Torsion transmission disc workpiece forming system and method

Abstract

The invention relates to the technical field of tool clamps, in particular to a torque transmission disc workpiece forming system and method.The torque transmission disc workpiece forming system comprises a workbench, a tapping machine and a machining mechanism, and the machining mechanism comprises a moving table, a rotating assembly, a rotating disc, a plurality of transmission rods, a plurality of clamping plates and a plurality of abutting parts; a to-be-machined torque transmission disc is placed on the moving table, the moving table works to lift the to-be-machined torque transmission disc to a preset position, the rotating assembly works to drive the rotating disc to rotate, the rotating disc drives the multiple transmission rods to move, and the multiple transmission rods drive the multiple clamping plates to move towards the side close to the to-be-machined torque transmission disc; according to the clamping device for the torque transmission disc to be machined, when the torque transmission disc to be machined is machined, the multiple clamping plates make contact with the torque transmission disc to be machined, the multiple abutting pieces longitudinally abut against the torque transmission disc to be machined, at the moment, the tapping machine can be started, the torque transmission disc to be machined can be machined, and therefore the problem that when the torque transmission disc is machined, the clamping stability is possibly poor is solved.

Description

Technical Field

[0001] The present invention relates to the technical field of tooling fixtures, and in particular to a torsion plate workpiece forming system and method. Background Art

[0002] In the vast field of mechanical manufacturing, the torque disc is the core component of the transmission system, and its quality and precision are directly related to the operating efficiency and stability of the entire mechanical system. Therefore, in the manufacturing process of the torque disc, ensuring that the workpiece can achieve accurate molding and high-quality processing standards is an indispensable part of the production process.

[0003] Workpiece clamping, as a basic step in the machining process, is of great importance. It is not only directly related to the positioning accuracy of the workpiece, but also has a profound impact on the stability of the machining process and the final machining accuracy. A stable and accurate clamping system is the key to ensure that the workpiece does not deviate or deform during the machining process.

[0004] However, in the torsion plate workpiece forming system, the traditional two-side fixed clamping method faces challenges. It has obvious limitations when dealing with complex shapes and high precision requirements. Improper clamping can easily cause the workpiece to move, seriously affecting the tapping quality, and even causing the workpiece to be scrapped, causing significant losses to production. Summary of the invention

[0005] The object of the present invention is to provide a torsion disc workpiece forming system and method, aiming to solve the problem that the torsion disc may have poor clamping stability during processing.

[0006] To achieve the above-mentioned purpose, in a first aspect, the present invention provides a torsion plate workpiece forming system, comprising a workbench, a tapping machine and a processing mechanism, wherein the processing mechanism comprises a moving table, a rotating assembly, a turntable, a plurality of transmission rods, a plurality of clamping plates and a plurality of abutting members;

[0007] The tapping machine is installed on the workbench, the movable table is installed on the workbench, the rotating assembly is installed in the workbench, the turntable is installed on the rotating assembly, the multiple transmission rods are respectively rotatably connected to the turntable and are all located on one side of the turntable, the multiple clamping plates are respectively fixedly connected to the multiple transmission rods and are respectively located on the multiple transmission rods, and the multiple supporting members are respectively installed on the multiple clamping plates.

[0008] Wherein, the rotating assembly includes a driving member, a tooth block and a gear. The driving member is installed in the workbench, the tooth block is fixedly connected to the output end of the driving member, the gear is meshed with the tooth block, and is rotationally connected to the workbench and fixedly connected to the turntable.

[0009] Among them, the processing mechanism also includes multiple guide rails and multiple guide blocks, the multiple guide rails are respectively fixedly connected to the workbench and are all located inside the workbench, the multiple guide blocks are respectively slidably connected to the multiple guide rails and are respectively rotatably connected to the multiple transmission rods and are all located between the guide rails and the transmission rods.

[0010] Wherein, the moving platform comprises a driving rod and a placing platform, the driving rod is fixedly connected to the working table and is located inside the working table, and the placing platform is fixedly connected to the output end of the driving rod.

[0011] Wherein, the supporting member includes a rotating rod, a supporting plate and a knob, the rotating rod is threadedly connected to the clamping plate and passes through the clamping plate, the supporting plate is rotatably connected to the rotating rod and is located on one side of the rotating rod, and the knob is fixedly connected to the rotating rod and is located on the side of the rotating rod away from the supporting plate.

[0012] Wherein, the abutting member further comprises two guide rods, the two guide rods are respectively slidably connected to the clamping plate, respectively penetrate the clamping plate, and respectively fixedly connected to the abutting plate.

[0013] In a second aspect, a torsion disc workpiece forming method is provided, which is used in the torsion disc workpiece forming system of the first aspect, and comprises the following steps:

[0014] Place the to-be-processed torque transmission disc on the moving table, and lift the to-be-processed torque transmission disc to a preset position by the moving table;

[0015] The rotating assembly drives the turntable to drive the multiple clamping plates on the multiple transmission rods to clamp the torque transmission disc to be processed on the moving table, and longitudinally support it through multiple limit members;

[0016] Start the tapping machine to process the torque transmission disc;

[0017] After the processing is completed, rotate the knob in the reverse direction to separate the supporting plate from the torque transmission disc, loosen the clamping plate and take out the processed torque transmission disc.

[0018] The present invention provides a torsion disk workpiece forming system, wherein the workbench provides installation conditions for the tapping machine and the processing mechanism, and the tapping machine can be used to process the torsion disk. When the torsion disk needs to be processed, the torsion disk to be processed is placed on the moving table, and the moving table works to lift the torsion disk to be processed to a preset position, and the rotating assembly drives the turntable to rotate, and the turntable drives the multiple transmission rods to move, and the multiple transmission rods drive the multiple clamping plates to move toward the side close to the torsion disk to be processed, until the multiple clamping plates contact the torsion disk to be processed, and the torsion disk to be processed is longitudinally resisted by the multiple abutting members, and then the tapping machine can be started to process the torsion disk to be processed, thereby solving the problem of poor clamping stability of the torsion disk during processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a structural schematic diagram of a torsion disc workpiece forming system provided by the present invention.

[0021] Figure 2 It is a top view of a torque transfer disc workpiece forming system provided by the present invention.

[0022] Figure 3 It is a cross-sectional view of a torque transmission disk workpiece forming system provided by the present invention along the direction of the turntable.

[0023] Figure 4 It is a cross-sectional view of a torsion disc workpiece forming system provided by the present invention along the gear direction.

[0024] Figure 5 It is a side view of a torsion disc workpiece forming system provided by the present invention.

[0025] Figure 6 The present invention provides a flow chart of a method for forming a torsion disc workpiece.

[0026] In the figure: 1-workbench, 2-tapping machine, 3-turntable, 4-transmission rod, 5-clamping plate, 6-driving member, 7-tooth block, 8-gear, 9-guide rail, 10-guide block, 11-driving rod, 12-placing platform, 13-turning rod, 14-holding plate, 15-knob, 16-guide rod. DETAILED DESCRIPTION

[0027] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0028] See also Figures 1 to 5 In the first aspect, the present invention provides a torsion plate workpiece forming system, comprising a workbench 1, a tapping machine 2 and a processing mechanism, wherein the processing mechanism comprises a moving table, a rotating assembly, a turntable 3, a plurality of transmission rods 4, a plurality of clamping plates 5 and a plurality of abutting members;

[0029] The tapping machine 2 is installed on the workbench 1, the movable table is installed on the workbench 1, the rotating assembly is installed in the workbench 1, the turntable 3 is installed on the rotating assembly, and the plurality of transmission rods 4 are respectively rotatably connected to the turntable 3 and are all located on one side of the turntable 3. The plurality of clamping plates 5 are respectively fixedly connected to the plurality of transmission rods 4 and are respectively located on the plurality of transmission rods 4, and the plurality of abutting members are respectively installed on the plurality of clamping plates 5.

[0030] In this embodiment, the workbench 1 provides installation conditions for the tapping machine 2 and the processing mechanism. The tapping machine 2 can be used to process the torque transmission disk. When the torque transmission disk needs to be processed, the torque transmission disk to be processed is placed on the movable table. The movable table works to lift the torque transmission disk to be processed to a preset position. The rotating assembly drives the turntable 3 to rotate, and the turntable 3 drives the multiple transmission rods 4 to move. The multiple transmission rods 4 drive the multiple clamping plates 5 to move toward the side close to the torque transmission disk to be processed until the multiple clamping plates 5 contact the torque transmission disk to be processed, and the multiple abutting members longitudinally abut the torque transmission disk to be processed. At this time, the tapping machine 2 can be started to process the torque transmission disk to be processed, thereby solving the problem of poor clamping stability of the torque transmission disk during processing.

[0031] Furthermore, the rotating assembly includes a driving member 6, a tooth block 7 and a gear 8, the driving member 6 is installed in the workbench 1, the tooth block 7 is fixedly connected to the output end of the driving member 6, the gear 8 is meshed with the tooth block 7, and is rotationally connected to the workbench 1, and is fixedly connected to the turntable 3.

[0032] In this embodiment, the driving member 6 is an electric push rod. The extension and retraction of the driving member 6 can drive the tooth block 7 to move. The movement of the tooth block 7 can drive the gear 8 to rotate forward or reverse. The rotation of the gear 8 can drive the turntable 3 to rotate forward or reverse.

[0033] Furthermore, the processing mechanism also includes multiple guide rails 9 and multiple guide blocks 10. The multiple guide rails 9 are respectively fixedly connected to the workbench 1 and are all located inside the workbench 1. The multiple guide blocks 10 are respectively slidably connected to the multiple guide rails 9 and are respectively rotatably connected to the multiple transmission rods 4 and are all located between the guide rails 9 and the transmission rods 4.

[0034] In this embodiment, the plurality of guide rails 9 provide installation conditions for the plurality of guide blocks 10 , and the plurality of transmission rods 4 can be guided and limited by the plurality of guide blocks 10 , thereby improving the stability of the plurality of transmission rods 4 when moving.

[0035] Furthermore, the mobile platform includes a driving rod 11 and a placement platform 12 . The driving rod 11 is fixedly connected to the workbench 1 and is located inside the workbench 1 . The placement platform 12 is fixedly connected to an output end of the driving rod 11 .

[0036] In this embodiment, the driving rod 11 can drive the placement platform 12 to rise and fall, and the torque transmission disk to be processed can be placed on the placement platform 12.

[0037] Furthermore, the abutment member includes a rotating rod 13, a holding plate 14 and a knob 15. The rotating rod 13 is threadedly connected to the clamping plate 5 and passes through the clamping plate 5. The holding plate 14 is rotatably connected to the rotating rod 13 and is located on one side of the rotating rod 13. The knob 15 is fixedly connected to the rotating rod 13 and is located on a side of the rotating rod 13 away from the holding plate 14.

[0038] In this embodiment, rotating the knob 15 can drive the rotating rod 13 to rotate, and the rotating rod 13 can drive the abutment plate 14 to move, and the movement of the abutment plate 14 can longitudinally abut the torque transmission disc to be processed.

[0039] Furthermore, the abutting member further includes two guide rods 16 , which are respectively slidably connected to the clamping plate 5 , respectively penetrate the clamping plate 5 , and respectively fixedly connected to the abutting plate 14 .

[0040] In this embodiment, the two guide rods 16 can guide and limit the abutment plate 14, thereby improving the stability of the abutment plate 14 when moving.

[0041] When the torque transmission disk needs to be processed, the torque transmission disk to be processed is placed on the placement platform 12, the driving rod 11 drives the torque transmission disk to be processed on the placement platform 12 to be lifted to a preset position, the driving member 6 drives the tooth block 7 to move, the tooth block 7 drives the gear 8 to rotate, the gear 8 drives the turntable 3 to rotate, the turntable 3 drives the multiple transmission rods 4 to move, the multiple transmission rods 4 drive the multiple clamping plates 5 to move toward the side close to the torque transmission disk to be processed, until the multiple clamping plates 5 contact with the torque transmission disk to be processed, rotate the multiple knobs 15, the multiple knobs 15 drive the multiple holding plates 14 to move toward the side close to the torque transmission disk to be processed, until the multiple holding plates 14 contact with and longitudinally hold the torque transmission disk to be processed, at this time the tapping machine 2 can be started to process the torque transmission disk to be processed, thereby solving the problem of poor clamping stability of the torque transmission disk during processing.

[0042] Referring to the figure, in the second aspect, a method for forming a torsion disc workpiece is used in the torsion disc workpiece forming system of the first aspect, comprising the following steps:

[0043] S1 places the to-be-processed torque transmission disc on the moving table, and lifts the to-be-processed torque transmission disc to a preset position by the moving table;

[0044] Specifically, the to-be-processed torque transmission disk is placed on the placement platform 12 of the mobile table, and the driving rod 11 of the mobile table is started to lift the to-be-processed torque transmission disk on the placement platform 12 to a preset position. The preset position should ensure that the contact surface of the torque transmission disk and the clamping plate 5 are on the same horizontal plane, so as to facilitate accurate clamping of the clamping plate 5.

[0045] The S2 rotating assembly drives the turntable 3 to drive the multiple clamping plates 5 on the multiple transmission rods 4 to clamp the torque transmission disc to be processed on the moving table, and longitudinally support it through multiple limit members;

[0046] Specifically, the driving member 6 of the rotating assembly is started, and the driving member 6 is extended and retracted to drive the tooth block 7 to move. The tooth block 7 moves to drive the gear 8 to rotate, and the rotation of the gear 8 drives the rotating disk 3 to drive the multiple transmission rods 4 to move, and the multiple transmission rods 4 drive the multiple clamping plates 5 to move toward the side close to the torsion transmission disk to be processed, until the multiple clamping plates 5 contact the torsion transmission disk to be processed. The multiple knobs 15 are rotated, and the knobs 15 drive the rotating rods 13 to drive the abutting plates 14 to move toward the torsion transmission disk until the abutting plates 14 tightly abut the torsion transmission disk.

[0047] S3 starts the tapping machine 2 to process the torque transmission disc;

[0048] Specifically, the tapping machine 2 is started, and the tapping machine 2 processes the torque transmission disc. During the processing, the tool of the tapping machine 2 performs thread processing on the torque transmission disc.

[0049] After S4 processing is completed, the knob 15 is rotated in the reverse direction to separate the abutting plate 14 from the torque transmission disc, and the clamping plate 5 is loosened to take out the processed torque transmission disc.

[0050] Specifically, after the processing is completed, the plurality of knobs 15 are rotated in the opposite direction to separate the abutting plate 14 from the torque transmission disc and release the clamping plate 5. The driving rod 11 of the moving platform is started to lower the processed torque transmission disc back to the initial position and take out the processed torque transmission disc.

[0051] The present invention provides a torsion plate workpiece forming system and method which has the following beneficial effects:

[0052] 1. A torsion plate workpiece forming system and method provided by the present invention improves clamping stability:

[0053] The torsion plate workpiece forming system of the present invention realizes multi-point stable clamping of the torsion plate by designing the coordinated work of the rotating assembly, the transmission rod, the clamping plate and the abutment. Compared with the traditional two-side fixed clamping, this clamping method significantly improves the stability and accuracy of the clamping, effectively avoids the movement or deformation of the workpiece during the processing, thereby ensuring the processing quality.

[0054] 2. A torsion plate workpiece forming system and method provided by the present invention enhances processing flexibility:

[0055] The introduction of the rotating component in the system enables the clamping plate to flexibly adjust its position and angle to accommodate torque transmission disc workpieces of different shapes and sizes. This design improves the versatility and adaptability of the system and reduces the cost and time of replacing the fixture.

[0056] 3. A torsion plate workpiece forming system and method provided by the present invention optimizes the processing flow:

[0057] The lifting function of the mobile table can realize the rapid positioning and lifting of the torsion plate to be processed, simplifying the preparation work before processing. At the same time, the longitudinal support design of the support piece ensures the stability of the workpiece during the processing, further improving the processing efficiency and accuracy.

[0058] 4. A torsion plate workpiece forming system and method provided by the present invention improves system durability:

[0059] The design of the guide rail and guide block not only improves the stability of the transmission rod movement, but also reduces friction and wear, extending the service life of the system. In addition, the guide rod design in the abutment ensures the stability and accuracy of the abutment plate movement, further improving the durability of the system.

[0060] The above disclosure is only a preferred embodiment of a torsion disk workpiece forming system and method of the present invention. Of course, it cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiments and equivalent changes made according to the claims of the present invention are still within the scope of the invention.

Claims

1. A torsion plate workpiece forming system, comprising a workbench and a tapping machine, wherein the tapping machine is mounted on the workbench, and is characterized in that: Also included is a processing mechanism, which includes a moving table, a rotating assembly, a turntable, a plurality of transmission rods, a plurality of clamping plates, and a plurality of abutting members; The movable platform is installed on the workbench, the rotating assembly is installed in the workbench, the turntable is installed on the rotating assembly, the multiple transmission rods are respectively rotatably connected to the turntable and are all located on one side of the turntable, the multiple clamping plates are respectively fixedly connected to the multiple transmission rods and are respectively located on the multiple transmission rods, and the multiple supporting members are respectively installed on the multiple clamping plates.

2. The torque transfer disc workpiece forming system according to claim 1, characterized in that: The rotating assembly includes a driving member, a tooth block and a gear. The driving member is installed in the workbench. The tooth block is fixedly connected to the output end of the driving member. The gear is meshed with the tooth block and is rotationally connected to the workbench and fixedly connected to the turntable.

3. The torque transfer disc workpiece forming system according to claim 2, characterized in that: The processing mechanism also includes multiple guide rails and multiple guide blocks. The multiple guide rails are respectively fixedly connected to the workbench and are all located inside the workbench. The multiple guide blocks are respectively slidably connected to the multiple guide rails and are respectively rotatably connected to the multiple transmission rods and are all located between the guide rails and the transmission rods.

4. The torque transfer disc workpiece forming system according to claim 3, characterized in that: The moving platform comprises a driving rod and a placing platform. The driving rod is fixedly connected to the working platform and is located inside the working platform. The placing platform is fixedly connected to the output end of the driving rod.

5. The torque transfer disc workpiece forming system according to claim 1, characterized in that: The supporting member includes a rotating rod, a supporting plate and a knob. The rotating rod is threadedly connected to the clamping plate and passes through the clamping plate. The supporting plate is rotatably connected to the rotating rod and is located on one side of the rotating rod. The knob is fixedly connected to the rotating rod and is located on a side of the rotating rod away from the supporting plate.

6. The torque transfer disc workpiece forming system according to claim 5, characterized in that: The abutting member further comprises two guide rods, which are respectively slidably connected to the clamping plate, respectively penetrate the clamping plate, and respectively fixedly connected to the abutting plate.

7. A method for forming a workpiece with a torsion disc, used in the torsion disc workpiece forming system according to any one of claims 1 to 6, characterized in that: The following steps are involved: Place the to-be-processed torque transmission disc on the moving table, and lift the to-be-processed torque transmission disc to a preset position by the moving table; The rotating assembly drives the turntable to drive the multiple clamping plates on the multiple transmission rods to clamp the torque transmission disc to be processed on the moving table, and longitudinally support it through multiple limit members; Start the tapping machine to process the torque transmission disc; After the processing is completed, rotate the knob in the reverse direction to separate the supporting plate from the torque transmission disc, loosen the clamping plate and take out the processed torque transmission disc.

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