Novel edible mushroom cultivation device
By setting up multiple horizontal height trays and push and pull actuators on the placement rack of the edible fungus cultivation device, the multi-sided growth and picking of mushroom bags is achieved, and the problem that mushroom bags can only produce mushrooms from one side in the prior art is solved, and the picking amount and production efficiency per unit time are improved.
Patent Information
- Application Number
- CN202510039928.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Due to structural limitations in the existing edible fungi cultivation equipment, mushroom packs can only produce mushrooms from one surface, resulting in a decrease in the amount of mushrooms picked per unit time and an extended production cycle.
A new edible fungi cultivation device was designed, and the translation and swinging activities of the fungi packets were realized by setting multiple horizontal height trays and push-pull actuators on the placement rack, allowing the fungi clusters to grow in the front, top and back areas of the fungi packets.
By increasing the growth space and picking angle of mushroom clusters, the amount of mushroom picking per unit time increases by at least twice, shortening the production cycle.
Smart Images

Figure CN119817400A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mushroom cultivation, in particular to a novel edible mushroom cultivation device. Background Art
[0002] The industrialized cultivation of edible fungi through edible fungi bags has many advantages. It combines the advantages of modern technology and traditional agriculture, realizes the factory-based and year-round production of edible fungi, and is one of the important directions of modern agricultural development.
[0003] During production, the edible fungus bags are placed on the culture rack. The bags are filled with a mixture of culture media such as cottonseed hulls, sawdust, cow dung powder, etc., and inoculated with fungi. Then one side is opened to allow it to come into contact with the air, usually the side close to the passage. The mushrooms can be picked after they have grown to the appropriate size. Usually, one mushroom bag can produce mushrooms five to six times.
[0004] However, in the prior art, due to the structural limitations of the culture rack, the mushroom bag usually produces mushrooms from one side. Since the mushroom producing surface is limited, the number of mushrooms that can be harvested per unit time will be reduced accordingly, which will lead to the extension of the entire production cycle. Summary of the invention
[0005] In view of the above problems, the present invention intends to achieve a cultivation method and device that uses a small amount of space to obtain a larger yield through reasonable arrangement and allocation. To this end, the present invention provides a new edible fungus cultivation device, which is achieved through the following technical solutions: A novel edible fungus cultivation device, the structure of which includes a vertical frame and a placing frame for placing mushroom bags, the vertical frame is provided with a side frame, the placing frame is placed on the side frame, two rows of placing frames are provided at the same horizontal height on the vertical frame, and the two adjacent rows of placing frames are placed side by side along their length direction; the placing frame includes a staggered cross beam, the staggered cross beam is provided with a tray for placing mushroom bags, the tray on the staggered cross beam is at least two different horizontal heights, a push-pull actuator is provided between the placing frames to drive the placing frames to move on the vertical frame, and the working activities performed by the placing frames on the vertical frame include translation and swinging activity; the mushroom bag is provided with at least two mushroom cluster growth spaces for the growth of mushroom clusters and one of them is located on the top surface of the mushroom bag, the mushroom cluster growth space is upwardly shaped like an umbrella with a larger top and a smaller bottom, the staggered cross beam includes a lower portion and a higher portion, the tray and the mushroom bag are respectively placed on the lower portion and the higher portion; the mushroom cluster growth space has a cluster root of the mushroom cluster at the lower end, the regional diameter of the cluster root is smaller than that of the mushroom bag, the mushroom cluster growth space has a cluster edge of the mushroom cluster at the top end, and the regional diameter of the cluster edge is larger than that of the cluster root, the cluster edge of the mushroom cluster growth space on the lower mushroom bag is located at the cluster root of the mushroom cluster growth space on the higher mushroom bag.
[0006] Furthermore, the placement rack also includes a main crossbeam, and at least one structure of different horizontal heights of the lower part and the higher part of the staggered crossbeam is fixedly connected to the main crossbeam.
[0007] Furthermore, side frame beams are provided on both sides of the placement rack, a central rotating shaft and a rear stabilizing member behind the central rotating shaft are provided on the side frame beam, a sliding cavity is provided in the middle of the side frame, the central rotating shaft and the rear stabilizing member form two supporting points for the side frame beam and are slidably installed in the sliding cavity; the push-pull actuator is connected to the rear end of the side frame beam, and the push-pull actuator drives the placement rack to perform translational movement in the sliding cavity through the central rotating shaft and the rear stabilizing member, and the top surface and the front of the mushroom bag have a growth space for mushroom clusters.
[0008] Furthermore, a middle partition is provided in the sliding cavity of the side frame, and the middle partition and the front end of the sliding cavity have a clearance opening, the rotating shaft slides on the middle partition and enters the clearance opening, the sliding cavity is provided with a slot, and the rear stabilizer behind the rotating shaft at the clearance opening is located at the slot, and the push-pull actuator drives the placement frame to swing forward with the rotating shaft as the rotation fulcrum; the front end of the sliding cavity is provided with an outlet for the front stabilizer to move out, and the mushroom bag also has a mushroom cluster growth space on the back.
[0009] Furthermore, a front stabilizer is provided on the side frame beam in front of the central rotation axis, and the central rotation axis, the rear stabilizer and the front stabilizer form at least two supporting points for the side frame beam on the side frame.
[0010] Furthermore, the distances between the slot and the outlet at the front end of the sliding cavity and the side frame beam are different from the clearance port, and the distances between the slot and the outlet and the side frame beam are smaller than the distance between the clearance port and the side frame beam.
[0011] Furthermore, a semi-axis groove which is recessed upward is provided below the central rotating shaft, and the non-recessed portion on the same cross section is set as a semi-axis portion, and the semi-axis groove is engaged on the middle partition table for movement; the width of the clearance opening is greater than the thickness of the semi-axis portion, and the height of the clearance opening is greater than the vertical height of the semi-axis portion after the placement rack performs a swinging movement; a further recess is provided in the middle of the semi-axis groove for engaging with the edge of the middle partition table when the placement rack performs a swinging movement to reset.
[0012] Furthermore, the tray is provided with fixing parts for fixing the mushroom bags, so that the mushroom bags will not slide off the tray after the swinging movement.
[0013] Furthermore, the tray is concave, and the edge of the tray generates a supporting force for the mushroom bag after the placement rack is swung; the fixing piece is a hook-and-loop belt.
[0014] Furthermore, the push-pull actuator is installed at an angle, and is inclined toward the front of the connected placement rack with the bottom of the push-pull actuator as a fulcrum.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides three areas for the growth of mushroom clusters in the front, top and back of the mushroom bag on the placement rack, and the tray on the placement rack is arranged at two different horizontal heights, so that the cluster edge of the mushroom cluster of the mushroom bag is located at the cluster root of the adjacent mushroom cluster, thereby avoiding the mutual squeezing between the cluster edges of the mushroom clusters; and a push-pull actuator is arranged at the rear of the placement rack, which drives the placement rack to translate so that the mushroom clusters on the top surface of the mushroom bag can be picked, and drives the placement rack to swing so that the mushroom clusters at the back of the mushroom bag can be picked, thereby reducing the amount of mushroom bags per unit height so that the mushroom clusters can grow on the top of the mushroom bag, and at the same time, the back of the mushroom bag can also grow, thereby increasing the picking amount of the mushroom bag per unit time by at least two times.
[0016] Furthermore, in the present invention, a semi-axis groove is provided on the rotating shaft on the side of the placing rack to cooperate with the yielding opening of the side rack. When the push-pull actuator pulls to drive the placing rack to reset, the placing rack is first stabilized on the yielding opening through the restriction of the yielding opening and the middle partition table on the rotating shaft, and rotates stably on the yielding opening. During the rotation, the pressure of the placing rack as a whole and the pressure of the mushroom bag act on the edge of the middle partition table, so that the rotating shaft of the placing rack can stably rotate in the yielding opening. When the rear stabilizing member slides into the sliding cavity from the slot, the semi-axis portion returns to the top surface of the middle partition table, thereby performing subsequent resetting translation activities. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The figure is a schematic diagram of the overall structure of a novel edible fungus cultivation device of the present invention.
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the mushroom bag and the placement rack of the present invention, as well as a schematic diagram of the spatial distribution of the mushroom bags and mushroom clusters at different levels on the placement rack.
[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the placement rack and the push-pull actuator of the present invention.
[0020] Figure 4 It is a schematic diagram of the position conversion of the placement rack of the present invention.
[0021] In the figure: A, mushroom bag; B, mushroom cluster growth space; 1, stand; 2, placement rack; 3, push-pull actuator; B1, cluster edge; B2, cluster root; 11, side frame; 21, main beam; 22, staggered beam; 23, side frame beam; 24, pallet; 11a, sliding cavity; 11b, middle partition; 11c, clearance opening; 11d, slot; 22a, lower part; 22b, upper part; 231, rotating shaft; 232, front stabilizing member; 233, rear stabilizing member; 241, fixing member; 231a, half-axle groove; 231b, half-axle part. DETAILED DESCRIPTION
[0022] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] Examples, such as Figure 1-Figure 4 As shown: The present invention provides a novel edible fungus cultivation device, which comprises a vertical frame 1 and a placing frame 2 for placing mushroom bags A. The vertical frame 1 is provided with a plurality of side frames 11 at different levels, and a plurality of placing frames 2 are placed on the side frames 11 at different levels. Two rows of placing frames 2 are provided at the same level on the vertical frame 1, and two adjacent rows of placing frames 2 are placed side by side along the length direction thereof, so that the vertical frame 1 has space on two sides for picking mushroom bags A on the placing frames 2; The mushroom bag A has at least two mushroom cluster growth spaces B for the growth of mushroom clusters, and one of them is located on the top surface of the mushroom bag A. The mushroom cluster growth space B is upwardly shaped like an umbrella with a large top and a small bottom. The bottom of the mushroom cluster growth space B has a mushroom cluster root B2, and the regional diameter of the cluster root B2 is smaller than that of the mushroom bag A. The top of the mushroom cluster growth space B has a mushroom cluster edge B1, and the regional diameter of the cluster edge B1 is larger than that of the cluster root B2. In this embodiment, the mushroom bag A has three mushroom cluster growth spaces B for the growth of mushroom clusters, which are respectively located in the front, top and back of the mushroom bag A. The mushroom clusters located in front of the mushroom bag A can be directly picked on both sides of the stand 1; To this end, the placement rack 2 includes a staggered cross beam 22, on which a tray 24 for placing the mushroom bag A is provided, and the tray 24 on the staggered cross beam 22 is at least two different horizontal heights, and the staggered cross beam 22 includes a lower portion 22a and a higher portion 22b, and the tray 24 and the mushroom bag A are placed on the lower portion 22a and the higher portion 22b, respectively, and the cluster edge B1 of the mushroom cluster growth space B on the mushroom bag A located at the lower portion 22a is located at the cluster root B2 of the mushroom cluster growth space B on the mushroom bag A located at the higher portion 22b, and the cluster root B2 On the side, a transverse concave area is formed in cooperation with the cluster edge B1 at the top and the mushroom bag A at the bottom. The cluster edge B1 of the mushroom bag A at the lower part 22a is placed in cooperation with the transverse concave area, so that the umbrella caps of the growing mushroom clusters will not be squeezed by the umbrella caps on the adjacent mushroom bags A. Because the edible fungi of the mushroom bag A grow outwards, which is different from the uniform squeezing inside the mushroom cluster, the umbrella caps with the advantage of growing outwards will grow very large. If they come into contact with the surrounding mushrooms, the umbrella caps will be unevenly squeezed and deformed. At the same time, an electric cylinder push-pull actuator 3 is provided between the placement racks 2 to drive the placement racks 2 to move on the stand 1. The working activities performed by the placement racks 2 on the stand 1 include translational activities and swinging activities. Specifically, side frame beams 23 are provided on both sides of the placement rack 2. A rotating shaft 231 and a rear stabilizer 233 behind the rotating shaft 231 are provided on the side frame beams 23. A sliding cavity 11a is provided in the middle of the side frame 11. The rotating shaft 231 and the rear stabilizer 233 form two supporting points for the side frame beams 23 and are slidably installed in the sliding cavity 11a. The push-pull actuator 3 is connected to the rear end of the side frame beam 23. The push-pull actuator 3 drives the placement rack 2 to perform translational activities in the sliding cavity 11a through the rotating shaft 231 and the rear stabilizer 233, so that the push-pull actuator 3 is used to drive the placement rack 2 and the mushroom bag A to move outward, so that the mushroom bag A located in the stand 1 moves outward, and the mushroom clusters on the top surface of the mushroom bag A are exposed outward for picking. In addition, a front stabilizer 232 is provided on the side frame beam 23 in front of the central rotating shaft 231. Both the rear stabilizer 233 and the front stabilizer 232 are in the form of rollers. When the placement rack 2 is stored in the stand 1, the central rotating shaft 231, the rear stabilizer 233 and the front stabilizer 232 form at least two support points for the side frame beam 23 on the side frame 11. It should be noted that the placement rack 2 also includes a straight main beam 21, and at least one of the lower parts 22a and the higher parts 22b of different horizontal heights on the staggered beam 22 is fixedly connected to the main beam 21. In this embodiment, the main beam 21 is fixed on the lower part 22a and welded to the higher part 22b, so that the straight main beam 21 can increase its bending strength through the staggered beam 22.
[0024] Moreover, a middle partition 11b is provided in the sliding cavity 11a of the side frame 11, and a clearance opening 11c is provided at the front end of the middle partition 11b and the sliding cavity 11a. The central rotating shaft 231 slides on the middle partition 11b and enters the clearance opening 11c. An outlet is provided at the front end of the sliding cavity 11a for the front stabilizing member 232 to move out. A slot 11d is provided on the sliding cavity 11a. The rear stabilizing member 233 behind the central rotating shaft 231 at the clearance opening 11c is located at the slot 11d. The push-pull actuator 3 drives the placement frame 2 to swing forward with the central rotating shaft 231 as the rotation fulcrum. Moreover, a semi-axial groove 231a which is recessed upward is provided below the central rotating shaft 231, and the non-recessed portion on the same cross section is set as a semi-axial portion 231b, the semi-axial groove 231a is engaged with the middle partition 11b for movement, and the width of the clearance opening 11c is set to be greater than the thickness of the semi-axial portion 231b, and the height of the clearance opening 11c is set to be greater than the vertical height of the semi-axial portion 231b after the placement frame 2 performs a swinging movement, so that the semi-axial portion 231b of the central rotating shaft 231 is engaged in the clearance opening 11c for swinging movement, and the push-pull actuator 3 performs a pulling movement. When driving the placement rack 2 to reset, the placement rack 2 is first allowed to rotate stably on the clearance opening 11c through the restriction of the middle partition 11b on the rotating shaft 231, and during the rotation, the pressure of the placement rack 2 as a whole and the pressure of the mushroom bag A act on the edge of the middle partition 11b, so that the rotating shaft 231 of the placement rack 2 can stably rotate in the clearance opening 11c, and when the rear stabilizing member 233 slides from the slot 11d into the sliding cavity 11a, the semi-axis portion 231b returns to the top surface of the middle partition 11b, thereby performing the translational activity of reset; In this embodiment, a further recess can be provided in the middle of the half-axis groove 231a for engaging with the edge of the middle partition 11b when the placement rack 2 is swinging to reset, so that when the placement rack 2 is reset and rotated, the rotating shaft 231 can be better stuck in the clearance opening 11c and against the middle partition 11b.
[0025] In this embodiment, a fixing piece 241 is provided on the tray 24 for fixing with the mushroom bag A. The fixing piece 241 adopts a hook and loop belt to prevent the mushroom bag A from sliding off the tray 24 after the swinging movement. The tray 24 is concave, so that the edge of the tray 24 of the placement rack 2 can generate a supporting force for the mushroom bag A after the swinging movement.
[0026] It should be noted that the push-pull actuator 3 is installed at an angle, and is tilted toward the front of the connected placement rack 2 with the bottom of the push-pull actuator 3 as a fulcrum, so that when the placement rack 2 is pushed and performs a translational movement, it has a tendency to swing around the rotating axis 231, so that the push-pull actuator can better apply force during subsequent swinging activities.
[0027] It should be noted that the distances between the slot 11d and the outlet at the front end of the sliding cavity 11a and the side frame beam 23 are different from the clearance opening 11c, and the distances between the slot 11d and the outlet and the side frame beam 23 are smaller than the distance between the clearance opening 11c and the side frame beam 23, so as to prevent the transfer shaft 231 from moving from the outlet.
[0028] In summary, in the specific implementation, the back, top and front of the mushroom bag A are opened. Place it on the tray 24 of the placement rack 2 and tie it up with the fixing piece 241. Pick the edible mushrooms after they grow out. First, pick the edible mushrooms grown in front of the mushroom bags A of the two rows of placement racks 2 at the front and back of the vertical frame 1. Then, start the push-pull actuator 3 of each layer of the placement rack 2 from bottom to top, so that the push-pull actuator 3 drives the placement rack 2 and mushroom bag A of the current layer to move outward, so that the mushroom bag A located in the vertical frame 1 moves outward, and the edible mushroom clusters on the top of the mushroom bag A are exposed for picking. After the mushroom clusters on the top of the current placement rack 2 are picked, the push-pull actuator 3 is further started. The push-pull actuator 3 drives the placement rack 2 to swing forward with the central shaft 231 as the rotation fulcrum, so that the mushroom clusters behind the mushroom bag A can be picked, and then the push-pull actuator 3 is started to drive the placement rack 2 to return to the vertical frame 1, and the placement rack 2 on the next layer performs the top and back picking operations in turn. When one side of the vertical frame 1 is picked, it goes to the other side for picking, thereby sacrificing a certain height space per unit height to allow the mushroom clusters to grow on the top of the mushroom bag A, but at the same time, it also allows the back of the mushroom bag A to grow, thereby increasing the picking amount of the mushroom bag A per unit time by at least two times.
[0029] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
Claims
1. A novel edible fungus cultivation device, characterized in that: The structure comprises a vertical frame (1) and a placement frame (2) for placing mushroom bags (A), the vertical frame (1) is provided with a side frame (11), the placement frame (2) is placed on the side frame (11), two rows of placement frames (2) are provided at the same horizontal height on the vertical frame (1), and two adjacent rows of placement frames (2) are placed side by side along their length direction; The placement rack (2) comprises a staggered cross beam (22), a tray (24) for placing a mushroom bag (A) is provided on the staggered cross beam (22), the tray (24) on the staggered cross beam (22) is at least two different horizontal heights, a push-pull actuator (3) is provided between the placement racks (2) for driving the placement rack (2) to move on the vertical rack (1), and the working activities performed by the placement rack (2) on the vertical rack (1) include translation activities and swing activities; The mushroom bag (A) has at least two mushroom cluster growth spaces (B) for growing mushroom clusters, one of which is located on the top surface of the mushroom bag (A); the mushroom cluster growth space (B) is upwardly shaped like an umbrella with a larger top and a smaller bottom; the staggered cross beam (22) comprises a lower portion (22a) and an upper portion (22b); the tray (24) and the mushroom bag (A) are respectively placed on the lower portion (22a) and the upper portion (22b); The bottom of the mushroom cluster growth space (B) has a cluster root (B2) of the mushroom cluster, the regional diameter of the cluster root (B2) is smaller than that of the mushroom bag (A), the top of the mushroom cluster growth space (B) has a cluster edge (B1) of the mushroom cluster, and the regional diameter of the cluster edge (B1) is larger than that of the cluster root (B2), and the cluster edge (B1) of the mushroom cluster growth space (B) located on the mushroom bag (A) of the lower part (22a) is located at the cluster root (B2) of the mushroom cluster growth space (B) on the mushroom bag (A) of the upper part (22b).
2. A novel edible fungus cultivation device according to claim 1, characterized in that: The placement rack (2) further comprises a main crossbeam (21), and at least one structure at a different level among the lower part (22a) and the upper part (22b) of the staggered crossbeam (22) is fixedly connected to the main crossbeam (21).
3. A novel edible fungus cultivation device according to claim 1, characterized in that: Side frame beams (23) are provided on both sides of the placement frame (2), a central rotation shaft (231) and a rear stabilizing member (233) behind the central rotation shaft (231) are provided on the side frame beam (23), a sliding cavity (11a) is provided in the middle of the side frame (11), the central rotation shaft (231) and the rear stabilizing member (233) form two support points for the side frame beam (23) and are slidably mounted in the sliding cavity (11a); The push-pull actuator (3) is connected to the rear end of the side frame beam (23), and the push-pull actuator (3) drives the placement rack (2) to perform translational movement in the slide cavity (11a) via the central rotating shaft (231) and the rear stabilizing member (233), and the mushroom bag (A) has a mushroom cluster growth space (B) on the top surface and the front surface.
4. A novel edible fungus cultivation device according to claim 3, characterized in that: A middle partition (11b) is provided in the sliding cavity (11a) of the side frame (11), and the middle partition (11b) and the front end of the sliding cavity (11a) have a clearance opening (11c), the central rotating shaft (231) slides on the middle partition (11b) and enters the clearance opening (11c), a slot (11d) is provided on the sliding cavity (11a), and a rear stabilizing member (233) located behind the central rotating shaft (231) of the clearance opening (11c) is located at the slot (11d), and the push-pull actuator (3) drives the placement frame (2) to swing forward with the central rotating shaft (231) as a rotation fulcrum; The front end of the sliding cavity (11a) is provided with an outlet for the front stabilizing member (232) to move out, and the mushroom bag (A) also has a mushroom cluster growth space (B) on the back.
5. A novel edible fungus cultivation device according to claim 3, characterized in that: A front stabilizing member (232) is provided on the side frame beam (23) in front of the central rotating shaft (231); the central rotating shaft (231), the rear stabilizing member (233) and the front stabilizing member (232) form at least two support points for the side frame beam (23) on the side frame (11).
6. A novel edible fungus cultivation device according to claim 4, characterized in that: The slot (11d) and the outlet at the front end of the sliding cavity (11a) are at different distances from the side frame beam (23) from the clearance opening (11c), and the distance between the slot (11d) and the outlet and the side frame beam (23) is smaller than the distance between the clearance opening (11c) and the side frame beam (23).
7. A novel edible fungus cultivation device according to claim 4, characterized in that: An upwardly recessed semi-axle groove (231a) is provided below the central rotating shaft (231), and a non-recessed portion on the same cross section is provided as a semi-axle portion (231b), wherein the semi-axle groove (231a) is engaged with the central partition (11b) for movement; The width of the clearance opening (11c) is greater than the thickness of the semi-axial portion (231b), and the height of the clearance opening (11c) is greater than the vertical height of the semi-axial portion (231b) after the placement rack (2) performs a swinging motion; A further recess is provided in the middle of the semi-axial groove (231a) for engaging with the edge of the middle partition (11b) when the placement rack (2) is in a swinging motion for resetting.
8. A novel edible fungus cultivation device according to claim 4, characterized in that: The tray (24) is provided with a fixing piece (241) for fixing the mushroom bag (A) so that the mushroom bag (A) will not slide off the tray (24) after the swinging movement.
9. A novel edible fungus cultivation device according to claim 8, characterized in that: The tray (24) is concave, and after the placement rack (2) is swung, the edge of the tray (24) generates a supporting force for the mushroom bag (A); the fixing member (241) is a hook-and-loop belt.
10. The novel edible fungus cultivation device according to claim 1, characterized in that: The push-pull actuator (3) is installed in an inclined manner, and is inclined toward the front of the connected placement rack (2) with the bottom of the push-pull actuator (3) as a fulcrum.