Ground supporting type omni-directional high-precision rapid assembling and adjusting equipment of large precision optical system
By adopting ground-supported omnidirectional high-precision rapid installation and adjustment equipment in large precision optical systems, and using a servo motor to drive a multi-degree of freedom adjustment mechanism, the precise adjustment of six degrees of freedom and self-locking of power is achieved, solving the stability and efficiency problems of traditional installation and adjustment methods, and achieving the effect of high-precision and rapid adjustment.
Patent Information
- Application Number
- CN202510130895.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-04-11
AI Technical Summary
The installation and adjustment methods of traditional large-scale precision optical systems have problems such as poor stability, low efficiency, difficult installation and adjustment and long cycle.
The ground-supported omnidirectional high-precision rapid installation and adjustment equipment is adopted, and the servo motor drives the horizontal adjustment mechanism, the azimuth adjustment mechanism and the multi-degree of freedom adjustment mechanism are used to realize the precise adjustment of large precision optical equipment at least six degrees of freedom in the space, and has the function of self-locking in-situ off power.
It effectively solves the stability and efficiency problems of traditional installation and adjustment methods, realizes high-precision and rapid installation and adjustment of large-scale precision optical systems, reduces installation and adjustment difficulty and cycle, and has the advantages of safety, reliability and low cost.
Smart Images

Figure CN119802397A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of integrated assembly and adjustment of optical systems, and more specifically to a ground-supported omnidirectional high-precision rapid assembly and adjustment device suitable for large-scale precision optical systems. Background Art
[0002] Large-scale precision optical systems mainly include precision optomechanical systems for laser detection, precision processing technology and equipment (used for processing and manufacturing of optical components, etc.), detection optical systems (astronomical telescopes, etc.), large-aperture collimator tubes, etc. For modern large-scale precision optical systems, precise installation and calibration are required to ensure that their performance and system stability meet the design requirements. Traditionally, the installation of large optical systems is mostly carried out by hoisting. The traditional hoisting method generally requires 1 crane operator and 3 to 4 ground operators to cooperate with each other. Special installation equipment is required to limit the azimuth disturbance caused by hoisting. The installation process is time-consuming and labor-intensive, and the efficiency is low. Therefore, the poor stability and freedom control of traditional hoisting leads to difficulty in system integration and installation, long cycle and low efficiency. Summary of the invention
[0003] In order to overcome the defects existing in the above-mentioned prior art, the present invention discloses a ground-supported omnidirectional high-precision rapid adjustment equipment suitable for large-scale precision optical systems. The purpose of the present invention is to solve the problems of difficulty, long cycle and low efficiency of the traditional adjustment method in the prior art. In the present invention, firstly, the ground adjustment stable support method is adopted to effectively avoid the disadvantages of poor stability of the traditional hoisting adjustment, especially for large-caliber, high-precision optical systems, to ensure the accuracy of the adjustment. Secondly, a servo motor is used as a driving device to drive the horizontal adjustment mechanism, the azimuth adjustment mechanism and the multi-degree-of-freedom adjustment mechanism to accurately control the spatial position of the support plate, and realize the power-off in-situ self-locking, thereby ensuring the safety and accuracy of the adjustment process. At the same time, each driver of the multi-degree-of-freedom adjustment mechanism can be controlled separately, so that the device can achieve fine adjustment according to actual conditions under a changing environment. In addition, the overall design of the device is compact and suitable for the adjustment of various large optical systems.
[0004] In order to achieve the above objectives, the technical solution adopted by the present invention is: Ground-supported omnidirectional high-precision rapid assembly and adjustment equipment for large precision optical systems, including: Support base plate; A level adjustment mechanism mounted on the support base plate and capable of being adjusted horizontally in the transverse and longitudinal directions; An azimuth adjustment mechanism mounted on the horizontal adjustment mechanism; A multi-degree-of-freedom adjustment mechanism is mounted on the azimuth adjustment mechanism, a large precision optical device is placed on the multi-degree-of-freedom adjustment mechanism, and the horizontal adjustment mechanism, the azimuth adjustment mechanism and the multi-degree-of-freedom adjustment mechanism cooperate together to complete the adjustment of at least six degrees of freedom in the space of the large precision optical device.
[0005] Preferably, the horizontal adjustment mechanism includes a longitudinal horizontal adjustment component and a transverse horizontal adjustment component assembled on the longitudinal horizontal adjustment component.
[0006] Preferably, the longitudinal horizontal adjustment assembly includes a longitudinal horizontal guide rail, a longitudinal horizontal adjustment plate, a longitudinal horizontal driver, and a longitudinal horizontal transmission screw; The longitudinal horizontal guide rail is mounted on the supporting base plate, the longitudinal horizontal adjustment plate is slidably mounted on the longitudinal horizontal guide rail, the longitudinal horizontal driver is drivingly connected to the longitudinal horizontal transmission screw, and the longitudinal horizontal transmission screw is threadedly matched with the longitudinal horizontal adjustment plate; the longitudinal horizontal driver drives the longitudinal horizontal transmission screw to rotate, and the screw and the thread cooperate to convert the rotation into linear motion, driving the longitudinal horizontal adjustment plate to perform longitudinal and horizontal linear motion on the longitudinal horizontal guide rail.
[0007] Preferably, the transverse level adjustment assembly includes a transverse horizontal guide rail, a transverse horizontal adjustment plate, a transverse horizontal driver, and a transverse horizontal transmission screw rod; The transverse horizontal guide rail is mounted on the longitudinal horizontal adjustment plate, and the transverse horizontal adjustment plate is slidably mounted on the transverse horizontal guide rail. The transverse horizontal driver is drivingly connected to the transverse horizontal transmission screw, and the transverse horizontal transmission screw is threadedly engaged with the transverse horizontal adjustment plate; the transverse horizontal driver drives the transverse horizontal transmission screw to rotate, and the screw and the thread cooperate to convert the rotation into linear motion, driving the transverse horizontal adjustment plate to perform transverse horizontal linear motion on the transverse horizontal guide rail.
[0008] Preferably, the azimuth adjustment mechanism comprises an azimuth bearing, an azimuth adjustment plate and a top screw; The stationary part of the azimuth bearing is assembled on the top of the horizontal adjustment mechanism, the azimuth adjustment plate is horizontally assembled on the moving part of the azimuth bearing, the top screw thread is assembled on the top of the horizontal adjustment mechanism, and the top extension part of the top screw is abutted against the azimuth adjustment plate to drive the azimuth adjustment plate to rotate on the azimuth bearing for azimuth adjustment.
[0009] Preferably, the azimuth adjustment plate is provided with an outwardly extending adjustment block, and the top of the horizontal adjustment mechanism is provided with two opposite top screw seats, the adjustment block is located between the two top screw seats, and the two top screws are arranged opposite to each other and are respectively threadedly assembled on the two top screw seats, and their inner ends are both against the adjustment block.
[0010] Preferably, the multi-degree-of-freedom adjustment mechanism includes a support plate and a lifting adjustment component; A large precision optical device is placed on the support plate, and the lifting adjustment component is assembled on the azimuth adjustment mechanism. Four lifting adjustment components are provided and arranged at four corners below the support plate. The lifting adjustment components drive the support plate at four points to adjust the height, pitch and roll.
[0011] Preferably, each lifting and adjusting assembly comprises a turbine screw, a ball joint, a support seat and a lifting and adjusting driver; The worm screw and the lifting and lowering adjustment driver are both mounted on the azimuth adjustment mechanism, the output end of the lifting and lowering adjustment driver is connected to the input end of the worm screw, the output end of the worm screw is connected to the ball joint, the ball joint is mounted on the support seat, and the support seat is mounted on the bottom end of the support plate.
[0012] Preferably, the adjustment of at least six degrees of freedom of the large precision optical device space includes: The horizontal adjustment mechanism adjusts the horizontal and vertical degrees of freedom of large precision optical equipment; The azimuth adjustment mechanism adjusts the azimuth angle of large precision optical equipment with one degree of freedom; The multi-degree-of-freedom adjustment mechanism adjusts the three degrees of freedom of height, pitch and roll of large precision optical equipment.
[0013] Preferably, the drivers of the horizontal adjustment mechanism and the multi-degree-of-freedom adjustment mechanism are both servo motors, the servo motors are integrated with position sensors, and the transmission mechanisms of the horizontal adjustment mechanism and the multi-degree-of-freedom adjustment mechanism are self-locking when the servo motors are powered off.
[0014] Beneficial effects of the present invention: 1. The present invention innovatively invents a ground-supported high-precision omnidirectional rapid adjustment device that relies on a servo motor and a screw mechanism, effectively solving many problems of traditional hoisting and adjustment devices in terms of accuracy, stability, safety and reliability, and opens up a new path for the integrated adjustment technology of large-scale precision optical equipment.
[0015] 2. The installation and adjustment equipment of the present invention adopts a ground support form to avoid the system error and poor stability problems introduced by the traditional lifting method.
[0016] 3. The adjustment device of the present invention is provided with a horizontal adjustment mechanism, an azimuth adjustment mechanism, and a multi-degree-of-freedom adjustment mechanism, which can accomplish omnidirectional high-precision adjustment of large optical equipment.
[0017] 4. The multi-degree-of-freedom adjustment mechanism of the adjustment device of the present invention adopts four-point drive to realize high-precision adjustment movement of the device in complex environments, and has the characteristics of high adaptability.
[0018] 5. The adjustment device of the present invention adopts a servo motor as a driver, and a screw rod and a worm screw rod as a transmission mechanism to achieve power-off self-locking, which has the advantage of low cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of placing a large precision optical device on the ground-supported omnidirectional high-precision rapid assembly and adjustment device of the present invention; Figure 2 This is a schematic diagram of the ground-supported omnidirectional high-precision rapid assembly and adjustment device of the present invention without placing a large-scale precision optical device; Figure 3 It is a schematic diagram of the ground-supported omnidirectional high-precision rapid assembly and adjustment device of the present invention after removing the multi-degree-of-freedom adjustment mechanism; Figure 4 It is a cross-sectional view of the ground-supported omnidirectional high-precision rapid assembly and adjustment device of the present invention; Figure 5 For the present invention Figure 4 The right part of the enlarged view; Figure 6 A schematic diagram of the horizontal adjustment mechanism of the present invention adjusting the horizontal and vertical degrees of freedom of a large precision optical device; Figure 7 A schematic diagram of the azimuth adjustment mechanism and the multi-degree-of-freedom adjustment mechanism of the present invention for adjusting the azimuth angle, height, pitch and roll of a large precision optical device; Figure 8 A schematic diagram of adjusting six degrees of freedom of a large precision optical device according to the present invention; Reference numerals: 1. Support base plate; 2. Horizontal adjustment mechanism; 21. Longitudinal horizontal guide rail; 22. Longitudinal horizontal adjustment plate; 23. Longitudinal horizontal driver; 24. Longitudinal horizontal transmission screw; 25. Transverse horizontal guide rail; 26. Transverse horizontal adjustment plate; 27. Transverse horizontal driver; 28. Transverse horizontal transmission screw; 3. Azimuth adjustment mechanism; 31. Azimuth bearing; 32. Azimuth adjustment plate; 33. Top screw; 34. Adjustment block; 35. Top screw seat; 4. Multi-degree-of-freedom adjustment mechanism; 41. Support plate; 42. Turbine screw; 43. Ball joint; 44. Support seat; 45. Lifting adjustment driver. DETAILED DESCRIPTION
[0020] The concept, specific structure and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments and drawings to fully understand the purpose, characteristics and effects of the present invention.
[0021] Example 1 Ground-supported omnidirectional high-precision rapid adjustment equipment for large precision optical systems, such as Figure 1 As shown, including: Supporting base plate 1; A level adjustment mechanism 2 mounted on the support base plate 1 and capable of being adjusted horizontally in the transverse and longitudinal directions; An azimuth adjustment mechanism 3 assembled on the horizontal adjustment mechanism 2; A multi-degree-of-freedom adjustment mechanism 4 is assembled on the azimuth adjustment mechanism 3, and a large precision optical device is placed on the multi-degree-of-freedom adjustment mechanism 4. The horizontal adjustment mechanism 2, the azimuth adjustment mechanism 3 and the multi-degree-of-freedom adjustment mechanism 4 cooperate together to complete the adjustment of at least six degrees of freedom in the space of the large precision optical device. The six degrees of freedom are movement along the x-axis, y-axis, and z-axis, and rotation around the x-axis, y-axis, and z-axis.
[0022] Example 2 This embodiment further describes the level adjustment mechanism 2 based on the embodiment 1. Figure 2 and Figure 3 As shown, the horizontal adjustment mechanism 2 includes a longitudinal horizontal adjustment component and a transverse horizontal adjustment component assembled on the longitudinal horizontal adjustment component.
[0023] like Figure 2 As shown, the longitudinal horizontal adjustment assembly includes a longitudinal horizontal guide rail 21, a longitudinal horizontal adjustment plate 22, a longitudinal horizontal driver 23, and a longitudinal horizontal transmission screw 24; The longitudinal horizontal guide rail 21 is assembled on the supporting base plate 1, the longitudinal horizontal adjustment plate 22 is slidably assembled on the longitudinal horizontal guide rail 21, the longitudinal horizontal driver 23 is drivingly connected with the longitudinal horizontal transmission screw 24, and the longitudinal horizontal transmission screw 24 is threadedly matched with the longitudinal horizontal adjustment plate 22; the longitudinal horizontal driver 23 drives the longitudinal horizontal transmission screw 24 to rotate, and the screw and the thread cooperate to convert the rotation into linear motion, driving the longitudinal horizontal adjustment plate 22 to move longitudinally and horizontally on the longitudinal horizontal guide rail 21, such as Figure 6 The shown linear motion is along the y-axis.
[0024] like Figure 2 As shown, the lateral level adjustment assembly includes a lateral horizontal guide rail 25, a lateral horizontal adjustment plate 26, a lateral horizontal driver 27, and a lateral horizontal transmission screw 28; The transverse horizontal guide rail 25 is assembled on the longitudinal horizontal adjustment plate 22, and the transverse horizontal adjustment plate 26 is slidably assembled on the transverse horizontal guide rail 25. The transverse horizontal driver 27 is drivingly connected with the transverse horizontal transmission screw 28, and the transverse horizontal transmission screw 28 is threadedly matched with the transverse horizontal adjustment plate 26; the transverse horizontal driver 27 drives the transverse horizontal transmission screw 28 to rotate, and the screw and the thread cooperate to convert the rotation into linear motion, driving the transverse horizontal adjustment plate 26 to move horizontally and linearly on the transverse horizontal guide rail 25, such as Figure 6 The shown motion is in a straight line along the x-axis.
[0025] Example 3 This embodiment further describes the orientation adjustment mechanism 3 based on the embodiment 2. Figure 2 , Figure 3 and Figure 4 As shown, the azimuth adjustment mechanism 3 includes an azimuth bearing 31, an azimuth adjustment plate 32 and a top screw 33; The stationary part of the azimuth bearing 31 is assembled on the top of the horizontal adjustment mechanism 2, the azimuth adjustment plate 32 is horizontally assembled on the moving part of the azimuth bearing 31, the top screw 33 is threadedly assembled on the top of the horizontal adjustment mechanism 2, and the top extending part of the top screw 33 is abutted against the azimuth adjustment plate 32 to drive the azimuth adjustment plate 32 to rotate for azimuth adjustment.
[0026] An outwardly extending adjustment block 34 is provided on the azimuth adjustment plate 32, and two opposite top screw seats 35 are provided on the top of the horizontal adjustment mechanism 2. The adjustment block 34 is located between the two top screw seats 35, and the two top screws 33 are oppositely arranged and respectively threadedly assembled on the two top screw seats 35, and their inner ends are both against the adjustment block 34.
[0027] In this embodiment, Figure 2 As shown, when adjusting the azimuth adjustment plate 32, the top screw 33 rotates to drive the adjustment block 34 at its front end to move, and the adjustment block 34 drives the azimuth adjustment plate 32 to rotate on the azimuth bearing 31, so as to realize the rotation of the large precision optical device above the azimuth adjustment plate 32 and realize its azimuth adjustment, as shown in FIG. Figure 7 As shown, the azimuth adjustment plate 32 rotates around the Z axis. Two top screws 33 are provided, one of which is used as a driving member, and the other one is retreated. After being driven into place, the two top screws 33 clamp the adjustment block 34 to limit the rotation of the azimuth adjustment plate 32 and limit its position.
[0028] Example 4 This embodiment further describes the multi-degree-of-freedom adjustment mechanism 4 based on the embodiment 3. Figure 4 and 5 As shown, the multi-degree-of-freedom adjustment mechanism 4 includes a support plate 41 and a lifting adjustment component; A large precision optical device is placed on the support plate 41 , and the lifting adjustment assembly is assembled on the azimuth adjustment mechanism 3 . There are four lifting adjustment assemblies arranged at four corners below the support plate 41 , and the lifting adjustment assemblies drive the support plate 41 at four points.
[0029] Each lifting and lowering adjustment component includes a worm screw 42, a ball joint 43, a support seat 44 and a lifting and lowering adjustment driver 45; the worm screw 42 and the lifting and lowering adjustment driver 45 are both assembled on the azimuth adjustment mechanism 3, the output end of the lifting and lowering adjustment driver 45 is connected to the input end of the worm screw 42, the output end of the worm screw 42 is connected to the ball joint 43, the ball joint 43 is assembled on the support seat 44, and the support seat 44 is assembled on the bottom end of the support plate 41.
[0030] In this embodiment, the worm screw 42 is driven to move by the lifting adjustment driver 45, and the rotation is converted into lifting linear motion, and then the support plate 41 is driven to move up and down by the ball joint 43 and the support seat 44, so as to realize the lifting and lowering of the large precision optical equipment placed on the support plate 41. The ball joint 43 can make the support plate 41 have a certain multi-degree-of-freedom adjustment range.
[0031] Example 5 This embodiment further elaborates on the basis of the fourth embodiment. The adjustment of at least six degrees of freedom of the space of the large precision optical device includes: The horizontal adjustment mechanism 2 adjusts the horizontal and vertical freedom of large precision optical equipment, such as Figure 8 The shown one degree of freedom 1 for movement along the x-axis and one degree of freedom 2 for movement along the y-axis.
[0032] The azimuth adjustment mechanism 3 adjusts the azimuth angle of the large precision optical device by one degree of freedom, such as Figure 8 The rotation around the z-axis is shown θ One degree of freedom in 1 direction3.
[0033] The multi-degree-of-freedom adjustment mechanism 4 adjusts the three degrees of freedom of height, pitch and roll of large precision optical equipment, such as Figure 8 The degree of freedom shown is one degree of freedom for movement along the z-axis, and one degree of freedom for rotation about the y-axis. θ One degree of freedom in 2 directions 5. x Axis rotation θ One degree of freedom in 3 directions6.
[0034] Figure 8 Among them, P1, P2, P3, and P4 are four lifting and adjusting components. a 1. a 2. a 3. a 4 are four points on the support plate 41 .
[0035] Example 6 This embodiment is further elaborated on the basis of Embodiment 5. The drivers of the horizontal adjustment mechanism 2 and the multi-degree-of-freedom adjustment mechanism 4 are both servo motors with integrated position sensors. The transmission mechanisms of the horizontal adjustment mechanism 2 and the multi-degree-of-freedom adjustment mechanism 4 are self-locking when the servo motors are powered off.
[0036] The ground-supported omnidirectional high-precision rapid assembly and adjustment equipment for large-scale precision optical systems provided by the present invention has the following main innovations: 1. The installation and adjustment equipment adopts ground support to avoid the system errors and poor stability introduced by the traditional lifting method.
[0037] In the installation and adjustment of large optical systems, the traditional hoisting method generally requires one crane operator and three to four ground operators to work together. Special installation and adjustment equipment is needed to limit the azimuth disturbance caused by the hoisting. The installation and adjustment process is time-consuming, labor-intensive and inefficient.
[0038] The present invention adopts a ground support method, with the support base plate 1, the longitudinal horizontal adjustment plate 22, the transverse horizontal adjustment plate 26, the azimuth adjustment plate 32, and the support plate 41 stacked in sequence, with a compact space, and the structural support parts are all made of steel, with excellent supporting capacity. The installation and adjustment equipment is designed with a horizontal adjustment mechanism 2, an azimuth adjustment mechanism 3, and a multi-degree-of-freedom adjustment mechanism 4. After the large-scale precision system is initially adjusted and aligned and placed on the installation and adjustment equipment, each adjustment mechanism can be independently controlled to improve the stability, quality, and efficiency of the installation and adjustment process.
[0039] 2. It is equipped with a horizontal adjustment mechanism 2, an azimuth adjustment mechanism 3 and a multi-degree-of-freedom adjustment mechanism 4, which can complete omnidirectional high-precision adjustment of large optical equipment.
[0040] The present invention is provided with a horizontal adjustment mechanism 2, an azimuth adjustment mechanism 3 and a multi-degree-of-freedom adjustment mechanism 4. The components of the horizontal adjustment mechanism include a horizontal horizontal adjustment plate, a vertical horizontal adjustment plate, a servo motor and a transmission screw. The motor can be controlled to drive the screw to rotate to adjust the movement of the support plate in two degrees of freedom in the horizontal plane. The horizontal and vertical adjustment plates can be adjusted within a range of ±200mm and an adjustment precision of ±0.1mm. The azimuth adjustment plate of the azimuth adjustment mechanism 3 can realize the rotation of the azimuth angle, with a rotation adjustment range of ±10° and an adjustment precision of 0.01°. The servo motor of the multi-degree-of-freedom adjustment mechanism 4 controls the turbine screw to drive the support plate, and the support plate is controlled by four sets of independent drive systems, with a height adjustment stroke of ±40mm and an adjustment precision of ±0.1mm. The four lifting adjustment components can make the horizontal plane angle adjustment stroke reach ±3° and an adjustment precision of 10″. The horizontal adjustment mechanism 2, the azimuth adjustment mechanism 3 and the multi-degree-of-freedom adjustment mechanism 4 can enable the installed equipment to complete the adjustment movement within a certain stroke of 6 degrees of freedom in space, and have the characteristics of multiple degrees of freedom, high precision, good installation stability and strong adaptability.
[0041] 3. The multi-degree-of-freedom adjustment mechanism adopts four-point drive to achieve high-precision adjustment movement of the device in complex environments, and has the characteristics of high adaptability.
[0042] Another innovation of the present invention is that the multi-degree-of-freedom adjustment mechanism adopts a four-point drive scheme, and realizes omnidirectional high-precision adjustment of the spatial position of the lifting support plate through a conversion matrix. The four worm screws are driven by four servo motors, which are independent of each other and distributed at the four corners of the lifting support plate. Mutual independence means that each drive motor can be independently controlled, and flexible and sensitive coordinated adjustment can be completed during the installation and adjustment process, which also makes the installation and adjustment equipment more widely applicable and leaves more margin for the initial adjustment of the equipment. The introduced conversion matrix improves the accuracy and sensitivity of the installation and adjustment. With the center of the support plate as the origin, the position coordinate values of the four lifting mechanisms can be obtained. The rotation angles and values of the pitch axis (x-axis) and the azimuth axis (y-axis) are set during the installation and adjustment process. Using the conversion R in the geometric transformation, the target values of the four-point coordinate positions can be obtained. Based on this difference, the motor can be operated to complete the fine adjustment movement of the spatial position of the lifting plate. This design can improve the system stability of the installation and adjustment process of various large optical equipment, especially in applications that require precise alignment of the optical axis.
[0043] In the present invention, the lifting and adjusting assembly four-point driving support plate to adjust includes: Taking the center of the support plate as the origin, obtain the coordinate values of the four points of the four lifting adjustment components on the support plate ( a 1. a 2. a 3. a 4); In the process of assembling and adjusting large-scale precision optical equipment, the rotation angles and values of the pitch axis and azimuth axis are set, and the conversion matrix in the geometric transformation is used to obtain the target values of the four-point coordinate positions. The four lifting and adjustment components are controlled to drive the support plate according to the difference between the target values of the four-point coordinate positions and the coordinate values of the four-point positions to perform fine adjustment movements of the spatial position.
[0044] In the present invention, the four-point support transformation matrix is a rotation matrix and Euler angle formula.
[0045] 4. The servo motor is used as the driver, and the screw and worm screw are used as the transmission mechanism to achieve power-off self-locking, which has the advantage of low cost.
[0046] The present invention drives the screw and the turbine screw mechanism through a servo motor with an integrated high-precision position sensor, ensuring accurate, closed-loop control of the entire system; one end of the optimized transmission mechanism is connected to the plate and the other end is connected to the motor output shaft, converting the rotation of the motor into linear motion, with the characteristics of high transmission rate, low maintenance cost, and power-off in-situ self-locking. The entire set of adjustment mechanisms can not only ensure the stability of the equipment, but also have excellent load-bearing capacity. The adjustment mechanism can achieve self-locking in the power-off state, which also means that when unexpected conditions such as power outages occur, the adjusted equipment can maintain the current adjustment state. The servo motor integrates a high-precision position sensor, which means that the entire system does not need to install additional sensors. This design ensures the safety and stability of the adjustment and has the advantage of low cost.
[0047] In order to better understand the present invention, a complete description of the working principle of the present invention is given below: First, the present invention is stably placed on a reference plane and adjusted to a suitable posture, and then the adjusted device is placed on the platform of the present invention and fixed with bolts, at which point the coarse adjustment process is completed; the horizontal adjustment mechanism 2 is controlled to adjust the transverse and longitudinal adjustment plates of the installation and adjustment device so that the optical axis of the adjusted device is close to the reference axis end, and the azimuth adjustment mechanism 3 and the multi-degree-of-freedom adjustment mechanism 4 are used to fine-tune the adjusted device, and the detection equipment is used to determine whether the optical axis, angle and other indicators are met, thereby realizing the integrated installation and docking of large optical systems.
[0048] The present invention can achieve the following functions: Able to realize stable and safe ground-supported installation and adjustment operations; Possessing omnidirectional high-precision adjustment function in space; With power-off original position mechanical self-locking function; The horizontal direction (XY direction) adjustment range is ±200mm, the height adjustment range is ±40mm, and the adjustment accuracy is ±0.1mm; The horizontal plane rotation adjustment range is ±10°, and the adjustment accuracy is 0.01°; the horizontal plane angle adjustment range reaches ±3°, and the adjustment accuracy is 10″.
[0049] It has a compact structure and a large adjustable range, and can flexibly adapt to various usage requirements.
[0050] Taking into account the practicality of the equipment and space limitations, the horizontal adjustable rotation angle of the device is relatively small, but for large precision optical equipment, after the initial alignment and placement process, the actual adjustable angle of the present invention usually meets the use requirements.
[0051] The above is a specific description of the implementation mode of the present invention, but the present invention is not limited to the described embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention, and these equivalents or substitutions are all included in the scope defined by the claims of the present invention.
Claims
1. Ground-supported omnidirectional high-precision rapid adjustment equipment for large precision optical systems, characterized by: include: A supporting base plate (1); A horizontal adjustment mechanism (2) mounted on the supporting base plate (1) and capable of being adjusted horizontally in the transverse and longitudinal directions; An azimuth adjustment mechanism (3) mounted on the horizontal adjustment mechanism (2); A multi-degree-of-freedom adjustment mechanism (4) is mounted on the azimuth adjustment mechanism (3), a large precision optical device is placed on the multi-degree-of-freedom adjustment mechanism (4), and the horizontal adjustment mechanism (2), the azimuth adjustment mechanism (3) and the multi-degree-of-freedom adjustment mechanism (4) cooperate to complete the adjustment of at least six degrees of freedom in the space of the large precision optical device.
2. The ground-supported omnidirectional high-precision rapid adjustment equipment according to claim 1, characterized in that: The horizontal adjustment mechanism (2) comprises a longitudinal horizontal adjustment component and a transverse horizontal adjustment component mounted on the longitudinal horizontal adjustment component.
3. The ground-supported omnidirectional high-precision rapid adjustment equipment according to claim 2, characterized in that: The longitudinal horizontal adjustment assembly comprises a longitudinal horizontal guide rail (21), a longitudinal horizontal adjustment plate (22), a longitudinal horizontal driver (23), and a longitudinal horizontal transmission screw (24); The longitudinal horizontal guide rail (21) is mounted on the supporting base plate (1); the longitudinal horizontal adjustment plate (22) is slidably mounted on the longitudinal horizontal guide rail (21); the longitudinal horizontal driver (23) is drivingly connected to the longitudinal horizontal transmission screw rod (24); the longitudinal horizontal transmission screw rod (24) is threadedly matched with the longitudinal horizontal adjustment plate (22); the longitudinal horizontal driver (23) drives the longitudinal horizontal transmission screw rod (24) to rotate; the screw rod and the thread cooperate to convert the rotation into linear motion, thereby driving the longitudinal horizontal adjustment plate (22) to move longitudinally and horizontally on the longitudinal horizontal guide rail (21).
4. The ground-supported omnidirectional high-precision rapid adjustment equipment according to claim 3, characterized in that: The transverse level adjustment assembly comprises a transverse level guide rail (25), a transverse level adjustment plate (26), a transverse level driver (27), and a transverse level transmission screw rod (28); The transverse horizontal guide rail (25) is mounted on the longitudinal horizontal adjustment plate (22), the transverse horizontal adjustment plate (26) is slidably mounted on the transverse horizontal guide rail (25), the transverse horizontal driver (27) is drivingly connected to the transverse horizontal transmission screw rod (28), and the transverse horizontal transmission screw rod (28) is threadedly matched with the transverse horizontal adjustment plate (26); the transverse horizontal driver (27) drives the transverse horizontal transmission screw rod (28) to rotate, and the screw rod and the thread cooperate to convert the rotation into linear motion, thereby driving the transverse horizontal adjustment plate (26) to perform transverse horizontal linear motion on the transverse horizontal guide rail (25).
5. The ground-supported omnidirectional high-precision rapid adjustment equipment according to claim 1, characterized in that: The azimuth adjustment mechanism (3) comprises an azimuth bearing (31), an azimuth adjustment plate (32) and a top screw (33); The stationary portion of the azimuth bearing (31) is mounted on the top of the horizontal adjustment mechanism (2); the azimuth adjustment plate (32) is horizontally mounted on the moving portion of the azimuth bearing (31); the top screw (33) is threadedly mounted on the top of the horizontal adjustment mechanism (2); the top extension portion of the top screw (33) abuts against the azimuth adjustment plate (32) to drive the azimuth adjustment plate (32) to rotate on the azimuth bearing (31) to adjust the azimuth.
6. The ground-supported omnidirectional high-precision rapid adjustment device according to claim 5, characterized in that: The azimuth adjustment plate (32) is provided with an adjustment block (34) extending outward, and the top of the horizontal adjustment mechanism (2) is provided with two opposing top screw seats (35), the adjustment block (34) is located between the two top screw seats (35), and two top screws (33) are arranged opposite to each other and are respectively threadedly assembled on the two top screw seats (35), and their inner ends are both against the adjustment block (34).
7. The ground-supported omnidirectional high-precision rapid adjustment equipment according to claim 1, characterized in that: The multi-degree-of-freedom adjustment mechanism (4) comprises a support plate (41) and a lifting adjustment component; A large precision optical device is placed on the support plate (41); the lifting adjustment assembly is mounted on the azimuth adjustment mechanism (3); four lifting adjustment assemblies are provided and arranged at four corners below the support plate (41); the lifting adjustment assemblies drive the support plate (41) at four points to adjust the height, pitch and roll.
8. The ground-supported omnidirectional high-precision rapid adjustment device according to claim 7, characterized in that: Each lifting and adjusting assembly comprises a turbine screw (42), a ball joint (43), a support seat (44) and a lifting and adjusting driver (45); The turbine screw (42) and the lifting and lowering adjustment driver (45) are both mounted on the azimuth adjustment mechanism (3); the output end of the lifting and lowering adjustment driver (45) is connected to the input end of the turbine screw (42); the output end of the turbine screw (42) is connected to the ball joint (43); the ball joint (43) is mounted on the support seat (44); and the support seat (44) is mounted on the bottom end of the support plate (41).
9. The ground-supported omnidirectional high-precision rapid adjustment device according to claim 1, characterized in that: The adjustment of at least six degrees of freedom of the large precision optical device space includes: The horizontal adjustment mechanism (2) adjusts the horizontal and vertical degrees of freedom of large precision optical equipment; Azimuth adjustment mechanism (3) adjusts the azimuth angle of large precision optical equipment by one degree of freedom; The multi-degree-of-freedom adjustment mechanism (4) adjusts the three degrees of freedom of height, pitch and roll of the large precision optical device.
10. The ground-supported omnidirectional high-precision rapid adjustment equipment according to claim 1, characterized in that: The drivers of the horizontal adjustment mechanism (2) and the multi-degree-of-freedom adjustment mechanism (4) are both servo motors, the servo motors are integrated with position sensors, and the transmission mechanisms of the horizontal adjustment mechanism (2) and the multi-degree-of-freedom adjustment mechanism (4) are self-locking when the servo motors are powered off.