Tamping equipment for municipal road construction
By designing a compacting equipment for municipal road construction including compacting devices and sprinkler devices, the existing equipment has been solved, and the impact force of insufficient, inability to reduce dust and cannot adapt to different ranges of compacting is achieved, and the effect of efficient compacting and low dust is achieved.
Patent Information
- Application Number
- CN202411892624.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing municipal road construction equipment lacks impact during the compaction process, cannot effectively reduce dust, and cannot adapt to the needs of large-scale continuous compaction and small-scale reciprocating compaction.
A compacting equipment for municipal road construction including compacting devices and sprinkler devices is designed. The compaction device is equipped with a lifting cylinder and a lifting rod by combining the compaction motor, a U-shaped frame and a compaction seat, which increases the impact force by accumulating potential and rapid impact drop. The sprinkler device sprays water on the roadbed through the water tank and spray head to reduce dust. The power device drives the axle to rotate to achieve self-propelling, and the moving device moves the mounting seat and mounting cylinder left and right, adapting to the compaction work of different ranges.
It improves the compaction effect, reduces the generation of dust, can adapt to the needs of large-scale continuous compaction and small-scale reciprocating compaction, and improves construction efficiency and effect.
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Figure CN119800803A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of municipal road construction machinery, and in particular to compaction equipment for municipal road construction. Background Art
[0002] During the construction of municipal roads, the roadbed needs to be leveled and compacted. When compacting a large roadbed, it can be done by a large roller. However, when constructing municipal roads, it often involves small-scale compaction work such as local repairs to the road surface or backfilling and compaction after foundation pit excavation. At this time, large rollers are not suitable due to cost and size reasons. Therefore, some small compaction machinery is needed to complete the work.
[0003] A Chinese patent with patent application number: CN202110916384.1 discloses a road construction foundation pavement compaction device. The patent drives the crankshaft to rotate by rotating the motor, so that the percussion head compacts the roadbed.
[0004] The above patent has at least the following problems when used:
[0005] First, the rotation of the crankshaft drives the striking head to rise and fall. When the striking head descends, it compacts the roadbed. The striking head does not accumulate momentum and has no rapid impact and descends, resulting in insufficient impact force of the striking head and poor compaction effect.
[0006] Second, dust will be generated during the compaction process of the roadbed, and the above patent cannot sprinkle water while the roadbed is compacted to reduce the dust;
[0007] Third, when a road is being built, there are two situations for compacting the roadbed. One is large-scale continuous compaction, which is suitable for compaction after the roadbed surface is leveled; the other is small-scale reciprocating compaction, which is suitable for compaction after foundation pit excavation and backfilling. The above patent cannot adapt to the roadbed compaction work in both situations. Summary of the invention
[0008] In order to solve the above problems, the present invention provides a compaction device for municipal road construction, and the present invention is achieved through the following technical solutions.
[0009] A compacting device for municipal road construction, comprising a front-to-rear symmetrical support plate, a first support plate fixedly connected between the left ends of the support plates, a second support plate fixedly connected between the right ends of the support plates, steering wheels uniformly arranged longitudinally below the first support plate, an axle rotatably connected between the right ends of the support plates, walking wheels fixedly connected at both ends of the axle, and a control frame fixedly connected to the left side of the support plate; a mounting seat slidably connected between the support plates, a mounting cylinder rotatably connected in the mounting seat, the bottom of the mounting cylinder is open, and a water tank is fixedly connected to the top plate of the mounting cylinder;
[0010] A compacting device and a watering device are provided in the installation cylinder. The compacting device is used to compact the roadbed, and the watering device is used to spray water in the water tank on the roadbed to achieve dust reduction function.
[0011] The mounting seat is connected to the bracket plate at the rear side through a moving device, and the moving device is used to drive the mounting seat to move left and right;
[0012] The mounting seat is connected to the front bracket plate through a rotating device, and the rotating device is used to drive the mounting tube to rotate;
[0013] It also includes a power device, which is used to provide power for the rotating device and the moving device, and is also used to drive the axle to rotate.
[0014] Preferably, the tamping device includes a tamping motor, a U-shaped frame and a tamping seat; the bottom plate of the water tank is arched upward to form an installation cavity, the tamping motor is fixedly connected in the installation cavity, the center of the installation cylinder is rotatably connected to the main shaft, the tamping motor is provided with a first output shaft pointing vertically downward, the first output shaft is connected to the main shaft through a coupling, the bottom of the main shaft is fixedly connected with a swivel seat, the side circumference of the swivel seat is evenly fixed with a number of support rods, the U-shaped frame is fixedly connected to the head of each group of support rods, the two ends of the U-shaped frame are fixedly connected with T-shaped sliders, the inner wall of the installation cylinder is provided with a sliding groove adapted to the slider, the tamping seat is slidably connected to the bottom plate of the U-shaped frame, a lifting cylinder is slidably connected in the top plate of the tamping seat, and the bottom of the lifting cylinder The part is fixed with a sliding plate, which is slidably connected in the tamping seat, a buffer spring is evenly fixed with the sliding plate and the bottom plate of the tamping seat, a force storage spring is fixed between the sliding plate and the top plate of the U-shaped frame, a lifting rod is symmetrically fixed with the upper part of the lifting cylinder, a lifting groove is provided on the vertical plate of the U-shaped frame, and a lifting groove, a translation groove and a release groove are evenly provided on the inner wall of the mounting cylinder, the top of the lifting groove is connected to the top of the release groove through a translation groove, and the bottom of the lifting groove is connected to the bottom of the release groove, the head of the lifting rod on one side is located in the lifting groove, and the head of the lifting rod on the other side is located in the lifting groove, the translation groove and the release groove, a first battery is provided on the mounting cylinder, and the tamping motor is powered by the first battery.
[0015] Preferably, when the lifting rod is located in the translation groove, the sliding plate contacts the top of the inner cavity of the tamping seat. At this time, the buffer spring is in a natural state, and the bottom of the tamping seat is flush with the lower surface of the bottom plate of the U-shaped frame. A picking knife is fixedly connected to the inner wall of the mounting tube at the position corresponding to the translation groove, and the upper surface of the picking knife is flush with the lower surface of the bottom plate of the U-shaped frame.
[0016] Preferably, when the bottom of the tamping seat contacts the roadbed, the buffer spring is in a compressed state, and the sum of the compression forces of the buffer springs is less than the sum of the gravity of the sliding plate and the lifting cylinder.
[0017] Preferably, the water sprinkling device comprises a delivery bin and a piston; the delivery bin is fixedly connected to the lower surface of the top plate of the mounting cylinder and is symmetrically arranged front to back, the delivery bin is slidably connected with a push rod in the side plate close to the main shaft, one end of the push rod close to the main shaft is fixedly connected with a push block, a cam is fixedly connected to the main shaft, the push block abuts against the cam, an air hole is opened in the bottom plate of the delivery bin close to the main shaft, the piston is sealed and slidably connected in the delivery bin, the piston is fixedly connected to the push rod, a return spring is sleeved on the push rod in the delivery bin, the two ends of the return spring are respectively fixedly connected to the piston and the side plate of the delivery bin, a pumping chamber is formed between the piston and the side plate of the delivery bin away from the main shaft, the pumping chamber is connected to the water tank through a water suction pipe, a water sprinkling pipe is also fixedly connected to the pumping chamber position, an atomizing nozzle is fixedly connected to the bottom of the water sprinkling pipe, a first one-way valve and a second one-way valve are respectively provided in the water suction pipe and the water sprinkling pipe, the first one-way valve allows the fluid to pass in the direction pointing to the pumping chamber, and the second one-way valve allows the fluid to pass in the direction away from the pumping chamber.
[0018] Preferably, the moving device includes a reciprocating screw and a track plate; a first track groove is opened on the rear side of the bracket plate, the reciprocating screw is rotatably connected in the first track groove, the track plate is fixed to the rear side of the mounting seat, the track plate is slidably connected in the first track groove and engages with the reciprocating screw, and the power device is used to drive the reciprocating screw to rotate.
[0019] Preferably, the rotating device comprises a transmission shaft, a box body and a worm gear; the front side bracket plate is provided with a second track groove, the transmission shaft is rotatably connected in the second track groove, the box body is fixedly connected to the front side of the mounting seat and slidably connected in the second track groove, a worm is rotatably connected between the left and right side plates of the box body, the transmission shaft passes through the worm gear and is slidably connected to the worm gear, the inner wall circumference of the worm gear is evenly provided with linkage grooves, the outer wall of the transmission shaft is fixedly connected with a linkage plate adapted to the linkage groove, the center of the mounting seat is provided with a through groove, the mounting cylinder is rotatably connected in the through groove, the inner wall of the through groove is provided with a first mounting groove, the front side of the mounting seat is also provided with a second mounting groove, the worm wheel is rotatably connected in the mounting groove, the worm wheel and the worm gear are meshed with each other, a groove is provided in the middle of the worm wheel, a first gear ring is fixedly connected in the groove, and a second gear ring is fixedly connected to the outer wall of the mounting cylinder at a position corresponding to the first mounting groove, the first gear ring and the second gear ring are meshed with each other, and the power device is used to drive the transmission shaft to rotate.
[0020] The transmission gear of the present invention is a gear which is connected with the drive gear of the driving member of the driving member, and the gear is connected with the drive gear of the driving member to the rotation of the steering wheel, the gear is connected with the steering wheel at the rear of the steering wheel, and the steering wheel is connected with the steering wheel at the rear of the steering wheel. The first transmission gear is a gear that is engaged with the first and second gears and is engaged with the first and second gears of the gear train.
[0021] The present invention uses the cooperation of the compaction device and the watering device to sprinkle water when the roadbed is compacted to reduce the generation of dust. The present invention can also realize large-scale continuous compaction and small-scale reciprocating compaction. The present invention has the following beneficial effects:
[0022] 1. The compacting device includes a compacting motor, a U-shaped frame and a compacting seat. A lifting cylinder is provided on the compacting seat. Lifting rods are fixedly connected to both sides of the lifting cylinder. A lifting groove, a translation groove and a release groove are provided on the inner wall of the mounting cylinder. The compacting motor drives the compacting seat and the lifting cylinder to rotate. When the lifting rod is in the lifting groove, the compacting seat and the lifting cylinder are formed. When the lifting rod is in the release groove, the compacting seat and the lifting cylinder are rapidly impacted and lowered, so that the compacting seat has a greater impact force when it descends, thereby improving the compaction effect.
[0023] 2. The power device can drive the rotating device, thereby driving the installation cylinder to rotate so that the compacted areas overlap each other to achieve comprehensive compaction work.
[0024] 3. When the power device drives the axle to rotate, the equipment can move on its own, thus achieving continuous compaction over a large area.
[0025] 4. When the power device drives the moving device, the mounting seat, the mounting cylinder and the tamping device can be moved left and right, thereby performing reciprocating tamping in a small range. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0027] Figure 1 : An axonometric diagram of a compaction device for municipal road construction according to the present invention;
[0028] Figure 2 : A top view of a compaction device for municipal road construction according to the present invention;
[0029] Figure 3 : Figure 2 A cross-sectional view in the AA direction is shown;
[0030] Figure 4 : Figure 3 The local enlarged view of point Ⅰ is shown;
[0031] Figure 5 : Figure 3 The local enlarged view of point II is shown;
[0032] Figure 6 : Figure 2 A cross-sectional view in the direction BB is shown;
[0033] Figure 7 : A three-dimensional schematic diagram of the installation cylinder of the present invention;
[0034] Figure 8 : A three-dimensional schematic diagram of the compacting device of the present invention;
[0035] Fig. 9 : A schematic diagram of the internal structure of the tamping seat and the lifting cylinder of the present invention;
[0036] Fig.10 : A schematic diagram of the internal structure of the installation cylinder of the present invention;
[0037] Fig.11 : A schematic diagram of the structure of the moving device and the rotating device of the present invention;
[0038] Fig.12 : Fig.11The local enlarged view of point Ⅲ is shown;
[0039] Fig.13 : Schematic diagram of the internal structure of the mounting base and the box body of the present invention;
[0040] Fig.14 : Fig.13 A partial enlarged view of point Ⅳ is shown;
[0041] Fig.15 : A three-dimensional schematic diagram of the worm gear of the present invention;
[0042] Fig.16 : A three-dimensional schematic diagram of the transmission shaft and the worm gear of the present invention;
[0043] Fig.17 : Transmission schematic diagram of the power device described in the present invention.
[0044] The reference numerals are as follows:
[0045] 11- bracket plate, 12- first support plate, 13- second support plate, 14- steering wheel, 15- axle, 16- running wheel, 17- control frame, 18- mounting seat, 19- mounting cylinder, 110- water tank;
[0046] 21-tamping motor, 22-U-shaped frame, 23-tamping seat, 24-spindle, 25-swivel seat, 26-support rod, 27-sliding block, 28-sliding groove, 29-lifting cylinder, 210-sliding plate, 211-buffer spring, 212-storage spring, 213-lifting rod, 214-lifting groove, 215-lifting groove, 216-translational groove, 217-releasing groove, 218-first storage battery, 219-picking knife;
[0047] 31-transport bin, 32-piston, 33-push rod, 34-push block, 35-cam, 36-air hole, 37-reset spring, 38-water pumping pipe, 39-sprinkler pipe, 310-atomizing nozzle, 311-first one-way valve, 312-second one-way valve;
[0048] 41-reciprocating screw rod, 42-track plate, 43-first track groove;
[0049] 51-transmission shaft, 52-box body, 53-worm wheel, 54-second track groove, 55-worm, 56-linkage groove, 57-linkage plate, 58-first gear ring, 59-second gear ring;
[0050] 61-power motor, 62-tensioning frame, 63-second output shaft, 64-trough body, 65-power gear, 66-driving wheel, 67-seat plate, 68-guide rod, 69-screw, 610-sliding rod, 611-tensioning seat, 612-tensioning spring, 613-tensioning wheel, 614-first transmission chamber, 615-second transmission chamber, 616-first driven bevel gear, 617-first rotating shaft, 618-first driving bevel gear, 619-driven wheel, 620-belt, 621-second driven bevel gear, 622-second rotating shaft, 623-second driving bevel gear, 624-moving gear, 625-third rotating shaft, 626-travel gear, 627-third driving bevel gear, 628-third driven bevel gear, 629-second battery. DETAILED DESCRIPTION
[0051] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0052] like Figure 1-17 As shown, the present invention has the following embodiments.
[0053] Example 1
[0054] A compacting device for municipal road construction, comprising a front-to-rear symmetrical support plate 11, a first support plate 12 is fixedly connected between the left ends of the support plates 11, a second support plate 13 is fixedly connected between the right ends of the support plates 11, steering wheels 14 are evenly arranged longitudinally below the first support plate 12, an axle 15 is rotatably connected between the right ends of the support plates 11, both ends of the axle 15 are fixedly connected to walking wheels 16, and a control frame 17 is fixedly connected to the left side of the support plate 11; a mounting seat 18 is slidably connected between the support plates 11, a mounting cylinder 19 is rotatably connected in the mounting seat 18, the bottom of the mounting cylinder 19 is open, and a water tank 110 is fixedly connected to the top plate of the mounting cylinder 19;
[0055] A compacting device and a watering device are provided in the installation cylinder 19. The compacting device is used to compact the roadbed, and the watering device is used to spray the water in the water tank 110 on the roadbed to achieve dust reduction function.
[0056] The mounting seat 18 is connected to the rear support plate 11 via a moving device, and the moving device is used to drive the mounting seat 18 to move left and right;
[0057] The mounting seat 18 is connected to the front bracket plate 11 through a rotating device, and the rotating device is used to drive the mounting cylinder 19 to rotate;
[0058] It also includes a power device, which is used to provide power for the rotating device and the moving device, and is also used to drive the axle 15 to rotate.
[0059] The working principle of this embodiment is that the compacting device is used to compact the roadbed. During this process, the sprinkler sprays the water in the water tank 110 on the roadbed to achieve dust reduction. When the power device drives the rotating device, it drives the mounting cylinder 19 to rotate so that the compacted areas overlap with each other to achieve comprehensive compaction work.
[0060] When the power device drives the axle 15 to rotate, the walking wheel 16 rotates, thereby realizing self-propelled movement of the equipment, thereby performing continuous compaction over a large range. Since a steering wheel 14 is provided, the walking direction of the equipment can be controlled by the control frame 17; when the power device drives the moving device, the mounting seat 18, the mounting cylinder 19 and the compaction device can be moved left and right, thereby performing reciprocating compaction over a small range.
[0061] Example 2
[0062] The tamping device includes a tamping motor 21, a U-shaped frame 22 and a tamping seat 23; the bottom plate of the water tank 110 is arched upward to form an installation cavity, the tamping motor 21 is fixedly connected in the installation cavity, the center of the installation cylinder 19 is rotatably connected to the main shaft 24, the tamping motor 21 is provided with a first output shaft pointing vertically downward, the first output shaft is connected to the main shaft 24 through a coupling, the bottom of the main shaft 24 is fixedly connected to a swivel seat 25, the side circumference of the swivel seat 25 is evenly fixedly connected with a plurality of groups of support rods 26, the U-shaped frame 22 is fixedly connected to the head of each group of support rods 26, the two ends of the U-shaped frame 22 are fixedly connected with T-shaped sliders 27, the inner wall of the installation cylinder 19 is provided with a slide groove 28 adapted to the slider 27, the tamping seat 23 is slidably connected to the bottom plate of the U-shaped frame 22, the top plate of the tamping seat 23 is slidably connected with a lifting cylinder 29, the bottom of the lifting cylinder 29 is fixedly connected with a sliding plate 210, and the sliding plate 210 is slidably connected to the tamping seat 23 Inside, buffer springs 211 are evenly fixedly connected around the sliding plate 210 and the bottom plate of the tamping seat 23, force storage springs 212 are fixedly connected between the sliding plate 210 and the top plate of the U-shaped frame 22, lifting rods 213 are symmetrically fixedly connected to the upper part of the lifting cylinder 29, lifting grooves 214 are provided on the vertical plate of the U-shaped frame 22, lifting grooves 215, translation grooves 216 and release grooves 217 are evenly opened around the inner wall of the mounting cylinder 19, the top of the lifting groove 215 is connected to the top of the release groove 217 through the translation groove 216, the bottom of the lifting groove 215 is connected to the bottom of the release groove 217, the head of the lifting rod 213 on one side is located in the lifting groove 214, and the head of the lifting rod 213 on the other side is located in the lifting groove 215, the translation groove 216 and the release groove 217, a first battery 218 is provided on the mounting cylinder 19, and the tamping motor 21 is powered by the first battery 218.
[0063] To increase the impact force of the tamping seat 23 and improve the tamping effect, Figure 3 As shown, the tamping motor 21 is powered by the first battery 218. When the tamping motor 21 is working, it drives the main shaft 24, the rotating seat 25, the support rod 26 and the U-shaped frame 22 to rotate. During this process, the tamping seat 23 and the lifting cylinder 29 rotate synchronously.
[0064] like Fig.10 As shown, the head of the lifting rod 213 on one side is located in the lifting groove 214, and the head of the lifting rod 213 on the other side is located in the lifting groove 215, the translation groove 216 and the release groove 217. The direction of the tamping motor 21 is set so that the tamping seat 23 and the lifting cylinder 29 rotate clockwise when viewed from top to bottom. In the initial state, the lifting rod 213 is located at the bottom of the lifting groove 215. During the clockwise rotation, the lifting rod 213 rises along the lifting groove 215, thereby driving the lifting cylinder 29 and the tamping seat 23 rise, the gravity of the tamping seat 23 rises to accumulate potential, the accumulation spring 212 is compressed, and a second accumulation of potential is performed. When the lifting rod 213 is located in the translation groove 216, the height of the lifting cylinder 29 and the tamping seat 23 remains unchanged. When the lifting rod 213 moves to the bottom of the release groove 217, due to the gravity and the compression reaction force of the spring, the lifting cylinder 29 and the tamping seat 23 drop rapidly and have a large downward impact force. The tamping seat 23 compacts the roadbed, thereby having a better compaction effect.
[0065] Furthermore, when the lifting rod 213 is located in the translation groove 216, the sliding plate 210 contacts the top of the inner cavity of the tamping seat 23. At this time, the buffer spring 211 is in a natural state, and the bottom of the tamping seat 23 is flush with the lower surface of the bottom plate of the U-shaped frame 22. The inner wall of the mounting tube 19 is fixedly connected with a picking knife 219 at the position corresponding to the translation groove 216, and the upper surface of the picking knife 219 is flush with the lower surface of the bottom plate of the U-shaped frame 22.
[0066] Since water is sprinkled during the compaction process to reduce dust, during the compaction of the roadbed, mud may adhere to the bottom of the compaction seat 23. The mud forms a buffer layer, which makes the compaction effect worse. In order to remove the mud, a pick knife 219 is provided in this embodiment. When the lifting rod 213 is located in the translation groove 216, the bottom of the compaction seat 23 is flush with the lower surface of the bottom plate of the U-shaped frame 22. During this process, the bottom of the compaction seat 23 will pass through the position of the pick knife 219, and the mud adhered to the bottom of the compaction seat 23 will be removed by the pick knife 219.
[0067] Furthermore, when the bottom of the tamping seat 23 contacts the roadbed, the buffer springs 211 are in a compressed state, and the sum of the compression forces of the buffer springs 211 is less than the sum of the gravity of the sliding plate 210 and the lifting cylinder 29 .
[0068] In order to ensure that the tamping seat 23 is in full contact with the roadbed and the lifting rod 213 can accurately move to the bottom of the release groove 217 and the lifting groove 215, when the tamping seat 23 is in contact with the roadbed, the lifting cylinder 29 and the sliding plate 210 descend, so that the lifting shaft moves to the bottom of the release groove 217 and the lifting groove 215, so as to facilitate subsequent lifting.
[0069] Furthermore, the sprinkler device includes a delivery bin 31 and a piston 32; the delivery bin 31 is fixedly connected to the lower surface of the top plate of the mounting tube 19 and is symmetrically arranged front to back, a push rod 33 is slidably connected in the side plate of the delivery bin 31 close to the main shaft 24, a push block 34 is fixedly connected to one end of the push rod 33 close to the main shaft 24, a cam 35 is fixedly connected to the main shaft 24, the push block 34 abuts against the cam 35, an air hole 36 is opened in the bottom plate of the delivery bin 31 close to the main shaft 24, the piston 32 is sealingly slidably connected in the delivery bin 31, the piston 32 is fixedly connected to the push rod 33, and a reset spring 37 is sleeved on the push rod 33 in the delivery bin 31 to reset The two ends of the spring 37 are respectively fixedly connected to the piston 32 and the side plate of the delivery bin 31. A pumping chamber is formed between the piston 32 and the side plate of the delivery bin 31 away from the main shaft 24. The pumping chamber is connected to the water tank 110 through a suction pipe 38. A sprinkler pipe 39 is also fixedly connected to the pumping chamber. An atomizing nozzle 310 is fixedly connected to the bottom of the sprinkler pipe 39. A first one-way valve 311 and a second one-way valve 312 are respectively provided in the suction pipe 38 and the sprinkler pipe 39. The first one-way valve 311 allows the fluid to pass in the direction pointing to the pumping chamber, and the second one-way valve 312 allows the fluid to pass in the direction away from the pumping chamber.
[0070] In order to reduce the generation of dust, this embodiment discloses a sprinkler device, such as Figure 3 and 4 As shown, when the equipment is working, the cam 35 rotates with the main shaft 24. The cam 35 is elliptical. When the contact position between the cam 35 and the push block 34 transitions from the short axis end to the long axis end, the push block 34, the push rod 33 and the piston 32 are pushed away from the main shaft 24, and the return spring 37 is extended. On the contrary, when the contact position between the cam 35 and the push block 34 transitions from the long axis end to the short axis end, the return spring 37 is restored, and the piston 32 moves in the opposite direction, so that the piston 32 reciprocates, and the water in the water tank 110 is extracted through the water pumping pipe 38 and the first one-way valve 311, and enters the atomizing nozzle 310 through the sprinkler pipe 39 and the second one-way valve 312 for spraying.
[0071] The working principle of this embodiment is that the compacting motor 21 drives the compacting seat 23 and the lifting cylinder 29 to rotate. When the lifting rod 213 is in the lifting groove 215, the compacting seat 23 and the lifting cylinder 29 rise to accumulate momentum. When the lifting rod 213 is in the translation groove 216, the soil at the bottom of the compacting seat 23 is removed by the pick 219. When the lifting rod 213 moves to the top of the release groove 217, the compacting seat 23 quickly impacts and descends to compact the roadbed. The compacting motor 21 also drives the cam 35 to rotate, so that the piston 32 moves back and forth, and the water in the water tank 110 is sprayed out through the atomizing nozzle 310, thereby reducing the dust generated during the compaction process.
[0072] Example 3
[0073] The moving device includes a reciprocating screw rod 41 and a track plate 42; a first track groove 43 is opened on the rear side bracket plate 11, and the reciprocating screw rod 41 is rotatably connected in the first track groove 43. The track plate 42 is fixed to the rear side of the mounting seat 18, and the track plate 42 is slidably connected in the first track groove 43 and meshes with the reciprocating screw rod 41. The power device is used to drive the reciprocating screw rod 41 to rotate.
[0074] The rotation of the reciprocating screw 41 can cause the mounting seat 18 and the mounting tube 19 to reciprocate left and right, thereby performing reciprocating compaction left and right, and realizing continuous compaction in a small range.
[0075] Furthermore, the rotating device includes a transmission shaft 51, a box body 52 and a worm gear 53; a second track groove 54 is provided on the front side bracket plate 11, the transmission shaft 51 is rotatably connected in the second track groove 54, the box body 52 is fixed to the front side of the mounting seat 18 and is slidably connected in the second track groove 54, a worm 55 is rotatably connected between the left and right side plates of the box body 52, the transmission shaft 51 passes through the worm 55 and is slidably connected to the worm 55, the inner wall circumference of the worm 55 is uniformly provided with linkage grooves 56, and the outer wall of the transmission shaft 51 is fixed with linkage grooves adapted to the linkage grooves 56. The movable plate 57 and the mounting seat 18 have a through groove in the center, the mounting tube 19 is rotatably connected in the through groove, the inner wall of the through groove is provided with a first mounting groove, the front side of the mounting seat 18 is also provided with a second mounting groove, the worm wheel 53 is rotatably connected in the mounting groove, the worm wheel 53 and the worm 55 are meshed with each other, a groove is provided in the middle of the worm wheel 53, a first gear ring 58 is fixed in the groove, the outer wall of the mounting tube 19 is fixed with a second gear ring 59 at a position corresponding to the first mounting groove, the first gear ring 58 and the second gear ring 59 are meshed with each other, and the power device is used to drive the transmission shaft 51 to rotate.
[0076] The worm 55 and the transmission shaft 51 are slidably connected, so that the mounting seat 18 can move left and right under the action of the moving device. Due to the action of the linkage groove 56 and the linkage plate 57, when the mounting seat 18 moves to any position, the transmission shaft 51 can drive the worm 55 to rotate.
[0077] like Figure 11-16 As shown, when the transmission shaft 51 rotates, the worm 55 is driven to rotate through the cooperation of the linkage plate 57 and the linkage groove 56, and the worm 55 drives the worm wheel 53 meshing with it to rotate, the first gear ring 58 inside the worm wheel 53 rotates, and the second gear ring 59 meshing with it rotates, so that the mounting cylinder 19 rotates.
[0078] Furthermore, the power device includes a power motor 61 and a tensioning frame 62; the power motor 61 is located at the rear and lower side of the second support plate 13, the power motor 61 is provided with a second output shaft 63 vertically upward, the second support plate 13 is provided with a slot 64 for the second output shaft 63 to pass through, the second output shaft 63 is fixedly connected with a power gear 65 and a driving wheel 66, the right side of the power motor 61 is fixedly connected with a seat plate 67, the rear side of the seat plate 67 is fixedly connected with a guide rod 68, the guide rod 68 is slidably connected to the rear bracket plate 11, the rear side of the seat plate 67 is also rotatably connected with a screw 69, the screw 69 and The bracket plate 11 on the rear side is meshed, and the tensioning frame 62 is fixedly connected to the front side of the second support plate 13. A slide rod 610 is fixedly connected in the tensioning frame 62. A tensioning seat 611 slidably connected to the slide rod 610 is also provided in the tensioning frame 62. A tensioning spring 612 is sleeved on the slide rod 610 on the left side of the tensioning seat 611. A tensioning wheel 613 is rotatably connected to the tensioning seat 611. The right sides of the front and rear bracket plates 11 are respectively provided with a first transmission cavity 614 and a second transmission cavity 615. The right end of the transmission shaft 51 extends into the first transmission cavity 614 and is fixedly connected to a first driven bevel gear 616. The bracket plate on the front side The first rotating shaft 617 is rotatably connected to the position corresponding to the first transmission chamber 614 on the rear side of the bracket plate 11, and the first driving bevel gear 618 meshing with the first driven bevel gear 616 is fixedly connected to the bottom of the first rotating shaft 617. The driven wheel 619, the driving wheel 66 and the tensioning wheel 613 are linked by the belt 620. The right end of the reciprocating screw rod 41 extends into the second transmission chamber 615 and is fixedly connected to the second driven bevel gear 621. The second rotating shaft 622 is rotatably connected to the position corresponding to the second transmission chamber 615 on the rear side of the bracket plate 11. The second rotating shaft 6 A second driving bevel gear 623 meshing with the second driven bevel gear 621 is fixedly connected to the bottom of 22, a moving gear 624 is fixedly connected to the top of the second rotating shaft 622, a third rotating shaft 625 is rotatably connected to the second supporting plate 13 on the front side of the power gear 65, a traveling gear 626 and a third driving bevel gear 627 are respectively fixedly connected to the upper and lower ends of the third rotating shaft 625, a third driven bevel gear 628 meshing with the third driving bevel gear 627 is fixedly connected to the axle 15, a second battery 629 is fixedly connected to the bracket plate 11 on the rear side, and the power motor 61 is powered by the second battery 629.
[0079] like Figure 6 and 17As shown, the power motor 61 is powered by the second battery 629. When the power motor 61 is working, it drives the second output shaft 63, the power gear 65 and the driving wheel 66 to rotate.
[0080] When the driving wheel 66 rotates, the driven wheel 619 rotates under the action of the belt 620, so that the first rotating shaft 617 and the first driving bevel gear 618 rotate, and the first driven bevel gear 616 meshing therewith rotates, so that the transmission shaft 51 rotates.
[0081] The front and rear positions of the power motor 61 can be adjusted by rotating the screw rod 69 , so that the power gear 65 is meshed with the moving gear 624 or the traveling gear 626 .
[0082] When the power gear 65 is meshed with the moving gear 624, the moving gear 624, the second rotating shaft 622 and the second active bevel gear 623 rotate, and the second driven bevel gear 621 meshed therewith rotates, and then the reciprocating screw rod 41 rotates; when the power gear 65 is meshed with the traveling gear 626, the traveling gear 626, the third rotating shaft 625 and the third active bevel gear 627 rotate, and the third driven bevel gear 628 meshed therewith rotates, and then the axle 15 and the traveling wheel 16 rotate; when the position of the power gear 65 is adjusted, the position of the driving wheel 66 also changes. Due to the presence of the tensioning spring 612, the tensioning wheel 613 always tensions the spring, thereby ensuring that the driving wheel 66 and the driven wheel 619 are always reliably transmitted through the belt 620.
[0083] The working principle of this embodiment is to select the compaction mode according to the needs. When large-scale continuous compaction is required, the position of the power motor 61 is adjusted so that the power gear 65 is meshed with the travel gear 626. At this time, the axle 15 and the travel wheel 16 rotate, and the rotating device also works synchronously. The rotating device makes the compaction more comprehensive, and the travel wheel 16 realizes the movement of the equipment, thereby performing large-scale continuous compaction. When small-scale reciprocating compaction is required, the position of the power motor 61 is adjusted so that the power gear 65 is meshed with the mobile gear 624. At this time, the mobile device and the rotating device work, and the rotating device makes the compaction more comprehensive. The travel device realizes the left and right reciprocating movement of the compaction device, thereby performing small-scale reciprocating compaction.
[0084] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A compaction device for municipal road construction, characterized in that: The invention comprises a front-to-rear symmetrical bracket plate, wherein a first bracket plate is fixedly connected between the left ends of the bracket plates, a second bracket plate is fixedly connected between the right ends of the bracket plates, steering wheels are evenly arranged longitudinally below the first bracket plate, an axle is rotatably connected between the right ends of the bracket plates, both ends of the axle are fixedly connected to walking wheels, and a control frame is fixedly connected to the left side of the bracket plate; a mounting seat is slidably connected between the bracket plates, a mounting cylinder is rotatably connected in the mounting seat, the bottom of the mounting cylinder is open, and a water tank is fixedly connected to the top plate of the mounting cylinder; A compacting device and a watering device are provided in the installation cylinder. The compacting device is used to compact the roadbed, and the watering device is used to spray water in the water tank on the roadbed to achieve dust reduction function. The mounting seat is connected to the bracket plate at the rear side through a moving device, and the moving device is used to drive the mounting seat to move left and right; The mounting seat is connected to the front bracket plate through a rotating device, and the rotating device is used to drive the mounting tube to rotate; It also includes a power device, which is used to provide power for the rotating device and the moving device, and is also used to drive the axle to rotate.
2. A compaction equipment for municipal road construction according to claim 1, characterized in that: The tamping device includes a tamping motor, a U-shaped frame and a tamping seat; the bottom plate of the water tank is arched upward to form an installation cavity, the tamping motor is fixedly connected in the installation cavity, the center of the installation cylinder is rotatably connected to the main shaft, the tamping motor is provided with a first output shaft pointing vertically downward, the first output shaft is connected to the main shaft through a coupling, the bottom of the main shaft is fixedly connected with a swivel seat, the side circumference of the swivel seat is evenly fixed with a number of support rods, the U-shaped frame is fixedly connected to the head of each group of support rods, the two ends of the U-shaped frame are fixedly connected with T-shaped sliders, the inner wall of the installation cylinder is provided with a sliding groove adapted to the slider, the tamping seat is slidably connected to the bottom plate of the U-shaped frame, a lifting cylinder is slidably connected in the top plate of the tamping seat, and the bottom of the lifting cylinder is fixed A sliding plate is connected, which is slidably connected in the tamping seat, a buffer spring is evenly fixedly connected to the bottom plate of the sliding plate and the tamping seat, a force storage spring is fixedly connected between the sliding plate and the top plate of the U-shaped frame, a lifting rod is symmetrically fixedly connected to the upper part of the lifting cylinder, a lifting groove is provided on the vertical plate of the U-shaped frame, a lifting groove, a translation groove and a release groove are evenly provided on the inner wall of the mounting cylinder, the top of the lifting groove is connected to the top of the release groove through a translation groove, and the bottom of the lifting groove is connected to the bottom of the release groove, the head of the lifting rod on one side is located in the lifting groove, and the head of the lifting rod on the other side is located in the lifting groove, the translation groove and the release groove, a first battery is provided on the mounting cylinder, and the tamping motor is powered by the first battery.
3. A compaction equipment for municipal road construction according to claim 2, characterized in that: When the lifting rod is located in the translation groove, the sliding plate contacts the top of the inner cavity of the tamping seat. At this time, the buffer spring is in a natural state, and the bottom of the tamping seat is flush with the lower surface of the bottom plate of the U-shaped frame. A picking knife is fixedly connected to the inner wall of the mounting tube at the position corresponding to the translation groove, and the upper surface of the picking knife is flush with the lower surface of the bottom plate of the U-shaped frame.
4. A compaction equipment for municipal road construction according to claim 3, characterized in that: When the bottom of the tamping seat contacts the roadbed, the buffer spring is in a compressed state, and the sum of the compression forces of the buffer springs is less than the sum of the gravity of the sliding plate and the lifting cylinder.
5. A compaction equipment for municipal road construction according to claim 2, characterized in that: The sprinkler device comprises a delivery bin and a piston; the delivery bin is fixedly connected to the lower surface of the top plate of the mounting cylinder and is symmetrically arranged front and back, a push rod is slidably connected in the side plate of the delivery bin close to the main shaft, a push block is fixedly connected to one end of the push rod close to the main shaft, a cam is fixedly connected to the main shaft, the push block abuts against the cam, an air hole is opened in the bottom plate of the delivery bin close to the main shaft, the piston is sealed and slidably connected in the delivery bin, the piston is fixedly connected to the push rod, a return spring is sleeved on the push rod in the delivery bin, the two ends of the return spring are respectively fixedly connected to the piston and the side plate of the delivery bin, a pumping chamber is formed between the piston and the side plate of the delivery bin away from the main shaft, the pumping chamber is connected to the water tank through a water suction pipe, a sprinkler pipe is also fixedly connected to the pumping chamber position, an atomizing nozzle is fixedly connected to the bottom of the sprinkler pipe, a first one-way valve and a second one-way valve are respectively provided in the water suction pipe and the sprinkler pipe, the first one-way valve allows the fluid to pass in the direction pointing to the pumping chamber, and the second one-way valve allows the fluid to pass in the direction away from the pumping chamber.
6. The compaction equipment for municipal road construction according to claim 1, characterized in that: The moving device includes a reciprocating screw and a track plate; a first track groove is opened on the rear side bracket plate, the reciprocating screw is rotatably connected in the first track groove, the track plate is fixed to the rear side of the mounting seat, the track plate is slidably connected in the first track groove and engages with the reciprocating screw, and the power device is used to drive the reciprocating screw to rotate.
7. A compaction device for municipal road construction according to claim 5, characterized in that: The rotating device comprises a transmission shaft, a box body and a worm gear; a second track groove is provided on the bracket plate on the front side, the transmission shaft is rotatably connected in the second track groove, the box body is fixedly connected to the front side of the mounting seat and slidably connected in the second track groove, a worm is rotatably connected between the left and right side plates of the box body, the transmission shaft passes through the worm gear and is slidably connected to the worm gear, the inner wall circumference of the worm gear is evenly provided with linkage grooves, the outer wall of the transmission shaft is fixedly connected with a linkage plate adapted to the linkage groove, the center of the mounting seat is provided with a through groove, the mounting cylinder is rotatably connected in the through groove, the inner wall of the through groove is provided with a first mounting groove, the front side of the mounting seat is also provided with a second mounting groove, the worm wheel is rotatably connected in the mounting groove, the worm wheel and the worm gear are meshed with each other, a groove is provided in the middle of the worm wheel, a first gear ring is fixedly connected in the groove, and a second gear ring is fixedly connected to the outer wall of the mounting cylinder at a position corresponding to the first mounting groove, the first gear ring and the second gear ring are meshed with each other, and the power device is used to drive the transmission shaft to rotate.
8. The compaction equipment for municipal road construction according to claim 6, characterized in that: The transmission gear of the present invention is a gear which is connected with the drive gear of the driving member of the driving member, and the gear is connected with the drive gear of the driving member to the rotation of the steering wheel, the gear is connected with the steering wheel at the rotation of the steering wheel and the steering column is locked. The gear train is connected with the gear shift pinion at the bottom of the gear train, and the gear train is connected with the gear shift pinion at the top of the gear train, and the gear train is connected with the gear shift pinion at the bottom of the gear train.
Citation Information
Patent Citations
Road construction foundation pavement tamping equipment
CN113355984A
Cited By
Foundation tamping device for water conservancy project
CN120061317A