Wire drawing device for enameled wire production
By combining water-cooled and air-cooled designs in the wire drawing device produced by enameled wires and using auxiliary components to achieve automated impurity cleaning, the problems of low cooling efficiency and cumbersome impurity cleaning in traditional wire drawing devices are solved, and production efficiency and cost-effectiveness are improved.
Patent Information
- Application Number
- CN202510304601.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The wire drawing device in traditional enameled wire production has low cooling efficiency, and impurity cleaning requires manual operation, which is cumbersome and increases costs.
A wire drawing device combining water cooling and air cooling is designed, and auxiliary components are set up between the cooling assembly and the decontamination assembly. The same driving source is used to drive the operation of cooling, decontamination and auxiliary components to achieve automated cleaning.
The cooling efficiency and impurity removal rate of the wire drawing device are improved, the hassle of manual cleaning is reduced, and the cost of installing additional driving sources is reduced, and the production efficiency is improved.
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Figure CN119819742A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of enameled wire production, and in particular relates to a wire drawing device for enameled wire production. Background Art
[0002] Enameled wire is an insulated wire widely used in electrical equipment such as motors, transformers, and electromagnetic coils. Its production process mainly includes wire drawing, annealing, and painting. Among them, wire drawing is the key step in the production of enameled wire. By gradually drawing the metal wire (such as copper rod or aluminum rod) to the target diameter, a high-quality substrate is provided for the subsequent painting process.
[0003] The enameled wire will generate a higher temperature during the wire drawing process. The surface of the traditional wire drawing device generally only has a single water cooling or air cooling, which is less efficient than the combination of the two cooling methods. In addition, the impurities in the wire drawing process need to be removed after too much accumulation, and the machine needs to be stopped and manually collected and cleaned, which is more troublesome. Alternatively, a cleaning mechanism is installed on the machine, but a separate drive source needs to be installed, which increases the cost of machine production. Summary of the invention
[0004] The object of the present invention is to provide a wire drawing device for producing enameled wires, which has the advantages of combining water cooling with air cooling and automatically collecting and cleaning impurities.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions: a wire drawing device for enameled wire production, comprising a wire drawing device chassis, a motor and a winding wheel, the motor being fixedly connected to one side of the surface of the wire drawing device chassis, the winding wheel being threadedly connected to the inside of the motor output end, three groups of molds being arranged in the middle of the upper surface of the wire drawing device chassis, the surfaces of the three groups of molds being commonly provided with a cooling assembly, one side of the surface of the cooling assembly being provided with an auxiliary assembly, the surface of the cooling assembly being provided with an impurity removal assembly corresponding to the auxiliary assembly, the cooling assembly being used to cool the mold and the wire, the impurity removal assembly being used to clean impurities, the auxiliary assembly being used to assist the impurity removal assembly and the cooling assembly in removing impurities, and an inclined surface being provided on one side of the upper surface of the wire drawing device chassis.
[0006] The present invention is further configured as follows: the cooling assembly includes a cooling pipe, a fixed plate and a spiral blade, the cooling pipe is fixedly connected to both sides of the three groups of mold surfaces, a rotating rod is rotatably connected inside the cooling pipe, one end of the rotating rod is fixedly connected to a fourth bevel gear, the surface of the fourth bevel gear is meshingly connected to a third bevel gear, and the third bevel gear is fixedly connected to the surface of the winding wheel.
[0007] The present invention is further configured as follows: the spiral blade is fixedly connected to the surface of the rotating rod, and the spiral blade is located inside the cooling pipe, one end of the cooling pipe surface is fixedly connected to a water inlet, both sides of the rotating rod surface are fixedly connected to a fifth bevel gear, the surface of the fifth bevel gear is meshingly connected to a sixth bevel gear, and a fourth rotating column is fixedly connected to the middle of one side of the sixth bevel gear.
[0008] The present invention is further configured as follows: one end of the fourth rotating column is rotatably connected to a support rod, one end of the surface of the fourth rotating column is fixedly connected to a fan, the other end of the surface of the fourth rotating column is fixedly connected to a rotating wheel, the surface of the rotating wheel is fixedly connected to three groups of shift plates, and two groups of the fixed plates are respectively fixedly connected to both sides of the base frame of the wire drawing device.
[0009] The present invention is further configured as follows: both ends of one side of the two groups of fixed plates are fixedly connected with spring push rods, the piston ends of the four groups of spring push rods are commonly fixedly connected with impact shells, and both ends of one side of the impact shell are fixedly connected with second inclined blocks.
[0010] The present invention is further configured as follows: the impurity removal component includes a rotating shaft, a pull tab and a push-pull plate, two groups of the rotating shafts are respectively fixedly connected to both sides of the middle of the upper surface of the impact shell, the middle of the upper ends of the two groups of rotating shafts are fixedly connected with a first rotating column, the surfaces of the two groups of the first rotating columns are fixedly connected with a fixing block, and one end of the two groups of the first rotating columns is fixedly connected with a mounting plate.
[0011] The present invention is further configured as follows: one side of the two groups of fixed blocks are fixedly connected to a rotating plate, the two groups of pull tabs are respectively fixedly connected to one side of the two groups of rotating plates, the surfaces of the two groups of pull tabs are fixedly connected to a flap, and both ends of the middle part of the other side of the impact shell surface are fixedly connected to a baffle rod.
[0012] The present invention is further configured as follows: a second rotating column is fixedly connected to one end of the upper surface of the two groups of mounting plates, a movable rod is rotatably connected between the two groups of the second rotating columns, a third rotating column is fixedly connected to the middle part of the upper end of the movable rod, and a push-pull plate is rotatably connected to the surface of the third rotating column.
[0013] The present invention is further configured as follows: the auxiliary component includes a first bevel gear, a second bevel gear and a convex rod, the first bevel gear is fixedly connected to one end of the rotating rod, the second bevel gear is meshingly connected to the surface of the first bevel gear, the lower end of the second bevel gear is fixedly connected to a connecting rod, and the surface of the connecting rod is rotatably connected to a bracket.
[0014] The present invention is further configured as follows: one end of the rotating rod surface is fixedly connected to a shifting rod, one end of the connecting rod is fixedly connected to a circular plate, the convex rod is fixedly connected to one side of the circular plate surface, and one end of the impact shell surface is fixedly connected to a first inclined block.
[0015] In summary, the present invention has the following beneficial effects: When in use, one end of the wire is processed into a size that can be inserted into the first set of dies, and then the wire is manually pushed to the outside of the third set of dies with the help of a tool, and the passed wire is fixed on the surface of the winding wheel, and then the motor is started, and the motor drives the wire to be wound and drawn. During the drawing process, the cooling component will be driven to air-cool and water-cool the die and the wire, and the air cooling can also dissipate the heat of the water-cooling structure that has absorbed too much heat, thereby improving the circulation efficiency of the water cooling. At the same time, since the auxiliary component is connected between the cooling component and the impurity removal component, when the cooling component is running, the auxiliary component will be used to knock on the die at the same time to make impurities inside the die fall. The auxiliary component can alleviate the knocking pressure of the cooling component on the die, increase the impurity removal rate, and the impurity removal component will be driven by the auxiliary component to collect and remove impurities falling from the inside of the die. The cooling component, the auxiliary component and the impurity removal component are all driven by the same drive source motor, eliminating the trouble of manual cleaning or the cost increase of installing other drive sources, thereby effectively improving the use efficiency of the wire drawing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic three-dimensional diagram of the overall structure of the present invention; Figure 2 is a schematic three-dimensional diagram of the motor structure of the present invention; Figure 3 is a schematic three-dimensional diagram of the cooling pipe structure of the present invention; Figure 4 is a schematic three-dimensional diagram of the paddle structure of the present invention; Figure 5 It is a schematic three-dimensional diagram of the push-pull plate structure of the present invention; Figure 6 is a schematic three-dimensional diagram of the second oblique block structure of the present invention; Figure 7 is a schematic three-dimensional diagram of the first bevel gear structure of the present invention; Figure 8 It is a schematic three-dimensional diagram of the inclined surface structure of the present invention.
[0017] Reference numerals: 1. Wire drawing device chassis; 2. Motor; 3. Winding wheel; 4. Mold; 5. Cooling assembly; 501. Third bevel gear; 502. Fourth bevel gear; 503. Rotating rod; 504. Cooling pipe; 505. Water inlet; 506. Fixed plate; 507. Spring top rod; 508. Spiral blade; 509. Fifth bevel gear; 510. Sixth bevel gear; 511. Fourth rotating column; 512. Fan; 513. Rotating wheel; 514. Paddle plate; 515. Impact shell; 516. Second inclined block; 517. Support rod; 6 , impurity removal component; 601, rotating shaft; 602, first rotating column; 603, fixed block; 604, mounting plate; 605, movable rod; 606, second rotating column; 607, pull piece; 608, rotating plate; 609, flap; 610, stop rod; 611, third rotating column; 612, push-pull plate; 7, auxiliary component; 701, first bevel gear; 702, second bevel gear; 703, connecting rod; 704, bracket; 705, first inclined block; 706, shift rod; 707, round plate; 708, convex rod; 8, inclined surface. DETAILED DESCRIPTION
[0018] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0019] Embodiment 1: refer to Figure 1-8 A wire drawing device for producing enameled wires comprises a wire drawing device chassis 1, a motor 2 and a winding wheel 3, wherein the motor 2 is fixedly connected to one side of the surface of the wire drawing device chassis 1, and the winding wheel 3 is threadedly connected to the inside of the output end of the motor 2. Three groups of dies 4 are arranged in the middle of the upper surface of the wire drawing device chassis 1, and a cooling component 5 is arranged on the surfaces of the three groups of dies 4. An auxiliary component 7 is arranged on one side of the surface of the cooling component 5, and a de-impurity component 6 corresponding to the auxiliary component 7 is arranged on the surface of the cooling component 5. The cooling component 5 is used to cool the die 4 and the wire, the de-impurity component 6 is used to clean impurities, and the auxiliary component 7 is used to assist the de-impurity component 6 and the cooling component 5 in removing impurities. An inclined surface 8 is provided on one side of the upper surface of the wire drawing device chassis 1.
[0020] Brief description of the use process: When in use, one end of the wire is processed into a size that can be inserted into the first set of dies 4, and then the wire is pushed to the outside of the third set of dies 4 manually with the help of a tool, and the passed wire is fixed on the surface of the winding wheel 3, and then the motor 2 is started, and the motor 2 drives the wire to be wound and drawn. During the drawing process, the cooling component 5 will be driven to air-cool and water-cool the die 4 and the wire, and the air cooling can also dissipate the heat of the water-cooling structure that has absorbed too much heat, thereby improving the circulation efficiency of the water cooling. At the same time, since the auxiliary component 7 is connected between the cooling component 5 and the impurity removal component 6, when When the cooling component 5 is in operation, the auxiliary component 7 will be used to knock on the mold 4 at the same time to make the impurities inside the mold 4 fall down. The auxiliary component 7 can relieve the knocking pressure of the cooling component 5 on the mold 4 and increase the impurity removal rate. The impurity removal component 6 will be driven by the auxiliary component 7 to collect and remove the impurities falling from the inside of the mold 4. The cooling component 5, the auxiliary component 7 and the impurity removal component 6 are all driven by the same driving source motor 2, which saves the trouble of manual cleaning or the cost increase of installing other driving sources, thereby achieving the effect of effectively improving the use efficiency of the wire drawing device.
[0021] Embodiment 2: Based on Example 1, Figure 2 , Figure 3 , Figure 4 and Figure 6 The cooling assembly 5 includes a cooling tube 504, a fixing plate 506 and a spiral blade 508. The cooling tube 504 is fixedly connected to both sides of the surface of the three groups of molds 4. The cooling tube 504 is rotatably connected to a rotating rod 503 inside. One end of the rotating rod 503 is fixedly connected to a fourth bevel gear 502. The surface of the fourth bevel gear 502 is meshed with a third bevel gear 501. The third bevel gear 501 is fixedly connected to the surface of the winding wheel 3. The spiral blade 508 is fixedly connected to the surface of the rotating rod 503, and the spiral blade 508 is located inside the cooling tube 504. One end of the surface of the cooling tube 504 is fixedly connected to a water inlet 505. Both sides of the surface of the rotating rod 503 are fixedly connected to fifth bevel gears 509. The fifth bevel gear 509 is The surface is meshingly connected with the sixth bevel gear 510, and the fourth rotating column 511 is fixedly connected to the middle part of one side of the sixth bevel gear 510; one end of the fourth rotating column 511 is rotatably connected to a support rod 517, one end of the surface of the fourth rotating column 511 is fixedly connected to a fan 512, the other end of the surface of the fourth rotating column 511 is fixedly connected to a rotating wheel 513, and three groups of shift plates 514 are fixedly connected to the surface of the rotating wheel 513, and two groups of fixed plates 506 are respectively fixedly connected to both sides of the base frame 1 of the wire drawing device; both ends of one side of the two groups of fixed plates 506 are fixedly connected to spring push rods 507, and the piston ends of the four groups of spring push rods 507 are commonly fixedly connected to an impact shell 515, and both ends of one side of the impact shell 515 are fixedly connected to a second inclined block 516.
[0022] Brief description of the use process: When the motor 2 drives the winding wheel 3 to rotate and rewind, the third bevel gear 501 drives the fourth bevel gear 502 to rotate, so that the rotating rod 503 drives the spiral blade 508 to rotate inside the cooling tube 504, and drives the fifth bevel gear 509 to rotate. Because the fifth bevel gear 509 and the sixth bevel gear 510 are meshed and connected, the fan 512, the rotating wheel 513 and the paddle plate 514 will rotate along with the fourth rotating column 511. The support rod 517 is used to support the fourth rotating column 511, and the three sets of paddle plates 514 will continuously push the second inclined block 514 while rotating on the surface of the rotating wheel 513. 6 is pushed, so that the second inclined block 516 drives the impact shell 515 to move back and forth between the four groups of spring push rods 507, and the impact shell 515 will continuously impact the three groups of molds 4, so that the impurities inside the molds 4 will fall out when they are vibrated. The position of the water inlet 505 is used to add water to the inside of the cooling pipe 504, and the spiral blade 508 is used to drive the water inside the cooling pipe 504 to circulate, so as to facilitate cooling of the mold 4 and the wire. The fan 512 is used to cool the mold 4 and the wire, and at the same time, it will cool the water inside the cooling pipe 504, so as to achieve the effect of improving the use efficiency of the wire drawing device.
[0023] Embodiment 3: Based on Example 2, Figure 5 The impurity removal component 6 includes a rotating shaft 601, a pull tab 607 and a push-pull plate 612. The two sets of rotating shafts 601 are respectively fixedly connected to the two sides of the middle of the upper surface of the impact shell 515. The middle of the upper end of the two sets of rotating shafts 601 are fixedly connected to the first rotating column 602. The surfaces of the two sets of first rotating columns 602 are fixedly connected to the fixed blocks 603. One end of the two sets of first rotating columns 602 is fixedly connected to the mounting plate 604; one side of the two sets of fixed blocks 603 is fixedly connected to the rotating plate 608. The two sets of pull tabs 607 are respectively Fixedly connected to one side of the two groups of rotating plates 608, the surfaces of the two groups of pull tabs 607 are fixedly connected with flaps 609, and the two ends of the middle part of the other side of the surface of the impact shell 515 are fixedly connected with blocking rods 610; one end of the upper surface of the two groups of mounting plates 604 are fixedly connected with the second rotating column 606, and the two groups of second rotating columns 606 are rotatably connected with the movable rod 605 together, and the middle part of the upper end of the movable rod 605 is fixedly connected with the third rotating column 611, and the surface of the third rotating column 611 is rotatably connected with a push-pull plate 612.
[0024] Brief description of the use process: When the auxiliary component 7 is running, it will drive the push-pull plate 612 to push and pull forward and backward. At this time, because the push-pull plate 612 is movably connected to the third rotating column 611, and the movable rod 605 is movably connected to the two groups of second rotating columns 606, the mounting plate 604 will use the first rotating column 602 to drive the fixed block 603 to rotate on the surface of the rotating shaft 601. During the rotation process, the rotating plate 608 will drive the flap 609 to rotate and collect impurities. When the flap 609 follows the rotation for a distance, it will contact the blocking rod 610. The blocking rod 610 will cause the flap 609 to rotate using the pull tab 607, so that the impurities are sent to the surface of the inclined surface 8 for discharge. The pull tab 607 can drive the rotated flap 609 to reset. Since the diameter of the holes inside the mold 4 is from large to small, there will be a certain inclination. Impurities will fall out from the gap between the adjacent two side molds 4, and the position where they fall can be just at the cleaning position of the flap 609, so as to achieve the effect of facilitating the collection and cleaning of impurities falling out of the mold 4.
[0025] Embodiment 4: Based on Example 3, Figure 7 The auxiliary component 7 includes a first bevel gear 701, a second bevel gear 702 and a protruding rod 708. The first bevel gear 701 is fixedly connected to one end of the rotating rod 503, the second bevel gear 702 is meshingly connected to the surface of the first bevel gear 701, the lower end of the second bevel gear 702 is fixedly connected to a connecting rod 703, and the surface of the connecting rod 703 is rotatably connected to a bracket 704; one end of the surface of the rotating rod 503 is fixedly connected to a shift rod 706, one end of the connecting rod 703 is fixedly connected to a circular plate 707, the protruding rod 708 is fixedly connected to one side of the surface of the circular plate 707, and one end of the surface of the impact shell 515 is fixedly connected to a first inclined block 705.
[0026] Brief description of the use process: When the rotating rod 503 rotates, it will drive the first bevel gear 701 to rotate, thereby driving the second bevel gear 702, the connecting rod 703, the circular plate 707 and the protruding rod 708 to rotate. Because the protruding rod 708 is located off-center on the lower surface of the circular plate 707, it will drive the push-pull plate 612 to move regularly. When the connecting rod 703 rotates, it will drive the lever 706 to continuously move the first inclined block 705, so that the first inclined block 705 drives the impact shell 515 to move, thereby reducing the pressure of the lever plate 514 on the second inclined block 516, so as to achieve the effect of making the auxiliary component 7 respectively link the cooling component 5 and the impurity removal component 6 to increase the efficiency of the device.
[0027] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A wire drawing device for producing enameled wire, comprising a wire drawing device chassis (1), a motor (2) and a winding wheel (3), characterized in that: The motor (2) is fixedly connected to one side of the surface of the wire drawing device chassis (1); the winding wheel (3) is threadedly connected to the inside of the output end of the motor (2); three groups of dies (4) are arranged in the middle of the upper surface of the wire drawing device chassis (1); the surfaces of the three groups of dies (4) are all provided with a cooling component (5); an auxiliary component (7) is arranged on one side of the surface of the cooling component (5); a de-impurity component (6) corresponding to the auxiliary component (7) is arranged on the surface of the cooling component (5); the cooling component (5) is used to cool the die (4) and the wire; the de-impurity component (6) is used to clean impurities; the auxiliary component (7) is used to assist the de-impurity component (6) and the cooling component (5) in removing impurities; and an inclined surface (8) is provided on one side of the upper surface of the wire drawing device chassis (1).
2. The wire drawing device for producing enameled wire according to claim 1, characterized in that: The cooling assembly (5) comprises a cooling pipe (504), a fixing plate (506) and a spiral blade (508); the cooling pipe (504) is fixedly connected to two sides of the surface of the three groups of molds (4); a rotating rod (503) is rotatably connected inside the cooling pipe (504); one end of the rotating rod (503) is fixedly connected to a fourth bevel gear (502); the surface of the fourth bevel gear (502) is meshingly connected to a third bevel gear (501); and the third bevel gear (501) is fixedly connected to the surface of the winding wheel (3).
3. The wire drawing device for producing enameled wire according to claim 2, characterized in that: The spiral blade (508) is fixedly connected to the surface of the rotating rod (503), and the spiral blade (508) is located inside the cooling tube (504); one end of the surface of the cooling tube (504) is fixedly connected to a water inlet (505); both sides of the surface of the rotating rod (503) are fixedly connected to a fifth bevel gear (509); the surface of the fifth bevel gear (509) is meshingly connected to a sixth bevel gear (510); and a fourth rotating column (511) is fixedly connected to the middle of one side of the sixth bevel gear (510).
4. The wire drawing device for producing enameled wire according to claim 3, characterized in that: One end of the fourth rotating column (511) is rotatably connected to a support rod (517), one end of the surface of the fourth rotating column (511) is fixedly connected to a fan (512), the other end of the surface of the fourth rotating column (511) is fixedly connected to a rotating wheel (513), the surface of the rotating wheel (513) is fixedly connected to three groups of shifting plates (514), and two groups of fixed plates (506) are respectively fixedly connected to two sides of the base frame (1) of the wire drawing device.
5. The wire drawing device for producing enameled wire according to claim 4, characterized in that: Both ends of one side of the two groups of fixed plates (506) are fixedly connected to spring push rods (507), the piston ends of the four groups of spring push rods (507) are commonly fixedly connected to impact shells (515), and both ends of one side of the impact shell (515) are fixedly connected to second inclined blocks (516).
6. The wire drawing device for producing enameled wire according to claim 5, characterized in that: The impurity removal component (6) comprises a rotating shaft (601), a pull tab (607) and a push-pull plate (612); two groups of the rotating shafts (601) are respectively fixedly connected to two sides of the middle of the upper surface of the impact shell (515); the middle of the upper ends of the two groups of the rotating shafts (601) are fixedly connected to a first rotating column (602); the surfaces of the two groups of the first rotating columns (602) are fixedly connected to a fixing block (603); and one end of the two groups of the first rotating columns (602) is fixedly connected to a mounting plate (604).
7. The wire drawing device for producing enameled wire according to claim 6, characterized in that: One side of the two groups of fixed blocks (603) is fixedly connected to a rotating plate (608), the two groups of pull tabs (607) are respectively fixedly connected to one side of the two groups of rotating plates (608), the surfaces of the two groups of pull tabs (607) are fixedly connected to a flap (609), and the middle ends of the other side of the surface of the impact shell (515) are fixedly connected to a blocking rod (610).
8. The wire drawing device for producing enameled wire according to claim 7, characterized in that: One end of the upper surface of the two groups of mounting plates (604) is fixedly connected to a second rotating column (606), and a movable rod (605) is rotatably connected between the two groups of the second rotating columns (606). A third rotating column (611) is fixedly connected to the middle of the upper end of the movable rod (605), and a push-pull plate (612) is rotatably connected to the surface of the third rotating column (611).
9. The wire drawing device for producing enameled wire according to claim 8, characterized in that: The auxiliary component (7) comprises a first bevel gear (701), a second bevel gear (702) and a protruding rod (708); the first bevel gear (701) is fixedly connected to one end of a rotating rod (503); the second bevel gear (702) is meshingly connected to the surface of the first bevel gear (701); the lower end of the second bevel gear (702) is fixedly connected to a connecting rod (703); and the surface of the connecting rod (703) is rotatably connected to a bracket (704).
10. The wire drawing device for producing enameled wire according to claim 9, characterized in that: One end of the surface of the rotating rod (503) is fixedly connected to a lever (706), one end of the connecting rod (703) is fixedly connected to a circular plate (707), the convex rod (708) is fixedly connected to one side of the surface of the circular plate (707), and one end of the surface of the impact shell (515) is fixedly connected to a first inclined block (705).
Citation Information
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