Hollow earthenware brick dry hanging system and installation method thereof

Abstract

According to the hollowed-out earthenware brick dry-hanging system and the installation method thereof, a transverse full-length conventional steel plate can be adopted as an earthenware brick base, round steel is adopted as a vertical steel bar, and a dry-hanging hollowed-out earthenware brick wall with a specific staggered hollowed-out effect of transverse and vertical bricks is formed by combining customized earthenware bricks. Under the support of the horizontally staggered round steel and steel plates, the hollow ceramic brick wall can bear the combined action force of gravity and horizontal wind load, can realize rapid installation and construction, is economical, applicable, safe and reliable, and is beneficial to popularization and application in similar projects.

Description

Technical Field

[0001] The invention relates to a hollow ceramic tile dry hanging system and an installation method thereof. Background Art

[0002] Ceramic brick exterior wall is a relatively popular exterior wall system in recent years. It organically combines architectural aesthetics, architectural functions, building energy conservation and building structure to form a new style of exterior wall decoration.

[0003] Dry hanging of ceramic tiles is a new process that is different from the traditional wet pasting process. It can effectively avoid hollowing, cracking, and falling of the tiles, and effectively improve the safety and durability of the exterior wall. The dry hanging ceramic tile facade is clean and beautiful, with neat details, which well presents the overall effect of the building.

[0004] The traditional dry-hanging hollow ceramic tile system generally has a hollow effect of staggered horizontal bricks. Larger-sized steel pipes are often used as the skeleton. The single column bearing calculation principle is adopted in the calculation of the force system. The resulting exterior wall is heavy and the construction is relatively difficult. Summary of the invention

[0005] The object of the present invention is to provide a hollow ceramic tile dry hanging system and an installation method thereof.

[0006] In order to solve the above problems, the present invention provides a hollow ceramic tile dry hanging system, comprising:

[0007] A ceramic brick base 1 arranged transversely and extending through the entire length;

[0008] A vertical steel bar 2 vertically connected to the ceramic tile base 1;

[0009] The transverse ceramic bricks 3 and the vertical ceramic bricks 4 are sleeved on the vertical steel bars, wherein a layer of vertical ceramic bricks is stacked on a layer of transverse ceramic bricks, and a hollow portion is formed between the transverse ceramic bricks and the vertical ceramic bricks.

[0010] Furthermore, in the above hollow ceramic tile dry hanging system, the ceramic tile base is made of angle steel to ensure the strength of the ceramic tile base.

[0011] Furthermore, in the above hollow ceramic tile dry hanging system, the vertical steel bars are arranged in two rows along the length direction of the ceramic tile base, and the two rows of vertical steel bars are staggered front to back.

[0012] Furthermore, in the above-mentioned hollow ceramic tile dry hanging system, the material of the vertical steel bars is round steel.

[0013] Furthermore, in the above hollow ceramic tile dry hanging system, the gaps between the horizontal ceramic tiles and the vertical ceramic tiles are filled with marble glue.

[0014] Furthermore, in the above hollow ceramic tile dry hanging system, a transversely long flat steel is laid between the vertical ceramic tiles of the preset Nth layer and the transverse ceramic tiles of the N+1th layer.

[0015] Furthermore, in the above hollow ceramic tile dry hanging system, the ceramic tile base and the vertical steel bars are welded and connected.

[0016] Furthermore, in the above hollow ceramic tile dry hanging system, a flexible gasket is also provided between the gaps between the horizontal ceramic tiles and the vertical ceramic tiles.

[0017] According to another aspect of the present invention, there is also provided a method for installing a hollow ceramic tile dry hanging system, comprising:

[0018] Step S1, according to the effect of hollow ceramic tiles, vertical steel bars staggered front and back are welded on the ceramic tile base of the current floor;

[0019] Step S2, hanging transverse ceramic tiles and vertical ceramic tiles on the vertical steel bars, leveling the gaps between each layer of transverse ceramic tiles and vertical ceramic tiles with flexible gaskets, and filling the gaps between each layer of transverse ceramic tiles and vertical ceramic tiles with marble glue as limiters;

[0020] Step S3, laying transverse fixed flat steel between every 4 to 5 layers of transverse ceramic tiles and vertical ceramic tiles;

[0021] Step S4, after installing the horizontal tiles and vertical tiles of one floor, install the tile base of the previous floor, and repeat steps S1 to S4 until the horizontal tiles and vertical tiles of all floors are installed.

[0022] Compared with the prior art, the present invention can use a horizontally continuous conventional steel plate as a ceramic tile base, and use round steel as a vertical steel bar, combined with customized ceramic tiles, to form a dry-hanging hollow ceramic tile wall with a specific horizontal and vertical brick stacking and hollowing effect. This hollow ceramic tile wall, supported by horizontally staggered round steel and steel plates, has the ability to withstand the combined force of gravity and horizontal wind loads, can be quickly installed and constructed, is economical, safe and reliable, and is conducive to the promotion and use of similar projects. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is an equivalent cross-sectional view of steel bars in a hollow ceramic tile dry hanging system according to an embodiment of the present invention;

[0024] Figure 2 is a schematic diagram of installing a ceramic tile base according to an embodiment of the present invention;

[0025] Figure 3 is a schematic diagram of welded vertical steel bars according to an embodiment of the present invention;

[0026] Figure 4 is a schematic diagram of hanging ceramic tiles according to an embodiment of the present invention;

[0027] Figure 5 It is a schematic diagram of ensuring the fixed position of a ceramic tile according to an embodiment of the present invention;

[0028] Figure 6 This is a schematic diagram of laying transverse full-length flat steel bars according to an embodiment of the present invention;

[0029] Figure 7 It is a schematic diagram of hanging a layer of ceramic tiles according to an embodiment of the present invention;. DETAILED DESCRIPTION

[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0031] like Figure 1 As shown, the present invention provides a hollow ceramic tile dry hanging system, comprising:

[0032] A ceramic tile base arranged horizontally throughout the length;

[0033] A vertical steel bar vertically connected to the ceramic tile base;

[0034] The transverse ceramic bricks and the vertical ceramic bricks are sleeved on the vertical steel bars, wherein a layer of vertical ceramic bricks is stacked on a layer of transverse ceramic bricks, and a hollow part is formed between the transverse ceramic bricks and the vertical ceramic bricks.

[0035] Here, the present invention can use a conventional steel plate that is horizontally long as a base for ceramic tiles, and use round steel as a vertical steel bar, combined with customized ceramic tiles, to form a dry-hanging hollow ceramic tile wall with a specific horizontal and vertical brick stacking and hollowing effect. This hollow ceramic tile wall, supported by horizontally staggered round steel and steel plates, has the ability to withstand the combined force of gravity and horizontal wind loads, can be quickly installed and constructed, is economical, safe and reliable, and is conducive to the promotion and use of similar projects.

[0036] In one embodiment of the hollow ceramic tile dry hanging system of the present invention, the ceramic tile base is made of angle steel to ensure the strength of the ceramic tile base.

[0037] In one embodiment of the hollow ceramic tile dry hanging system of the present invention, the vertical steel bars are arranged in two rows along the length direction of the ceramic tile base, and the two rows of vertical steel bars are as follows: Figure 1 The front and rear are staggered as shown.

[0038] Here, the present invention uses conventional steel plates and round steels as the skeleton, and utilizes the horizontally staggered arrangement of the round steels to form a double-row stress-bearing steel mesh, which can quickly form a horizontally and vertically staggered ceramic brick hollow wall with sufficient strength on site.

[0039] like Figure 1As shown, the calculation principle of the overall equivalent cross-section of concrete (increasing the stress stiffness of the wall) can be referred to to effectively calculate the overall stress condition of the hollow wall to ensure economy, applicability, safety and reliability.

[0040] In one embodiment of the hollow ceramic tile dry hanging system of the present invention, the material of the vertical steel bars is round steel to ensure the supporting strength.

[0041] In one embodiment of the hollow ceramic tile dry hanging system of the present invention, the gaps between the horizontal ceramic tiles and the vertical ceramic tiles are filled with marble glue to fix the ceramic tiles.

[0042] In one embodiment of the hollow ceramic tile dry-hanging system of the present invention, a horizontally long flat steel is laid between the vertical ceramic tiles of the preset Nth layer and the horizontal ceramic tiles of the N+1th layer to strengthen the overall function of the hollow ceramic tile dry-hanging system.

[0043] Here, if Figure 1 As shown, according to the height of the hollow ceramic brick wall and the spacing of the steel bars, the equivalent calculation principle of steel bars can be used. According to the vertical steel bars bearing horizontal loads and the transverse steel plates bearing vertical loads, the round steel diameter, large angle steel (ceramic brick base) specifications, and flat steel specifications can be calculated.

[0044] In one embodiment of the hollow ceramic tile dry hanging system of the present invention, the ceramic tile base and the vertical steel bars are welded and connected.

[0045] In one embodiment of the hollow ceramic tile dry hanging system of the present invention, a flexible gasket is further provided between the gaps between the horizontal ceramic tiles and the vertical ceramic tiles for leveling.

[0046] According to another aspect of the present invention, there is also provided a method for installing a hollow ceramic tile dry hanging system, comprising:

[0047] Step S1, such as Figure 2 and 3 As shown, according to the effect of the hollow ceramic bricks, the vertical steel bars staggered front and back can be welded on the ceramic brick base of the current floor;

[0048] Step S2, such as Figure 4 As shown, horizontal ceramic bricks and vertical ceramic bricks are hung on the vertical steel bars, and the gaps between each layer of horizontal ceramic bricks and vertical ceramic bricks are leveled by flexible gaskets. Figure 5 As shown, marble glue is filled into the gaps between each layer of horizontal ceramic tiles and vertical ceramic tiles to limit the gaps;

[0049] Step S3, such as Figure 6 As shown, a transverse fixed flat steel 5 is laid between every 4 to 5 layers of transverse ceramic tiles and vertical ceramic tiles to strengthen the overall effect;

[0050] Step S4, after installing the horizontal tiles and vertical tiles of a floor, Figure 7As shown, after the ceramic tile base of the previous floor is installed, steps S1 to S4 are repeated until the horizontal ceramic tiles and vertical ceramic tiles of all floors are installed.

[0051] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0052] Obviously, those skilled in the art can make various changes and modifications to the invention without departing from the spirit and scope of the invention. Thus, if these modifications and variations of the invention fall within the scope of the claims of the invention and their equivalents, the invention is also intended to include these modifications and variations.

Claims

1. A hollow ceramic tile dry hanging system, characterized in that: include: A ceramic tile base arranged horizontally throughout the length; A vertical steel bar vertically connected to the ceramic tile base; The transverse ceramic bricks and the vertical ceramic bricks are sleeved on the vertical steel bars, wherein a layer of vertical ceramic bricks is stacked on a layer of transverse ceramic bricks, and a hollow part is formed between the transverse ceramic bricks and the vertical ceramic bricks.

2. The hollow ceramic tile dry hanging system according to claim 1, characterized in that: The material of the ceramic brick base is angle steel to ensure the strength of the ceramic brick base.

3. The hollow ceramic tile dry hanging system according to claim 1, characterized in that: The vertical steel bars are arranged in two rows along the length direction of the ceramic brick base, and the two rows of vertical steel bars are staggered front to back.

4. The hollow ceramic tile dry hanging system according to claim 1, characterized in that: The material of the vertical steel bars is round steel.

5. The hollow ceramic tile dry hanging system according to claim 1, characterized in that: The gaps between the horizontal ceramic tiles and the vertical ceramic tiles are filled with marble glue.

6. The hollow ceramic tile dry hanging system according to claim 1, characterized in that: A transversely long flat steel is laid between the vertical ceramic bricks of the preset Nth layer and the transverse ceramic bricks of the N+1th layer.

7. The hollow ceramic tile dry hanging system according to claim 1, characterized in that: The ceramic brick base is connected to the vertical steel bars by welding.

8. The hollow ceramic tile dry hanging system according to claim 1, characterized in that: A flexible gasket is also arranged between the gaps between the horizontal ceramic tiles and the vertical ceramic tiles.

9. A method for installing a hollow ceramic tile dry hanging system, characterized in that: include: Step S1, according to the effect of hollow ceramic tiles, vertical steel bars staggered front and back are welded on the ceramic tile base of the current floor; Step S2, hanging transverse ceramic tiles and vertical ceramic tiles on the vertical steel bars, leveling the gaps between each layer of transverse ceramic tiles and vertical ceramic tiles with flexible gaskets, and filling the gaps between each layer of transverse ceramic tiles and vertical ceramic tiles with marble glue as limiters; Step S3, laying transverse fixed flat steel between every 4 to 5 layers of transverse ceramic tiles and vertical ceramic tiles; Step S4, after installing the horizontal tiles and vertical tiles of one floor, install the tile base of the previous floor, and repeat steps S1 to S4 until the horizontal tiles and vertical tiles of all floors are installed.

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