A stranding machine for cable production
By introducing a rotating disc and gear into the twisting machine to drive the rotation shaft to rotate, combining the adjustment mechanism and the lubrication and cooling mechanism, the problem of insufficient spin torsion force during twisting of the twisting machine is solved, the overall strength of the wire is enhanced and the adjustable control of twisting force and spin torsion force is achieved.
Patent Information
- Application Number
- CN202510288216.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-03-12
AI Technical Summary
It is difficult for existing wire twisters to effectively apply spin torsional force when twisting branch lines, resulting in insufficient overall strength of the twisted wire.
The rotation shaft is driven by meshing of the rotating disc with the gears and the tooth rings. The wire coil applies a spin to the branch line, and combines the adjustment mechanism to adjust the twisting force and the spin torsion force, enhances the winding force, and protects the wire through the lubrication and cooling mechanism.
The overall strength of the wire is enhanced, and the wire is twisted due to excessive twisting is avoided, and the adjustable control of twisting and spin torsion force is achieved, which improves the reliability and efficiency of the twisted wire.
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Figure CN119811792B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of stranding, and in particular to a stranding machine for cable production. Background Art
[0002] A stranding machine is an important device in cable production, which is used to strand multiple thin wires into the core wire of a cable conductor, helping to improve the flexibility, durability and electrical conductivity of the cable, and also being able to reduce signal loss and increase the durability and flexibility of the cable.
[0003] Chinese Patent Application No. 2023113293353 discloses an adjustable stranding machine for cable production, including a bottom plate, a support seat is installed on the bottom plate, a first motor is installed above the support seat, a gear is fixedly connected to the output shaft of the first motor, a toothed ring is meshed with the side of the gear, a turntable is fixedly connected to the front end of the toothed ring, the turntable is rotatably installed inside a first bracket, a wire pay-off assembly is installed on the turntable, a hydraulic rod is fixedly installed on the bottom plate, a steel belt is fixedly connected above the hydraulic rod, and a connecting ring is connected above the steel belt, and the connecting ring is rotatably installed outside a second bracket.
[0004] As Figure 21 shown, the above-mentioned stranding machine can strand multiple branch wires 801 into a conductor 802. However, during the stranding process of the branch wires 801, it is not convenient to apply a self-rotating torsional force to the branch wires 801. As a result, when the conductor 802 is stranded, the winding force between the internal branch wires 801 is small, making the overall strength of the conductor 802 low. Therefore, we propose a stranding machine for cable production. Summary of the Invention
[0005] The purpose of the present invention is to provide a stranding machine for cable production in view of the deficiencies of the prior art. During the rotation of the rotating disk, due to the meshing of the first gear and the toothed ring, the rotating shaft is driven to rotate, driving the wire reel to rotate along the axis of the rotating shaft. When the wire reel pays off the branch wire, it drives the branch wire to rotate self, applying a self-rotating torsional force f to the branch wire. When the conductor is stranded, the self-rotating torsional force f on the branch wire enhances the winding force between multiple internal branch wires, thereby enhancing the overall strength of the conductor.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A stranding machine for cable production, including a working frame, a rotary driving member is installed on the working frame, a first rotating rod is installed at the output end of the rotary driving member, a rotating disk is arranged outside the first rotating rod, a plurality of rotating shafts are arranged on the rotating disk, a U-shaped frame is installed on the rotating shaft, a wire coil is arranged in the U-shaped frame, a workbench is arranged on one side of the working frame, a collecting frame is installed on the workbench, a through hole is opened in the collecting frame, a winding mechanism is arranged on one side of the workbench, and a guiding component, an adjusting mechanism and a lubricating and cooling mechanism are arranged on the working frame;
[0008] The adjusting mechanism includes a first adjusting component and a second adjusting component. The first adjusting component adjusts the stranding force when the wire is stranded, and the second adjusting component adjusts the self-rotation torsion force when a single branch wire is stranded.
[0009] The first adjusting component includes: a round sleeve, which is installed on the first rotating rod, and a plurality of square holes are opened in the round sleeve; a first elastic connecting piece, which is arranged in the square hole; a resisting block, which is arranged at the free end of the first elastic connecting piece; a placing groove is opened in the rotating disk, the round sleeve is arranged in the placing groove, and the resisting block abuts against the inner side of the placing groove.
[0010] A moving block is slidably arranged in the square hole, a sliding rod is installed on the moving block, a rotating disk is rotatably arranged in the round sleeve, a plurality of arc-shaped grooves are opened in the rotating disk, and the sliding rod slides in the arc-shaped groove; a connecting rod is installed on the rotating disk, a worm gear is installed on the connecting rod, a first rotating shaft is rotatably arranged in the first rotating rod, a worm is installed at one end of the first rotating shaft, the worm is meshed with the worm gear, and a square groove is opened at the other end of the first rotating shaft.
[0011] The second adjusting component includes: a first gear, which is installed on the rotating shaft; a fixed disk, which is installed on the working frame, a toothed ring, which is installed on the fixed disk, the first gear and the toothed ring are meshed; a receiving groove and a plurality of clamping grooves are opened in the U-shaped frame; a plurality of sliding grooves are opened in the rotating shaft; a screw rod, which is threadedly connected in the rotating shaft; a tapered block, which is rotatably arranged at one end of the screw rod; an elastic strip, which is slidably arranged in the sliding groove, one end of the elastic strip is inserted into the clamping groove, the other end of the elastic strip is slidably connected with the tapered block, a plurality of T-shaped grooves are opened in the tapered block, and a T-shaped block is installed at the bottom of the elastic strip.
[0012] The lubricating and cooling mechanism includes: a lubricating component, which is arranged on the first rotating rod; a cooling component, which is arranged on the workbench; an erasing component, which is arranged on the workbench.
[0013] The lubricating assembly includes: a second connecting shaft disposed within the first rotating rod, and a plurality of through grooves are formed in the first rotating rod; a plurality of penetrating blocks mounted on the second connecting shaft; a rotating ring mounted on the penetrating blocks; a fixed sleeve mounted on the outer side of the rotating ring; a conical sponge mounted on the second connecting shaft, and flow grooves are formed in the second connecting shaft, the penetrating blocks, and the rotating ring; an aggregate box mounted on the fixed sleeve.
[0014] The cooling assembly includes: a support frame mounted on the workbench; a cooling box mounted on the support frame; a return box disposed on the ground; a first pipeline disposed between the cooling box and the return box; a circulation pump disposed on the first pipeline.
[0015] A linear driving member is mounted on the return box, a lifting plate is mounted on the output end of the linear driving member, a bent pipe and a collecting box are mounted on the lifting plate, and the collecting box is communicated with the aggregate box through a second pipeline.
[0016] The erasing assembly includes: a second elastic connecting member disposed on one side of the cooling box; a U-shaped plate disposed at the free end of the second elastic connecting member; a driving wheel rotatably disposed within the U-shaped plate, and the driving wheel abuts against a wire; a second rotating rod mounted on the driving wheel; an inclined plate mounted on the U-shaped plate; a second rotating shaft rotatably disposed on the inclined plate; an erasing wheel mounted on the second rotating shaft; bevel gears mounted on the second rotating rod and the second rotating shaft, and the two bevel gears are engaged with each other.
[0017] The guiding assembly includes: a first connecting shaft mounted on the rotating disc; a first disc mounted on the first connecting shaft; a plurality of first guiding wheels mounted on the first disc; a second disc mounted on the first connecting shaft; a plurality of second guiding wheels mounted on the second disc.
[0018] The beneficial effects of the present invention are as follows:
[0019] (1) During the rotation of the rotating disk in the present invention, since the first gear and the toothed ring are engaged, the rotating shaft is driven to rotate, driving the wire reel to rotate along the axis of the rotating shaft. When the wire reel pays out the branch wire, the branch wire is driven to rotate self, applying a self-rotating torsional force f to the branch wire. When twisting into a wire, the self-rotating torsional force f on the branch wire enhances the winding force between multiple internal branch wires, thereby enhancing the overall strength of the wire.
[0020] (2) In the present invention, the first rotating rod is driven to rotate by the rotating driving member, driving the circular sleeve to rotate. Since the abutting block abuts against the inner wall of the placement groove, the frictional force between the abutting block and the inner wall of the placement groove drives the rotating disk to rotate, thereby applying a wire twisting force F to the branch wire, twisting multiple branch wires into a wire. When the applied twisting force F is too large, it will form a certain resistance to the rotation of the rotating disk. When this resistance is greater than the frictional force between the abutting block and the inner wall of the placement groove, the abutting block will slide along the inner wall of the placement groove (idle rotation occurs), avoiding the wire from being twisted and broken due to the continuous increase of the twisting force F, and protecting the wire.
[0021] (3) In the present invention, by inserting a flat-blade screwdriver into the square groove and rotating the first rotating shaft, since the worm is engaged with the worm gear, the connecting rod is driven to rotate, driving the rotating disk to rotate. The sliding rod slides in the arc-shaped groove, driving the moving block to move outwards to squeeze the first elastic connecting member, increasing the frictional force between the abutting block and the placement groove, and thus increasing the magnitude of the twisting force F. Similarly, the magnitude of the twisting force F can be reduced. It can be seen that the twisting force F can be adjusted to an appropriate range.
[0022] (4) In the present invention, by rotating the screw rod, the tapered block is driven to move in the rotating shaft. The bottom of the elastic strip slides on the tapered surface of the tapered block, driving the elastic strip to extend into or out of the card slot, adjusting the extending length of the elastic strip inserted into the card slot. The greater the extending length, the greater the self-rotating torsional force f applied to the branch wire, and thus the adjustment of the self-rotating torsional force f can be realized.
[0023] (5) In the present invention, under the elastic force of the second elastic connecting member, the driving wheel is driven to contact the wire. The winding mechanism on one side of the workbench winds the twisted wire, driving the driving wheel to rotate, driving the second rotating rod to rotate, and driving the second rotating shaft to rotate through the bevel gear, driving the erasing wheel to rotate to erase the surface of the wire, so that the lubricating oil on the surface of the wire falls into the coolant in the cooling tank.
[0024] (6) In the present invention, the coolant in the cooling tank is pumped into the reflux tank by the circulation pump. At this time, the lubricating oil will float on the top layer of the coolant. The linear driving member drives the lifting plate to move downwards, and the lubricating oil on the upper layer of the coolant will enter the collection box along the curved pipe, thereby separating the lubricating oil from the coolant, and then transmitting the lubricating oil in the collection box to the aggregate box through the curved pipe for reuse. Description of the Drawings
[0025] Figure 1 Schematic diagram of the first overall structure of the present invention;
[0026] Figure 2 Schematic diagram of the second overall structure of the present invention;
[0027] Figure 3 For the present invention Figure 2 Enlarged schematic diagram at position A in the present invention;
[0028] Figure 4 For the present invention Figure 2 Enlarged schematic diagram at position B in the present invention;
[0029] Figure 5 Schematic diagram of the guiding component structure of the present invention;
[0030] Figure 6 Schematic diagram of the cross-section of the rotating disk of the present invention;
[0031] Figure 7 For the present invention Figure 6 Enlarged schematic diagram at position C in the present invention;
[0032] Figure 8 Schematic diagram of the cross-section of the circular sleeve structure of the present invention;
[0033] Figure 9 Schematic diagram of the first adjusting component structure of the present invention;
[0034] Figure 10 Schematic diagram of the cross-section of the U-shaped frame of the present invention;
[0035] Figure 11 For the present invention Figure 10 Enlarged schematic diagram at position D in the present invention;
[0036] Figure 12 Schematic diagram of the cross-section of the rotating shaft of the present invention;
[0037] Figure 13 Schematic diagram of the wire reel structure of the present invention;
[0038] Figure 14 Schematic diagram of the chute and elastic strip structure of the present invention;
[0039] Figure 15 Schematic diagram of the screw rod and conical block structure of the present invention;
[0040] Figure 16 Schematic diagram of the aggregate box structure of the present invention;
[0041] Figure 17 Schematic diagram of the cross-section of the aggregate box, first rotating rod and rotating ring of the present invention;
[0042] Figure 18 Schematic diagram of the bent pipe and collecting box structure of the present invention;
[0043] Figure 19 Schematic structural diagram of the erasing component of the present invention;
[0044] Figure 20 Schematic structural diagram of the rotating ring, fixed sleeve and conical sponge of the present invention;
[0045] Figure 21 Schematic diagram of the stranded wire state in the prior art.
[0046] The reference numerals in this application are as follows: 100, working frame; 101, rotation driving member; 102, first rotating rod; 1021, through groove; 103, rotating disk; 1031, placing groove; 104, rotating shaft; 1041, sliding groove; 105, U-shaped frame; 1051, accommodating groove; 1052, clamping groove; 106, wire reel; 107, workbench; 108, collecting frame; 1081, through hole; 11, guiding assembly; 111, first connecting shaft; 112, first disk; 113, first guiding wheel; 114, second disk; 115, second guiding wheel; 2, adjusting mechanism; 21, first adjusting component; 211, round sleeve; 2111, square hole; 212, first elastic connecting member; 213, abutting block; 214, moving block; 215, sliding rod; 216, rotating disk; 2161, arc-shaped groove; 217, connecting rod; 218, worm gear; 219, first rotating shaft; 2191, square groove; 22, second adjusting component; 220, worm; 221, first gear; 222, fixed disk; 223, toothed ring; 224, screw rod; 225, conical block; 2251, T-shaped groove; 226, elastic strip; 227, T-shaped block; 3, lubricating and cooling mechanism; 31, lubricating component; 310, flow groove; 311, second connecting shaft; 312, through block; 313, rotating ring; 314, fixed sleeve; 315, conical sponge; 316, aggregate box; 32, cooling component; 321, support frame; 322, cooling box; 323, reflux box; 324, first pipeline; 325, circulation pump; 326, linear driving member; 327, lifting plate; 328, bending pipe; 329, collecting box; 33, erasing component; 330, second pipeline; 331, second elastic connecting member; 332, U-shaped plate; 333, driving wheel; 334, second rotating rod; 335, inclined plate; 336, second rotating shaft; 337, erasing wheel; 338, bevel gear; 801, branch wire; 802, conducting wire. Detailed implementation manners
[0047] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0048] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.
[0049] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality of" means two or more unless otherwise specifically defined.
[0050] Embodiment 1: As Figures 1 - 20 shown, this embodiment provides a stranding machine for cable production, including a working frame 100. A rotary driving member 101 is installed on the working frame 100. A first rotating rod 102 is installed at the output end of the rotary driving member 101. A rotating disk 103 is arranged outside the first rotating rod 102. A plurality of rotating shafts 104 are arranged on the rotating disk 103. A U-shaped frame 105 is installed on the rotating shaft 104. A wire coil 106 is arranged inside the U-shaped frame 105. A workbench 107 is arranged on one side of the working frame 100. An assembling frame 108 is installed on the workbench 107. A through hole 1081 is opened inside the assembling frame 108. A winding mechanism is arranged on one side of the workbench 107. A guiding assembly 11, an adjusting mechanism 2 and a lubricating and cooling mechanism 3 are arranged on the working frame 100. It should be noted that: the wire coil 106 pays out the branch wire 801, and there is some resistance when the wire coil 106 rotates and pays out relative to the U-shaped frame 105. Without external force, the wire coil 106 does not pay out.
[0051] The guide assembly 11 includes: a first connecting shaft 111, the first connecting shaft 111 is installed on the rotating disk 103; a first disc 112, the first disc 112 is installed on the first connecting shaft 111; a first guide wheel 113, a plurality of first guide wheels 113 are installed on the first disc 112; a second disc 114, the second disc 114 is installed on the first connecting shaft 111; a second guide wheel 115, a plurality of second guide wheels 115 are installed on the second disc 114.
[0052] In this embodiment, the rotating drive member 101 drives the rotating disk 103 to rotate, and the wire reel 106 unwinds the branch wire 801. After the branch wire 801 is wound around the first guide wheel 113 and the second guide wheel 115, multiple branch wires 801 are twisted in the through hole 1081 of the collection frame 108 to form the conductor 802, and the winding mechanism on one side of the workbench 107 winds up the twisted conductor 802.
[0053] like Figure 21 As shown, the rotating drive member 101 drives the rotating disk 103 to rotate, which will apply a twisting force F to the branch wires 801, so that multiple branch wires 801 are twisted into wires 802. If the twisting force F applied is too large, the wires 802 are easily twisted off, so twisting protection is required when twisting the wires;
[0054] like Figures 1 - 20 As shown, the adjustment mechanism 2 includes a first adjustment component 21 and a second adjustment component 22. The first adjustment component 21 adjusts the twisting force when the conductors are twisted, and the second adjustment component 22 adjusts the spin torsional force when a single branch line is twisted.
[0055] The first adjustment component 21 includes: a round sleeve 211, which is installed on the first rotating rod 102 and has a plurality of square holes 2111 therein; a first elastic connecting member 212, which is disposed in the square holes 2111; a resistance block 213, which is disposed at the free end of the first elastic connecting member 212; a placement groove 1031 is disposed in the rotating disk 103, the round sleeve 211 is disposed in the placement groove 1031, and the resistance block 213 is in resistance to the inner side of the placement groove 1031.
[0056] In this embodiment, the rotating drive member 101 drives the first rotating rod 102 to rotate, thereby driving the circular sleeve 211 to rotate. Since the resistance block 213 is in resistance with the inner wall of the placement groove 1031, the friction between the resistance block 213 and the inner wall of the placement groove 1031 drives the rotating disk 103 to rotate, thereby applying a twisting force F to the branch line 801, so that multiple branch lines 801 are twisted into wires 802. When the applied twisting force F is too large, a certain resistance will be formed to the rotation of the rotating disk 103. When the resistance is greater than the friction between the resistance block 213 and the inner wall of the placement groove 1031, the resistance block 213 will slide along the inner wall of the placement groove 1031 (idle rotation) to prevent the twisting force F from continuing to increase and possibly causing the wire 802 to break, thereby protecting the wire 802.
[0057] It should be noted that the friction between the abutment block 213 and the inner wall of the placement slot 1031 will affect the twisting force F. For wires 802 made of different metal materials, the twisting force F required for twisting is different, so the twisting force F needs to be adjustable.
[0058] A moving block 214 is slidably provided in the square hole 2111, and a sliding rod 215 is installed on the moving block 214. A rotating disk 216 is rotatably provided in the circular sleeve 211, and a plurality of arc grooves 2161 are provided in the rotating disk 216, and the sliding rod 215 slides in the arc groove 2161; a connecting rod 217 is installed on the rotating disk 216, and a worm gear 218 is installed on the connecting rod 217; a first rotating shaft 219 is rotatably provided in the first rotating rod 102, and a worm 220 is installed at one end of the first rotating shaft 219, and the worm 220 is meshed with the worm gear 218, and a square groove 2191 is provided at the other end of the first rotating shaft 219.
[0059] In this embodiment, a flat knife is inserted into the square groove 2191 to rotate the first rotating shaft 219. Since the worm 220 is meshed with the worm wheel 218, the connecting rod 217 is driven to rotate, and the rotating disk 216 is driven to rotate. The slide bar 215 slides in the arc groove 2161, and the moving block 214 is driven to move outward to squeeze the first elastic connecting member 212, thereby increasing the friction between the resistance block 213 and the placement groove 1031, and then increasing the size of the twisting force F. Similarly, the size of the twisting force F can be reduced. It can be seen that the twisting force F can be adjusted to an appropriate range.
[0060] The second adjustment assembly 22 includes: a first gear 221, the first gear 221 is mounted on the rotating shaft 104; a fixed plate 222, the fixed plate 222 is mounted on the working frame 100, a gear ring 223, the gear ring 223 is mounted on the fixed plate 222, the first gear 221 and the gear ring 223 are meshed; a receiving groove 1051 and a plurality of slots 1052 are provided in the U-shaped frame 105; a plurality of slide grooves 1041 are provided in the rotating shaft 104; a screw 224, the screw rod 224 is threadedly connected to the rotating shaft 104; the conical block 225, the conical block 225 is rotatably arranged at one end of the screw rod 224; the elastic strip 226, the elastic strip 226 is slidably arranged in the slide groove 1041, one end of the elastic strip 226 is inserted into the card groove 1052, and the other end of the elastic strip 226 is slidably connected to the conical block 225, a plurality of T-slots 2251 are opened on the conical block 225, and a T-block 227 is installed at the bottom of the elastic strip 226.
[0061] In this embodiment, during the rotation of the rotating disk 103, due to the meshing of the first gear 221 and the gear ring 223, the rotating shaft 104 is driven to rotate, and the wire reel 106 is driven to rotate along the axis of the rotating shaft 104. When the wire reel 106 unwinds the branch wire 801, it drives the branch wire 801 to rotate, and applies a spinning torsional force f to the branch wire 801. When the branch wire 801 is twisted into a conductor 802, the spinning torsional force f on the branch wire 801 enhances the winding force between the multiple branch wires 801 inside, thereby enhancing the overall strength of the conductor 802.
[0062] It should be noted that: since the elastic strip 226 is inserted into the slot 1052, when the rotating shaft 104 rotates, the U-shaped frame 105 and the wire coil 106 will be driven to rotate. The elastic strip 226 is elastic. When the self-spinning torsional force f on the branch line 801 is too large, the elastic strip 226 will be separated from the slot 1052. At this time, the rotation of the rotating shaft 104 will not drive the U-shaped frame 105 and the wire coil 106 to rotate (idle rotation), reducing the possibility of the branch line 801 being broken due to the excessive self-spinning torsional force f applied to the branch line 801.
[0063] For branch wires 801 made of different metal materials, the spin torsion force f required when twisting the wires is different, so it is necessary to adjust the spin torsion force f;
[0064] In this embodiment, by rotating the screw 224, the conical block 225 is driven to move in the rotating shaft 104, and the bottom of the elastic strip 226 slides on the conical surface of the conical block 225, driving the elastic strip 226 to extend into or leave the slot 1052, and adjusting the insertion length of the elastic strip 226 into the slot 1052. The greater the insertion length, the greater the spin torsional force f applied to the branch line 801, thereby realizing the adjustment of the spin torsional force f. It should be noted that the bottom of the elastic strip 226 has low elasticity and is not easy to deform.
[0065] Embodiment 2: Figures 1 - 20As shown, the components that are the same as or corresponding to those in the first embodiment are denoted by the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment will be described hereinafter. The differences between the second embodiment and the first embodiment are as follows:
[0066] As Figures 1 - 20 shown, the lubrication and cooling mechanism 3 in this embodiment includes: a lubrication component 31 disposed on the first rotating rod 102; a cooling component 32 disposed on the workbench 107; and an erasing component 33 disposed on the workbench 107.
[0067] The lubrication component 31 includes: a second connecting shaft 311 disposed inside the first rotating rod 102, and a plurality of through grooves 1021 are formed inside the first rotating rod 102; a plurality of through blocks 312 are mounted on the second connecting shaft 311, and the through blocks 312 pass through the through grooves 1021; a rotating ring 313 is mounted on the through blocks 312; a fixed sleeve 314 is mounted on the outside of the rotating ring 313; a conical sponge 315 is mounted on the second connecting shaft 311, and flow grooves 310 are formed in the second connecting shaft 311, the through blocks 312, and the rotating ring 313; an aggregate box 316 is mounted on the fixed sleeve 314.
[0068] In this embodiment, the lubricating oil in the aggregate box 316 flows into the second connecting shaft 311 along the flow grooves 310 until it reaches the conical sponge 315 at one end of the second connecting shaft 311. The conical sponge 315 contacts the branch line 801, and then the lubricating oil is applied to the branch line 801 to lubricate the wire 802 during stranding, reducing the possibility of wire breakage.
[0069] The cooling component 32 includes: a support frame 321 mounted on the workbench 107; a cooling box 322 mounted on the support frame 321; a return box 323 disposed on the ground; a first pipe 324 disposed between the cooling box 322 and the return box 323; and a circulation pump 325 disposed on the first pipe 324.
[0070] In this embodiment, the wire 802 passes through the cooling box 322, and the coolant in the cooling box 322 cools the wire 802. A sealing ring is provided in the cooling box 322 to prevent the coolant in the cooling box 322 from leaking out.
[0071] A linear driving member 326 is mounted on the return box 323, a lifting plate 327 is mounted on the output end of the linear driving member 326, a bending pipe 328 and a collecting box 329 are mounted on the lifting plate 327, and the collecting box 329 is communicated with the aggregate box 316 through a second pipe 330.
[0072] The erasing component 33 includes: a second elastic connecting member 331 disposed on one side of the cooling box 322; a U-shaped plate 332 disposed at the free end of the second elastic connecting member 331; a driving wheel 333 rotatably disposed within the U-shaped plate 332 and in contact with the wire; a second rotating rod 334 mounted on the driving wheel 333; an inclined plate 335 mounted on the U-shaped plate 332; a second rotating shaft 336 rotatably disposed on the inclined plate 335; an erasing wheel 337 mounted on the second rotating shaft 336; and bevel gears 338 mounted on the second rotating rod 334 and the second rotating shaft 336, with the two bevel gears 338 meshing with each other.
[0073] In this embodiment, under the elastic force of the second elastic connecting member 331, the driving wheel 333 is driven into contact with the wire 802. The winding mechanism on one side of the workbench 107 winds the twisted wire 802. The driving wheel 333 is driven to rotate, driving the second rotating rod 334 to rotate. Through the bevel gears 338, the second rotating shaft 336 is driven to rotate, driving the erasing wheel 337 to rotate to erase the surface of the wire 802, causing the lubricating oil on the surface of the wire 802 to fall into the coolant in the cooling box 322.
[0074] In this embodiment, the circulating pump 325 pumps the coolant in the cooling box 322 into the return box 323. At this time, the lubricating oil will float on the uppermost layer of the coolant. The linear driving member 326 drives the lifting plate 327 to move downward. The lubricating oil on the upper layer of the coolant will enter the collecting box 329 along the curved pipe 328, thereby separating the lubricating oil from the coolant. Then, the lubricating oil in the collecting box 329 is transmitted through the curved pipe 328 to the aggregate box 316 for reuse.
[0075] Working steps
[0076] Step 1, the wire twisting process: The rotary driving member 101 drives the rotary disk 103 to rotate. The wire coil 106 unwinds the branch wires 801. After the branch wires 801 pass around the first guide wheel 113 and the second guide wheel 115, multiple branch wires 801 are twisted within the through holes 1081 of the collecting frame 108 to form the wire 802. The winding mechanism on one side of the workbench 107 winds the twisted wire 802.
[0077] Step 2, twisted wire protection process: the rotating driving member 101 drives the first rotating rod 102 to rotate, and drives the circular sleeve 211 to rotate. Since the abutment block 213 abuts against the inner wall of the placement groove 1031, the friction between the abutment block 213 and the inner wall of the placement groove 1031 drives the rotating disk 103 to rotate, thereby applying a twisting force F to the branch line 801, so that multiple branch lines 801 are twisted into conductors 802. When the applied twisting force F is too large, a certain resistance will be formed to the rotation of the rotating disk 103. When the resistance is greater than the friction between the abutment block 213 and the inner wall of the placement groove 1031, the abutment block 213 will slide along the inner wall of the placement groove 1031 (idle rotation) to prevent the twisting force F from continuing to increase and possibly causing the conductor 802 to be twisted off, thereby protecting the conductor 802.
[0078] Step 3, twisting force adjustment process: by inserting a flat knife into the square groove 2191, rotating the first rotating shaft 219, the worm 220 is meshed with the worm wheel 218, driving the connecting rod 217 to rotate, driving the rotating disk 216 to rotate, and the sliding rod 215 slides in the arc groove 2161, driving the moving block 214 to move outward to squeeze the first elastic connecting member 212, increasing the friction between the resistance block 213 and the placement groove 1031, and then increasing the twisting force F. Similarly, the twisting force F can be reduced. It can be seen that the twisting force F can be adjusted to a suitable range;
[0079] Step 4, twisting and stranding process: during the rotation of the rotating disk 103, the first gear 221 and the gear ring 223 are meshed, driving the rotating shaft 104 to rotate, driving the wire reel 106 to rotate along the axis of the rotating shaft 104, and the wire reel 106 drives the branch wire 801 to rotate when unwinding the branch wire 801, applying a spin twisting force f to the branch wire 801, and when the branch wire 801 is twisted into the conductor 802, the spin twisting force f on the branch wire 801 enhances the winding force between the multiple branch wires 801 inside, thereby enhancing the overall strength of the conductor 802;
[0080] Step 5, twisting and adjusting the stranding process: by rotating the screw 224, the conical block 225 is driven to move in the rotating shaft 104, and the bottom of the elastic strip 226 slides on the conical surface of the conical block 225, driving the elastic strip 226 to extend into or leave the slot 1052, and adjusting the extension length of the elastic strip 226 into the slot 1052. The greater the extension length, the greater the spin torsion force f applied to the branch line 801, and the spin torsion force f can be adjusted;
[0081] Step 6, lubrication process: the lubricating oil in the collecting box 316 flows into the second connecting shaft 311 along the flow groove 310 until it flows to the conical sponge 315 at one end of the second connecting shaft 311. The conical sponge 315 contacts the branch line 801, and then the lubricating oil is applied to the branch line 801 to lubricate the wire 802 when twisting the wire, thereby reducing the possibility of wire breakage;
[0082] Step Seven, Cooling Process: The wire 802 passes through the cooling box 322, and the coolant in the cooling box 322 cools the wire 802.
[0083] Step Eight, Erasing Process: Under the elastic force of the second elastic connecting piece 331, the driving wheel 333 is driven to contact the wire 802. The winding mechanism on one side of the workbench 107 winds the twisted wire 802. The driving wheel 333 rotates, driving the second rotating rod 334 to rotate. The second rotating shaft 336 is driven to rotate through the bevel gear 338, driving the erasing wheel 337 to rotate to erase the surface of the wire 802, so that the lubricating oil on the surface of the wire 802 falls into the coolant in the cooling box 322.
[0084] Step Nine, Purifying Process: The circulating pump 325 pumps the coolant in the cooling box 322 into the reflux box 323. At this time, the lubricating oil will float on the top layer of the coolant. The linear driving member 326 drives the lifting plate 327 to move downward, and the lubricating oil on the upper layer of the coolant will enter the collecting box 329 along the curved pipe 328, thereby separating the lubricating oil from the coolant. Then, the lubricating oil in the collecting box 329 is transmitted to the aggregate box 316 through the curved pipe 328 for reuse.
[0085] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A stranding machine for cable production, comprising a working frame (100), characterized in that, The working frame (100) is provided with a rotating driving member (101), the output end of the rotating driving member (101) is provided with a first rotating rod (102), a rotating disk (103) is provided outside the first rotating rod (102), a plurality of rotating shafts (104) are provided on the rotating disk (103), a U-shaped frame (105) is provided on the rotating shaft (104), a wire reel (106) is provided inside the U-shaped frame (105), a working table (107) is provided on one side of the working frame (100), a collecting frame (108) is provided on the working table (107), a through hole (1081) is provided inside the collecting frame (108), a winding mechanism is provided on one side of the working table (107), and a guiding assembly (11), an adjusting mechanism (2) and a lubricating and cooling mechanism (3) are provided on the working frame (100); The regulating mechanism (2) comprises a first regulating component (21) and a second regulating component (22), wherein the first regulating component (21) regulates the twisting force of the conductors when the conductors are twisted, and the second regulating component (22) regulates the spin torsion force of a single branch line when the conductors are twisted; The first adjustment component (21) comprises: A round sleeve (211), the round sleeve (211) being mounted on the first rotating rod (102), and a plurality of square holes (2111) being formed in the round sleeve (211); a first elastic connecting member (212), wherein the first elastic connecting member (212) is arranged in the square hole (2111); A resistance block (213) is arranged at the free end of the first elastic connecting member (212); a placement groove (1031) is provided in the rotating disk (103), the circular sleeve (211) is arranged in the placement groove (1031), and the resistance block (213) is in contact with the inner side of the placement groove (1031).
2. The stranding machine for cable production according to claim 1, characterized in that, A moving block (214) is slidably disposed in the square hole (2111), a sliding rod (215) is mounted on the moving block (214), a rotating disk (216) is rotatably disposed in the circular sleeve (211), a plurality of arc-shaped grooves (2161) are formed in the rotating disk (216), and the sliding rod (215) slides in the arc-shaped grooves (2161); A connecting rod (217) is mounted on the rotating disk (216), a worm wheel (218) is mounted on the connecting rod (217), a first rotating shaft (219) is rotatably arranged inside the first rotating rod (102), a worm (220) is mounted on one end of the first rotating shaft (219), the worm (220) is meshed with the worm wheel (218), and a square groove (2191) is provided on the other end of the first rotating shaft (219).
3. The stranding machine for cable production according to claim 2, characterized in that, The second adjustment component (22) comprises: a first gear (221), the first gear (221) being mounted on the rotating shaft (104); A fixed plate (222), the fixed plate (222) being mounted on the working frame (100); A toothed ring (223), the toothed ring (223) is installed on the fixed disk (222), and the first gear (221) meshes with the toothed ring (223); a receiving groove (1051) and a plurality of clamping grooves (1052) are formed in the U-shaped frame (105); a plurality of sliding grooves (1041) are formed in the rotating shaft (104). A screw rod (224), the screw rod (224) is threadedly connected inside the rotating shaft (104). A tapered block (225), the tapered block (225) is rotatably arranged at one end of the screw rod (224). An elastic strip (226), the elastic strip (226) is slidably arranged in the sliding groove (1041), one end of the elastic strip (226) is inserted into the clamping groove (1052), the other end of the elastic strip (226) is slidably connected to the tapered block (225), a plurality of T-shaped grooves (2251) are formed in the tapered block (225), and a T-shaped block (227) is installed at the bottom of the elastic strip (226).
4. The stranding machine for cable production according to claim 3, characterized in that, The lubrication and cooling mechanism (3) includes: A lubrication component (31), the lubrication component (31) is arranged on the first rotating rod (102). A cooling component (32), the cooling component (32) is arranged on the workbench (107). An erasing component (33), the erasing component (33) is arranged on the workbench (107).
5. A stranding machine for cable production according to claim 4, characterized in that, The lubrication component (31) includes: A second connecting shaft (311), the second connecting shaft (311) is arranged inside the first rotating rod (102), and a plurality of through grooves (1021) are formed in the first rotating rod (102). Penetrating blocks (312), a plurality of the penetrating blocks (312) are installed on the second connecting shaft (311), and the penetrating blocks (312) pass through the through grooves (1021). A rotating ring (313), the rotating ring (313) is installed on the penetrating block (312). A fixed sleeve (314), the fixed sleeve (314) is installed on the outer side of the rotating ring (313). A tapered sponge (315), the tapered sponge (315) is installed on the second connecting shaft (311), and a flow groove (310) is formed in the second connecting shaft (311), the penetrating block (312), and the rotating ring (313). An aggregate box (316), the aggregate box (316) is installed on the fixed sleeve (314).
6. The stranding machine for cable production according to claim 5, characterized in that, The cooling component (32) includes: A support frame (321), the support frame (321) is installed on the workbench (107). A cooling box (322), the cooling box (322) is installed on the support frame (321). A reflux box (323), the reflux box (323) is arranged on the ground. A first pipeline (324), the first pipeline (324) is arranged between the cooling box (322) and the reflux box (323). A circulating pump (325), the circulating pump (325) is arranged on the first pipeline (324).
7. The stranding machine for cable production according to claim 6, wherein A linear drive (326) is installed on the reflux box (323). The output end of the linear drive (326) is provided with a lifting plate (327). A bending pipe (328) and a collecting box (329) are installed on the lifting plate (327). The collecting box (329) is communicated with the aggregate box (316) through a second pipeline (330).
8. A stranding machine for cable production according to claim 7, characterized in that, The erasing assembly (33) includes: A second elastic connecting piece (331), which is arranged on one side of the cooling box (322); A U-shaped plate (332), which is arranged at the free end of the second elastic connecting piece (331); A driving wheel (333), which is rotatably arranged in the U-shaped plate (332), and the driving wheel (333) abuts against the wire; A second rotating rod (334), which is installed on the driving wheel (333); An inclined plate (335), which is installed on the U-shaped plate (332); A second rotating shaft (336), which is rotatably arranged on the inclined plate (335); An erasing wheel (337), which is installed on the second rotating shaft (336); Bevel gears (338), which are installed on the second rotating rod (334) and the second rotating shaft (336), and the two bevel gears (338) are meshed with each other.
9. A stranding machine for cable production according to claim 8, wherein, The guiding assembly (11) includes: A first connecting shaft (111), which is installed on the rotating disc (103); A first disc (112), which is installed on the first connecting shaft (111); First guiding wheels (113), and a plurality of the first guiding wheels (113) are installed on the first disc (112); A second disc (114), which is installed on the first connecting shaft (111); Second guiding wheels (115), and a plurality of the second guiding wheels (115) are installed on the second disc (114).
Citation Information
Patent Citations
Wire core stranding equipment and process for cable manufacturing
CN117854846A