A twist-resistant steel wire rope maintenance and detection integrated machine

Abstract

The application discloses a kind of anti-twist steel wire rope maintenance detection integrated machine, including feed end, feed end is sequentially connected cleaning assembly, detection box and oil immersion component by steel wire rope, the inside front end of cleaning assembly is rotationally arranged front end ring, the right side circumference of front end ring is equipped with a plurality of cleaning brushes, the front end of cleaning brush is rotationally connected with the right side of front end ring, the rear end outside of cleaning brush is provided with spring column, the outer end of spring column is rotationally arranged rear end ring, the inside of rear end ring is evenly provided with a plurality of lugs, the outside of front end ring is meshedly connected with first power mechanism by gear;Detection box includes detection box shell, camera and reflector, camera is set on the inside of detection box shell upper plate, reflector is set in the inside lower two corners of detection box shell, light source is respectively set on the inside two side walls of detection box shell.The application discloses device can improve the cleaning force and effect of cleaning assembly, low-cost time detects the broken wire of steel wire rope, while shortening oil draining time, improve work efficiency.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of power facility steel wire rope maintenance, in particular to a torsion-proof steel wire rope maintenance and detection integrated machine. BACKGROUND

[0002] Traction steel wire rope is a necessary device in the process of cable tension erection of power facilities, and is widely used in power grid construction. However, due to the relatively harsh working environment of the traction steel wire rope, it is easy to stick to mud and other pollutants, form dirt on the surface, and produce defects such as wear, fatigue, rust and broken wires during work. Some hidden dangers are not easy to find, which seriously affects the safety of construction, reduces the strength of the steel wire rope, and shortens the service life of the steel wire rope. Therefore, it is necessary to clean, detect and maintain the steel wire rope.

[0003] A torsion-proof steel wire rope cleaning, detection and maintenance integrated device is disclosed in Chinese patent (authorized publication number CN103433180B). The patent technology can remove the excess grease on the surface of the steel wire rope by the strong airflow passing through the annular air knife, achieve uniform distribution of the grease on the surface of the steel wire rope, and blow part of the grease into the steel wire rope to achieve uniform distribution of the grease in the cross section of the steel wire rope. However, the cleaning force on the outer side of the steel wire rope needs to be improved, the cleaning effect decreases after a long running-in time, the broken wire detection is not comprehensive, the oil immersion is not permeable enough, the oil draining span is long, and the surface grease absorption is not uniform. Therefore, the present application provides a torsion-proof steel wire rope maintenance and detection integrated machine to solve the problems in the background art. SUMMARY

[0004] The purpose of the present application is to solve the problems in the background art, and to provide a torsion-proof steel wire rope maintenance and detection integrated machine. The disclosed device realizes step-by-step cleaning of the steel wire rope by setting a cleaning brush, and improves the cleaning force and effect of the cleaning assembly by setting a first power mechanism. The steel wire rope can be soaked in oil for a long time at multiple angles by setting a stirring pipe, which improves the oil immersion effect. The steel wire rope can be quickly drained by setting an extrusion assembly in the vertical channel of the oil immersion assembly, which improves the working efficiency.

[0005] The technical solution adopted by the present application to solve the technical problems is as follows:

[0006] The utility model provides an anti-twist steel wire rope maintenance detection integrated machine, including feed end, feed end passes through steel wire rope and connects cleaning assembly, detection box and oil immersion assembly in proper order, the inside front end of cleaning assembly is rotatoryly established and is equipped with front end ring, the right side circumference of front end ring is equipped with a plurality of cleaning brush, and the front end of cleaning brush is rotatoryly connected with the right side of front end ring, and the outside back end of cleaning brush is provided with spring post, and the outer end of spring post is rotatoryly provided with rear end ring, and the inside of rear end ring is evenly equipped with a plurality of lugs, and the spring post is changed through the lug and the elasticity, namely the strength of cleaning brush cleaning, and the outside of front end ring is connected through the meshing of gear and first power mechanism, makes the rotation of front end ring around the axis, simultaneously drives the rotation of cleaning brush around the steel wire rope, improves the effect of removing sundries of device,

[0007] The detection box includes a detection box shell, a camera, and a mirror, the camera is arranged on the inner side of the upper plate of the detection box shell, the mirror is arranged at the lower corners inside the detection box shell, light sources are arranged on the two side walls inside the detection box shell, the camera collects the images of the lower side and the upper side of the mirror and the steel wire rope for comprehensive monitoring.

[0008] The oil immersion assembly is L-shaped, the horizontal channel of the oil immersion assembly is obliquely arranged downward, the front end of the oil immersion assembly is provided with a pushing assembly, the vertical channel of the oil immersion assembly is provided with an extrusion assembly, the corner of the oil immersion assembly is fixedly provided with a fixed ring, the rear side of the fixed ring is provided with a first steering wheel, the pushing assembly includes a pushing pipe, the pushing pipe is rotatably connected with the shell of the oil immersion assembly through a bearing, a sealing assembly is arranged at the rotating position, the front end of the pushing pipe is provided with a cover, the outer side of the pushing pipe is provided with a gear ring, the gear ring is engaged with a power gear, the power gear is connected with a motor, an inner roller is rotatably connected in the pushing pipe, the rear end of the pushing pipe is rotatably connected with an end wheel, the lower side of the pushing pipe is provided with a baffle obliquely arranged downward, the bottom of the collecting groove is provided with a return pipe, the lower end of the return pipe is provided with a filter, the return pipe is connected with the middle part of the oil immersion assembly through an oil pump, and the upper end of the return pipe faces the steel wire rope.

[0009] Preferably, the cleaning brush includes an inclined rod at the front and a parallel rod at the back, the inclined rod is closer and closer to the center line of the cleaning assembly from front to back, the parallel rod is parallel to the center line of the cleaning assembly, a through drop opening is arranged at the connection position of the inclined rod and the parallel rod, the inclined rod collects large impurities on the outer side and drops through the drop opening, and the parallel rod removes the impurities on the outer side, and a collecting box is arranged at the lower side of the cleaning assembly corresponding to the drop opening.

[0010] Preferably, the inner side of the cleaning brush is provided with arc-shaped bristles.

[0011] Preferably, the outer side of the spring post is U-shaped, and the rear end ring is clamped in the U-shaped part.

[0012] As preferred, the end wheels and the inner rollers are arranged in pairs, and are V-shaped wheels, through which the steel wire rope passes, improving the stability of the movement of the steel wire rope and reducing the friction.

[0013] As preferred, the poking pipe is of a broken line type, and the liquid level in the oil immersion assembly is lower than the lowest end of the poking pipe, avoiding oil leakage from the poking pipe.

[0014] As preferred, a liquid level gauge is arranged in the oil immersion assembly to monitor the internal liquid level.

[0015] As preferred, the squeezing assembly comprises an oil absorber, the oil absorber is provided with a conical adsorber, the lower side of the adsorber is provided with an open guide cone, the outer side of the adsorber is provided with a compression ring, the compression ring is connected with an electromagnetic driving device, the electromagnetic driving device can be an electromagnet, the compression ring is driven to move up and down, the inner side of the compression ring is conical, and a rubber ring is clamped on the inner side to squeeze the oil in the adsorber downward.

[0016] As preferred, the upper end of the guide cone is inserted into the adsorber to guide most of the squeezed oil outward, avoiding flowing downward along the steel wire rope.

[0017] As preferred, a second turning wheel is fixed above the vertical channel of the oil immersion assembly.

[0018] Compared with the prior art, the device has the following beneficial effects:

[0019] 1. The device is provided with a cleaning brush to clean the steel wire rope step by step, and a first power mechanism is arranged to improve the cleaning strength and effect of the cleaning assembly; a poking pipe is arranged to enable the steel wire rope to be soaked in oil for a long time at multiple angles, improving the oil immersion effect, and a squeezing assembly arranged in the vertical channel of the oil immersion assembly is used to realize rapid oil draining of the steel wire rope.

[0020] 2. The inner side of the cleaning brush of the device is provided with arc-shaped bristles matching the shape of the steel wire rope, improving the cleaning effect of the impurities on the outer surface of the steel wire rope.

[0021] 3. The end wheels and the inner rollers of the device are arranged in pairs, and are V-shaped wheels, improving the stability of the movement of the steel wire rope and reducing the friction.

[0022] 4. A mirror is arranged in the detection box of the device, and one camera can complete the omnidirectional observation of the surface of the steel wire rope, reducing the cost.

[0023] 5.The device disclosed in the present application rotates and swings through the steel wire rope, stirs in the oil tank of the oil immersion assembly, improves the immersion effect of the steel wire rope, immerses in multiple angles and all directions, removes the excess oil on the outside through the upper extrusion assembly after the immersed steel wire rope passes through the fixing ring and the steering wheel, reduces the adhesion of the oil by using gravity, periodically moves the compression ring up and down by the electromagnetic drive device, extrudes the oil by the compression ring extruding the guide cone, recovers from the outside of the guide cone, and completes the maintenance of the steel wire rope. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is the overall structure schematic diagram of the device disclosed in the present application.

[0025] Figure 2 It is the cleaning assembly structure schematic diagram of the device disclosed in the present application.

[0026] Figure 3 It is the right view sectional view of the rear end ring of the device disclosed in the present application.

[0027] Figure 4 It is the detection tank sectional view of the device disclosed in the present application.

[0028] Figure 5 It is the front view sectional view of the oil immersion assembly of the device disclosed in the present application.

[0029] Figure 6 It is the partial enlarged view of A in the device disclosed in the present application. Figure 5

[0030] It is the partial enlarged view of B in the device disclosed in the present application. Figure 7 Figure 5

[0031] 1, steel wire rope; 2, cleaning assembly; 3, detection tank; 4, oil immersion assembly; 5, extrusion assembly; 21, cleaning brush; 22, front end ring; 23, rear end ring; 24, spring column; 25, falling port; 26, collection tank; 27, first power mechanism; 31, camera; 32, reflector; 33, light source; 34, detection tank shell; 41, stirring tube; 42, end wheel; 43, inner roller; 44, power gear; 45, sealing assembly; 46, cover; 47, collection groove; 48, liquid level meter; 49, filter; 410, return pipe; 411, oil pump; 51, fixing ring; 52, first steering wheel; 53, oil suction device; 54, guide cone; 55, compression ring; 56, electromagnetic drive device; 57, second steering wheel. DETAILED DESCRIPTION

[0032] ​​It should be noted that the following detailed description is illustrative only and is intended to provide further description of the application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

[0033] As shown in Figure 1 - Figure 7 The anti-twist steel wire rope maintenance and detection integrated machine includes a feeding end, the feeding end is connected with a cleaning assembly 2, a detection box 3 and an oil immersion assembly 4 in sequence through a steel wire rope 1, a front end ring 22 is rotationally arranged at the inner front end of the cleaning assembly 2, a plurality of cleaning brushes 21 are arranged on the right side of the circumference of the front end ring 22, arc-shaped bristles are arranged on the inner side of the cleaning brushes 21 to clean the outer side of the steel wire rope 1, the front end of the cleaning brush 21 is rotationally connected with the right side of the front end ring 22, a spring column 24 is arranged on the outer side of the rear end of the cleaning brush 21, a rear end ring 23 is rotationally arranged on the outer end of the spring column 24, a plurality of protrusions are uniformly arranged on the inner side of the rear end ring 23, the spring force of the spring column 24 is changed through the protrusions, that is, the cleaning strength of the cleaning brush 21, the outer side of the front end ring 22 is meshingly connected with a first power mechanism 27 through a gear, the front end ring 22 rotates around the shaft, and the cleaning brush 21 is synchronously driven to rotate around the steel wire rope 1, so that the cleaning effect of the device is improved;

[0034] The detection box 3 includes a detection box shell 34, a camera 31 and a mirror 32, the camera 31 is arranged on the inner side of the upper plate of the detection box shell 34, the mirror 32 is arranged at the lower two corners in the interior of the detection box shell 34, light sources 33 are arranged on the two side walls in the interior of the detection box shell 34 respectively, the camera 31 collects the images of the lower side and the upper side of the mirror 32 and the steel wire rope 1, and the breakage and the impurity of the steel wire rope 1 are comprehensively monitored;

[0035] The oil immersion assembly 4 is L-shaped, the horizontal passage of the oil immersion assembly 4 is arranged obliquely downward, a poking assembly is arranged at the front end of the oil immersion assembly 4, an extrusion assembly 5 is arranged in the vertical passage of the oil immersion assembly 4, a fixed ring 51 is fixed at the corner of the oil immersion assembly 4, a first steering wheel 52 is arranged at the rear side of the fixed ring 51, the poking assembly includes a poking pipe 41, the poking pipe 41 is rotationally connected with the shell of the oil immersion assembly 4 through a bearing, a sealing assembly 45 is arranged at the rotation position, a cover 46 is arranged at the front end of the poking pipe 41, a tooth ring is arranged on the outer side of the poking pipe 41, the tooth ring is meshed with a power gear 44, the power gear 44 is connected with a motor, an inner roller 43 is rotationally connected in the poking pipe 41, an end wheel 42 is rotationally connected at the rear end of the poking pipe 41, a collecting groove 47 is arranged below the poking pipe 41, a partition plate is arranged obliquely downward on the lower side of the poking pipe 41, a backflow pipe 410 is arranged at the bottom of the collecting groove 47, a filter 49 is arranged at the lower end of the backflow pipe 410, the backflow pipe 410 is connected with the middle part of the oil immersion assembly 4 through an oil pump 411, and the upper end of the backflow pipe 410 faces the steel wire rope 1.

[0036] like Figure 2 and Figure 3 As shown, the cleaning brush 21 includes a front inclined rod and a rear parallel rod. The inclined rod gets closer and closer to the center line of the cleaning component 2 from front to back. The parallel rod is parallel to the center line of the cleaning component 2. A through drop hole 25 is provided at the connection between the inclined rod and the parallel rod. The inclined rod collects large impurities on the outside and drops them through the drop hole 25. The parallel rod removes impurities on the outside. A collection box 26 is provided on the lower side of the cleaning component 2 corresponding to the drop hole 25.

[0037] The cleaning brush 21 has arc-shaped bristles on its inner side, matching the shape of the wire rope 1, which improves the cleaning effect of impurities on the surface of the wire rope 1; the outer side of the spring column 24 is U-shaped, and the rear end ring 23 is engaged in the U-shape; the end wheel 42 and the inner roller 43 are both arranged in pairs and are both V-shaped wheels, which improves the stability of the wire rope 1 movement and reduces friction; the actuating tube 41 is zigzag-shaped, and the liquid level in the oil immersion assembly 4 is lower than the lowest end of the actuating tube 41 to prevent oil from leaking out from the actuating tube 41; a liquid level gauge 48 is installed in the oil immersion assembly 4 to monitor the internal liquid level.

[0038] like Figures 5-7 As shown, the extrusion assembly 5 includes an oil suction device 53, which contains a conical suction device. The lower side of the suction device has an open guide cone 54. The upper end of the guide cone 54 is inserted into the suction device to guide most of the extruded oil to the outside, preventing it from flowing down the steel wire rope 1. A pressure ring 55 is fitted on the outside of the suction device. The pressure ring 55 is connected to an electromagnetic drive device 56, which can be an electromagnet, to drive the pressure ring 55 to move up and down. The inner side of the pressure ring 55 is conical, and a rubber ring is engaged on the inner side to squeeze the oil in the suction device downward. A second steering wheel 57 is fixedly installed above the vertical channel of the oil immersion assembly 4 to convert the steel wire rope 1 into a horizontal state for easy recovery.

[0039] The working principle of this invention is:

[0040] In use, the wire rope 1 passes through the cleaning assembly 2 and drives the front ring 22 to rotate through the first power mechanism 27, which in turn drives the cleaning brush 21 to rotate. The rear end of the cleaning brush 21 sweeps past the rear ring 23, and the spring column 24 is periodically compressed to clean the outside of the wire rope 1. The debris enters the collection box 26 through the drop port 25.

[0041] The cleaned steel wire rope 1 passes through the detection box 3, the camera 31 takes a photo of the upper side of the steel wire rope 1, the reflector 32 takes a photo of the lower side, the broken wire, the missing wire and other problems of the steel wire rope 1 are judged through the image, at the same time, the steel wire rope 1 is driven to rotate by the motor, the power gear 44 is driven to rotate by the motor, the driving pipe 41 is driven to rotate by the power gear 44, so that the steel wire rope 1 swings along the conical surface, the steel wire rope 1 is driven to rotate and swing, is stirred in the oil tank of the oil immersion assembly 4, the immersion effect of the steel wire rope 1 is improved, the steel wire rope 1 is immersed in multiple angles and all directions, the immersed steel wire rope 1 passes through the fixed ring 51 and the first steering wheel 52, the excess oil on the outer side is removed through the extrusion assembly 5 above, after the oil adhesion is reduced by gravity, the pressure ring 55 is driven to move periodically up and down by the electromagnetic drive device 56, the oil is extruded out by the pressure ring 55 extruding the guide cone 54, and the oil is recovered from the outside of the guide cone 54, and the maintenance of the steel wire rope 1 is completed.

[0042] In the description of the present application, the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "vertical", "horizontal" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the purpose of describing the present application and do not require the present application to be constructed or operated in a particular orientation, therefore cannot be understood as a limitation on the present application. In the present application, "connected" and "connected" should be understood broadly, for example, it can be connected, and can also be detachable connection; it can be direct connection, or indirect connection through intermediate components, and those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0043] The above is the preferred operation mode of the present application, and the description of the specific operation mode is only for better understanding the idea of the present application. For ordinary skilled in the art, according to the principle of the present application, several improvements or equivalent replacements can also be made, which are also considered to fall within the protection scope of the present application.

Claims

1. A kind of anti-twist steel wire rope maintenance detection integrated machine, including feed end, feed end is connected cleaning assembly (2) by steel wire rope (1) in turn, detection box (3) and oil immersion component (4), characterized by, The inner front end of the cleaning assembly (2) is rotationally provided with a front end ring (22), the right side of the front end ring (22) is provided with a plurality of cleaning brushes (21), the front end of the cleaning brush (21) is rotationally connected with the right side of the front end ring (22), the outer side of the rear end of the cleaning brush (21) is provided with a spring column (24), the outer end of the spring column (24) is rotationally provided with a rear end ring (23), the inner side of the rear end ring (23) is uniformly provided with a plurality of protrusions, the outer side of the front end ring (22) is meshingly connected with the first power mechanism (27) through a gear; The cleaning brush (21) comprises a front inclined rod and a rear parallel rod, the inclined rod is closer and closer to the center line of the cleaning assembly (2) from front to back, the parallel rod is parallel to the center line of the cleaning assembly (2), the inclined rod and the parallel rod are provided with a through falling opening (25) at the connection position, and the lower side of the cleaning assembly (2) is provided with a collecting box (26) corresponding to the falling opening (25); The detection box (3) comprises a detection box shell (34), a camera (31) and a reflector (32), the camera (31) is arranged on the inner side of the upper plate of the detection box shell (34), the reflector (32) is arranged at the lower two corners in the detection box shell (34), and the light sources (33) are arranged on the two side walls in the detection box shell (34). The oil immersion assembly (4) is L-shaped, the horizontal channel of the oil immersion assembly (4) is arranged obliquely downward, the front end of the oil immersion assembly (4) is provided with a pushing assembly, the vertical channel of the oil immersion assembly (4) is provided with an extrusion assembly (5), the extrusion assembly (5) comprises a fixed ring (51) and an oil suction device (53), the oil suction device (53) is provided with a conical adsorber, the lower side of the adsorber is provided with an open guide cone (54), the outer side of the adsorber is provided with a pressing ring (55), the pressing ring (55) is connected with an electromagnetic driving device (56), the inner side of the pressing ring (55) is conical, and the inner side is provided with a rubber ring, the corner of the oil immersion assembly (4) is fixedly provided with the fixed ring (51), the rear side of the fixed ring (51) is provided with a first steering wheel (52), the pushing assembly comprises a pushing pipe (41), the pushing pipe (41) is rotationally connected with the shell of the oil immersion assembly (4) through a bearing, a sealing assembly (45) is arranged at the rotation position, the front end of the pushing pipe (41) is provided with a cover (46), the outer side of the pushing pipe (41) is provided with a gear ring, the gear ring is meshed with a power gear (44), the power gear (44) is connected with a motor, the pushing pipe (41) is rotationally connected with an inner roller (43) in the pushing pipe (41), the rear end of the pushing pipe (41) is rotationally connected with an end wheel (42), the lower side of the pushing pipe (41) is provided with a baffle obliquely downward, the bottom of the collecting groove (47) is provided with a return pipe (410), the lower end of the return pipe (410) is provided with a filter (49), the return pipe (410) is connected with the middle part of the oil immersion assembly (4) through an oil pump (411), and the upper end of the return pipe (410) faces the steel wire rope (1).

2. The anti-twist steel wire rope maintenance and detection all-in-one machine according to claim 1, characterized in that, The inner side of the cleaning brush (21) is provided with an arc-shaped brush.

3. The anti-twist steel wire rope maintenance and detection all-in-one machine according to claim 1, characterized in that, The outer side of the spring post (24) is U-shaped, and the rear end ring (23) is clamped in the U-shaped.

4. The anti-twist steel wire rope maintenance and detection all-in-one machine according to claim 1, characterized in that, The end wheels (42) and the inner rollers (43) are both arranged in pairs and are V-shaped wheels.

5. The anti-twist steel wire rope maintenance and detection all-in-one machine according to claim 1, characterized in that, The stirring tube (41) is a broken line type, and the liquid level in the oil immersion assembly (4) is lower than the lowest end of the stirring tube (41).

6. The anti-twist steel wire rope maintenance and detection all-in-one machine according to claim 1, characterized in that, A liquid level gauge (48) is installed in the oil immersion assembly (4).

7. The anti-twist steel wire rope maintenance and detection all-in-one machine according to claim 1, characterized in that, The upper end of the guide cone (54) is inserted into the inside of the adsorber.

8. The anti-twist steel wire rope maintenance and detection all-in-one machine according to claim 1, characterized in that, A second steering wheel (57) is fixedly arranged above the vertical channel of the oil immersion assembly (4).

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