High-precision integrated electrolytic cell based on concave-convex positioning hole

Abstract

The application discloses a high-precision integrated electrolysis cell based on concave-convex positioning holes and belongs to the technical field of electrolysis equipment manufacturing. The electrolysis cell is sequentially provided with a first polar plate, a first convex, a first electrode, a diaphragm, a second electrode, a second convex and a second polar plate from left to right. A large trapezoidal groove is arranged on the first polar plate, a large trapezoidal convex matching the large trapezoidal groove is arranged on the second polar plate, and the first polar plate and the second polar plate are fixed to form the electrolysis cell through the combination of the large trapezoidal groove and the large trapezoidal convex. The application not only solves the main defects in the prior art, but also realizes the comprehensive improvement of assembly precision, welding quality and electrolysis efficiency through innovative processing methods and structural design, and has important significance for the production and application of electrolysis equipment.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electrolytic equipment manufacturing, specifically to a high-precision integrated electrolytic cell based on concave-convex positioning holes. BACKGROUND

[0002] In existing electrolytic cell processing technology, traditional assembly and welding methods are often used, such as direct bonding, ordinary bolt fixation, or conventional welding. Although these processes can achieve the assembly of electrolytic cells, they expose the following technical defects and deficiencies in actual application:

[0003] (1) Low positioning accuracy and large assembly error

[0004] Traditional assembly processes rely on manual or simple positioning devices, making it difficult to ensure accurate alignment between components, resulting in large assembly errors. Such errors can directly affect the sealing performance and overall strength of the cell, reducing the long-term reliability of the device. Especially when it comes to cells with complex geometrical structures, error accumulation is even more prominent.

[0005] (2) Unstable welding process and poor quality consistency

[0006] The ordinary welding process currently used has high requirements for temperature, pressure, and operating conditions at the welding site. Any slight mistake can result in welding defects such as weld porosity, cracks, or deformation. Welding defects not only affect the sealing performance of the electrolytic cell, but also may cause electrolyte leakage or uneven internal electrolysis environment. In addition, the consistency of welding quality is difficult to control, increasing the cost of finished product inspection and rework.

[0007] (3) Low processing efficiency and difficulty in batch production

[0008] Traditional process steps are tedious, requiring multiple repeated positioning and adjustments, and the processing time is relatively long, making it difficult to meet the needs of industrialized batch production. This low-efficiency production method seriously restricts the rapid response capability of market demand.

[0009] (4) Limited electrolysis efficiency and device performance

[0010] Due to insufficient positioning and welding accuracy, the actual effective electrolysis area of the electrolytic cell is difficult to maximize, affecting the uniformity of gas-liquid distribution during the electrolysis process, resulting in reduced electrolysis efficiency. At the same time, uneven structure may cause local electrochemical reaction hot spots, further shortening the service life of the device.

[0011] (5) Insufficient reliability and product quality

[0012] The structural design and manufacturing method of the traditional process are relatively single, lack precise positioning and efficient assembly means, resulting in poor product quality consistency. In addition, the instability of the structure also makes it difficult to ensure the reliability of the equipment during long-term operation, and it is prone to failure.

[0013] Therefore, it is an urgent technical problem for those skilled in the art to provide an innovative process and assembly method that can solve the above problems, improve the positioning accuracy and welding quality of the cell components, significantly improve the processing efficiency, and meet the industrial production needs. In addition, by optimizing the electrolytic cell structure to improve the effective electrolysis area and electrolysis efficiency, it has important practical significance SUMMARY

[0014] The present application aims to solve the problems of low positioning accuracy, poor welding reliability, low processing efficiency and insufficient electrolysis efficiency in the prior art, and provides an integrated electrolytic cell based on concave-convex positioning holes. The present application introduces precise positioning and hot melt welding process to realize high-precision and high-reliability cell assembly, improve processing efficiency and product quality, maximize the effective electrolysis area of the electrolytic cell, thereby significantly improving the electrolysis efficiency and meeting the industrial production needs.

[0015] To achieve the above-mentioned purpose, the present application adopts the following technical solutions:

[0016] A high-precision integrated electrolytic cell based on concave-convex positioning holes, comprising a polar plate, a milk convex, an electrode and a diaphragm.

[0017] Among them, the polar plate includes a first polar plate and a second polar plate, the milk convex includes a first milk convex and a second milk convex, and the electrode includes a first electrode and a second electrode.

[0018] The electrolytic cell is sequentially arranged from left to right as the first polar plate, the first milk convex, the first electrode, the diaphragm, the second electrode, the second milk convex and the second polar plate.

[0019] The first polar plate is provided with a large trapezoidal groove, and the second polar plate is provided with a large trapezoidal protrusion matched with the large trapezoidal groove, and the first polar plate and the second polar plate are fixed to form an electrolytic cell through the combination of the large trapezoidal groove and the large trapezoidal protrusion.

[0020] In the present application, the electrolytic cell body adopts an innovative V-shaped cavity structure. Through the optimization design of the cavity geometry, the fluid flows uniformly along the V-shaped path during the electrolysis process, effectively reducing the flow resistance and flow field unevenness, while avoiding the formation of dead corners and stagnant zones, significantly improving the efficiency and stability of the electrolysis reaction.

[0021] The V-shaped protrusion is part of the internal design of the V-shaped cavity, mainly used for guiding fluid flow in the electrolysis chamber and optimizing the fluid path.

[0022] The electrode in the application is made of a material with high conductivity and corrosion resistance, which can ensure the stability and efficiency of long-term operation.

[0023] The size of the large trapezoidal protrusion is completely consistent with the large trapezoidal groove, which can ensure the air tightness and liquid tightness of the electrolysis chamber and prevent fluid leakage.

[0024] The diaphragm in the application is installed between the electrodes to separate the anode and cathode chambers, prevent product mixing (such as hydrogen and oxygen), but allow ions to pass through, maintain the normal progress of the electrolysis reaction.

[0025] Further, the first and second plates are fixed together by hot melt glue.

[0026] Further, the second plate is also provided with a small trapezoidal protrusion, and the first plate is provided with a small trapezoidal groove matched with the small trapezoidal protrusion.

[0027] Further, the small trapezoidal protrusion is made of hot melt material; when the first and second plates are welded, the small trapezoidal protrusion melts to form a liquid to fix the components, and the melted liquid enters the gap between the large trapezoidal groove and the large trapezoidal protrusion, thereby enhancing the structural stability and sealing of the electrolysis chamber.

[0028] The small trapezoidal protrusion in the application melts when welding, which is used to firmly fix the components together, and the melted liquid enters the gap between the trapezoidal groove and the trapezoidal protrusion, ensuring the overall structural stability and sealing of the electrolysis chamber.

[0029] Further, the side of the plate is provided with a liquid inlet and a liquid outlet.

[0030] In the application, the fluid enters the V-shaped cavity from the liquid inlet, and the uniform distribution of the fluid is realized through the design and optimization of the flow channel. The liquid produced after electrolysis flows out through the liquid outlet, avoiding fluid retention and ensuring continuous reaction.

[0031] The electrolytic cell of the present application can overcome the problems of uneven flow field, poor gas-liquid separation effect and fluid stagnation in the existing electrolytic cell design. The electrolytic cell based on V-shaped cavity structure realizes uniform distribution of flow field in the electrolytic cell through unique structural design and assembly method, significantly improving the electrolysis efficiency. In the present application, the surface of the electrode plate, as a key component, is distributed with bumps to increase the contact area with the electrolyte. The electrode is connected to the electrode plate for current introduction. The large and small trapezoidal protrusions are respectively matched with the corresponding trapezoidal grooves through concave-convex positioning to realize precise positioning and stable connection of the components. The diaphragm is located between the positive and negative electrodes to separate the electrolyte in different areas and ensure efficient and stable electrolysis reaction.

[0032] The present application has the following advantages:

[0033] (1) Precise positioning to improve assembly accuracy

[0034] The present application realizes rapid and accurate alignment during the assembly of electrolytic cell components through the design of concave-convex positioning holes, significantly reducing assembly errors and ensuring the sealing and stability of the overall structure.

[0035] (2) High reliability and superior welding quality

[0036] The present application uses hot melt welding process to form the electrolytic cell, which can effectively avoid defects such as pores and cracks in traditional welding, ensuring uniform and reliable welding quality and improving the strength and service life of the electrolytic cell.

[0037] (3) Improved processing efficiency

[0038] The introduction of concave-convex positioning holes simplifies the assembly process, reduces the dependence on manual adjustment, significantly shortens the processing time, improves the efficiency of batch production, and reduces production costs.

[0039] (4) Improved electrolysis efficiency

[0040] The optimized cell structure, combined with high-precision assembly and welding process, fully utilizes the effective electrolysis area, improves the uniformity of gas-liquid distribution during electrolysis, and significantly improves the electrolysis efficiency.

[0041] (5) High quality and industrial adaptability

[0042] Through precise positioning and efficient processing, the consistency and stability of the product are ensured, meeting the needs of industrial production and providing reliable protection for the upgrading and application of electrolytic equipment.

[0043] In summary, the present application not only solves the main defects in the prior art, but also realizes the overall improvement of assembly accuracy, welding quality and electrolysis efficiency through innovative processing methods and structural design, which has important significance for the production and application of electrolytic equipment. Attached Figure Description

[0044] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0045] Figure 1 This is a schematic diagram of the high-precision integrated electrolysis chamber structure based on concave-convex positioning holes provided by the present invention;

[0046] Figure 2 This is an assembly diagram of a high-precision integrated electrolysis chamber based on concave and convex positioning holes, as described in this invention.

[0047] Figure 3 The diagram shows a fluid simulation of the electrolysis chamber with the V-shaped cavity structure of this invention. The simulation illustrates the uniform flow path formed by the fluid inside the electrolysis chamber under the V-shaped cavity structure, demonstrating the significant effect of this invention in optimizing the flow field distribution and improving electrolysis efficiency from the perspective of fluid dynamics.

[0048] The structures represented by each number in the attached diagram are listed below: 1-plate, 2-protrusion, 3-electrode, 4-small trapezoidal protrusion, 5-diaphragm, 6-large trapezoidal protrusion, 7-inlet, 8-outlet. Detailed Implementation

[0049] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0050] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0051] In addition, the terms "first", "second", "third", etc. are used only for descriptive purposes and do not connote or imply any relative importance or any meaning pertaining to the quantity of the features indicated. Thus, a feature defined with "first", "second", etc. can include one or more of the features implicitly or explicitly.

[0052] In the present application, unless specifically defined otherwise and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0053] In the present application, unless specifically defined otherwise and limited, the first feature "on" or "under" the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "under" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0054] Embodiment 1

[0055] A high-precision integrated electrolytic cell based on concave-convex positioning hole, comprising a polar plate 1, a convex 2, an electrode 3 and a diaphragm 5.

[0056] Among them, the polar plate 1 includes a first polar plate and a second polar plate, the convex 2 includes a first convex and a second convex, and the electrode 3 includes a first electrode and a second electrode;

[0057] The electrolytic cell is sequentially arranged from left to right as first polar plate, first convex, first electrode, diaphragm 5, second electrode, second convex and second polar plate;

[0058] The first polar plate is provided with a large trapezoidal groove, and the second polar plate is provided with a large trapezoidal convex 6 matched with the large trapezoidal groove, and the first polar plate and the second polar plate are fixed by the combination of the large trapezoidal groove and the large trapezoidal convex to form the electrolytic cell.

[0059] In some embodiments, the first polar plate and the second polar plate are fixed together by hot melt adhesive.

[0060] In some embodiments, the second polar plate is also provided with small trapezoidal protrusions 4, and the first polar plate is provided with small trapezoidal grooves matching the small trapezoidal protrusions.

[0061] In other embodiments, the small trapezoidal protrusions 4 are made of hot melt material; when the first polar plate and the second polar plate are welded, the small trapezoidal protrusions 4 melt to form a liquid to fix the components, and the melted liquid enters the gap between the large trapezoidal grooves and the large trapezoidal protrusions, thereby enhancing the structural stability and sealing performance of the electrolysis cell.

[0062] In some embodiments, the polar plate side is provided with a liquid inlet 7 and a liquid outlet 8.

[0063] Embodiment 2: Processing method of concave-convex positioning hole integrated electrolysis cell

[0064] (1) Structure composition

[0065] The electrolysis cell is mainly composed of the following components:

[0066] Polar plate: made of high-strength corrosion-resistant material (such as polytetrafluoroethylene or engineering plastic).

[0067] Concave-convex positioning hole: the inner surface of the polar plate is provided with concave and convex matching positioning.

[0068] Welding area: a hot melt welding channel is reserved at the concave-convex connection part to ensure that a high-strength sealing structure is formed after welding.

[0069] (2) Working principle

[0070] Alignment positioning: insert the convex positioning column of the polar plate into the corresponding concave positioning hole, and realize quick alignment and stable fixation with the help of precisely designed positioning structure.

[0071] Hot melt welding: through special hot melt welding equipment, the welding area is welded to make the material uniformly melt in the welding channel, and a high-strength weld is formed after cooling.

[0072] Sealing test: after welding, the electrolysis cell is tested for air tightness and strength to ensure that it meets the needs of industrial applications.

[0073] (3) Action and effect

[0074] Action: through the concave-convex positioning hole, the components are precisely aligned, and combined with the hot melt welding process, the integrated electrolysis cell is efficiently processed and assembled, solving the problems of insufficient positioning accuracy and unstable welding quality in traditional processing.

[0075] Effect: greatly improves the processing efficiency and overall performance of the electrolysis cell, the welding strength is uniform, the gas-liquid sealing performance is good, and meets the needs of efficient electrolysis applications.

[0076] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Also, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in an appropriate manner. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in the present specification.

[0077] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary, and are not to be construed as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application.

Claims

1. A high-precision integrated electrolysis cell based on a concave-convex positioning hole, characterized in that, The plate, the milk convex, the electrode and the diaphragm are included. The plate includes a first plate and a second plate, the milk convex includes a first milk convex and a second milk convex, and the electrode includes a first electrode and a second electrode. The electrolysis cell is sequentially arranged from left to right as the first plate, the first milk convex, the first electrode, the diaphragm, the second electrode, the second milk convex and the second plate. The first plate is provided with a large trapezoidal groove, and the second plate is provided with a large trapezoidal protrusion matched with the large trapezoidal groove. The second plate is further provided with a small trapezoidal protrusion, and the first plate is provided with a small trapezoidal groove matched with the small trapezoidal protrusion.

2. The high-precision integrated electrolytic cell based on the concave-convex positioning hole according to claim 1, characterized in that, The small trapezoidal protrusion is made of hot melt material.

3. The high-precision integrated electrolytic cell based on the concave-convex positioning hole according to claim 1, characterized in that, When the first plate and the second plate are welded, the small trapezoidal protrusion melts to form a liquid to fix the components. The melted liquid enters the gap between the large trapezoidal groove and the large trapezoidal protrusion, thereby enhancing the structural stability and sealing performance of the electrolysis cell. The first plate and the second plate are fixed together by hot melt glue. The plate side is provided with a liquid inlet and a liquid outlet.

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