Concrete slump detection device and detection method for municipal engineering construction
By designing a concrete slump detection device for municipal engineering construction with an automated cleaning and recycling system, the problem of inconvenience of concrete adhesion and recycling is solved, and an efficient inspection and recycling process is achieved, and the detection accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202510193345.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the inspection process, the existing concrete slump detection device is prone to concrete adhering to the inner wall of the test barrel, which leads to difficulty in cleaning, affects the detection accuracy and continuous detection efficiency, and is inconvenient to recover concrete after inspection.
A concrete slump detection device for municipal engineering construction was designed, and an automated cleaning and recycling system was adopted, including a cleaning part and a recycling part. Through infrared sensors and motor-driven gears and electric push rods, the automatic cleaning of the inner wall of the test barrel and the automatic recycling of concrete were realized.
The efficient automatic cleaning of the inner wall of the test barrel is achieved, which avoids the impact of concrete residues on detection accuracy, improves the efficiency of continuous detection, and simplifies the concrete recycling process through an automated recycling system and reduces manual operation.
Smart Images

Figure CN119804836A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete detection, in particular to a concrete slump detection device and a detection method for municipal engineering construction. Background Art
[0002] The slump of concrete is an important indicator to measure its workability. It directly affects the performance of concrete during the construction process such as mixing, transportation, and pouring, as well as the quality of concrete after hardening. The detection of concrete slump mainly relies on manual operation, using simple tools such as standard slump cones. The specific operation is to load the concrete into the slump cone in three layers, tamp each layer with a tamping rod for a certain number of times, then scrape it flat, lift the slump cone vertically, and measure the height difference between the cone height and the highest point of the concrete specimen after collapse, which is the slump value.
[0003] According to the Chinese patent publication number CN118150814A, the patent provides a concrete slump detection device, including an L-shaped plate and a steel plate. Several moving wheels are arranged at the bottom end of the steel plate, a feeding pipe is arranged on the horizontal plate of the L-shaped plate, a tamping mechanism is arranged on one side of the horizontal rod of the L-shaped plate, and a height adjustment mechanism capable of lifting the slump bucket is arranged on the top surface of the steel plate. The moving wheel drives the slump bucket on the steel plate to move to the bottom of the feeding pipe. At this time, the height adjustment mechanism contacts the handle of the slump bucket and fixes the slump bucket. The material is poured into the slump bucket through the feeding pipe, and then the slump bucket is moved to the bottom of the tamping mechanism through the steel plate and the moving wheel. The slump bucket is tamped by the tamping mechanism. After the tamping is completed, the feeding operation is performed again. By analogy, after the three-layer tamping is completed, the moving wheel drives the steel plate and the slump bucket away from the L-shaped plate. At this time, the height adjustment mechanism lifts the slump bucket vertically, and the concrete collapses naturally. The subsequent measurement is performed by a ruler to complete the slump detection of the concrete.
[0004] However, concrete easily adheres to the inner wall of the test barrel, making it difficult to clean, affecting the detection accuracy of the next use, reducing the efficiency of continuous detection of concrete slump, and making it difficult to recycle the concrete after detection, which brings inconvenience to continuous detection. Therefore, a concrete slump detection device and detection method for municipal engineering construction are proposed to solve the above problems. Summary of the invention
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the present invention provides a concrete slump detection device and method for municipal engineering construction, which solves the problems that concrete easily adheres to the inner wall of the test barrel and is difficult to clean, the concrete after detection is inconvenient to recycle, and the efficiency of continuous detection of concrete slump is reduced.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a concrete slump detection device for municipal engineering construction, comprising a test plate, a mounting portion arranged on the top of the test plate, for mounting a detection tool and coordinating vibration concrete operations, a feeding portion mounted on the mounting portion, for guiding the feeding of concrete, a cleaning portion mounted on the mounting portion, for self-cleaning the inner wall of a slump cylinder, a control portion mounted on the test plate, for automatically controlling the self-cleaning operation of the slump cylinder and the concrete recovery operation, a recovery portion mounted on the control portion, for automatically measuring and cleaning the concrete after collapse, a lifting portion mounted on the feeding portion, for vertically lifting the slump cylinder for detection operations, and a tamping portion mounted on the bottom of the test plate, for continuous step-by-step tamping operations on the concrete in the feeding.
[0009] Preferably, the mounting portion includes a support ring 1, the support ring 1 is fitted with the test plate, a limiting groove is provided on the top of the inner ring of the support ring 1, a scraper rod is connected around the inner wall of the support ring 1, the top of the scraper rod is fixedly connected to a support ring 2, a guide plate is fixedly connected to one side of the top of the support ring 1, the middle part of the guide plate is an inclined structure, an infrared sensor 1 is installed on the top of the guide plate, and an infrared sensor 2 is installed on the bottom of the guide plate.
[0010] Preferably, the feeding part includes three support rods, the three support rods are connected around the top of the support ring 1, the top ends of the three support rods are fixedly connected with a clamping ring, and the inner wall of the clamping ring is clamped with a feeding hopper.
[0011] Preferably, the cleaning part includes a test barrel, which is rotatably connected between the limit groove and the second support ring, the inner wall of the test barrel is in contact with the outer wall of the scraper rod, a clamping ring is provided on the outer wall fixed sleeve of the top opening of the test barrel, a gear ring is provided on the outer wall fixed sleeve of the clamping ring, a lever is fixedly connected to one side of the top of the clamping ring, and a ring is provided on the fixed sleeve of the three support rods, and six button switches are installed around the inner wall of the ring.
[0012] Preferably, the control unit includes a support arm, which is fixedly connected to the side wall of the test plate, and a sliding frame is slidably connected to the support arm. A guide surface and a light-blocking surface are provided on the side of the support arm sliding frame away from the support arm, the guide surface is in contact with the inclined surface of the guide plate, and the light-blocking surface is in contact with an infrared sensor 1. A motor 1 is installed on the inner wall of the sliding frame, and the motor 1 is electrically connected to an infrared sensor 1. The output shaft of the motor 1 movably passes through the top of the sliding frame and is fixedly sleeved with a gear, and the gear is meshed with a gear ring. A spacer is fixedly connected to the inner wall of the sliding frame, and a spring is elastically connected between the spacer and the support arm.
[0013] Preferably, the recovery part includes an electric push rod 1, which is electrically connected to the infrared sensor 2 and installed on the side wall of the support arm. A slot is provided on the side of the support arm away from the electric push rod 1, and a blanking plate is attached to the inner wall of the slot. The bottom of the blanking plate is flush with the top of the test plate. The inner rod of the electric push rod 1 slides through the slot and is fixedly connected to the blanking plate. A measuring ruler is embedded in the middle of the blanking plate, and the outer rod of the electric push rod 1 is installed with a rod rack.
[0014] Preferably, the lifting part includes four limit rods, the top ends of the four limit rods are fixedly sleeved with a connecting arm 1, a disc 1 is fixedly connected between the four connecting arms 1, a motor 2 is installed on the top of the disc 1, the output shaft of the motor 2 is fixedly connected with a screw, the screw movably passes through the disc 1 and extends downward, the four limit rods are slidably sleeved with a connecting arm 2, the four connecting arms 2 are fixedly connected with a disc 2, the disc 2 is threadedly sleeved on the outer wall of the screw, and three suspension rods are connected around the bottom of the disc 2, the three suspension rods are respectively aligned with the three support rods, and the three suspension rods are fixedly connected to the clamping ring.
[0015] Preferably, the tamping part includes a chassis, which is fixedly installed in the middle of the bottom of the test plate, and the side walls of the chassis are provided with a chassis door. Six electric push rods 2 are installed around the inside of the chassis, and the inner rods of the six electric push rods 2 slide through the top of the chassis and slide through the test plate respectively, and the six electric push rods 2 are electrically connected to six button switches respectively.
[0016] Preferably, a material collection trough is installed at the bottom of the outer wall of the chassis, the rod rack is installed on one side of the outer wall of the material collection trough, the four corners of the top edge of the material collection trough are respectively fixedly connected to the bottom ends of four limit rods, the side of the test plate away from the support arm is fixedly connected to a U-shaped frame, and a visual camera is installed in the middle of the top of the U-shaped frame, and the visual camera is aligned with the measuring ruler.
[0017] A detection method of a concrete slump detection device for municipal engineering construction, comprising the following steps:
[0018] Step 1: The light-blocking surface contacts the infrared sensor 1 to start the motor 1, causing the gear to drive the gear ring to rotate, and the test barrel to rotate synchronously through the clamp ring, so that the concrete is dropped from the upper hopper into the test barrel. The clamp ring drives the lever to rotate synchronously, causing the lever to press six button switches in sequence every time it circles around, thereby repeatedly driving the six electric push rods 2 to achieve step-by-step extension and retraction, and the concrete in the test barrel is vibrated. At the same time, the six electric push rods 2 will hit the scraper rod to generate vibration after extending to the highest point, and the concrete is vibrated synchronously;
[0019] Step 2: Concrete in the test barrel continuously rotates along the scraper rod to prevent it from hanging on the wall. After the concrete fills the test barrel, it is scraped flat on the top of the support ring 2, and the motor 2 is turned on to rotate the screw, thereby driving the disc 2 to rise along the limit rod under the limit action of the connecting arm 2, and the clamping ring is driven to rise through the suspension rod, and the upper hopper, the support ring 1 and the test barrel are lifted synchronously, so as to achieve the collapse of the concrete;
[0020] Step 3: After the guide plate rises synchronously, the infrared sensor 1 moves away from the light-blocking surface, thereby stopping the motor 1 from working, the lever stops rotating, and the six electric push rods 2 are restored to be flush with the test plate without generating protrusions. The guide surface slides along the inclined surface of the guide plate and pushes the slide frame to slide on the support arm, thereby squeezing the spring to contract. After the test barrel rises to a high position, the concrete collapses. The visual camera is used to shoot the measuring ruler to measure the collapse height of the concrete in real time, and to shoot the extended area after the concrete collapses.
[0021] Step 4: After the test barrel rises to the highest position, the motor 2 stops intermittently. At this time, the light-blocking surface contacts the infrared sensor 2 to open the electric push rod 1, and the inner rod of the electric push rod 1 pushes the unloading plate into the test plate to push and scrape the concrete into the aggregate trough for recovery. Then the electric push rod 1 resets and drives the unloading plate back to the inner wall of the slot. The motor 2 starts intermittently and reverses, causing the test barrel to descend and reset. The spring pushes the spacer through elastic extension and drives the slide frame to reset against the guide plate;
[0022] Step 5: After the test barrel and support ring 1 are reset to the test plate, no new concrete is added. The infrared sensor 1 contacts the light-blocking surface again to cause the test barrel to rotate, and the scraper rod is used to scrape off the residual concrete on the inner wall of the test barrel. At the same time, the six electric push rods 2 repeatedly hit the scraper rod to generate vibration, thereby shaking off the residual concrete. The above steps are run empty once or more to thoroughly clean and recycle the residual concrete in the test barrel.
[0023] (III) Beneficial effects
[0024] Compared with the prior art, the present invention provides a concrete slump detection device and detection method for municipal engineering construction, which has the following beneficial effects:
[0025] 1. The concrete slump detection device and detection method for municipal engineering construction adopts efficient automatic cleaning. Through the coordinated operation of the cleaning unit and the control unit, the automatic cleaning of the inner wall of the slump cylinder is realized. When the light-blocking surface contacts the infrared sensor, the motor starts to drive the test barrel to rotate. At the same time, the lever rotates with the clamping ring, and the six button switches are pressed in sequence to drive the six electric push rods to step-by-step telescope, hit the scraper rod to generate vibration, and shake off the residual concrete on the inner wall of the test barrel. During the rotation of the test barrel, its inner wall fits with the scraper rod, which can scrape off the residual concrete. After the detection is completed, no manual cleaning is required to avoid the influence of concrete residue on the next detection accuracy, thereby improving the efficiency of continuous detection.
[0026] 2. The concrete slump detection device and detection method for municipal engineering construction adopts precise tamping and vibration. The six electric push rods of the tamping part are driven by the lever to perform continuous step-by-step tamping operations on the concrete in the test barrel, so that the bubbles in the concrete can overcome the viscous resistance and the buoyancy of the slurry and rise and be discharged, thereby improving the density of the concrete and enhancing its durability indicators such as impermeability and frost resistance. The vibration generated by the electric push rod extending to the highest point to hit the scraper rod further assists in the vibration of the concrete, ensures that the concrete is evenly compacted, and improves the accuracy of the test results.
[0027] 3. The concrete slump detection device and detection method for municipal engineering construction adopts automatic concrete recovery. The recovery part, under the control of the control part, realizes the automatic measurement and cleaning of concrete after collapse. After the test barrel rises to the highest position, the light-blocking surface contacts the second infrared sensor, and the electric push rod is started to push the discharge plate to scrape the concrete into the aggregate trough for recovery. The automated recovery process reduces manual operation, improves recovery efficiency, and provides convenience for continuous detection.
[0028] 4. The concrete slump detection device and detection method for municipal engineering construction adopts precise slump measurement and uses a visual camera in conjunction with a measuring ruler. After the concrete collapses, it can take a real-time photo of the measuring ruler to accurately measure the collapse height of the concrete. At the same time, it can also take a photo of the extended area after the concrete collapses, thereby obtaining more comprehensive and accurate detection data and providing a richer basis for evaluating the workability of concrete.
[0029] 5. The concrete slump detection device and detection method for municipal engineering construction prevents concrete from hanging on the wall. The test barrel continuously rotates along the scraper rod during the detection process, so that the concrete keeps moving in the test barrel, effectively preventing the concrete from adhering to the inner wall of the test barrel, ensuring the stability of the concrete state during the detection process, and avoiding detection errors caused by concrete hanging on the wall.
[0030] 6. The concrete slump detection device and detection method for municipal engineering construction adopts reasonable structural design, convenient operation, clear division of labor and mutual cooperation among various components. The installation part is convenient for the installation and collaborative operation of the detection tool, the loading part realizes convenient loading, and the lifting part ensures the vertical lifting and stable lifting of the slump cylinder. The overall structure is compact and reasonable, the operation process has a high degree of automation, which reduces the intensity of manual labor and improves the overall efficiency of the detection work. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a schematic diagram of the overall structure of a concrete slump detection device for municipal engineering construction proposed by the present invention;
[0032] Figure 2 This is a connection diagram of the installation part, the feeding part and the cleaning part of a concrete slump detection device for municipal engineering construction proposed by the present invention;
[0033] Figure 3 This is a schematic structural diagram of the cleaning part of a concrete slump detection device for municipal engineering construction proposed by the present invention;
[0034] Figure 4 This is a structural schematic diagram of the installation part of a concrete slump detection device for municipal engineering construction proposed by the present invention;
[0035] Figure 5 This is a connection diagram of a control unit and a recovery unit of a concrete slump detection device for municipal engineering construction proposed by the present invention;
[0036] Figure 6 This is a structural schematic diagram of a lifting part of a concrete slump detection device for municipal engineering construction proposed by the present invention;
[0037] Figure 7 The present invention is a schematic structural diagram of the tamping part of a concrete slump detection device for municipal engineering construction.
[0038] In the figure: 1. test plate; 2. mounting part; 21. support ring 1; 22. limit groove; 23. scraper rod; 24. support ring 2; 25. guide plate; 26. infrared sensor 1; 27. infrared sensor 2; 3. feeding part; 31. support rod; 32. clamping ring; 33. feeding hopper; 4. cleaning part; 41. test barrel; 42. clamping ring; 43. gear ring; 44. lever; 45. ring; 46. button switch; 5. control part; 51. support arm; 52. slide frame; 53. guide surface; 54. light blocking Surface; 55, motor one; 56, gear; 57, spacer; 58, spring; 6, recovery unit; 61, electric push rod one; 62, unloading plate; 63, measuring ruler; 64, rod frame; 7, lifting unit; 71, limit rod; 72, connecting arm one; 73, disc one; 74, motor two; 75, screw; 76, connecting arm two; 77, disc two; 78, suspension rod; 8, ramming unit; 81, chassis; 82, box door; 83, electric push rod two; 9, collecting trough; 10, U-shaped frame; 11, visual camera. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] See also Figure 1-7The present invention provides a technical solution: a concrete slump detection device for municipal engineering construction, comprising a test plate 1, a mounting portion 2 of the present invention being arranged on the top of the test plate 1, for mounting detection tools and coordinating vibration concrete operations, a feeding portion 3 of the present invention being mounted on the mounting portion 2, for guiding the feeding of concrete, a cleaning portion 4 of the present invention being mounted on the mounting portion 2, for self-cleaning the inner wall of the slump cylinder, a control portion 5 of the present invention being mounted on the test plate 1, for automatically controlling the self-cleaning operation of the slump cylinder and the concrete recycling operation, a recycling portion 6 of the present invention being mounted on the control portion 5, for automatically measuring the height and cleaning the concrete after the collapse, a lifting portion 7 of the present invention being mounted on the feeding portion 3, for vertically lifting the slump cylinder for detection operations, and a tamping portion 8 of the present invention being mounted on the bottom of the test plate 1, for continuously stepping and tamping the concrete in the feeding.
[0041] In this embodiment, in order to facilitate the installation and adaptation of the concrete slump detection tool, the mounting portion 2 of this case includes a support ring 21, the support ring 21 is fitted with the test plate 1, a limiting groove 22 is provided on the top of the inner ring of the support ring 21, a scraper rod 23 is connected around the inner wall of the support ring 21, and a support ring 24 is fixedly connected to the top of the scraper rod 23. A guide plate 25 is fixedly connected to one side of the top of the support ring 21, and the middle part of the guide plate 25 is an inclined structure. An infrared sensor 26 is installed on the top of the guide plate 25, and an infrared sensor 27 is installed on the bottom of the guide plate 25. The infrared sensor 26 and the infrared sensor 22 are connected to the inner wall of the support ring 21. 7 all use TCRT5000, which is an infrared reflective photoelectric sensor with an infrared transmitting tube and a receiving tube. The transmitting tube transmits infrared rays. When a light blocking plate approaches, the infrared rays are absorbed or reflected and weakened, and the intensity of the infrared rays received by the receiving tube changes, resulting in a change in the output level, which can then generate an electrical signal to drive the motor. In order to facilitate the batch loading of concrete and avoid spilling and overflowing of concrete, the loading part 3 of this case includes three support rods 31, which are connected around the top of the support ring 21, and the tops of the three support rods 31 are fixedly connected with a clamping ring 32, and the inner wall of the clamping ring 32 is clamped with a loading hopper 33.
[0042] It is worth noting that in order to facilitate the automatic cleaning of residual concrete in the slump cylinder and prevent it from hanging on the wall, the cleaning part 4 in this case includes a test barrel 41, which is rotatably connected between the limit groove 22 and the support ring 24, and the inner wall of the test barrel 41 is in contact with the outer wall of the scraper rod 23. The top outer wall of the test barrel 41 is fixedly sleeved with a clamping ring 42, and the outer wall fixed sleeve of the clamping ring 42 is fixedly sleeved with a gear ring 43. A lever 44 is fixedly connected to one side of the top of the clamping ring 42, and a ring 45 is fixedly sleeved on the three support rods 31. Six button switches 46 are installed around the inner wall of the ring 45. The button switches 46 are all equipped with a 12V / 24V networked controller, and the remote automatic control of the telescopic reciprocating motion of the electric push rod is realized based on the Wi-Fi wireless communication module.
[0043] In order to further automate the control of the cleaning section 4 and the recycling section 6, the control section 5 in this case includes a support arm 51, which is fixedly connected to the side wall of the test plate 1, and a sliding frame 52 is slidably connected to the support arm 51. A guide surface 53 and a light-blocking surface 54 are provided on the side of the support arm 51 and the sliding frame 52 away from the support arm 51. The guide surface 53 is in contact with the inclined surface of the guide plate 25, and the light-blocking surface 54 is in contact with the infrared sensor 26. A motor 55 is installed on the inner wall of the sliding frame 52, and the motor 55 is electrically connected to the infrared sensor 26. The output shaft of the motor 55 movably passes through the top of the sliding frame 52 and is fixedly sleeved with a gear 56, which is meshed with the gear ring 43. A spacer 57 is fixedly connected to the inner wall of the sliding frame 52, and a spring 58 is elastically connected between the spacer 57 and the support arm 51.
[0044] In order to further improve the efficiency and thoroughness of automated concrete recycling, the recycling part 6 in this case includes an electric push rod 61, which is electrically connected to the infrared sensor 27. The infrared sensor 27 drives the electric push rod 61 to perform a reciprocating telescopic motion. The electric push rod 61 is installed on the side wall of the support arm 51. A slot is provided on the side of the support arm 51 away from the electric push rod 61. A blanking plate 62 is attached to the inner wall of the slot. The bottom of the blanking plate 62 is flush with the top of the test plate 1. The inner rod of the electric push rod 61 slides through the slot and is fixedly connected to the blanking plate 62. A measuring ruler 63 is embedded in the middle of the blanking plate 62. The outer rod of the electric push rod 61 is installed with a rod holder 64.
[0045] In order to enable the bubbles in the concrete to overcome the viscous resistance and the buoyancy of the slurry, rise to the surface and be discharged, make the concrete more compact, improve its durability indicators such as impermeability and frost resistance, and further improve the thoroughness of cleaning the residual concrete, the tamping part 8 in this case includes a chassis 81, which is fixedly installed in the middle of the bottom of the test plate 1, and the side wall of the chassis 81 is provided with a box door 82. Six electric push rods 83 are installed around the inside of the chassis 81, and the inner rods of the six electric push rods 83 slide through the top of the chassis 81 and slide through the test plate 1 respectively. The six electric push rods 83 are electrically connected to six button switches 46 respectively, and each button switch 46 independently controls each electric push rod 83. Each pressing of the button switch 46 can drive the electric push rod 83 to perform a reciprocating telescopic movement.
[0046] It is worth noting that in order to facilitate the vertical lifting of the slump cone and ensure the stability and accuracy of the measurement, the lifting part 7 of this case includes four limit rods 71, the tops of the four limit rods 71 are fixedly sleeved with connecting arms 72, and a disc 73 is fixedly connected between the four connecting arms 72. A motor 74 is installed on the top of the disc 73. The output shaft of the motor 74 is fixedly connected with a screw 75, which movably penetrates the disc 73 and extends downward. The four limit rods 71 are slidably sleeved with connecting arms 76, and a disc 77 is fixedly connected between the four connecting arms 76. The disc 77 The threaded sleeve is connected to the outer wall of the screw rod 75, and three suspension rods 78 are connected around the bottom of the disc 77. The three suspension rods 78 are aligned with the three support rods 31 respectively, and the three suspension rods 78 are fixedly connected to the clamping ring 32. A feed trough 9 is installed at the bottom of the outer wall of the chassis 81, and the rod frame 64 is installed on one side of the outer wall of the feed trough 9. The four corners of the top edge of the feed trough 9 are fixedly connected to the bottom ends of the four limit rods 71 respectively. A U-shaped frame 10 is fixedly connected to the side of the test plate 1 away from the support arm 51, and a visual camera 11 is installed in the middle of the top of the U-shaped frame 10. The visual camera 11 is aligned with the measuring ruler 63.
[0047] A detection method of a concrete slump detection device for municipal engineering construction, comprising the following steps:
[0048] Step 1: The light-blocking surface 54 contacts the infrared sensor 26 to start the motor 55, causing the gear 56 to drive the gear ring 43 to rotate, and the test barrel 41 to rotate synchronously through the clamp ring 42, so that the concrete is put from the upper hopper 33 into the test barrel 41, and the clamp ring 42 drives the lever 44 to rotate synchronously, causing the lever 44 to press the six button switches 46 in turn every time it circles around, thereby repeatedly driving the six electric push rods 83 to achieve step-by-step extension and retraction, and the concrete in the test barrel 41 is tamped and vibrated. At the same time, the six electric push rods 83 will hit the scraper rod 23 to generate vibration after extending to the highest point, and the concrete is vibrated synchronously;
[0049] Step 2: Concrete in the test barrel 41 is continuously rotated along the scraper rod 23 through the test barrel 41 to prevent it from hanging on the wall. After the concrete fills the test barrel 41, it is scraped flat on the top of the support ring 24, and the motor 2 74 is turned on to cause the screw 75 to rotate, thereby driving the disc 2 77 to rise along the limit rod 71 under the limiting action of the connecting arm 2 76, and driving the clamping ring 32 to rise through the suspension rod 78, and synchronously lifting the upper hopper 33, the support ring 1 21 and the test barrel 41, thereby realizing the collapse of the concrete;
[0050] Step 3: After the guide plate 25 rises synchronously, the infrared sensor 26 moves away from the light-blocking surface 54, thereby stopping the motor 55 from working, the lever 44 stops rotating, and the six electric push rods 83 are restored to be flush with the test plate 1 without generating protrusions. The guide surface 53 slides along the inclined surface of the guide plate 25 and pushes the slide frame 52 to slide on the support arm 51, thereby squeezing the spring 58 to contract. After the test barrel 41 rises to a high position, the concrete collapses. The visual camera 11 is used to shoot the measuring ruler 63 to measure the collapse height of the concrete in real time, and to shoot the extended area of the concrete after collapse.
[0051] Step 4: After the test barrel 41 rises to the highest position, the motor 2 74 stops intermittently. At this time, the light-blocking surface 54 contacts the infrared sensor 2 27 to open the electric push rod 1 61, and the inner rod of the electric push rod 1 61 pushes the unloading plate 62 into the test plate 1, and the concrete is pushed and scraped into the aggregate trough 9 for recovery. Then, the electric push rod 1 61 is reset to drive the unloading plate 62 back to the inner wall of the slot, and the motor 2 74 is started intermittently and reversed to cause the test barrel 41 to descend and reset. The spring 58 pushes the spacer 57 through elastic extension and drives the slide frame 52 to reset close to the guide plate 25;
[0052] Step 5: After the test barrel 41 and the support ring 21 are reset to the test plate 1, no new concrete is added. The infrared sensor 26 contacts the light-blocking surface 54 again to cause the test barrel 41 to rotate, and the scraper 23 is used to scrape the residual concrete on the inner wall of the test barrel 41. At the same time, the six electric push rods 83 repeatedly hit the scraper 23 to generate vibration, thereby shaking off the residual concrete. The above steps are run empty once or more, and the residual concrete in the test barrel 41 can be thoroughly cleaned and recycled.
[0053] Working principle: concrete is put from the upper hopper 33 into the test barrel 41, the light-blocking surface 54 contacts the infrared sensor 26 to start the motor 55, causing the gear 56 to drive the gear ring 43 to rotate, thereby driving the test barrel 41 to rotate, and the lever 44 rotates synchronously to press the six button switches 46 in sequence, thereby driving the six electric push rods 83 to realize step-by-step telescopic movement to tamp the concrete in the barrel, making the concrete more compact and improving its use index. The electric push rod 83 will also hit the scraper rod 23 to generate vibration, thereby vibrating the concrete, and the test barrel 41 continues to rotate along the scraper rod 23 to prevent the concrete from hanging on the wall.
[0054] Turning on the second motor 74 causes the screw 75 to rotate, thereby driving the second disc 77 to rise, and driving the test barrel 41 to rise through the suspension rod 78, so as to achieve the collapse of the concrete, and the guide plate 25 rises synchronously, and the infrared sensor 26 is away from the light-blocking surface 54 to stop the operation of the motor 55, and the six electric push rods 2 83 are reset to ensure the flatness of the top of the test plate 1, and the concrete collapses. The visual camera 11 is used to shoot the measuring ruler 63 to measure the collapse height of the concrete in real time, and to shoot the extended area after the concrete collapse, so as to obtain more complete and accurate detection data.
[0055] The guide surface 53 slides along the inclined surface of the guide plate 25, and the motor 2 74 stops intermittently. At this time, the light-blocking surface 54 contacts the infrared sensor 27 to start the electric push rod 1 61, and the unloading plate 62 is pushed by the electric push rod 1 61 to push and scrape the concrete into the aggregate trough 9 for recovery. After the electric push rod 1 61 is reset, the motor 2 74 starts intermittently and reverses, prompting the test barrel 41 to descend and reset. The spring 58 pushes the light-blocking surface 54 to slide close to the guide plate 25 and reset through elastic extension, and re-contacts the light-blocking surface 54 through the infrared sensor 1 26 to prompt the test barrel 41 to rotate, and the scraper 23 is used to scrape the residual concrete on the inner wall of the test barrel 41. At the same time, the six electric push rods 2 83 hit the scraper 23 to generate vibration, thereby shaking off the residual concrete, improving the thoroughness of the residual concrete cleaning, and making the automated cleaning more efficient.
[0056] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A concrete slump detection device for municipal engineering construction, characterized in that: include: Test plate (1); A mounting portion (2) is arranged on the top of the test plate (1) and is used for mounting a detection tool and coordinating with a vibrating concrete operation; A feeding part (3), mounted on the mounting part (2), and used for guiding the feeding of concrete; A cleaning portion (4) is mounted on the mounting portion (2) and is used for self-cleaning the inner wall of the slump cylinder; A control unit (5) is installed on the test plate (1) and is used to automatically control the slump cone self-cleaning operation and the concrete recycling operation; A recovery unit (6) is installed on the control unit (5) to automatically measure and clean the collapsed concrete; A lifting part (7) is installed on the feeding part (3) and is used for vertically lifting the slump cone to perform detection operations; The tamping part (8) is installed at the bottom of the test plate (1) and is used for performing continuous step-by-step tamping operations on the concrete being fed.
2. A concrete slump detection device for municipal engineering construction according to claim 1, characterized in that: The mounting portion (2) comprises a support ring (21), the support ring (21) being fitted with the test plate (1), a limiting groove (22) being provided at the top of the inner ring of the support ring (21), a scraper rod (23) being connected around the inner wall of the support ring (21), the top of the scraper rod (23) being fixedly connected to a support ring (24), a guide plate (25) being fixedly connected to one side of the top of the support ring (21), the middle part of the guide plate (25) being an inclined structure, an infrared sensor (26) being installed at the top of the guide plate (25), and an infrared sensor (27) being installed at the bottom of the guide plate (25).
3. A concrete slump detection device for municipal engineering construction according to claim 2, characterized in that: The feeding part (3) comprises three supporting rods (31), the three supporting rods (31) are connected around the top of the supporting ring (21), the top ends of the three supporting rods (31) are fixedly connected with a clamping ring (32), and the inner wall of the clamping ring (32) is clamped with a feeding hopper (33).
4. A concrete slump detection device for municipal engineering construction according to claim 3, characterized in that: The cleaning part (4) comprises a test barrel (41), the test barrel (41) is rotatably connected between the limit groove (22) and the second support ring (24), the inner wall of the test barrel (41) is in contact with the outer wall of the scraper rod (23), the outer wall of the top opening of the test barrel (41) is fixedly sleeved with a clamping ring (42), the outer wall of the clamping ring (42) is fixedly sleeved with a gear ring (43), the top side of the clamping ring (42) is fixedly connected with a lever (44), the upper fixed sleeves of the three support rods (31) are fixedly sleeved with rings (45), and the inner wall of the rings (45) is surrounded by six button switches (46).
5. A concrete slump detection device for municipal engineering construction according to claim 4, characterized in that: The control unit (5) comprises a support arm (51), the support arm (51) is fixedly connected to the side wall of the test plate (1), a slide frame (52) is slidably connected to the support arm (51), a guide surface (53) and a light blocking surface (54) are provided on the side of the support arm (51) and the slide frame (52) away from the support arm (51), the guide surface (53) is in contact with the inclined surface of the guide plate (25), and the light blocking surface (54) is in contact with the infrared sensor (26). A motor (55) is installed on the inner wall of the sliding frame (52), and the motor (55) is electrically connected to the infrared sensor (26). The output shaft of the motor (55) movably passes through the top of the sliding frame (52) and is fixedly sleeved with a gear (56), and the gear (56) is meshed with the gear ring (43). A spacer (57) is fixedly connected to the inner wall of the sliding frame (52), and a spring (58) is elastically connected between the spacer (57) and the support arm (51).
6. A concrete slump detection device for municipal engineering construction according to claim 5, characterized in that: The recovery part (6) includes an electric push rod (61), which is electrically connected to the infrared sensor (27). The electric push rod (61) is installed on the side wall of the support arm (51). A slot is provided on the side of the support arm (51) away from the electric push rod (61). A blanking plate (62) is attached to the inner wall of the slot. The bottom of the blanking plate (62) is flush with the top of the test plate (1). The inner rod of the electric push rod (61) slides through the slot and is fixedly connected to the blanking plate (62). A measuring ruler (63) is embedded in the middle of the blanking plate (62). The outer rod of the electric push rod (61) is installed with a rod holder (64).
7. A concrete slump detection device for municipal engineering construction according to claim 6, characterized in that: The lifting part (7) comprises four limiting rods (71), the top ends of the four limiting rods (71) are fixedly sleeved with connecting arms (72), a disc (73) is fixedly connected between the four connecting arms (72), a motor (74) is installed on the top of the disc (73), the output shaft of the motor (74) is fixedly connected with a screw (75), the screw (75) movably passes through the disc (73) and extends downward, the four limiting rods (71) are slidably sleeved with connecting arms (76), a disc (77) is fixedly connected between the four connecting arms (76), the disc (77) is threadedly sleeved on the outer wall of the screw (75), and three suspension rods (78) are connected around the bottom of the disc (77), the three suspension rods (78) are respectively aligned with the three support rods (31), and the three suspension rods (78) are fixedly connected to the clamping ring (32).
8. A concrete slump detection device for municipal engineering construction according to claim 7, characterized in that: The tamping part (8) comprises a machine box (81), the machine box (81) is fixedly mounted in the middle of the bottom of the test plate (1), the side wall of the machine box (81) is provided with a box door (82), six electric push rods (83) are mounted around the inside of the machine box (81), the inner rods of the six electric push rods (83) respectively slide through the top of the machine box (81) and slide through the test plate (1), and the six electric push rods (83) are respectively electrically connected to six button switches (46).
9. A concrete slump detection device for municipal engineering construction according to claim 8, characterized in that: A material collecting trough (9) is installed at the bottom of the outer wall of the chassis (81), the rod frame (64) is installed on one side of the outer wall of the material collecting trough (9), the four corners of the top edge of the material collecting trough (9) are respectively fixedly connected to the bottom ends of four limit rods (71), and a U-shaped frame (10) is fixedly connected to the side of the test plate (1) away from the support arm (51), and a visual camera (11) is installed in the middle of the top of the U-shaped frame (10), and the visual camera (11) is aligned with the measuring ruler (63).
10. A detection method of a concrete slump detection device for municipal engineering construction, according to claim 9, characterized in that: The following steps are involved: Step 1: The light-blocking surface (54) contacts the infrared sensor 1 (26) to start the motor 1 (55), causing the gear (56) to drive the gear ring (43) to rotate, and the test barrel (41) to rotate synchronously through the clamp ring (42), so that concrete is dropped from the upper hopper (33) and enters the test barrel (41), and the clamp ring (42) drives the lever (44) to rotate synchronously, causing the lever (44) to press six button switches (46) in sequence every time it rotates around, thereby repeatedly driving the six electric push rods 2 (83) to achieve step-by-step extension and retraction, and the concrete in the test barrel (41) is tamped and vibrated. At the same time, after extending to the highest point, the six electric push rods 2 (83) will hit the scraper rod (23) to generate vibration, and the concrete is vibrated synchronously; Step 2: Concrete in the test barrel (41) is continuously rotated along the scraper rod (23) through the test barrel (41) to prevent it from hanging on the wall. After the concrete fills the test barrel (41), it is scraped flat on the top of the second support ring (24), and the second motor (74) is turned on to drive the screw (75) to rotate, thereby driving the second disc (77) to rise along the limit rod (71) under the limiting action of the second connecting arm (76), and driving the clamping ring (32) to rise through the suspension rod (78), and synchronously lifting the upper hopper (33), the first support ring (21) and the test barrel (41), thereby achieving the collapse of the concrete; Step 3: After the guide plate (25) rises synchronously, the infrared sensor 1 (26) moves away from the light blocking surface (54) to stop the motor 1 (55) from working, the lever (44) stops rotating, the six electric push rods 2 (83) are all restored to be flush with the test plate (1) without generating any protrusions, the guide surface (53) slides along the inclined surface of the guide plate (25) and pushes the slide frame (52) to slide on the support arm (51), thereby squeezing the spring (58) to contract, after the test barrel (41) rises to a high position, the concrete collapses, and the visual camera (11) is used to shoot the measuring ruler (63) to measure the collapse height of the concrete in real time, and to shoot the extended area of the concrete after collapse; Step 4: After the test barrel (41) rises to the highest position, the second motor (74) stops intermittently. At this time, the light-blocking surface (54) contacts the second infrared sensor (27) to open the first electric push rod (61). The inner rod of the first electric push rod (61) pushes the unloading plate (62) into the test plate (1), and the concrete is pushed and scraped into the collecting trough (9) for recovery. Then, the first electric push rod (61) is reset to drive the unloading plate (62) back to the inner wall of the slot. The second motor (74) is started intermittently and reversed to cause the test barrel (41) to descend and reset. The spring (58) pushes the spacer (57) through elastic extension and drives the slide frame (52) to be close to the guide plate (25) for reset. Step 5: After the test barrel (41) and the support ring (21) are reset on the test plate (1), no new concrete is added. The infrared sensor (26) contacts the light-blocking surface (54) again to cause the test barrel (41) to rotate, and the scraper (23) is used to scrape the residual concrete on the inner wall of the test barrel (41). At the same time, the six electric push rods (83) repeatedly hit the scraper (23) to generate vibration, thereby shaking off the residual concrete. The above steps are performed once or more without any work, and the residual concrete in the test barrel (41) can be completely cleaned and recycled.
Citation Information
Patent Citations
Concrete slump detection device
CN118150814A