Turnover discharging device for flammable and explosive materials

By designing a flip-off unloading device for flammable and explosive materials, the problems of high labor intensity, low efficiency and high safety hazards in the transfer of flammable and explosive materials in the prior art are solved, and automated, safe and efficient material transportation is achieved.

CN119796971APending Publication Date: 2025-04-11TRUKING TECH LTD
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Patent Information

Application Number
CN202411995091.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The existing technology is difficult to effectively solve the problems of high labor intensity, low efficiency and high safety hazards in the transfer process of flammable and explosive materials in the pharmaceutical and chemical industries.

Method used

A flip-discharge device for flammable and explosive materials is designed, including a frame, flip-disk bracket, silo, guides, positioning components and unloading hopper. The flip-disk bracket is driven by a hydraulic motor to achieve automatic unloading of materials and reduce the risk of explosion through the sink and drainage system.

Benefits of technology

It realizes the automated, safe and efficient transportation of flammable and explosive materials, reduces labor intensity and explosion risks, and improves transportation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an overturning discharging device for flammable and explosive materials, which comprises a rack, an overturning support arranged on the rack and a stock bin arranged below the overturning support, the overturning support is provided with a guide piece, a positioning assembly used for fixing a material carrier and a discharging hopper used for being in butt joint with the material carrier, the guide piece is arranged in a water tank, and the discharging hopper is arranged in the water tank. The water tank is provided with a water outlet and a water injection port, a collecting piece is arranged below the water outlet, and a discharge valve is arranged at an outlet of the discharge hopper. In the working process, the material carrier moves along the guiding piece on the overturning support till the material carrier is accurately in butt joint with the discharging hopper above the material carrier, after the material carrier is in place, the positioning assembly fixes the material carrier to the guiding piece, and the material carrier is prevented from moving in the follow-up overturning process. And then the overturning support is overturned downwards until the outlet of the discharging hopper is in butt joint with the stock bin below, at the moment, the discharging valve is opened, the materials in the material carrier enter the stock bin through the discharging hopper, the structure is simple, the automation degree is high, reliability is good, labor intensity can be reduced, and efficiency can be improved.
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Description

Technical Field

[0001] The invention relates to production equipment used in pharmaceutical, chemical and other industries, and in particular to a turnover unloading device used for flammable and explosive materials. Background Art

[0002] In the pharmaceutical and chemical industries, it is often necessary to transfer energetic solid materials (flammable and explosive) to the next process. The production environment is generally required to reach F0 or F1 zone, which makes conventional transfer equipment inapplicable. Currently, most of them are transferred manually. Manual transfer not only has the defects of high labor intensity and low efficiency, but also the dust and pungent odor in the environment affect the health of workers. In addition, since energetic solid materials are flammable and explosive, there are certain safety hazards. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a turnover unloading device for flammable and explosive materials which has a simple structure, a high degree of automation, good reliability, and is conducive to reducing labor intensity and improving efficiency.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A turnover unloading device for flammable and explosive materials comprises a frame, a turnover bracket arranged on the frame and a silo arranged below the turnover bracket, the turnover bracket is provided with a guide member, a positioning assembly for fixing a material carrier on the guide member and a discharge hopper for docking with the material carrier, the guide member is arranged in a water trough, the water trough is provided with a drain outlet and a water injection port, a collecting member is provided below the drain outlet, and a discharge valve is provided at the outlet of the discharge hopper.

[0006] As a further improvement of the above technical solution: the positioning assembly includes a positioning seat arranged on the flip bracket, a positioning cylinder arranged on the positioning seat, and a positioning block connected to the piston rod of the positioning cylinder, and the positioning block is provided with at least one positioning slot.

[0007] As a further improvement of the above technical solution: a guiding structure is provided between the positioning seat and the positioning block.

[0008] As a further improvement of the above technical solution: the positioning cylinder is arranged along the vertical direction.

[0009] As a further improvement of the above technical solution: a hydraulic motor is provided on one side of the frame, and the hydraulic motor is connected to the flip bracket through a driving shaft. A driven shaft is provided on the other side opposite to the frame, and the driven shaft is connected to the flip bracket.

[0010] As a further improvement of the above technical solution: an inflatable sealing ring is provided at the joint between the discharge hopper and the material carrier.

[0011] As a further improvement of the above technical solution: the silo is provided with a feed pipe, and the feed pipe is provided with an inverted cone-shaped docking piece for docking with the discharge hopper outlet.

[0012] As a further improvement of the above technical solution: the feed pipe is a telescopic pipe and is equipped with a lifting drive cylinder, and the docking piece is a flexible docking piece.

[0013] As a further improvement of the above technical solution: a conical flow guide is provided below the inlet of the silo, and a plurality of material dropping holes are provided on the flow guide.

[0014] As a further improvement of the above technical solution: a screen capable of conducting static electricity is provided in the silo, and the flow guide is provided on the screen.

[0015] Compared with the prior art, the advantages of the present invention are:

[0016] The present invention discloses a flipping unloading device for flammable and explosive materials. When working, the material carrier moves along the guide piece on the flipping bracket until it is accurately docked with the upper discharge hopper. After the material carrier is in place, the positioning component fixes the material carrier on the guide piece to prevent the material carrier from moving during subsequent flipping. Then the flipping bracket flips downward until the outlet of the discharge hopper docks with the silo below. At this time, the discharge valve opens, and the material in the material carrier enters the silo through the discharge hopper. The structure is simple, the degree of automation is high, the reliability is good, and it is conducive to reducing labor intensity and improving efficiency. The guide piece is arranged in a water tank, and the water in the water tank can clean the dust attached to the guide piece, and keep the guide piece moist, thereby preventing the material carrier from squeezing the dust, reducing the friction between the material carrier and the guide piece, and achieving the purpose of greatly reducing the risk of explosion. When the flipping bracket flips, the water in the water tank can be discharged through the drain port and collected by the collecting piece below; when it is necessary to flip and unload again, water can be refilled into the water tank through the water injection port, and then the next material carrier moves into place along the guide piece.

[0017] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the initial state of the overturning unloading device for flammable and explosive materials of the present invention.

[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the material carrier of the present invention located on the flip bracket.

[0020] Figure 3 It is a schematic diagram of the main structure of the present invention during overturning and unloading.

[0021] Figure 4 It is a schematic cross-sectional structural diagram of the silo in the present invention.

[0022] Figure 5 yes Figure 2 Enlarged view of point A in the middle.

[0023] The symbols in the figure represent:

[0024] 1. Frame; 11. Hydraulic motor; 12. Driving shaft; 13. Driven shaft; 2. Flip bracket; 21. Guide; 22. Sink; 23. Drain; 3. Silo; 31. Feed pipe; 32. Docking piece; 33. Lifting drive cylinder; 34. Guide piece; 35. Dropping hole; 36. Screen; 4. Material carrier; 41. Roller; 5. Positioning assembly; 51. Positioning seat; 52. Positioning cylinder; 53. Positioning block; 54. Positioning slot; 6. Discharge hopper; 61. Discharge valve; 7. Collecting piece. DETAILED DESCRIPTION

[0025] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0026] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0027] In the present invention, unless otherwise clearly specified and limited, the terms "assemble", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0029] Figures 1 to 5 An embodiment of the overturning unloading device for inflammable and explosive materials of the present invention is shown. The overturning unloading device for inflammable and explosive materials of this embodiment comprises a frame 1, an overturning bracket 2 arranged on the frame 1 and a silo 3 arranged below the overturning bracket 2. The overturning bracket 2 is provided with a guide member 21, a positioning assembly 5 for fixing a material carrier 4 on the guide member 21 and a discharge hopper 6 for docking with the material carrier 4. The guide member 21 is arranged in a water tank 22. The water tank 22 is provided with a drain port 23 and a water injection port (not shown, for example, the water injection port 23 and the drain port can be arranged at both ends of the water tank 22). A collecting member 7 is arranged below the drain port 23, and a discharge valve 61 is arranged at the outlet of the discharge hopper 6. Among them, the guide member 21 can be, for example, a guide rail or a guide groove, etc., the material carrier 4 can be, for example, a medicine basket, etc., the collecting member 7 can be, for example, a collection tray, a collection hopper, etc.; the discharge valve 61 preferably adopts a pinch valve.

[0030] The present invention discloses a flipping unloading device for flammable and explosive materials. When working, the material carrier 4 moves along the guide member 21 on the flipping bracket 2 until it is accurately docked with the upper discharge hopper 6. After the material carrier 4 is in place, the positioning component 5 fixes the material carrier 4 on the guide member 21 to prevent the material carrier 4 from moving during subsequent flipping. Then the flipping bracket 2 flips downward until the outlet of the discharge hopper 6 docks with the silo 3 below. At this time, the discharge valve 61 opens, and the material in the material carrier 4 enters the silo 3 through the discharge hopper 6. The structure is simple, the degree of automation is high, the reliability is good, and it is conducive to reducing labor intensity and improving efficiency. For details, see Figure 5 The guide member 21 is arranged in the water tank 22. The water in the water tank 22 can clean the dust attached to the guide member 21 and keep the guide member 21 moist, thereby preventing the material carrier 4 from squeezing the dust and reducing the friction between the material carrier 4 and the guide member 21, thereby greatly reducing the risk of explosion. When the flip bracket 2 flips, the water in the water tank 22 can be discharged through the drain port 23 and collected by the collecting member 7 below; when it is necessary to flip and unload again, after the flip bracket 2 is reset, water can be refilled into the water tank 22 through the water injection port, and then the next material carrier 4 moves into place along the guide member 21.

[0031] See Figure for details Figure 1 and Figure 2In this embodiment, the positioning assembly 5 includes a positioning seat 51 arranged on the flip bracket 2, a positioning cylinder 52 arranged on the positioning seat 51, and a positioning block 53 connected to the piston rod of the positioning cylinder 52, and at least one positioning slot 54 is provided on the positioning block 53. After the material carrier 4 is in place, the positioning rod of the positioning cylinder 52 extends, so that the positioning slot 54 on the positioning block 53 clamps the roller 41 on the material carrier 4, thereby effectively limiting the movement of the material carrier 4 along the guide member 21, and the structure is simple and reliable. Preferably, the specific number of the positioning slots 54 is consistent with the number of rollers 41 on the material carrier 4, and each roller 41 is clamped one by one. Compared with the motor, the positioning cylinder 52 is more suitable for energetic materials, which is helpful to avoid explosion.

[0032] As a preferred embodiment, a guiding structure is provided between the positioning seat 51 and the positioning block 53 (not shown in the figure, for example, it may be a guide shaft provided on the positioning block 53 and a guide sleeve provided on the positioning seat 51, or a guide rail and a slider, etc.), which can provide a guiding effect for the movement of the positioning block 53 to prevent displacement.

[0033] As a preferred embodiment, the positioning cylinder 52 is arranged in the vertical direction, which can effectively utilize the space in the height direction of the flip bracket 2 and reduce the volume of the flip bracket 2. Of course, in other embodiments, the positioning cylinder 52 can also be arranged horizontally, which can also clamp the roller 41, but it will cause the width direction of the flip bracket 2 to increase.

[0034] See Figure 2 In this embodiment, a hydraulic motor 11 is provided on one side of the frame 1, and the hydraulic motor 11 is connected to the flip bracket 2 through a driving shaft 12. A driven shaft 13 is provided on the other side of the frame 1 opposite to the frame 1, and the driven shaft 13 is connected to the flip bracket 2. The driving shaft 12 and the driven shaft 13 can realize the stable installation of the flip bracket 2 on the frame 1. The hydraulic motor 11 can drive the flip bracket 2 to rotate forward and reverse through the driving shaft 12. Compared with the motor, the hydraulic motor 11 is more suitable for energetic materials and is conducive to avoiding explosion.

[0035] Furthermore, in this embodiment, an inflatable sealing ring (not shown in the figure) is provided at the joint between the discharge hopper 6 and the material carrier 4. After the material carrier 4 reaches below the discharge hopper 6, the inflatable sealing ring is inflated and expanded, thereby effectively sealing the gap between the material carrier 4 and the discharge hopper 6, ensuring sealing and preventing material leakage.

[0036] See Figure 4 In this embodiment, the silo 3 is provided with a feed pipe 31, and the feed pipe 31 is provided with an inverted cone-shaped docking piece 32 for docking with the outlet of the discharge hopper 6. The inverted cone-shaped docking piece 32 is convenient for docking with the outlet of the discharge hopper 6, so that the material in the discharge hopper 6 can smoothly enter the feed pipe 31, and the structure is simple and effective.

[0037] Furthermore, in this embodiment, the feed pipe 31 is a retractable pipe and is equipped with a lifting drive cylinder 33, and the docking piece 32 is a flexible docking piece. After the material carrier 4 and the discharge hopper 6 are turned over, the lifting drive cylinder 33 drives the feed pipe 31 to rise, so that the docking piece 32 is tightly docked with the outlet of the discharge hopper 6, which is beneficial to prevent material leakage. The use of a flexible docking piece is beneficial to improving the sealing performance on the one hand, and on the other hand, it is beneficial to prevent rigid collisions that cause damage to the discharge hopper 6 and the docking piece 32. The feed pipe 31 can be an elastic pipe or a corrugated pipe to avoid hindering the lifting and lowering movement of the docking piece 32. Compared with a motor, the lifting drive cylinder 33 is more suitable for energetic materials and is beneficial to avoiding explosions.

[0038] Furthermore, in this embodiment, a conical guide 34 is provided below the entrance of the silo 3, and a plurality of drop holes 35 are provided on the guide 34. After the material passes through the entrance of the silo 3, it can be guided to the surroundings by the guide 34, and a part of the material can continue to fall through the drop holes 35, which is conducive to evenly distributing the material in the silo 3, and at the same time can slow down the descending speed of the material, thereby reducing the friction and collision between the materials, which is conducive to reducing the risk of combustion and explosion for energetic materials.

[0039] Furthermore, in this embodiment, a screen 36 capable of conducting static electricity is provided in the silo 3, and the guide member 34 is provided on the screen 36. The screen 36 is used to reduce the falling speed of the material, thereby reducing the friction and collision between the materials, and on the other hand, it can also conduct static electricity generated by friction between the materials to avoid static electricity accumulation, and for energetic materials, the risk of combustion and explosion can be further reduced.

[0040] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any technician familiar with the art can make many possible changes and modifications to the technical solution of the present invention by using the technical content disclosed above without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention should fall within the scope of protection of the technical solution of the present invention.

Claims

1. A turning and unloading device for flammable and explosive materials, characterized in that: The invention comprises a frame (1), a tilting bracket (2) arranged on the frame (1), and a silo (3) arranged below the tilting bracket (2); the tilting bracket (2) is provided with a guide member (21), a positioning assembly (5) for fixing a material carrier (4) on the guide member (21), and a discharge hopper (6) for docking with the material carrier (4); the guide member (21) is arranged in a water tank (22); the water tank (22) is provided with a drain port (23) and a water injection port; a collecting member (7) is provided below the drain port (23); and a discharge valve (61) is provided at the outlet of the discharge hopper (6).

2. The overturning and unloading device for flammable and explosive materials according to claim 1 is characterized in that: The positioning assembly (5) comprises a positioning seat (51) arranged on the flip bracket (2), a positioning cylinder (52) arranged on the positioning seat (51), and a positioning block (53) connected to the piston rod of the positioning cylinder (52), wherein the positioning block (53) is provided with at least one positioning slot (54).

3. The overturning unloading device for flammable and explosive materials according to claim 2 is characterized in that: A guiding structure is provided between the positioning seat (51) and the positioning block (53).

4. The overturning unloading device for flammable and explosive materials according to claim 2 is characterized in that: The positioning cylinder (52) is arranged in a vertical direction.

5. The overturning and unloading device for flammable and explosive materials according to claim 1 is characterized in that: A hydraulic motor (11) is provided on one side of the frame (1), and the hydraulic motor (11) is connected to the flip bracket (2) via a driving shaft (12). A driven shaft (13) is provided on the other side opposite to the frame (1), and the driven shaft (13) is connected to the flip bracket (2).

6. The overturning unloading device for flammable and explosive materials according to claim 1 is characterized in that: An inflatable sealing ring is provided at the joint between the discharge hopper (6) and the material carrier (4).

7. The overturning and unloading device for flammable and explosive materials according to any one of claims 1 to 6, characterized in that: The silo (3) is provided with a feed pipe (31), and the feed pipe (31) is provided with an inverted cone-shaped docking piece (32) for docking with the outlet of the discharge hopper (6).

8. The overturning unloading device for flammable and explosive materials according to claim 7 is characterized in that: The feed pipe (31) is a telescopic pipe and is equipped with a lifting drive cylinder (33), and the docking piece (32) is a flexible docking piece.

9. The overturning and unloading device for inflammable and explosive materials according to any one of claims 1 to 6, characterized in that: A conical flow guide (34) is provided below the inlet of the silo (3), and a plurality of material drop holes (35) are provided on the flow guide (34).

10. The overturning and unloading device for flammable and explosive materials according to claim 9, characterized in that: A screen (36) capable of conducting static electricity is arranged in the silo (3), and the flow guide (34) is arranged on the screen (36).