Orthotic insert of flexible material
The automated feeding and correction device with mechanical structure solves the problem of unstable posture of flexible materials during processing, realizes efficient and precise insertion operation, improves production efficiency and product quality, and reduces costs.
Patent Information
- Application Number
- CN202510099099.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2045-01-22
AI Technical Summary
During the processing or assembly of flexible materials, it is difficult to maintain a stable posture, resulting in low production efficiency, difficulty in controlling precision and quality, and manual operation is prone to fingerprints and dirt, and the cost is high.
It adopts a mechanical structure including a feeding mechanism, a turntable mechanism, a support frame and a fixed frame. The feeding and straightening are completed by the cooperation of the material picking cylinder assembly and the processing assembly. The suction and clamping components are used to keep the flexible material in a stable posture. Combined with the vacuum component to assist insertion, it realizes automated operation.
It improves the posture stability and insertion accuracy of flexible materials, reduces manual intervention, enhances production efficiency and product quality, and lowers costs.
Smart Images

Figure CN119795605B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of flexible material processing or assembly, and particularly relates to a correction insertion device for flexible material. BACKGROUND
[0002] In modern manufacturing, with the continuous development of technology and the increasing demand for product performance, various new materials are widely used. Among them, flexible materials have attracted more and more attention and use in many fields such as electronics and medical treatment due to their good sealing performance, low tear strength, flexibility and unique physical and chemical properties.
[0003] However, when processing flexible materials, they are prone to deformation due to their soft and flexible nature, especially when inserting flexible materials with roots into plastic parts. It is difficult to maintain the original posture of the flexible material, making it difficult to use conventional mechanical structures to accurately insert it into the corresponding parts. Therefore, it is difficult to introduce automation equipment into production, and only manual production is possible. This not only hinders the improvement of product production efficiency, but also makes it difficult to control the precision and quality of processing or assembly, resulting in high production costs and seriously restricting the further promotion and application of flexible materials in related fields.
[0004] To solve this problem, the existing processing or assembly scheme provides a manual assembly process, that is, the operator needs to wear finger gloves with both hands to grasp the flexible material and the plastic part. After aligning the two roots of the flexible material with the two hole positions of the plastic part, the flexible material is inserted to ensure accurate insertion of the flexible material into the plastic part. Finally, the two roots of the flexible material exposed at the bottom of the plastic part are pulled off together, and the two roots of the flexible material will be broken at the step. After pulling off the roots, the head of the flexible material will be tightly attached to the top plane of the plastic part.
[0005] Although the existing processing or assembly scheme has certain production efficiency, processing precision and quality, there are still some problems, such as the change in posture of the flexible material due to the characteristics of the material itself when the operator grasps it by hand. Secondly, when the posture of the flexible material changes, the operator cannot handle it immediately. In addition, the operator may leave fingerprints and other dirt when grasping the flexible material by hand, and the processing efficiency of manual processing is limited. Ultimately, the existing flexible material processing product has a low yield and limited processing efficiency. SUMMARY
[0006] In order to overcome the shortcomings of the prior art, the present application provides a correction insertion device for flexible material to solve the problems of limited processing or assembly efficiency, poor quality and precision control, and high production cost in the prior art.
[0007] The flexible material correction insertion device provided in one of the schemes of the present application comprises a feeding mechanism, a rotating disc mechanism, a support frame and a fixed frame, the rotating disc mechanism and the fixed frame are both installed on the support frame, and the fixed frame is located above the rotating disc mechanism, and a processing seat is also installed on the support frame;
[0008] The rotating disc mechanism comprises a rotating disc assembly and a processing assembly installed on the rotating disc assembly;
[0009] The fixed frame is provided with a material taking cylinder assembly and a material taking cylinder assembly, and the material taking cylinder assembly and the material taking cylinder assembly are both movably connected with the processing assembly;
[0010] The processing assembly is used for cooperating with the material taking cylinder assembly to complete the feeding of the processing piece, cooperating with the correction cylinder assembly to complete the correction of the processing piece, and processing the processing piece, the rotating disc assembly is used for controlling the rotation of the processing assembly, the material taking cylinder assembly is used for cooperating with the processing assembly to complete the material taking work of the processing piece, and the correction cylinder assembly is used for cooperating with the processing assembly to complete the correction work of the processing piece;
[0011] It should be noted that the processing assembly can cooperate with the material taking cylinder assembly to complete the feeding of the processing piece, cooperate with the correction cylinder assembly to complete the correction of the processing piece, and process the processing piece, that is, feed, correct and process the flexible material, the specific structure of the processing assembly and the specific cooperation mode with the material taking cylinder assembly and the correction cylinder assembly are described below, and will not be described here;
[0012] It should be additionally noted that the feeding assembly can be a vibrating disc, and the feeding of the flexible material is realized through a vibrating material channel;
[0013] In the present scheme, the feeding work is completed by cooperating the material taking cylinder assembly with the processing assembly, which can greatly reduce the possible posture change of the flexible material during the feeding process, thereby improving the stability of the posture of the flexible material; the correction work is completed by cooperating the correction cylinder assembly with the processing assembly, which can timely correct the posture of the flexible material with posture change to ensure the accuracy of the flexible material insertion process;
[0014] Compared with the prior art, the present application has the following advantages:
[0015] 1、The present application cooperates the material taking cylinder assembly with the processing assembly to take material, which can more stably maintain the posture of the flexible material compared with the manual grabbing in the existing processing scheme, and reduces the posture change caused by the material quality characteristics of the flexible material;
[0016] 2、The present application corrects the posture of the flexible material in time by cooperating the cylinder assembly with the processing assembly to complete the correction work, thereby ensuring the accuracy of the insertion process of the flexible material and greatly improving the yield rate.
[0017] 3、The present application can ensure the cleanliness of the flexible material by the complete mechanical structure for taking, correcting and inserting, thereby improving the product quality.
[0018] 4、The present application can continuously and quickly operate by the automatic structure such as the feeding mechanism and the turntable mechanism, thereby improving the overall production efficiency of the product.
[0019] 5、The present application completes the feeding work by cooperating the taking cylinder assembly with the processing assembly, and completes the correction work by cooperating the correction cylinder assembly with the processing assembly, which realizes the automatic feeding and correction process, reduces the manual intervention in the feeding and correction process, reduces the labor cost in the process of processing or assembling the flexible material, reduces the defective rate, and thereby reduces the raw material cost and energy cost caused by repeated processing.
[0020] In one scheme, the turntable assembly includes a rotating disc and a processing station, and the processing station is arranged on the rotating disc.
[0021] It should be noted that in the actual processing process, the processing procedure includes at least three procedures of feeding, correcting and processing, and according to the rotation order, it at least includes a first station in an initial position for feeding, a second station in an initial position for correction, a third station in an initial position for processing the workpiece, and a fourth station in an initial position for preparing for the next processing, and in the process of rotating the rotating disc, the processing station moves with the rotating disc, but the purpose of the initial position is fixed, and in the actual processing process, at least three workpieces can enter the processing procedure, that is, when the first workpiece is in the processing procedure, the second workpiece is in the correction procedure, and the first workpiece is in the feeding procedure.
[0022] In this scheme, the rotating disc can drive the processing components on the processing station to rotate, realize the conversion of different stations, make the flexible material circulate between different procedures, improve the degree of automation of the equipment and the continuity of processing, reduce the time of manual handling and station switching, and thereby improve the overall processing efficiency.
[0023] In one of the schemes, the processing assembly comprises a plurality of processing components, the processing components comprising a mounting base, a moving piece, a suction piece and a clamping piece, the suction piece being mounted on the moving piece, the moving piece and the clamping piece being both mounted on the mounting base, and the moving piece being located above the clamping piece, and the mounting base being mounted in the processing station.
[0024] In one of the schemes, the clamping piece comprises a first clamping part and a second clamping part, and a clamping groove adapted to the processing piece is formed on each of the first clamping part and the second clamping part.
[0025] It should be noted that the clamping piece can be a sparse-toothed clamp.
[0026] In this scheme, the moving piece can directly drive the suction piece to move in the vertical direction according to the processing requirements; the suction piece can directly adsorb the flexible material, avoiding the posture change of the flexible material caused by mechanical structure clamping; the clamping piece and the first clamping part and the second clamping part can on the one hand accurately and firmly fix the flexible material, ensuring the stability of the flexible material in the grabbing process, reducing the posture change or falling risk caused by unstable grabbing, and on the other hand can drive the suction piece together with the moving piece, and then synchronously drive the flexible material to move in the vertical direction, so as to finally make the flexible material complete posture correction in the clamping groove, greatly improving the processing precision and yield.
[0027] In one of the schemes, the moving piece comprises a sliding block movably mounted on the mounting base, and a push block is arranged on both sides of the sliding block.
[0028] In one of the schemes, the moving piece further comprises an elastic telescopic sleeve, and the sliding block is mounted on the elastic telescopic sleeve.
[0029] It should be noted that the elastic telescopic sleeve specifically comprises a first sleeve located above and a second sleeve located below, and an elastic piece is arranged in the second sleeve, so that the elastic telescopic sleeve is at the maximum stroke in the initial state, and the sliding block is specifically mounted on the first sleeve, when the suction piece needs to move downward, the first sleeve can be driven downward by other driving components, and when other components stop driving the first sleeve downward, the first sleeve will return to the initial state; the other driving components can be a push rod in the material taking cylinder assembly, a push rod in the material taking cylinder assembly, or other same type driving pieces, or intermediate pieces mounted on other same type driving pieces.
[0030] In this scheme, the elastic telescopic sleeve can realize the automatic reset of the moving piece, so that the moving piece returns to the initial position when the material taking cylinder assembly or the material taking cylinder assembly, or other driving pieces stop driving the moving piece, and then the suction piece synchronously returns to the initial position to prepare for the next processing.
[0031] In one of the schemes, the material taking cylinder assembly comprises a first cylinder and a second cylinder, a first cylinder connecting plate and a second cylinder connecting plate are respectively arranged on one side of the first cylinder and the second cylinder, the first cylinder connecting plate is arranged on the fixed frame, the second cylinder connecting plate is connected with the output end of the first cylinder, the second cylinder is arranged on the second cylinder connecting plate, and a first push rod is arranged at the bottom of the second cylinder connecting plate.
[0032] In one of the schemes, the first push rod is in abutment with the push block of the machining component located below the first push rod.
[0033] In the scheme, through cooperation of the first cylinder, the second cylinder, the first cylinder connecting plate and the second cylinder connecting plate, the second cylinder can move synchronously with the first cylinder connecting plate following movement of the output end of the first cylinder, and the first push rod can also move following movement of the output end of the second cylinder, and then the corresponding push block of the corresponding machining component is pushed by the first push rod, and then the working state of the corresponding machining component is controlled.
[0034] In one of the schemes, the correcting cylinder assembly comprises a correcting connecting plate and a correcting cylinder, the correcting cylinder is arranged on the correcting connecting plate, a connecting block is connected with the output end of the correcting cylinder, and a second push rod is arranged at the bottom of the connecting block.
[0035] In one of the schemes, the second push rod is in abutment with the push block of the machining component located below the second push rod.
[0036] In the scheme, through cooperation of the correcting connecting plate, the correcting cylinder, the connecting block and the second push rod, the connecting block can move synchronously with the output end of the correcting cylinder, and then the corresponding push block of the corresponding machining component is pushed by the second push rod, and then the working state of the corresponding machining component is controlled.
[0037] In one of the schemes, the bottom of the machining seat is further provided with a vacuum element.
[0038] In the scheme, the vacuum element can be used to apply downward suction force at the bottom of the machining seat when the machining assembly is used to process flexible material, so as to assist downward insertion of the flexible material. BRIEF DESCRIPTION OF DRAWINGS
[0039] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained according to the structures shown in the drawings without creative labor for those skilled in the art.
[0040] Figure 1 Fig. 1 is a schematic diagram of the overall structure of one embodiment of the flexible material correction insertion device of the present application;
[0041] Figure 2 Fig. 2 is a schematic diagram of the processing station of one embodiment of the flexible material correction insertion device of the present application;
[0042] Figure 3 Fig. 3 is a schematic diagram of the overall structure of the processing assembly in one embodiment of the flexible material correction insertion device of the present application;
[0043] Figure 4 Fig. 4 is a schematic diagram of the overall structure of the material taking cylinder assembly in one embodiment of the flexible material correction insertion device of the present application;
[0044] Figure 5 Fig. 5 is a schematic diagram of the overall structure of the material taking cylinder assembly in one embodiment of the flexible material correction insertion device of the present application.
[0045] 1, feeding mechanism; 11, vibration tray; 12, vibration material channel; 2, rotary disc mechanism; 21, rotary disc assembly; 211, rotating disc; 22, processing assembly; 221, mounting seat; 222, movable piece; 2221, sliding block; 2222, push block; 2223, elastic telescopic sleeve; 223, suction piece; 224, clamping piece; 2241, first clamping part; 2242, second clamping part; 2243, clamping groove; 3, support frame; 31, processing seat; 311, vacuum piece; 4, fixed frame; 41, material taking cylinder assembly; 411, first cylinder; 412, second cylinder; 413, first cylinder connecting plate; 414, second cylinder connecting plate; 415, first push rod; 42, correction cylinder assembly; 421, correction connecting plate; 422, correction cylinder; 423, connecting block; 424, second push rod. DETAILED DESCRIPTION
[0046] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0047] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.
[0048] In addition, if the description of "first", "second" and the like is involved in the embodiments of the present application, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, if "and / or" or "and / or" appears throughout the text, it means that the three parallel schemes are included, for example, "A and / or B" includes A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of the ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.
[0049] Please refer to Figures 1-5 One of the embodiments of the present application provides a flexible material correction insertion device, which comprises a feeding mechanism 1, a rotating disc mechanism 2, a support frame 3 and a fixed frame 4, the rotating disc mechanism 2 and the fixed frame 4 are both installed on the support frame 3, and the fixed frame 4 is located above the rotating disc mechanism 2, and a processing seat 31 is also installed on the support frame 3.
[0050] The rotating disc mechanism 2 comprises a rotating disc assembly 21 and a processing assembly 22 installed on the rotating disc assembly 21.
[0051] The fixed frame 4 is installed with a material taking cylinder assembly 41 and a correction cylinder assembly 42, and the material taking cylinder assembly 41 and the correction cylinder assembly 42 are both movably connected with the processing assembly 22.
[0052] The processing assembly 22 is used for completing the feeding of the processing piece in cooperation with the material taking cylinder assembly 41, completing the correction of the processing piece in cooperation with the correction cylinder assembly 42, and processing the processing piece, the rotating disc assembly 21 is used for controlling the rotation of the processing assembly 22, the material taking cylinder assembly 41 is used for completing the material taking work of the processing piece in cooperation with the processing assembly 22, and the correction cylinder assembly 42 is used for completing the correction work of the processing piece in cooperation with the processing assembly 22.
[0053] It should be noted that the processing assembly 22 can complete the feeding of the processing piece in cooperation with the material taking cylinder assembly 41, complete the correction of the processing piece in cooperation with the correction cylinder assembly 42, and process the processing piece, that is, feed, correct and process the flexible material, the specific structure of the processing assembly 22 and the specific cooperation mode with the material taking cylinder assembly 41 and the correction cylinder assembly 42 are described in detail below, and will not be described here;
[0054] It needs to be additionally explained that the feeding assembly can be a vibrating disc 11, and the feeding of the flexible material is realized through a vibrating material channel 12.
[0055] In this example, the feeding work is completed by the cooperation of the taking cylinder assembly 42 and the machining assembly 22, which can greatly reduce the posture change of the flexible material in the feeding process, thereby improving the stability of the posture of the flexible material; the correction work is completed by the cooperation of the correction cylinder assembly 42 and the machining assembly 22, which can timely correct the posture of the flexible material with posture change to ensure the accuracy of the insertion process of the flexible material.
[0056] Compared with the prior art, the present application has the following advantages:
[0057] 1. The present application can more stably maintain the posture of the flexible material by cooperating the taking cylinder assembly 41 and the machining assembly 22 to take materials, compared with the manual grabbing in the existing processing scheme, thereby reducing the posture change caused by the material properties of the flexible material.
[0058] 2. The present application can timely correct the posture of the flexible material with posture change by cooperating the correction cylinder assembly 42 and the machining assembly 22 to complete the correction work, compared with the situation that the posture change of the flexible material cannot be handled in time in the existing processing scheme, thereby ensuring the accuracy of the insertion process of the flexible material and greatly improving the yield.
[0059] 3. The present application can ensure the cleanliness of the flexible material by taking, correcting and inserting operations through a complete mechanical structure, compared with the situation that fingerprints and other dirt may be left by manual grabbing in the existing processing scheme, thereby improving the product quality.
[0060] 4. The present application can continuously and quickly operate by the automatic structure such as the feeding mechanism 1 and the turntable mechanism 2, compared with the manual processing in the existing processing scheme, thereby improving the overall production efficiency of the product.
[0061] In one embodiment, the turntable assembly 21 includes a rotating disc 211 and a machining station, and the machining station is opened on the rotating disc 211.
[0062] 5. The present application completes the feeding work by cooperating the taking cylinder assembly 41 and the machining assembly 22, and completes the correction work by cooperating the correction cylinder assembly 42 and the machining assembly 22, which on the one hand realizes the automatic feeding and correction process and reduces the manual intervention in the feeding and correction process, thereby reducing the labor cost in the process of processing or assembling the flexible material, and on the other hand reduces the defective rate, thereby reducing the raw material cost and the energy cost of repeated processing caused by defective products.
[0063] It should be noted that in the actual processing process, the processing procedure at least includes three procedures of feeding, correcting and processing, and in the rotation order, at least includes a first station in an initial position for feeding, a second station in an initial position for correcting, a third station in an initial position for processing the workpiece, and a fourth station in an initial position for preparing for the next processing. In the rotation process of the rotating disc 211, the processing station moves with the rotating disc 211, but the purpose of the initial position is fixed. In the actual processing process, at least three workpieces can enter the processing procedure, that is, when the first workpiece is in the processing procedure, the second workpiece is in the correcting procedure, and the first workpiece is in the feeding procedure.
[0064] In this example, the rotating disc 211 can drive the processing components on the processing station to rotate, realize the conversion of different stations, make the flexible material circulate between different procedures, improve the automation degree of the equipment and the continuity of processing, reduce the time of manual carrying and station switching, and thus improve the overall processing efficiency.
[0065] In one embodiment, the processing assembly 22 includes a plurality of processing components, which include a mounting seat 221, a movable component 222, a suction component 223 and a clamping component 224. The suction component 223 is installed on the movable component 222, the movable component 222 and the clamping component 224 are both installed on the mounting seat 221, and the movable component 222 is located above the clamping component 224. The mounting seat 221 is installed in the processing station.
[0066] In one embodiment, the clamping component 224 includes a first clamping part 2241 and a second clamping part 2242, and a clamping groove 2243 suitable for the workpiece is formed on each of the first clamping part 2241 and the second clamping part 2242.
[0067] It should be noted that the clamping component 224 can be a sparse tooth clamp.
[0068] In this example, the movable component 222 can directly drive the suction component 223 to move in the vertical direction according to the processing requirements; the suction component 223 can directly adsorb the flexible material, avoiding the posture change of the flexible material caused by mechanical structure clamping; the clamping component 224 and the first clamping part 2241 and the second clamping part 2242 can on one hand accurately and firmly fix the flexible material, ensure the stability of the flexible material in the grabbing process, reduce the posture change or falling risk caused by unstable grabbing, and on the other hand cooperate with the movable component 222 to drive the suction component 223, and thus synchronously drive the flexible material to move in the vertical direction, finally make the flexible material complete posture correction in the clamping groove 2243, greatly improve the processing precision and the yield.
[0069] In an embodiment, the movable part 222 comprises a sliding block 2221 movably mounted on the mounting base 221, and push blocks 2222 are arranged on both sides of the sliding block 2221.
[0070] In an embodiment, the movable part 222 further comprises an elastic telescopic sleeve 2223, and the sliding block 2221 is mounted on the elastic telescopic sleeve 2223.
[0071] It should be noted that the elastic telescopic sleeve 2223 specifically comprises a first sleeve located above and a second sleeve located below, and the second sleeve is provided with an elastic part, so that the elastic telescopic sleeve 2223 is at the maximum stroke in the initial state, and the sliding block 2221 is specifically mounted on the first sleeve, when the suction part 223 needs to move downward, the first sleeve can be driven by other driving components to move downward synchronously, and when other components stop driving the first sleeve downward, the first sleeve will return to the initial state; the other driving components can be a push rod in the material taking cylinder assembly 41, a push rod in the correcting cylinder assembly 42, or other same type driving parts, or intermediate parts mounted on other same type driving parts.
[0072] In this example, the elastic telescopic sleeve 2223 can realize automatic reset of the movable part 222, so that the movable part 222 returns to the initial position when the material taking cylinder assembly 41 or the correcting cylinder assembly 42, or other driving parts, stops driving the movable part 222, and then the suction part 223 synchronously returns to the initial position to prepare for the next processing.
[0073] In an embodiment, the material taking cylinder assembly 41 comprises a first cylinder 411 and a second cylinder 412, and one side of the first cylinder 411 and the second cylinder 412 is respectively provided with a first cylinder connecting plate 413 and a second cylinder connecting plate 414, the first cylinder connecting plate 413 is mounted on the fixed frame 4, the second cylinder connecting plate 414 is connected with the output end of the first cylinder 412, the second cylinder 412 is mounted on the second cylinder connecting plate 414, and the bottom of the second cylinder connecting plate 414 is provided with a first push rod 415.
[0074] In an embodiment, the first push rod 415 is in abutment with the push block 2222 below the processing part.
[0075] In this example, through the cooperation of the first cylinder 411, the second cylinder 412, the first cylinder connecting plate 413 and the second cylinder connecting plate 414, the second cylinder 412 can be moved synchronously with the first cylinder connecting plate 413 under the movement of the output end of the first cylinder 411, and the first push rod 415 can be moved synchronously under the movement of the output end of the second cylinder 412, and then the corresponding push block 2222 of the corresponding processing component is pushed by the first push rod 415, and the working state of the corresponding processing component is controlled.
[0076] In one embodiment, the correction cylinder assembly 42 comprises a correction connecting plate 421 and a correction cylinder 422 mounted on the correction connecting plate 421, and a connecting block 423 connected to the output end of the correction cylinder 422, and a second push rod 424 arranged at the bottom of the connecting block 423.
[0077] In one embodiment, the second push rod 424 abuts against the push block 2222 of the processing component located below.
[0078] In this example, through the cooperation of the correction connecting plate 421, the correction cylinder 422, the connecting block 423 and the second push rod 424, the connecting block 423 can be moved synchronously with the output end of the correction cylinder 422, and then the corresponding push block 2222 of the corresponding processing component is pushed by the second push rod 424, and the working state of the corresponding processing component is controlled.
[0079] In one embodiment, the bottom of the processing seat 31 is further provided with a vacuum piece 311.
[0080] In this embodiment, the vacuum piece 311 can be used to apply a downward suction force at the bottom of the processing seat 31 when the flexible material processing assembly 22 is processing flexible materials, to assist the downward insertion of the flexible materials.
[0081] The specific processing flow of each process and the working mode of the turntable assembly 21 in the processing process will be described below taking the processing assembly 22 in the initial position as the first station as an example:
[0082] The feeding process: the flexible material moves from the vibration disc 11 to the end of the vibration material channel 12, the suction piece 223 is in the standby material taking position, when the flexible material reaches the end of the vibration material channel 12, the suction piece 223 is moved downward to the flexible material under the driving of the movable piece 222 and performs suction, and then moves to the standby clamping position, the clamping piece 224 is closed at this time, the suction piece 223 stops suction, and the flexible material falls into the clamping piece 224, completing the feeding process;
[0083] After the feeding process is completed, the rotating disc 211 in the turntable assembly 21 rotates, and the processing assembly 22 in the initial position as the first station is rotated to the processing assembly 22 in the initial position as the second station.
[0084] Correcting process: the flexible material is in a state to be corrected, at this time the suction member 223 moves downward to the flexible material and sucks, and moves upward under the driving of the movable member 222, drives the flexible material to move to a state of correction completion, and completes the correcting process;
[0085] After the correcting process is completed, the rotating disc 211 in the rotating disc assembly 21 rotates, and the processing assembly 22 in the initial position of the first station is rotated to the processing assembly 22 in the initial position of the third station;
[0086] Processing process: after the suction member 223 continuously moves downward to the plastic member, the suction member 223 continuously blows downward, and the vacuum member 311 continuously sucks downward, at this time the flexible material is inserted into the plastic member under the blowing of the suction member 223 and the sucking of the vacuum member 311, and the processing process is completed;
[0087] After the processing process is completed, the rotating disc 211 in the rotating disc assembly 21 rotates, and the processing assembly 22 in the initial position of the first station is rotated to the processing assembly 22 in the initial position of the fourth station, and thus the processing of one product is completed;
[0088] When reaching the fourth station, the movable member 222 is reset to the initial position under the action of the elastic telescopic sleeve 2223, and the sparse tooth clamp restores the open state.
[0089] The above only describes the preferred embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structural transformation made under the inventive concept of the present application, or direct / indirect application in other related technical fields is included in the patent protection scope of the present application.
Claims
1. An orthodontic insert device of flexible material, characterized in that, Including feeding mechanism, carousel mechanism, support frame and fixed frame, the carousel mechanism and the fixed frame are installed on the support frame, and the fixed frame is located above the carousel mechanism, the support frame is also installed with processing seat; The carousel mechanism includes a carousel assembly and a processing assembly installed on the carousel assembly; The fixed frame is installed with a material taking cylinder assembly and a correction cylinder assembly, both of which are movably connected with the processing assembly; The processing assembly is used to complete the feeding of the workpiece, the correction of the workpiece and the processing of the workpiece in cooperation with the material taking cylinder assembly and the correction cylinder assembly, the carousel assembly is used to control the rotation of the processing assembly, the material taking cylinder assembly is used to complete the material taking work of the workpiece in cooperation with the processing assembly, and the correction cylinder assembly is used to complete the correction work of the workpiece in cooperation with the processing assembly; The carousel assembly includes a rotating disc and a processing station, the processing station is opened in the rotating disc; the processing assembly includes a plurality of processing components, the processing components include a mounting seat, a movable piece, a suction piece and a clamping piece, the suction piece is installed on the movable piece, the movable piece and the clamping piece are both installed on the mounting seat, and the movable piece is located above the clamping piece, the mounting seat is installed in the processing station; the movable piece includes a sliding block movably installed on the mounting seat, and the sliding block is provided with a push block on both sides; the movable piece further includes an elastic telescopic sleeve, and the sliding block is installed on the elastic telescopic sleeve; the movable piece is configured to directly control the suction piece to move in the vertical direction according to the processing requirements.
2. A flexible material straightening insert as claimed in claim 1, characterized in that The clamping piece includes a first clamping part and a second clamping part, and the first clamping part and the second clamping part are both provided with clamping grooves matched with the workpiece.
3. A flexible material straightening insert as defined in claim 1, wherein, The material taking cylinder assembly includes a first cylinder and a second cylinder, one side of the first cylinder and the second cylinder is respectively provided with a first cylinder connecting plate and a second cylinder connecting plate, the first cylinder connecting plate is installed on the fixed frame, the second cylinder connecting plate is connected with the output end of the first cylinder, the second cylinder is installed on the second cylinder connecting plate, and the bottom of the second cylinder connecting plate is provided with a first push rod.
4. A flexible material straightening insert as claimed in claim 3, wherein, The first push rod abuts against the push block of the processing component located below.
5. A flexible material straightening insert as claimed in claim 4, wherein, The correction cylinder assembly includes a correction connecting plate and a correction cylinder, the correction cylinder is installed on the correction connecting plate, the output end of the correction cylinder is connected with a connecting block, and the bottom of the connecting block is provided with a second push rod.
6. A flexible material straightening insert device as claimed in claim 5, characterized in that The second push rod abuts against the push block of the processing component located below.
7. A flexible material straightening insert device as defined in claim 1, wherein, The bottom of the processing seat is also provided with a vacuum piece.
Citation Information
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