Because the deflection degree is small, the setting of the magnet can overcome this problem to a certain extent.

[0039] Of course, the magnet may not be provided, but only a large notch 25 is provided and an inwardly hinged sealing block 1 23 is provided, the design of the small notch 26 and the sealing block 2 24 is cancelled, and the weight compensation method is changed to a secondary drop compensation from the upper discharge port 7.

[0040] Secondly, after one raw material is weighed, other raw materials need to be weighed. Therefore, the raw materials remaining on the mixing frame 15 will affect the subsequent precise proportioning. In this embodiment, a recovery groove 16 is opened on the mixing frame 15 near the balancing base 11. After the last raw material proportioning is completed, the participating raw materials are deflected to fall out of the recovery groove 16. Of course, a recovery area 19 can be set on the base 8 for secondary recovery and collection of excess raw materials.

[0041] The specific embodiments described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cement-based slurry rapid production slurry preparation device, comprising a slurry preparation barrel, a discharge port is provided below the slurry preparation barrel, and is characterized in that: A rotating plate is pivotally connected to the bottom of the mixing barrel, and partitions are arranged on the rotating plate to divide the interior into areas of different volume sizes. The rotating plate is provided with discharge ports of different sizes between two adjacent partitions. A through groove is provided below the bottom of the mixing barrel along the rotating path of the rotating plate. The size of the through groove is larger than the size of all the discharge ports. A hollow area is formed below the mixing barrel, and a batching mechanism is provided. A weighing module is provided in the batching mechanism, which transfers and gathers the preset weight of raw materials to the preset weight and then drops them to the discharge port to complete the batching.

2. According to claim 1, a cement-based slurry rapid production and mixing device is characterized in that: The peripheral edge of the material discharge port forms an inward depression, presenting a discharge port that is larger at the top and smaller at the bottom.

3. The cement-based slurry rapid production and preparation device according to claim 1, characterized in that: A flip block is hinged downward on one side of the inner wall of the discharge port, and a through groove is provided at the bottom of the slurry mixing barrel below the rotating path of the rotating plate. The raw material falls and transfers when the flip block rotates into the through groove with the rotating plate until it is completely vertical.

4. The cement-based slurry rapid production and preparation device according to claim 1, characterized in that: The batching mechanism includes a balancing base located in the middle, and the balancing base is placed on a base arranged below the slurry mixing barrel. A long strip-shaped mixing frame is hinged on the balancing base, and one end of the balancing base is connected to a drop hopper, and the drop hopper is located between the upper through groove and the lower discharge port, serving as a transfer position for raw materials; a cylinder is provided below the other end, and the balancing base is actively driven by the cylinder to complete the deflection, and a door panel is provided on the rear side of the drop hopper.

5. A cement-based slurry rapid production and preparation device according to claim 4, characterized in that: Both sides of the adjustment frame form upward extending protrusions.

6. A cement-based slurry rapid production and preparation device according to claim 4, characterized in that: The base is provided with a semi-enclosed convergence frame near the material discharge chute, and the base forms a conical material discharge chute with a larger upper portion and a smaller lower portion in the convergence frame, and the lower side size of the material discharge chute is consistent with the size of the discharge port.

7. A cement-based slurry rapid production and preparation device according to claim 4, characterized in that: A large slot is provided on one side of the inner side of the drop hopper, and an inward sealing block 1 is hingedly connected thereto; a small slot is provided on the other side, and an outward sealing block 2 is hingedly connected thereto; the size of the large slot is larger than that of the small slot; and magnets with different magnetic properties are arranged at the junction of the door panel and the drop hopper.

8. A cement-based slurry rapid production and preparation device according to claim 7, characterized in that: A baffle is arranged on the inner side of the drop hopper, and an outer side of the baffle forms a chamfered surface.

9. A cement-based slurry rapid production and preparation device according to claim 4, characterized in that: The mixing frame is provided with a recovery groove near the balancing base, and a recovery area is arranged on the base.

Citation Information

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