Integrated construction method for ALC partition board pipeline

Abstract

The invention discloses an ALC partition board and pipeline integrated construction method. The method comprises the steps of deepened design, drawing, ALC partition board production, structural pipeline pre-burying, ALC partition board field installation and inspection and acceptance. According to the deepening design, BIM technology integrated design is adopted, and building structure model deepening, hardcover tail end point deepening, electromechanical pipeline pre-burying deepening, ALC partition wall board deepening and structure formwork deepening are conducted in a unified mode; the drawing is that an ALC partition board production drawing, a structure mold matching drawing and an electromechanical reserved embedded drawing are formed after deepened design and integration; according to production of the ALC partition wall board, high-temperature-resistant line pipes and line boxes are fixed to a partition wall board reinforcing mesh in an auxiliary mode through fixing pieces according to a production drawing, and the high-temperature-resistant line pipes and the line boxes and the partition wall board are poured together to form a whole. The structural pipeline pre-burying is that line pipes are pre-buried according to the position of a deepening graph during structural construction; according to field installation of the ALC partition wall board, rapid and accurate positioning is conducted through a board erecting machine and a pulling rope according to a layout map, line pipes in the board and structural pre-embedded line pipes are rapidly connected, and fixing is conducted after correction.

Description

Technical Field

[0001] The invention relates to the technical field of building construction, and in particular to an ALC partition board pipeline integrated construction method. Background Art

[0002] With the rapid growth of the national economy, the level of the construction industry has been continuously improved. Prefabricated buildings have the advantages of energy saving and environmental protection, good quality, convenient construction, and reduced labor, and their application is becoming more and more extensive. At present, the conventional practice of ALC partition boards and pipelines is to install partition boards first, then cut grooves and bury pipes, and then repair the wire troughs and wire boxes. There is still cross-construction and labor input is still high. At the same time, the secondary pre-buried repair of wire pipes is prone to cracking and the cost is high. The current high competitiveness of the construction industry forces construction units to improve construction efficiency and reduce construction costs.

[0003] In response to the above problems, currently during the production of ALC partition boards, pipelines are pre-buried and then installed on site. However, this approach has difficulties in locating the pre-buried pipelines and end points in the ALC partition boards and connecting the pre-buried wire pipes in the structure with the pre-buried wire pipes in the partition boards.

[0004] Therefore, in order to solve the above problems, the present invention provides an ALC partition board pipeline integrated construction method. Summary of the invention

[0005] In view of the existing technical problems, the present invention provides an ALC partition board pipeline integrated construction method, the ALC partition board and the fine decoration end point, the pre-embedded electromechanical and electrical conduits, and the structural template are integrated and deepened, and the partition board with pre-embedded pipelines and end points is deepened into a standard board, which improves production efficiency and accurately locates the on-site installation. It reduces the on-site grooving and wiring and wire trough filling operations, avoids cracking at the on-site repair position, ensures construction quality, improves the on-site working environment, speeds up on-site construction progress, and significantly reduces construction costs.

[0006] In order to achieve the above-mentioned object of the invention, the present invention provides the following technical solutions: An integrated construction method for ALC partition board pipelines, wherein the ALC partition board pipelines include ALC boards, wire tubes, and wire boxes, and the wire tubes and wire boxes are pre-buried in place at one time during the production of the ALC boards. The method is characterized by: including in-depth design, drawing, ALC partition board production, structural pipeline pre-buried, ALC partition board on-site installation and inspection and acceptance; The detailed design adopts BIM technology integrated design, and uniformly carries out the detailed model of building structure, the detailed end point of fine decoration, the detailed buried mechanical and electrical pipelines, the detailed ALC partition board and the detailed structural formwork; The output drawing is the "No. 0 board" production drawing, structure mold matching drawing and electromechanical reserved and embedded drawing formed after the integration of the in-depth design; The ALC partition board is produced by fixing the high temperature resistant wire tube and the wire box on the partition board steel mesh with the aid of fixing parts according to the production drawing, casting them together with the partition board to form a whole, and setting the connection joint at the end of the partition board; The pre-buried structure pipelines are pre-buried pipelines according to the detailed drawing position during the structure construction; The ALC partition board is installed on site in a manner that the panel erector and the traction rope are used to quickly and accurately position the panel according to the layout drawing, and the wire tube in the panel is quickly connected to the pre-buried wire tube in the structure by using the connection joint pre-buried in the partition board, and then fixed after correction.

[0007] Preferably, the specific process of the in-depth design is as follows: Draw the building structure model according to the building structure design drawings; According to the building structure model and hardcover drawings, deepen the end point, clarify the end point axis and elevation positioning, and draw the hardcover end point model; According to the building structure and the terminal point model of the fine decoration and the electromechanical drawings, deepen the route of the electromechanical pipelines, clarify the route direction and connection position of the pipelines in the main structure and secondary structure, arrange the routes horizontally and vertically, and draw the reserved and embedded model of the electromechanical pipelines; According to the model of the terminal point of the fine decoration, the model of the reserved and embedded electromechanical pipelines and the prefabricated drawings, the ALC partition panels are split and arranged; first, the partition panels with electromechanical pipelines and terminal points are located to form "No. 0 panels", and the terminal points and electromechanical pipelines are arranged vertically and centered on "No. 0 panels"; then the ALC partition panels are arranged on both sides; and "No. 0 panels" are deepened into standard panels; According to the structural model, the position of "Plate 0" and the structural drawings, the structural template is deepened, the direction of the pipeline in the structure is optimized, the specific position of the wire pipe passing through the template is clarified, the reserved holes for pipe passing are opened, and the template model is drawn; A secondary deepening was carried out on the "No. 0 Plate" of the ALC partition wall to clarify the specific positions of the reserved holes for traction ropes, the pre-buried wire tubes of the "No. 0 Plate", the pre-buried wire boxes of the "No. 0 Plate" and the fixings on the "No. 0 Plate".

[0008] Preferably, all details are carried out using Revit software or compatible software. After the details are completed, the "No. 0 plate" production drawing, structural mold drawing and electromechanical reserved and embedded drawing are produced.

[0009] Preferably, the processing and production are carried out according to the production drawing of ALC partition board "No. 0 board". The embedded wire pipe and embedded wire box of "No. 0 board" are first fixed on the steel mesh of "No. 0 board" with the aid of fixing parts, and then cast together with the partition board to form a whole. The end wire pipe of "No. 0 board" is flush with the end of the board, and a groove is set at the end of the partition board. The length of the partition board is 30mm less than the drawing size.

[0010] Preferably, after the ALC partition board is cast and before curing, the number mark is stamped on the width and thickness directions of the "No. 0 board" to form a mark; after the curing is completed, a reserved hole for the traction rope is opened in the factory.

[0011] Preferably, during the structural construction, the formwork is processed and installed according to the formwork drawing, the electromechanical and electrical conduits are pre-buried according to the detailed drawing, and the conduits protrude from the structure by 20 mm.

[0012] Preferably, the specific process of on-site installation of the ALC partition board is as follows: Transfer "No. 0 board" and other partition boards to the floor, lay out the lines and positions, clean the base and repair and level it with cement mortar; First install the "No. 0 board", use the board erector to erect the board, accurately position the traction rope, and use a special connection joint to connect the exposed part of the structural pre-buried wire tube with the "No. 0 board" pre-buried wire tube; then use the wooden wedge method to adjust the lower height of the partition wall; Install the partition panels one by one from "No. 0 panel" to both sides, drive the steel clips into the top, and install the positioning panels; Adjust verticality and flatness, and fix partition boards; Grouting at the joints between the top and sides of the partition board and the structure; Point and repair the joints between boards.

[0013] Compared with the prior art, the present invention has the following beneficial effects: the present invention controls the entire process from in-depth design, ALC partition board production, to on-site installation; the partition boards with pre-buried pipelines and terminal points are used to form standard panels, thereby improving production efficiency; the pre-buried structural pipes and pre-buried panel pipes are quickly connected; on-site grooving and wiring and wire trough repair operations are reduced, cracking at the on-site repair position is avoided, construction quality is ensured, the on-site working environment is improved, the on-site construction progress is accelerated, and construction costs are significantly reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a simplified schematic diagram of the process flow of the present invention; Figure 2 The ALC partition board of the present invention is disassembled and installed. Figure 1 ; Figure 3 The ALC partition board of the present invention is disassembled and installed. Figure 2 .

[0015] 1-structural beam, 2-structural plate, 3-structural embedded wire pipe, 4-“No. 0 plate” embedded wire pipe, 5-“No. 0 plate” embedded wire box, 6-groove, 7-“No. 0 plate”, 8-“No. 0 plate” logo, 9-reserved hole for traction rope, 10-connecting joint. DETAILED DESCRIPTION

[0016] The present invention is further described in detail below in conjunction with test examples and specific implementation methods. However, this should not be understood as the scope of the above subject matter of the present invention being limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.

[0017] In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0018] In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or it can be the internal connection between two components. It can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances.

[0019] As attached Figure 1 -Attached Figure 3 An integrated construction method for ALC partition board pipelines is shown. The ALC partition board pipelines include ALC boards, wire pipes, and wire boxes. The wire pipes and wire boxes are pre-buried in place at one time when the ALC boards are produced. The integrated construction method includes in-depth design, drawing, ALC partition board production, pre-buried structural pipelines, on-site installation of ALC partition boards, and inspection and acceptance.

[0020] The detailed design adopts BIM technology integrated design, and uniformly carries out the detailed model of building structure, the detailed end point of fine decoration, the detailed buried mechanical and electrical pipelines, the detailed ALC partition board and the detailed structural formwork; The specific process of in-depth design is as follows: Draw the building structure model according to the building structure design drawings, including the positioning, size and other corresponding parameters of the structural walls, columns, beams, floor slabs and secondary structure walls; According to the building structure model and hardcover drawings, deepen the end points, which are lamps, switches, sockets, faucets, etc., clarify the axis and elevation of the end points, and draw the hardcover end point model; According to the building structure and the terminal point model of the fine decoration and the electromechanical drawings, deepen the route of the electromechanical pipelines, clarify the route direction and connection position of the pipelines in the main structure and secondary structure, arrange the routes horizontally and vertically, and draw the reserved and embedded model of the electromechanical pipelines; According to the model of the terminal point of the fine decoration, the reserved and embedded model of the electromechanical pipelines and the prefabricated drawings, the ALC partition wall panels are split and arranged; first, the partition wall panels with electromechanical pipelines and terminal points are located to form "No. 0 board" 7. The "No. 0 board" uses a 600mm wide whole board, and the terminal points and electromechanical pipelines are arranged vertically in the center of the "No. 0 board"; then the ALC partition wall panels are arranged on both sides; "No. 0 board" 7 is deepened into a standard board; According to the structural model, the position of "Plate 0" and the structural drawings, the structural template is deepened, the direction of the pipeline in the structure is optimized, the specific position of the wire pipe passing through the template is clarified, the reserved holes for pipe passing are opened, and the template model is drawn; A secondary deepening is carried out on the "No. 0 plate" of the ALC partition wall to clarify the specific positions of the reserved hole 9 for the traction rope, the pre-buried wire tube 4 of the "No. 0 plate", the pre-buried wire box 5 of the "No. 0 plate" and the fixings on the "No. 0 plate".

[0021] All details are carried out using Revit software or compatible software. After the details are completed, the "No. 0 plate" production drawing, structural mold drawing and mechanical and electrical reserved and embedded drawings will be produced.

[0022] The output drawings are the "No. 0 board" production drawings, structural mold drawings and electromechanical reserved and embedded drawings formed after in-depth design integration.

[0023] The ALC partition board is produced by fixing the high temperature resistant wire tube and the wire box on the partition board steel mesh with the aid of fixing parts according to the production drawing, casting them together with the partition board to form a whole, and setting the connection joint at the end of the partition board; Specifically, the processing and production are carried out according to the production drawing of ALC partition board "No. 0 board". First, the embedded wire pipe and the embedded wire box of "No. 0 board" are fixed on the steel mesh of "No. 0 board" with the aid of fixing parts, and cast together with the partition board to form a whole. The end wire pipe of "No. 0 board" is flush with the end of the board, and a groove 6 is set at the end of the partition board. The size of the groove is 30*30*30mm, and the length of the partition board is 30mm smaller than the drawing size.

[0024] After the ALC partition board is cast and before curing, the number mark is stamped on the width and thickness direction of the "No. 0 board" to form a mark 8; after the curing is completed, a reserved hole 9 for the traction rope is opened in the factory.

[0025] The structural pipeline pre-buried is to pre-buried the wire pipe according to the position of the detailed drawing during the structural construction; specifically, during the structural construction, the template is processed and installed according to the template drawing, the electromechanical wire pipe is pre-buried according to the detailed drawing, and the wire pipe protrudes from the structure by 20mm.

[0026] The ALC partition board is installed on site by using a panel erector and a traction rope to quickly and accurately position the panel according to the layout drawing, and the pre-buried connection joints in the partition board are used to quickly connect the wire tube in the board with the pre-buried wire tube in the structure, and then fixed after correction; The specific process of on-site installation of ALC partition boards is as follows: Transfer "No. 0 board" and other partition boards to the floor, lay out the lines and positions, clean the base and repair and level it with cement mortar; First install the "No. 0 board", use the board erector to erect the board, accurately position the traction rope, and use the special connection joint 10 to connect the exposed part of the structural pre-buried wire tube with the pre-buried wire tube of the "No. 0 board"; then use the wooden wedge method to adjust the height of the lower part of the partition wall; Install the partition panels one by one from "No. 0 panel" to both sides, drive the steel clips into the top, and install the positioning panels; Adjust verticality and flatness, and fix partition boards; Grouting at the joints between the top and sides of the partition board and the structure; Point and repair the joints between boards.

[0027] The present invention provides an ALC partition board pipeline integrated construction method, wherein the ALC partition board is integrated with the end point of the fine decoration, the pre-buried electromechanical and electrical conduits, and the structural template, and the partition board with the pre-buried pipelines and the end point is deepened into a standard board, thereby improving production efficiency and accurately positioning the on-site installation. The on-site grooving and wiring and wire trough filling operations are reduced, cracks at the on-site repair position are avoided, the construction quality is ensured, the on-site working environment is improved, the on-site construction progress is accelerated, and the construction cost is significantly reduced.

[0028] The above explanations and descriptions in combination with the accompanying drawings show and describe the basic principles, innovative features, process requirements and various advantages of the present invention. For ordinary technicians in the field of construction, it is obvious that the present invention is not limited to the specific details of the above explanations. The description of the above embodiments is only used to help understand the methods, technical points and core ideas of the present invention, and is not intended to limit the present invention. At the same time, ordinary technicians in the field of construction can understand that all or part of the processes and technical points of the above embodiments are implemented, and equivalent changes made according to the claims of the present invention still fall within the scope of the invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0029] In addition, it should be understood that although this specification is explained in accordance with a specific implementation method, this embodiment does not only include an independent technical solution. This description of the specification is only to help understanding. Those skilled in the art should take this specification as a whole. The technical solutions in the embodiments may also be appropriately combined to form other implementation methods that can be understood by ordinary technicians in this field.

Claims

1. An integrated construction method for ALC partition board pipelines, wherein the ALC partition board pipelines include ALC boards, wire tubes, and wire boxes, and the wire tubes and wire boxes are pre-buried in place at one time during the production of the ALC boards, and are characterized by: Including in-depth design, drawing, ALC partition board production, structural pipeline pre-embedding, ALC partition board on-site installation and inspection and acceptance; The detailed design adopts BIM technology integrated design, and uniformly carries out the detailed model of building structure, the detailed end point of fine decoration, the detailed buried mechanical and electrical pipelines, the detailed ALC partition board and the detailed structural formwork; The output drawing is the "0-plate" production drawing, structure matching drawing and electromechanical reserved and embedded drawing formed after the integration of the in-depth design; The ALC partition board is produced by fixing the high temperature resistant wire tube and the wire box on the partition board steel mesh with the aid of fixing parts according to the production drawing, casting them together with the partition board to form a whole, and setting the connection joint at the end of the partition board; The pre-buried structure pipelines are pre-buried pipelines according to the detailed drawing position during the structure construction; The ALC partition board is installed on site in a manner that the panel erector and the traction rope are used to quickly and accurately position the panel according to the layout drawing, and the wire tube in the panel is quickly connected to the pre-buried wire tube in the structure by using the connection joint pre-buried in the partition board, and then fixed after correction.

2. The ALC partition board pipeline integrated construction method according to claim 1, characterized in that: The specific process of the in-depth design is as follows: Draw the building structure model according to the building structure design drawings; According to the building structure model and hardcover drawings, deepen the end point, clarify the end point axis and elevation positioning, and draw the hardcover end point model; According to the building structure and the terminal point model of the fine decoration and the electromechanical drawings, deepen the route of the electromechanical pipelines, clarify the route direction and connection position of the pipelines in the main structure and secondary structure, arrange the routes horizontally and vertically, and draw the reserved and embedded model of the electromechanical pipelines; According to the model of the terminal point of the fine decoration, the model of the reserved and embedded electromechanical pipelines and the prefabricated drawings, the ALC partition wall panels are split and arranged; first, the partition wall panels with electromechanical pipelines and terminal points are located to form "No. 0 panels", and the terminal points and electromechanical pipelines are arranged vertically and centered on "No. 0 panels"; then the ALC partition wall panels are arranged on both sides; and "No. 0 panels" are deepened into standard panels; According to the structural model, the position of "Plate 0" and the structural drawings, the structural template is deepened, the direction of the pipeline in the structure is optimized, the specific position of the wire pipe passing through the template is clarified, the reserved holes for pipe passing are opened, and the template model is drawn; A secondary deepening is carried out on the "No. 0 plate" of the ALC partition wall to clarify the specific positions of the reserved holes for traction ropes, the pre-buried wire tubes of the "No. 0 plate", the pre-buried wire boxes of the "No. 0 plate" and the fixings on the "No. 0 plate".

3. The ALC partition board pipeline integrated construction method according to claim 2 is characterized by: All details are carried out using Revit software or compatible software. After the details are completed, the "No. 0 plate" production drawing, structural mold drawing and mechanical and electrical reserved and embedded drawings will be produced.

4. The ALC partition board pipeline integrated construction method according to claim 2 is characterized by: Processing and production are carried out according to the production drawing of ALC partition board "No. 0 board". First, the embedded wire pipe and embedded wire box of "No. 0 board" are fixed on the steel mesh of "No. 0 board" with the aid of fixing parts, and then cast together with the partition board to form a whole. The end wire pipe of "No. 0 board" is flush with the end of the board, and a groove is set at the end of the partition board. The length of the partition board is 30mm less than the drawing size.

5. The ALC partition board pipeline integrated construction method according to claim 2 is characterized by: After the ALC partition board is cast and before curing, the number mark is stamped on the width and thickness direction of the "No. 0 board" to form an identification; after the curing is completed, a reserved hole for the traction rope is opened in the factory.

6. The ALC partition board pipeline integrated construction method according to claim 2 is characterized by: During the structural construction, the formwork is processed and installed according to the template drawing, the electromechanical and electrical conduits are pre-buried according to the detailed drawing, and the conduits protrude 20mm from the structure.

7. The ALC partition board pipeline integrated construction method according to claim 2 is characterized by: The specific process of on-site installation of the ALC partition board is as follows: Transport "No. 0 board" and other partition boards to the floor, lay out the lines and positions, clean the base and repair and level it with cement mortar; First install the "No. 0 board", use the board erector to erect the board, use the traction rope to accurately position it, and use a special connection joint to connect the exposed part of the structural pre-buried wire tube with the pre-buried wire tube of the "No. 0 board"; then use the wooden wedge method to adjust the height of the lower part of the partition wall; Install the partition panels one by one from "No. 0 panel" to both sides, drive the steel clips into the top, and install the positioning panels; Adjust verticality and flatness, and fix partition boards; Grouting at the joints between the top and sides of the partition board and the structure; Point and repair the joints between boards.

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