Self-propelled reclaimed material collecting device with modularized material collecting bin

By designing a self-propelled recycled material collection device with a modular aggregate silo, the problems of low manual operation efficiency and difficult garbage classification in the existing construction waste treatment methods are solved, and automated collection, decomposition, screening and classification are realized, reducing the difficulty and cost of processing, and improving the material collection efficiency.

CN119796974APending Publication Date: 2025-04-11CHANGZHOU ZHICONCRETE GREEN BUILDING TECH CO LTD
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Patent Information

Application Number
CN202510104452.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The existing construction waste treatment methods consume a lot of manual labor, are not very efficient in operation, and the garbage is mixed with transportation and unloading, so it cannot be directly processed and classified nearby, so the difficulty and cost of post-processing have greatly increased.

Method used

A self-propelled recycled material collection device with a modular aggregate silo is designed, adopting a self-propelled design, equipped with a lifting main compartment and a longitudinal modular aggregate box, and automatic collection, breaking, screening and classification are achieved through an electronically controlled crushing device and a flip-type guide cover.

Benefits of technology

It greatly reduces labor costs and operation restrictions, improves the safety and durability of the equipment, reduces the difficulty and cost of post-processing, improves material collection efficiency, and facilitates post-maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of construction waste recycling, in particular to a self-propelled reclaimed material collecting device with a modularized material collecting bin, which comprises a main frame and a main carriage, driving type crawler wheels are mounted on two side walls of the main frame, and a lateral shovel hopper is assembled at the feeding end of the left side of the main frame. According to the self-propelled reclaimed material collecting device with the modularized material collecting bin, self-propelled design is adopted, manual operation is not needed, and the labor cost and operation limitation are greatly reduced; by adopting the main compartment designed in a lifting mode, the processing device, the advancing mechanism and the material shoveling mechanism at the bottom can be closed in idle time, and the safety and durability of bottom equipment are greatly improved; through the adoption of the modularized material collecting box which is designed in a longitudinal modularization mode, discharging is conducted in a gravity discharging mode, materials are screened and classified through metal filter screens at the upper end and the lower end of the modularized material collecting box, and the post-processing difficulty and cost are reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of construction waste recycling, in particular to a self-propelled recycled material collecting device with a modularized collecting bin. Background Art

[0002] Construction waste is the waste generated by construction units or individuals during the construction, laying, demolition and repair of various buildings, structures, pipe networks, etc. With the acceleration of industrialization and urbanization, the construction waste generated by the construction industry is increasing. If it is not handled and utilized in time, it will inevitably have adverse effects on society, the environment and resources.

[0003] The current method of handling construction waste is to collect it manually, and then transport it to a waste recycling plant for centralized landfill treatment or recycle it and then transport it back to the construction area for recycling. This not only consumes a lot of manual labor and has low operating efficiency, but all the waste is mixed together for transportation and unloading, and cannot be directly processed and classified nearby, which greatly increases the difficulty and cost of later processing. Summary of the invention

[0004] The technical problem to be solved by the present invention is: the current method of treating construction waste is to collect the construction waste manually, and then transport it to a waste recycling plant for centralized landfill treatment or recycle it and then transport it back to the construction area for recycling. This not only consumes a lot of manual labor and has low operating efficiency, but also all the waste is mixed together for transportation and unloading, and cannot be directly processed and classified nearby, which greatly increases the difficulty and cost of later processing.

[0005] The technical solution adopted by the present invention to solve its technical problems is: a self-propelled recycled material collecting device with a modular aggregate bin, comprising a main frame and a main compartment, driven crawler wheels are installed on the two side walls of the main frame, a lateral shovel hopper is installed at the left feeding end of the main frame, an electrically controlled crushing device is installed at the internal discharge port of the lateral shovel hopper on the upper surface of the main frame, side assembly frames for assembling the main compartment are symmetrically arranged on the outer side of the main frame, a flip material guide cover is movably installed on the outer side surface of the main compartment, and a plurality of modular aggregate boxes are arranged inside the main compartment.

[0006] A lateral lifting guide rail is fixedly mounted on the inner side wall of the lateral assembly frame, and an electric control screw rod for controlling the lifting of the main carriage is movably mounted inside the lateral lifting guide rail.

[0007] The two side walls of the main compartment are provided with internal thread adjustment blocks matched with the electric control lead screw.

[0008] The side walls of the main compartment are fixedly equipped with lateral transmission boxes for controlling the flip material guide cover, a power unit is arranged inside the lateral transmission box, and both sides of the flip material guide cover have a flip adjustment arm of an integral structure, and the flip adjustment arm is inserted into the lateral transmission box through an adjustment shaft on the side wall of the connecting end and is transmission-connected to the power unit inside the lateral transmission box.

[0009] A lateral loading and unloading opening for loading and unloading the modular aggregate box is provided on the outer side surface of the main carriage.

[0010] The outer side surface of the main compartment is elastically equipped with a flip lock buckle at the opening position of the lateral loading and unloading port.

[0011] The flip material guide cover is provided with an internal material dumping port, and an electrically controlled flip material dumping plate is movably mounted inside the internal material dumping port.

[0012] The upper and lower ends of the modular aggregate box are both provided with filter ports, and metal filter screens are fixedly installed inside the filter ports. The filter port size of the metal filter screen in the main compartment gradually decreases from top to bottom.

[0013] The upper surface of the main frame is provided with an upwardly protruding top assembly frame, and the electric-controlled material crushing device is movably installed inside the top assembly frame through rotating shafts on both sides.

[0014] Both sides of the upper surface of the side shovel bucket are provided with side guide plates of an integral structure bent upward.

[0015] The beneficial effects of the present invention are: (1) The self-propelled recycled material collecting device with a modular collecting bin of the present invention adopts a self-propelled design and does not require manual operation, thereby greatly reducing labor costs and operating restrictions; (2) By adopting a lifting design for the main carriage, the bottom processing device, travel mechanism and shoveling mechanism can be closed when not in use, greatly improving the safety and durability of the bottom equipment; (3) By adopting a modular aggregate box with a longitudinal modular design, the materials are discharged by gravity, and the materials are screened and classified by metal filters at the upper and lower ends of the modular aggregate box, reducing the difficulty and cost of subsequent processing; (4) A flip material guide cover is movably installed on the outer side of the main carriage, through which the recycled materials can be collected and transferred, thus facilitating material feeding; (5) The flip-type material guide cover is flipped and closed at the opening at the upper end of the main compartment, which can improve the dust isolation during the unloading process and avoid dust generation; (6) The material collection efficiency is greatly improved by adopting automatic shoveling, automatic crushing, automatic gathering, automatic feeding and automatic screening; (7) The modular aggregate box design can reduce the difficulty of subsequent loading and unloading and recycling, and facilitate subsequent maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is a structural schematic diagram of the front side of the present invention.

[0018] Figure 2 It is a structural schematic diagram of the rear side of the present invention.

[0019] Figure 3 It is a rear view of the flip material guiding cover in the present invention when the top is lifted.

[0020] Figure 4 It is a rear view of the flip material guiding cover in the present invention when the bottom part is lifted.

[0021] Figure 5 It is a structural schematic diagram of the modular aggregate box in the present invention.

[0022] Figure 6 It is a rear view of the flip material guiding cover of the present invention in a top descending state.

[0023] In the figure, 1. main frame, 2. main car, 3. driven crawler wheel, 4. lateral shovel bucket, 5. electrically controlled crushing device, 6. lateral assembly frame, 7. flip material guide cover, 8. modular collection box, 9. lateral lifting guide rail, 10. electrically controlled lead screw, 11. internal thread adjustment block, 12. lateral transmission box, 13. power unit, 14. flip adjustment arm, 15. flip lock, 16. internal tilting port, 17. electrically controlled flip tilting plate, 18. metal filter, 19. top assembly frame, 20. lateral guide plate. DETAILED DESCRIPTION

[0024] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The self-propelled recycled material collecting device with a modular aggregate bin shown in the figure includes a main frame 1 and a main compartment 2. Driven crawler wheels 3 are installed on the two side walls of the main frame 1. A lateral shovel hopper 4 is installed at the left feeding end of the main frame 1. An electrically controlled crushing device 5 is installed at the internal discharge port of the lateral shovel hopper 4 on the upper surface of the main frame 1. Side assembly frames 6 for assembling the main compartment 2 are symmetrically arranged on the outer side of the main frame 1. A flip material guide cover 7 is movably installed on the outer side of the main compartment 2. Three modular aggregate boxes 8 are arranged inside the main compartment 2.

[0027] Working principle: After starting, the main car 2 is raised to expose the side shovel hopper 4, and the flip material guide cover 7 is flipped outward to between the main car and the main frame 1, and then the driven crawler wheel 3 on the main frame 1 drives the side shovel hopper 4 to move toward the garbage dump, shoveling the garbage off the ground while moving, and then guiding it inward into the electric-controlled crushing device 5, which crushes and regenerates the material, and then continues to guide the material into the flip material guide cover 7. After a certain amount of recycled material is introduced into the flip material guide cover 7, the flip material guide cover 7 flips upward to dump the recycled material inside into the main car 2, and then stacks materials of different sizes in layers inside each layer of modular aggregate boxes 8 by gravity.

[0028] In order to facilitate installation and adjustment, a lateral lifting guide rail 9 is fixedly mounted on the inner wall of the lateral assembly frame 6, and an electric control screw rod 10 for controlling the lifting of the main compartment 2 is movably mounted inside the lateral lifting guide rail 9.

[0029] In order to cooperate with the lifting control, internal thread adjustment blocks 11 cooperating with the electric control screw rod 10 are provided on the two side walls of the main carriage 2.

[0030] The electric control lead screw 10 drives the internal thread adjustment block 11 to rise and fall along the same by rotating, thereby driving the main compartment 2 to rise and fall.

[0031] In order to cooperate with the lateral connection control, lateral transmission boxes 12 for controlling the flip material guide cover 7 are fixedly installed on both side walls of the main compartment 2, and a power unit 13 is arranged inside the lateral transmission box 12. Both sides of the flip material guide cover 7 have a flip adjustment arm 14 with an integrated structure. The flip adjustment arm 14 is inserted into the lateral transmission box 12 through the adjustment shaft on the side wall of the connecting end and is transmission-connected to the power unit 13 inside the lateral transmission box 12.

[0032] The power unit 13 includes a built-in adjusting motor and a built-in transmission gear set for driving the built-in adjusting motor and the flip adjusting arm 14 . The built-in adjusting motor drives the flip adjusting arm 14 to flip through the built-in transmission gear set, thereby changing the angle and position of the flip material guide cover 7 .

[0033] In order to facilitate lateral loading and unloading, a lateral loading and unloading opening 14 for loading and unloading the modular aggregate box 8 is opened on the outer side surface of the main compartment 2.

[0034] In order to facilitate the outer side limiting, a flip lock buckle 15 is elastically mounted on the outer side of the main compartment 2 at the position of the lateral loading and unloading opening 14 .

[0035] In order to avoid material leakage during the turning process, the turning material guide cover 7 is provided with an internal material dumping port 16 , and an electrically controlled turning dumping plate 17 is movably mounted inside the internal material dumping port 16 .

[0036] The electrically controlled flipping tilting plate 17 comprises arc-shaped closed cover plates movably mounted on both sides of the opening of the internal tilting port 16 and embedded electromagnets mounted on the two side walls of the internal tilting port 16 .

[0037] When the crushed recycled material is introduced into the flip material guide cover 7 and then piled up to a certain amount, the gravity sensor module located inside the flip material guide cover 7 automatically senses and then starts the embedded electromagnet to adsorb the arc-shaped closed cover to flip and close the internal dumping port 16. Then the power unit 13 starts and drives the flip material guide cover 7 to flip outward through the flip adjustment arm 14, flipping the flip material guide cover 7 from the bottom to the upper opening position of the main compartment 2. Then the embedded electromagnet is closed, and the arc-shaped closed cover flips downward due to the loss of magnetic adsorption, thereby dumping the recycled material inside the flip material guide cover 7 into the main compartment 2, and then screening the material layer by layer from top to bottom to finally achieve the purpose of stratification.

[0038] An iron spring is installed between the arc-shaped closing cover plate and the embedded electromagnet, and the iron spring is used to control the arc-shaped closing cover plate to perform elastic extrusion and flipping.

[0039] In order to cooperate with layered filtration, the modular aggregate box 8 is provided with filter ports at the upper and lower ends, and a metal filter mesh 18 is fixedly installed inside the filter port. The filter port size of the metal filter mesh 18 in the main compartment 2 gradually decreases from top to bottom.

[0040] The filter ports at the upper and lower ends of the modular aggregate box 8 are provided with limit frames inside, and the metal filter 18 is fixedly assembled with the limit frames by bolts, thereby being installed and fixed inside the filter ports at the upper and lower ends of the modular aggregate box 8.

[0041] A gravity sensor is provided at the connection end between the metal filter screen 18 and the limit frame at the lower end of each modular aggregate box 8, and then linked with the numerical display screen located on the outer surface of the modular aggregate box 8 to display the gravity value, thereby facilitating people to judge the internal material accumulation amount.

[0042] A closed cover is installed inside the filter opening at the lower end of the modularized material collection box 8 at the bottom.

[0043] In order to facilitate internal installation, the upper surface of the main frame 1 has an upwardly protruding top assembly frame 19, and the electric-controlled crushing device 5 is movably installed inside the top assembly frame 19 through rotating shafts on both sides.

[0044] The electrically controlled crushing device 5 includes two horizontally arranged crushing rollers installed inside the overhead assembly frame 19 and a lateral drive motor fixed on one side of the overhead assembly frame 19 for simultaneously controlling the two crushing rollers. The lateral drive motor is connected to the two crushing rollers through a mutually meshing transmission gear set. The lateral drive motor drives the two crushing rollers to rotate synchronously, thereby crushing the construction waste introduced from the side shovel hopper 4, and at the same time, introducing the waste into the flip material guide cover 7.

[0045] In order to prevent it from falling off from both sides, both sides of the upper surface of the side shovel bucket 4 are provided with side guide plates 20 of an integral structure bent upward.

[0046] The internal construction waste is introduced from the side shoveling hopper 4 into the electric-controlled crushing device 5 through the side guide plate 20, and then crushed by the electric-controlled crushing device 5 and introduced into the flip guide cover 7 to complete the shoveling and gathering operations.

[0047] In order to improve the separation of large-structure construction waste, a cutting blade can also be installed on the outside of the lateral guide plate 20 to cut the waste and separate it for introduction.

[0048] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A self-propelled recycled material collecting device with a modular collecting bin, comprising a main frame (1) and a main carriage (2), characterized in that: Driven crawler wheels (3) are installed on both side walls of the main frame (1); a lateral shovel hopper (4) is installed on the left feeding end of the main frame (1); an electrically controlled material crushing device (5) is installed on the upper surface of the main frame (1) at the internal discharge port of the lateral shovel hopper (4); a side assembly frame (6) for assembling the main carriage (2) is symmetrically arranged on the outer side of the main frame (1); a flip-type material guide cover (7) is movably installed on the outer side surface of the main carriage (2); and a plurality of modular material collecting boxes (8) are arranged inside the main carriage (2).

2. The self-propelled recycled material collecting device with a modular collecting bin according to claim 1 is characterized in that: A lateral lifting guide rail (9) is fixedly mounted on the inner wall of the lateral assembly frame (6), and an electric control screw rod (10) for controlling the lifting of the main carriage (2) is movably mounted inside the lateral lifting guide rail (9).

3. The self-propelled recycled material collecting device with a modular collecting bin according to claim 2 is characterized in that: The two side walls of the main carriage (2) are provided with internal thread adjustment blocks (11) that match the electric control lead screw (10).

4. The self-propelled recycled material collecting device with a modular collecting bin according to claim 1 is characterized in that: A lateral transmission box (12) for controlling the flip material guide cover (7) is fixedly mounted on both side walls of the main compartment (2); a power unit (13) is arranged inside the lateral transmission box (12); both sides of the flip material guide cover (7) have a flip adjustment arm (14) of an integral structure; the flip adjustment arm (14) is inserted into the lateral transmission box (12) through an adjustment shaft on the side wall of the connection end and is transmission-connected to the power unit (13) inside the lateral transmission box (12).

5. The self-propelled recycled material collecting device with modularized collecting bin according to claim 1 is characterized in that: A lateral loading and unloading opening (14) for loading and unloading the modular aggregate box (8) is provided on the outer side surface of the main carriage (2).

6. The self-propelled recycled material collecting device with modularized collecting bin according to claim 5 is characterized in that: A flip lock buckle (15) is elastically mounted on the outer side of the main compartment (2) at the opening position of the lateral loading and unloading opening (14).

7. The self-propelled recycled material collecting device with modularized collecting bin according to claim 1 is characterized in that: The flip material guide cover (7) is provided with an internal material dumping port (16), and an electrically controlled flip material dumping plate (17) is movably mounted inside the internal material dumping port (16).

8. The self-propelled recycled material collecting device with modularized collecting bin according to claim 1 is characterized in that: The modular aggregate box (8) is provided with filter openings at the upper and lower ends, and metal filter screens (18) are fixedly mounted inside the filter openings. The size of the filter openings of the metal filter screens (18) in the main compartment (2) gradually decreases from top to bottom.

9. The self-propelled recycled material collecting device with modularized collecting bin according to claim 1 is characterized in that: The upper surface of the main frame (1) is provided with an upwardly protruding top assembly frame (19), and the electrically controlled material crushing device (5) is movably mounted inside the top assembly frame (19) via rotating shafts on both sides.

10. The self-propelled recycled material collecting device with modularized collecting bin according to claim 1, characterized in that: Both sides of the upper surface of the side shovel hopper (4) are provided with side guide plates (20) of an integral structure bent upward.