High-precision integrated electrolysis cell based on concave-convex positioning holes

Abstract

The invention discloses a high-precision integrated electrolysis chamber based on concave-convex positioning holes, and belongs to the technical field of electrolysis equipment manufacturing, and the electrolysis chamber sequentially comprises a first pole plate, a first nipple, a first electrode, a diaphragm, a second electrode, a second nipple and a second pole plate from left to right; a large trapezoidal groove is formed in the first polar plate, a large trapezoidal bulge matched with the large trapezoidal groove is arranged on the second polar plate, and the first polar plate and the second polar plate are combined and fixed through the large trapezoidal groove and the large trapezoidal bulge to form a small electrolysis chamber. Main defects in the prior art are overcome, the assembly precision, the welding quality and the electrolysis efficiency are comprehensively improved through an innovative machining method and structural design, and great significance is achieved for production and application of electrolysis equipment.

Description

Technical Field

[0001] The invention relates to the technical field of electrolytic equipment manufacturing, in particular to a high-precision integrated electrolytic chamber based on concave-convex positioning holes. Background Art

[0002] The existing electrolytic chamber processing technology mostly adopts traditional assembly and welding methods, such as direct bonding, ordinary bolt fixing or conventional welding. Although these processes can realize the assembly of electrolytic chambers, they expose the following technical defects and deficiencies in actual applications:

[0003] (1) Low positioning accuracy and large assembly error

[0004] Traditional assembly processes rely on manual or simple positioning devices, which makes it difficult to ensure precise alignment between components, resulting in large assembly errors. This error will directly affect the sealing performance and overall strength of the chamber, reducing the long-term reliability of the device. Especially when it comes to chambers with complex geometric structures, the error accumulation problem is more prominent.

[0005] (2) Unstable welding process and poor quality consistency

[0006] The common welding process currently used has high requirements on the temperature, pressure and operating conditions of the welding parts. If you are not careful, welding defects such as weld porosity, cracks or deformation will occur. Welding defects not only affect the sealing performance of the electrolytic chamber, but may also cause electrolyte leakage or uneven internal electrolytic environment. In addition, the consistency of welding quality is difficult to control, which increases the cost of finished product inspection and rework.

[0007] (3) Low processing efficiency and difficulty in mass production

[0008] The traditional process is complicated and requires repeated positioning and adjustment. It also takes a long time to process and is difficult to meet the needs of industrial mass production. This inefficient production method seriously restricts the ability to respond quickly to market demand.

[0009] (4) Electrolysis efficiency and equipment performance are limited

[0010] Due to insufficient positioning and welding accuracy, the actual effective electrolysis area of ​​the electrolysis chamber is difficult to maximize, affecting the uniformity of gas-liquid distribution during the electrolysis process, resulting in reduced electrolysis efficiency. At the same time, structural unevenness may cause hot spots in local electrochemical reactions, further shortening the service life of the equipment.

[0011] (5) Insufficient reliability and product quality

[0012] The structural design and manufacturing methods of traditional processes are relatively simple, lacking precise positioning and efficient assembly methods, resulting in poor product quality consistency. In addition, the instability of the structure also makes it difficult to ensure the reliability of the equipment in long-term operation, which is prone to failure.

[0013] Therefore, providing an innovative process and assembly method that can solve the above problems can not only improve the positioning accuracy and welding quality of the chamber components, but also significantly improve the processing efficiency and meet the needs of industrial production. This is a technical problem that technical personnel in this field urgently need to solve. In addition, optimizing the structure of the electrolysis chamber to increase the effective electrolysis area and electrolysis efficiency has important practical significance. Summary of the invention

[0014] The purpose of the present invention is to provide an integrated electrolysis chamber based on concave-convex positioning holes to solve the problems of low positioning accuracy, poor welding reliability, low processing efficiency and insufficient electrolysis efficiency in the prior art. The present invention realizes high-precision and high-reliability chamber assembly by introducing precise positioning and hot-melt welding processes, improves processing efficiency and product quality, and maximizes the effective electrolysis area of ​​the electrolysis chamber, thereby significantly improving the electrolysis efficiency and meeting the needs of industrial production.

[0015] To achieve the above object, the present invention adopts the following technical solution:

[0016] A high-precision integrated electrolytic chamber based on concave-convex positioning holes comprises a polar plate, a nipple, an electrode and a diaphragm.

[0017] Wherein, the electrode plate includes a first electrode plate and a second electrode plate, the nipple includes a first nipple and a second nipple, and the electrode includes a first electrode and a second electrode;

[0018] The electrolysis chamber comprises, from left to right, a first electrode plate, a first nipple, a first electrode, a diaphragm, a second electrode, a second nipple, and a second electrode plate;

[0019] The first electrode plate is provided with a large trapezoidal groove, and the second electrode plate is provided with a large trapezoidal protrusion matching the large trapezoidal groove. The first electrode plate and the second electrode plate are fixed together by the large trapezoidal groove and the large trapezoidal protrusion to form an electrolysis chamber.

[0020] In the present invention, the main body of the electrolysis chamber adopts an innovative V-shaped cavity structure. By optimizing the design of the cavity geometry, the fluid can flow evenly along the V-shaped path during the electrolysis process, effectively reducing the flow resistance and flow field unevenness, while avoiding the formation of dead corners and stagnant areas, and significantly improving the efficiency and stability of the electrolysis reaction.

[0021] The nipple used in the present invention is part of the internal design of the V-shaped cavity, and is mainly used to guide the flow of fluid in the electrolysis chamber and optimize the fluid path. Its convex structure can effectively disturb the fluid, promote the uniform distribution of the fluid, and avoid the occurrence of uneven flow field or retention. At the same time, the nipple also plays a role in supporting the diaphragm and the electrode, ensuring its stability during the working process.

[0022] The electrodes in the present invention are made of highly conductive and corrosion-resistant materials, which can ensure long-term operating stability and efficiency.

[0023] The size of the large trapezoidal protrusion is exactly the same as that of the large trapezoidal groove, which can ensure the air tightness and liquid tightness of the electrolytic chamber and prevent fluid leakage. The trapezoidal groove fits perfectly with the large trapezoidal protrusion, which is used to connect the left and right plates and fix the position, further enhancing the sealing effect.

[0024] The diaphragm of the present invention is installed between electrodes to separate the anode and cathode chambers, preventing product mixing (such as hydrogen and oxygen), but allowing ions to pass through to maintain the normal progress of the electrolysis reaction.

[0025] Furthermore, the first electrode plate and the second electrode plate are fixed together by hot melt adhesive.

[0026] Furthermore, the second pole plate is also provided with a small trapezoidal protrusion, and the first pole plate is provided with a small trapezoidal groove matching the small trapezoidal protrusion.

[0027] Furthermore, the small trapezoidal protrusions are made of hot-melt material; when the first electrode plate and the second electrode plate are welded, the small trapezoidal protrusions melt to form liquid to fix the various components, and the molten liquid enters the large trapezoidal grooves and the gaps of the large trapezoidal protrusions, thereby enhancing the structural stability and sealing of the electrolytic chamber.

[0028] The small trapezoidal protrusions of the present invention melt during welding and are used to firmly fix the various components together. The molten liquid enters the gap between the trapezoidal grooves and the trapezoidal protrusions to ensure the overall structural stability and sealing of the electrolytic chamber.

[0029] Furthermore, the side surfaces of the electrode plates are provided with a liquid inlet and a liquid outlet.

[0030] In the present invention, the fluid enters the V-shaped cavity from the liquid inlet, and the uniform distribution of the fluid is achieved by designing an optimized flow channel. The liquid generated after electrolysis flows out through the liquid outlet to avoid fluid retention and ensure continuous reaction.

[0031] The above scheme of the present invention can overcome the problems of uneven flow field, poor gas-liquid separation effect and fluid stagnation in the existing electrolysis chamber design. The present invention is an electrolysis chamber based on a V-shaped cavity structure, which realizes the uniform distribution of the flow field in the electrolytic cell through a unique structural design and assembly method, and significantly improves the electrolysis efficiency. In the present invention, the electrode plate is a key component, and the surface is distributed with nipples to increase the contact area with the electrolyte. The electrode is connected to the electrode plate for introducing current. The large trapezoidal protrusions and the small trapezoidal protrusions are respectively matched with the corresponding trapezoidal grooves through concave and convex positioning to achieve accurate positioning and stable connection of the components. The diaphragm is located between the positive and negative electrodes to separate the electrolyte in different areas, ensuring that the electrolysis reaction is carried out efficiently and stably.

[0032] The beneficial effects of the present invention are:

[0033] (1) Accurate positioning to improve assembly accuracy

[0034] The present invention can achieve rapid and accurate alignment during the assembly of electrolysis chamber components by designing concave-convex positioning holes, significantly reduce assembly errors, and ensure the sealing and stability of the overall structure.

[0035] (2) High reliability and excellent welding quality

[0036] The present invention adopts a hot-melt welding process to form an electrolytic chamber, which can effectively avoid defects such as pores and cracks in traditional welding, and the welding quality is uniform and reliable, thereby improving the strength and service life of the electrolytic chamber.

[0037] (3) Improved processing efficiency

[0038] The introduction of concave and convex positioning holes simplifies the assembly process, reduces dependence on manual adjustment, significantly shortens processing time, improves the efficiency of mass production, and reduces production costs.

[0039] (4) Improved electrolysis efficiency

[0040] The optimized chamber structure, combined with high-precision assembly and welding technology, fully utilizes the effective electrolysis area and improves the uniformity of gas-liquid distribution during the electrolysis process, thereby significantly improving the electrolysis efficiency.

[0041] (5) High quality and industrial adaptability

[0042] Through precise positioning and efficient processing, the consistency and stability of the products are ensured, meeting the needs of industrial production and providing reliable guarantees for the upgrading and application of electrolytic equipment.

[0043] In summary, the present invention not only solves the main defects in the prior art, but also achieves a comprehensive improvement in assembly accuracy, welding quality and electrolysis efficiency through innovative processing methods and structural designs, which is of great significance to the production and application of electrolysis equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0045] Figure 1 A schematic diagram of the structure of a high-precision integrated electrolysis chamber based on concave-convex positioning holes provided by the present invention;

[0046] Figure 2 This is an assembly diagram of a high-precision integrated electrolytic chamber based on concave-convex positioning holes of the present invention;

[0047] Figure 3 This is a fluid simulation diagram of the electrolysis chamber with a V-shaped cavity structure of the present invention. The fluid simulation diagram shows the uniform flow path formed by the fluid inside the electrolysis chamber under the V-shaped cavity structure, which proves the significant effect of the present invention in optimizing the flow field distribution and improving the electrolysis efficiency from the perspective of fluid dynamics.

[0048] In the accompanying drawings, the structures represented by the various reference numerals are listed as follows: 1-plate, 2-nipple, 3-electrode, 4-small trapezoidal protrusion, 5-diaphragm, 6-large trapezoidal protrusion, 7-liquid inlet, 8-liquid outlet. DETAILED DESCRIPTION

[0049] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0050] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0051] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0052] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0053] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0054] Example 1

[0055] A high-precision integrated electrolytic chamber based on concave-convex positioning holes comprises a polar plate 1, a nipple 2, an electrode 3 and a diaphragm 5.

[0056] Wherein, the electrode plate 1 includes a first electrode plate and a second electrode plate, the nipple 2 includes a first nipple and a second nipple, and the electrode 3 includes a first electrode and a second electrode;

[0057] The electrolysis chamber comprises, from left to right, a first plate, a first nipple, a first electrode, a diaphragm 5, a second electrode, a second nipple, and a second plate;

[0058] The first pole plate is provided with a large trapezoidal groove, and the second pole plate is provided with a large trapezoidal protrusion 6 matching the large trapezoidal groove. The first pole plate and the second pole plate are fixed together by the large trapezoidal groove and the large trapezoidal protrusion to form an electrolysis chamber.

[0059] In some embodiments, the first electrode plate and the second electrode plate are fixed together by hot melt adhesive.

[0060] In some embodiments, a small trapezoidal protrusion 4 is further provided on the second pole plate, and a small trapezoidal groove matching the small trapezoidal protrusion is provided on the first pole plate.

[0061] In other embodiments, the small trapezoidal protrusion 4 is made of hot-melt material; when the first electrode plate and the second electrode plate are welded, the small trapezoidal protrusion 4 melts to form liquid to fix the various components, and the molten liquid enters the large trapezoidal groove and the large trapezoidal protrusion gap, thereby enhancing the structural stability and sealing of the electrolytic chamber.

[0062] In some embodiments, a liquid inlet 7 and a liquid outlet 8 are provided on the side of the electrode plate.

[0063] Example 2: Integrated electrolytic chamber processing method for concave-convex positioning holes

[0064] (1) Structural composition

[0065] The electrolysis chamber is mainly composed of the following components:

[0066] Plate: Made of high-strength corrosion-resistant material (such as polytetrafluoroethylene or engineering plastics).

[0067] Concave and convex positioning holes: The inner surface of the plate is provided with concave and convex holes for matching positioning.

[0068] Welding area: hot melt welding channels are reserved at the concave and convex connection parts to ensure a high-strength sealing structure after welding.

[0069] (2) Working principle

[0070] Alignment and positioning: Insert the convex positioning column of the plate into the corresponding concave positioning hole, and use the precisely designed positioning structure to achieve rapid alignment and stable fixation.

[0071] Hot melt welding: The welding area is welded by special hot melt welding equipment to make the material evenly melted in the welding channel and form a high-strength weld after cooling.

[0072] Sealing test: After welding, the electrolysis chamber is tested for air tightness and strength to ensure that it meets the requirements of industrial applications.

[0073] (3) Function and effect

[0074] Function: Through the concave and convex positioning holes, the components are precisely aligned. Combined with the hot melt welding process, the efficient processing and assembly of the integrated electrolytic chamber is realized, which solves the problems of insufficient positioning accuracy and unstable welding quality in traditional processing.

[0075] Effect: Greatly improve the processing efficiency and the overall performance of the electrolytic chamber, uniform welding strength, good gas-liquid sealing performance, and meet the needs of high-efficiency electrolysis applications.

[0076] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification.

[0077] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims

1. A high-precision integrated electrolysis chamber based on concave-convex positioning holes, characterized in that: Includes plates, nipples, electrodes and diaphragms. Wherein, the electrode plate includes a first electrode plate and a second electrode plate, the nipple includes a first nipple and a second nipple, and the electrode includes a first electrode and a second electrode; The electrolysis chamber comprises, from left to right, a first electrode plate, a first nipple, a first electrode, a diaphragm, a second electrode, a second nipple, and a second electrode plate; The first electrode plate is provided with a large trapezoidal groove, and the second electrode plate is provided with a large trapezoidal protrusion matching the large trapezoidal groove. The first electrode plate and the second electrode plate are fixed together by the large trapezoidal groove and the large trapezoidal protrusion to form an electrolysis chamber.

2. According to claim 1, a high-precision integrated electrolysis chamber based on concave-convex positioning holes is characterized in that: The first electrode plate and the second electrode plate are fixed together by hot melt adhesive.

3. According to claim 1, a high-precision integrated electrolysis chamber based on concave-convex positioning holes is characterized in that: The second pole plate is also provided with a small trapezoidal protrusion, and the first pole plate is provided with a small trapezoidal groove matching the small trapezoidal protrusion.

4. According to claim 3, a high-precision integrated electrolysis chamber based on concave-convex positioning holes is characterized in that: The small trapezoidal protrusions are made of hot-melt material; when the first electrode plate and the second electrode plate are welded, the small trapezoidal protrusions melt to form liquid to fix the various components, and the molten liquid enters the large trapezoidal grooves and the gaps of the large trapezoidal protrusions, thereby enhancing the structural stability and sealing of the electrolytic chamber.

5. According to claim 1, a high-precision integrated electrolysis chamber based on concave-convex positioning holes is characterized in that: The sides of the pole plates are each provided with a liquid inlet and a liquid outlet.

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