Full-automatic assembling device for clutch wheel of yarn conveyor

Abstract

The invention discloses a full-automatic assembling device for a clutch wheel of a yarn conveyor, and relates to the technical field of automatic equipment. Comprising an assembling device machine table, a rotating disc is arranged at the top of the assembling device machine table, and at least eight station jigs are arranged on the rotating disc at equal intervals; clutch wheel feeding stations are sequentially arranged on the top of the assembling device machine table and located on the outer side of the rotary disc. Automatic design is adopted, the labor productivity is greatly improved, each assembly station operates at the same time, workers can be liberated from conventional manual work and do more creative work in turn, the design that the multiple stations conduct rotary feeding through the rotary disc mostly reduces the overall occupied space of the equipment, space is saved, and the production efficiency is improved. The product quality has high repeatability and consistency, the reject ratio can be greatly reduced, the takt time of machine assembly production is very short, high productivity can be achieved, meanwhile, the machine can operate continuously, the manufacturing cost can be greatly reduced under the condition of large-scale production, and wide application prospects are achieved.

Description

Technical Field

[0001] The invention relates to the technical field of automated equipment, in particular to a fully automatic assembly device for a clutch wheel of a yarn feeder. Background Art

[0002] The yarn is delivered to the weaving area as required. The yarn length can be controlled or the yarn delivery tension can be kept consistent through the yarn feeder, so that the woven fabric meets the production requirements. Most yarn feeders have the function of yarn break alarm and shutdown. According to the different functions and uses, they can be divided into positive yarn feeders, semi-negative yarn feeders, negative yarn feeders, multi-color yarn feeders, spandex yarn feeders, etc. The clutch wheel is an important part of the yarn feeder, but the clutch wheel of the existing yarn feeder still has the following deficiencies when assembling:

[0003] The finished product of the yarn feeder clutch is composed of five parts: steel balls, screws, springs, clutch wheels, and clutch core. At present, due to the lack of automatic assembly equipment for the yarn feeder clutch, the existing yarn feeder clutch assembly methods are all completed manually or semi-automatically. The parts are relatively small, the manual labor intensity is high, the assembly precision and efficiency are low, and the use effect is not ideal. Summary of the invention

[0004] To achieve the above object, the present invention provides the following technical solution: a fully automatic assembly device for a clutch wheel of a yarn feeder, comprising an assembly device platform, a turntable is arranged on the top of the assembly device platform, and at least eight workstation jigs are arranged at equal intervals on the turntable;

[0005] The top of the assembly device is located outside the turntable and is provided with a clutch wheel feeding station, a clutch wheel alignment station, a clutch wheel cleaning station, a steel ball feeding station, a spring feeding station, a screw feeding station, a clutch core feeding station and a finished product unloading station in sequence;

[0006] The clutch wheel feeding station is used to place the clutch wheel body on the station fixture;

[0007] The clutch wheel alignment station is used to align the holes on the clutch wheel body;

[0008] The clutch wheel cleaning station is used to clean the inside of the hole on the clutch wheel body;

[0009] The steel ball feeding station is used to feed the steel balls into the holes on the clutch wheel body;

[0010] The spring feeding station is used to feed the spring into the hole on the clutch wheel body;

[0011] The screw feeding station is used to install the screws into the holes on the clutch wheel body;

[0012] The clutch core feeding station is used to install the clutch into the clutch wheel body;

[0013] The finished product unloading station is used to remove the finished clutch product after assembly.

[0014] As a preferred technical solution of the present invention, the clutch wheel feeding station includes a direct vibration feeder, a staggered cylinder, a detection cylinder, a detection table and a loading cylinder arranged on an assembly device machine. The staggered cylinder is located at one end of the direct vibration feeder and a jig table is arranged on the top of the staggered cylinder. The detection cylinder is located on one side of the staggered cylinder and a cylinder clamp is arranged at the output end of the detection cylinder.

[0015] As a preferred technical solution of the present invention, a baffle for installing a sensor is provided on one side of the detection table, a detection motor is provided inside the detection table, a fixture seat is provided at the output end of the detection motor, a lifting cylinder is provided at the bottom of the detection table, a rotating cylinder 1 is provided at the output end of the feeding cylinder, and a cylinder clamp 2 is provided at the output end of the rotating cylinder 1.

[0016] As a preferred technical solution of the present invention, the clutch wheel alignment station includes a column one, which is arranged on the top of the assembly device machine, and an alignment cylinder is arranged on the column one, and an alignment column is arranged on the output end of the alignment cylinder, and the clutch wheel cleaning station includes a column two, and a blowing joint is arranged on the column two, and a servo motor for driving a turntable is arranged on the top of the assembly device machine, and a main control computer is also arranged on the top of the assembly device machine.

[0017] As a preferred technical solution of the present invention, the steel ball feeding station includes a profile 1 and a mounting seat arranged on the top of the assembly device machine, a funnel is arranged on the top of the mounting seat, a guide plate 1 is arranged on one side of the profile 1, a connecting plate 1 is slidably arranged on one side of the guide plate 1, a translation cylinder 1 for driving the connecting plate 1 is arranged at one end of the guide plate 1, a Z-axis cylinder 1 is arranged on the top of the guide plate 1, an air pipe connector is arranged at the output end of the Z-axis cylinder 1, and a feeding cylinder with an output end extending to the inside of the funnel is arranged at the bottom of the mounting seat.

[0018] As a preferred technical solution of the present invention, the spring feeding station includes a direct vibration feeder 2, a profile 2 and a spring placing plate arranged on the top of the assembly device machine, the spring placing plate is located on one side of the direct vibration feeder 2, a sliding plate is arranged on one side of the profile 2, a Z-axis cylinder 2 for driving the sliding plate is arranged on the top of the profile 2, a rotating cylinder 2 is arranged on one side of the sliding plate, a cylinder clamp 3 is arranged at the output end of the rotating cylinder 2, and a Z-axis cylinder 3 is also arranged on the top of the profile 2.

[0019] As a preferred technical solution of the present invention, the screw feeding station includes profile three and profile four, one side of the profile three is provided with a left material distribution cylinder and a right material distribution cylinder, one side of the profile four is provided with a slide plate one and a slide plate two, the slide plate one and the slide plate two are connected by a stabilizing rod, the top of the profile four is provided with a Z-axis cylinder four for driving the slide plate one, the top of the slide plate one is provided with a screw driving motor, the slide plate two is provided with a screw clamp, the output end of the screw driving motor is provided with a head, and one end of the head extends to the interior of the screw clamp.

[0020] As a preferred technical solution of the present invention, the clutch core feeding station includes a direct vibration feeder three, a profile five and a clutch core placement plate, a guide plate two is arranged on one side of the profile five, a connecting plate two is slidingly arranged on one side of the guide plate two, a translation cylinder two for driving the connecting plate two is arranged at one end of the guide plate two, a Z-axis cylinder five is arranged on the top of the connecting plate two, and a cylinder clamp four is arranged at the output end of the Z-axis cylinder five.

[0021] As a preferred technical solution of the present invention, the clutch core placement plate is located on one side of the direct vibration feeder three, and a support platform located below the guide plate two is also provided on one side of the profile five, a collision cylinder is provided on the top of the support platform, and a collision plate is provided at the output end of the collision cylinder.

[0022] As a preferred technical solution of the present invention, the finished product unloading station includes a unloading bracket and a conveyor belt, the unloading bracket and the conveyor belt are both arranged on the top of the assembly device machine, a receiving box is arranged inside the unloading bracket, one end of the conveyor belt extends to the inside of the receiving box, a unloading cylinder is arranged on the top of the unloading bracket, and a cylinder clamp five is arranged at the output end of the unloading cylinder.

[0023] Compared with the prior art, the present invention provides a fully automatic assembly device for a clutch wheel of a yarn feeder, which has the following beneficial effects:

[0024] The fully automatic assembly device of the clutch wheel of the yarn feeder has an automated design and greatly improves labor productivity. Each assembly station is in operation at the same time, which can free workers from conventional manual labor and allow them to engage in more creative work. The design of rotating the turntable to feed materials between multiple stations mostly reduces the space occupied by the overall equipment and saves space. The product quality is highly repeatable and consistent, which can greatly reduce the defective rate. The machine assembly production cycle is very short and can achieve higher productivity. At the same time, the machine can run continuously, which can greatly reduce the manufacturing cost under the conditions of mass production and has broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1This is a schematic structural diagram of a fully automatic assembly device for a clutch wheel of a yarn feeder proposed by the present invention;

[0026] Figure 2 This is a structural side view of a fully automatic assembly device for the clutch wheel of a yarn feeder proposed by the present invention;

[0027] Figure 3 This is a schematic diagram of the work station fixture structure of a fully automatic assembly device for the clutch wheel of a yarn feeder proposed by the present invention;

[0028] Figure 4 A schematic diagram of the main structure of a clutch wheel of a yarn feeder clutch wheel fully automatic assembly device proposed by the present invention;

[0029] Figure 5 This is a schematic structural diagram of a clutch wheel feeding station of a yarn feeder clutch wheel fully automatic assembly device proposed by the present invention;

[0030] Figure 6 This is a schematic structural diagram of a clutch wheel alignment station of a fully automatic assembly device for a clutch wheel of a yarn feeder proposed by the present invention;

[0031] Figure 7 This is a schematic structural diagram of a clutch wheel cleaning station of a clutch wheel fully automatic assembly device for a yarn feeder proposed by the present invention;

[0032] Figure 8 This is a schematic diagram of the structure of a steel ball feeding station of a fully automatic assembly device for a clutch wheel of a yarn feeder proposed by the present invention;

[0033] Fig. 9 This is a schematic diagram of the structure of a spring feeding station of a fully automatic assembly device for a clutch wheel of a yarn feeder proposed by the present invention;

[0034] Fig.10 This is a schematic diagram of the structure of a screw feeding station of a fully automatic assembly device for a clutch wheel of a yarn feeder proposed by the present invention;

[0035] Fig.11 This is a schematic structural diagram of a clutch core feeding station of a fully automatic assembly device for a clutch wheel of a yarn feeder proposed by the present invention;

[0036] Fig.12 This is a structural schematic diagram of a finished product unloading station of a fully automatic assembly device for a clutch wheel of a yarn feeder proposed by the present invention;

[0037] Fig.13 The present invention provides a schematic diagram of the structure of a lifting cylinder of a fully automatic assembly device for a clutch wheel of a yarn feeder.

[0038] In the figure: 1. Assembly device machine; 11. Turntable; 12. Workstation fixture; 13. Servo motor; 14. Main control computer; 15. Clutch wheel body; 16. Clutch core; 2. Clutch wheel feeding station; 21. Straight vibration feeder 1; 22. Displacement cylinder; 23. Detection cylinder; 231. Cylinder clamp 1; 24. Detection table; 241. Baffle; 25. Feeding cylinder; 251. Rotating cylinder 1; 252. Cylinder clamp 2; 26. Fixture table; 27. Detection electric machine; 28, fixture seat; 29, lifting cylinder; 3, clutch wheel alignment station; 31, column one; 32, alignment cylinder; 33, alignment column; 4, clutch wheel cleaning station; 41, column two; 42, air blowing joint; 5, steel ball feeding station; 51, profile one; 52, mounting seat; 53, funnel; 54, guide plate one; 55, connecting plate one; 56, translation cylinder one; 57, Z axis cylinder one; 58, air pipe connector; 59, feeding cylinder; 6, spring feeding station Position; 61, direct vibration feeder 2; 62, profile 2; 63, spring placement plate; 64, sliding plate; 65, Z-axis cylinder 2; 66, rotary cylinder 2; 67, cylinder clamp 3; 68, Z-axis cylinder 3; 7, screw feeding station; 71, profile 3; 711, left material distribution cylinder; 712, right material distribution cylinder; 72, profile 4; 73, slide plate 1; 74, slide plate 2; 75, stabilizer bar; 76, Z-axis cylinder 4; 77, screw driving motor; 78, screw clamp ;79. Head;8. Clutch core feeding station;81. Straight vibration feeder three;82. Profile five;83. Clutch core placement plate;84. Guide plate two;841. Connecting plate two;85. Translation cylinder two;86. Z-axis cylinder five;87. Cylinder clamp four;88. Support table;89. Impact cylinder;891. Impact plate;9. Finished product unloading station;91. Unloading bracket;92. Conveyor belt;93. Receiving box;94. Unloading cylinder;95. Cylinder clamp five. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] See also Figure 1-13 A fully automatic assembly device for a clutch wheel of a yarn feeder comprises an assembly device platform 1, a turntable 11 is arranged on the top of the assembly device platform 1, and at least eight workstation fixtures 12 are arranged on the turntable 11 at equal intervals.

[0041] The top of the assembly device machine 1 is located on the outside of the turntable 11 and is sequentially provided with a clutch wheel feeding station 2, a clutch wheel alignment station 3, a clutch wheel cleaning station 4, a steel ball feeding station 5, a spring feeding station 6, a screw feeding station 7, a clutch core feeding station 8 and a finished product unloading station 9.

[0042] The clutch wheel feeding station 2 is used to place the clutch wheel body 15 on the station fixture 12 .

[0043] The clutch wheel alignment station 3 is used to align the holes on the clutch wheel body 15 .

[0044] The clutch wheel cleaning station 4 is used to clean the inside of the hole on the clutch wheel body 15 .

[0045] The steel ball feeding station 5 is used to feed the steel balls into the holes on the clutch wheel body 15 .

[0046] The spring feeding station 6 is used to feed the spring into the hole on the clutch wheel body 15 .

[0047] The screw feeding station 7 is used to install the screws into the holes on the clutch wheel body 15 .

[0048] The clutch core feeding station 8 is used to install the clutch core 16 into the clutch wheel body 15 .

[0049] The finished product unloading station 9 is used to remove the finished clutch product after assembly. The yarn feeder clutch product is composed of five accessories: steel balls, screws, springs, clutch wheels, and clutch core 16. The eight station fixtures 12 on the turntable 11 are controlled by a servo motor 13. The turntable 11 rotates counterclockwise, and the angle of each rotation is the same. This design method enables each station fixture 12 to drive the clutch wheel body 15 thereon to assemble each time it rotates, greatly improving the operating efficiency of the yarn feeder clutch wheel fully automatic assembly device, improving the assembly efficiency, and ensuring the assembly accuracy.

[0050] As a specific technical solution of this embodiment, the clutch wheel feeding station 2 includes a straight vibration feeder 21, a dislocation cylinder 22, a detection cylinder 23, a detection table 24 and a feeding cylinder 25 arranged on the assembly device machine 1, the dislocation cylinder 22 is located at one end of the straight vibration feeder 21 and a fixture table 26 is arranged on the top of the dislocation cylinder 22, the detection cylinder 23 is located on one side of the dislocation cylinder 22 and a cylinder clamp 231 is arranged at the output end of the detection cylinder 23, a baffle 241 for installing a sensor is arranged on one side of the detection table 24, a detection motor 27 is arranged inside the detection table 24, a fixture seat 28 is arranged at the output end of the detection motor 27, a lifting cylinder 29 is arranged at the bottom of the detection table 24, a rotating cylinder 251 is arranged at the output end of the feeding cylinder 25, and a cylinder clamp 252 is arranged at the output end of the rotating cylinder 251.

[0051] In this embodiment, the straight vibration feeder 21, the straight vibration feeder 61 and the straight vibration feeder 81 are all common straight vibration feeders on the market. The main function is to arrange the materials in order and continuously transport them to the designated position through vibration. The straight vibration feeder needs to be equipped with a feeding guide and a vibration plate when in use. The feeding guide and the straight vibration feeder are controlled by a feeding controller. When the straight vibration feeder and the feeding controller are turned on and the power is turned on, the straight vibration feeder and the vibration plate will vibrate to transport the clutch wheel body 15 to the jig table 26 at the top of the offset cylinder 22. The clutch wheel of the yarn feeder is fully The cylinders on the automatic assembly device are all controlled by solenoid valves and are equipped with sensors. After ventilation, when the position set by the program is in place, the cylinder will move, and the detection cylinder 23 drives the cylinder clamping claw 1 231 to clamp the clutch wheel body 15 on the fixture table 26 and place it on the fixture seat 28. The detection motor 27 is started to drive the clutch wheel body 15 to rotate through the fixture seat 28. When the sensor on one side of the baffle 241 detects the hole position on the outside of the clutch wheel body 15, the detection motor 27 stops rotating, and the rotating cylinder 1 251 drives the cylinder clamping claw 2 252 to rotate and align The clutch wheel body 15 starts the lifting cylinder 29 to lift the test platform 24. The lifting cylinder 29 is fixed inside the assembly device machine 1. The output end of the lifting cylinder 29 is connected to the bottom of the test platform 24. The top of the assembly device machine 1 is provided with a through hole for the main body of the test platform 24 to lift and lower. When the test platform 24 is lifted, the detection motor 27, the fixture seat 28 and the clutch wheel body 15 are driven to rise. When the clutch wheel body 15 enters the clamping position of the cylinder clamp 252, the cylinder clamp 252 is started to clamp the clutch wheel body 15, and the lifting cylinder 29 is lowered. Reset, then start the rotating cylinder 251 to drive the cylinder clamp 2 252 to rotate ninety degrees, so that the clutch wheel body 15 is aligned with one of the station fixtures 12, start the feeding cylinder 25 to drive the rotating cylinder 251 to translate, so that the cylinder clamp 2 252 transfers the clutch wheel body 15 into the station fixture 12 and releases it to reset, then start the turntable 11 to rotate counterclockwise once, rotate the loading station fixture 12 to the next station, and at the same time, the rear station fixture 12 performs the loading operation synchronously, and the feeding cylinder 25 is fixed to the top of the assembly device machine 1 through the profile.

[0052] As a specific technical solution of this embodiment, the clutch wheel alignment station 3 includes a column 1 31, which is arranged on the top of the assembly device machine 1, and an alignment cylinder 32 is arranged on the column 1 31, and an alignment column 33 is arranged on the output end of the alignment cylinder 32, and the clutch wheel cleaning station 4 includes a column 2 41, which is provided with a blowing joint 42, and a servo motor 13 for driving a turntable 11 is arranged on the top of the assembly device machine 1, and a main control computer 14 is also arranged on the top of the assembly device machine 1.

[0053] In this embodiment, a camera is integrated at the bottom of the alignment column 33, which can transmit the real-time pattern to the main control computer 14. The clutch wheel body 15 may be slightly offset in the process of being transferred into the work station fixture 12 after the hole position is adjusted. Through camera detection, when the offset occurs, the alignment cylinder 32 is started to drive the alignment column 33 to correct the offset hole position. After correction, the turntable 11 is started again to rotate in sequence, the hole position is aligned with the blowing joint 42, and the top of the blowing joint 42 is connected to the air source through a pipeline. The inside of the hole position is cleaned by blowing air through the blowing joint 42, so that the debris inside the hole position is blown away. The electrical components in the fully automatic assembly device of the clutch wheel of the yarn feeder are all controlled by the main control computer 14, and the user is more convenient to debug and operate.

[0054] As a specific technical solution of this embodiment, the steel ball feeding station 5 includes a profile 51 and a mounting seat 52 arranged on the top of the assembly device machine 1, a funnel 53 is arranged on the top of the mounting seat 52, a guide plate 54 is arranged on one side of the profile 51, a connecting plate 55 is slidably arranged on one side of the guide plate 54, a translation cylinder 56 for driving the connecting plate 55 is arranged at one end of the guide plate 54, a Z-axis cylinder 57 is arranged on the top of the guide plate 54, an air pipe connector 58 is arranged at the output end of the Z-axis cylinder 57, and a feeding cylinder 59 whose output end extends to the inside of the funnel 53 is arranged at the bottom of the mounting seat 52.

[0055] In this embodiment, the steel ball to be assembled is placed inside the funnel 53, and the top of the air pipe connector 58 is connected to the negative pressure equipment through a pipeline. The air pipe connector 58 absorbs a steel ball by suction, and then the Z-axis cylinder is started to rise, and then the translation cylinder 56 is started to drive the air pipe connector 58 to move above the tool fixture, and make the air pipe connector 58 coaxial with the hole position on the clutch body, turn off the negative pressure, so that the steel ball inside the air pipe connector 58 falls into the hole, and then the air pipe connector 58 is reset to prepare for the next assembly operation, and the turntable 11 continues to rotate once.

[0056] As a specific technical solution of this embodiment, the spring feeding station 6 includes a straight vibration feeder 61, a profile 62 and a spring placing plate 63 arranged on the top of the assembly device machine 1, the spring placing plate 63 is located on one side of the straight vibration feeder 61, a sliding plate 64 is arranged on one side of the profile 62, a Z-axis cylinder 65 for driving the sliding plate 64 is arranged on the top of the profile 62, a rotating cylinder 66 is arranged on one side of the sliding plate 64, a cylinder clamp 67 is arranged on the output end of the rotating cylinder 66, and a Z-axis cylinder 68 is also arranged on the top of the profile 62.

[0057] In this embodiment, the vibration plate and feeding controller corresponding to the straight vibration feeder 61 are turned on, and the spring is sent to the spring placement plate 63 through the feeding guide rail. The spring placement plate 63 is provided with a proximity switch. After the spring is in place, the proximity switch will sense the presence of the spring, and the Z-axis cylinder 65 drives the rotating cylinder 66 to descend, and the cylinder clamp 3 67 clamps the spring, and the Z-axis cylinder 65 rises, and then the rotating cylinder 66 rotates ninety degrees, so that the spring is opposite to the hole on the clutch wheel body 15, and the Z-axis cylinder 65 is started to descend, and the cylinder clamp 3 67 is released, and the spring is placed inside the hole, and then the Z-axis cylinder 3 68 is started. A pressure rod is provided at the output end of the Z-axis cylinder 3 68. After the Z-axis cylinder 3 68 is started, the pressure rod is driven to further press the spring into the hole of the clutch wheel body 15, and then the Z-axis cylinder 3 68 is reset, and the turntable 11 continues to rotate counterclockwise once.

[0058] As a specific technical solution of this embodiment, the screw feeding station 7 includes profile three 71 and profile four 72, and a left material distribution cylinder 711 and a right material distribution cylinder 712 are provided on one side of the profile three 71, and a slide plate 73 and a slide plate 74 are provided on one side of the profile four 72. The slide plate 73 and the slide plate 74 are connected by a stabilizing rod 75, and a Z-axis cylinder four 76 for driving the slide plate 73 is provided on the top of the profile four 72, a screw driving motor 77 is provided on the top of the slide plate 73, and a screw clamp 78 is provided on the slide plate 2 74, and a head 79 is provided on the output end of the screw driving motor 77, and one end of the head 79 extends to the inside of the screw clamp 78.

[0059] In this embodiment, the screw feeding station 7 needs to be used in conjunction with a direct vibration feeder and an air pipe. The screw first reaches the distributor through the vibration plate and the air pipe, and the distributor starts to distribute the material, and blows air through the air pipe below the distributor to the inside of the screw clamp. An air pipe joint is provided on the screw clamp 78, and the air pipe joint is inclined. The air pipe is also equipped with a proximity switch. In order to detect whether the screws are successfully distributed, the Z-axis cylinder four 76 is started to drive the head 79 and the screw clamp 78 to descend. After the slide plate two 74 is in place, it stops descending, and the slide plate one 73 drives the head 79 to continue to descend. At the same time, the screw driving motor 77 is started to drive the head 79 to rotate, and the screw inside the screw clamp 78 is driven into the hole on the clutch wheel body 15. Then the Z-axis cylinder four 76 is reset, and the turntable 11 continues to rotate counterclockwise once.

[0060] As a specific technical solution of this embodiment, the clutch core feeding station 8 includes a direct vibration feeder 3 81, a profile 5 82 and a clutch core 16 placement plate, a guide plate 2 84 is provided on one side of the profile 5 82, a connecting plate 2 841 is slidably provided on one side of the guide plate 2 84, a translation cylinder 2 85 for driving the connecting plate 2 841 is provided at one end of the guide plate 2 84, a Z-axis cylinder 5 86 is provided on the top of the connecting plate 2 841, a cylinder clamp 4 87 is provided on the output end of the Z-axis cylinder 5 86, the clutch core 16 placement plate is located on one side of the direct vibration feeder 3 81, and a support platform 88 located below the guide plate 2 84 is also provided on one side of the profile 5 82, a collision cylinder 89 is provided on the top of the support platform 88, and a collision plate 891 is provided on the output end of the collision cylinder 89.

[0061] In this embodiment, the clutch core 16 is placed in the vibration disk of the direct vibration feeder, the direct vibration feeder and the feeding controller are started, the direct vibration feeder feeds the clutch core 16 onto the clutch core 16 placement plate, the translation cylinder 2 85 and the Z-axis cylinder 5 86 and the cylinder clamp 4 87 are started to clamp the clutch core 16 on the clutch core 16 placement plate, and the clutch core 16 and the clutch wheel body 15 are kept coaxially relative to each other, the impact cylinder 89 is started to drive the impact plate 891 to press the clutch core 16 into the interior of the clutch wheel body 15, at this point, the finished clutch product is assembled, and the turntable 11 is started to rotate counterclockwise once.

[0062] As a specific technical solution of this embodiment, the finished product unloading station 9 includes a unloading bracket 91 and a conveyor belt 92. The unloading bracket 91 and the conveyor belt 92 are both arranged on the top of the assembly device machine 1. A material receiving box 93 is arranged inside the unloading bracket 91. One end of the conveyor belt 92 extends to the inside of the material receiving box 93. A unloading cylinder 94 is arranged on the top of the unloading bracket 91. A cylinder clamp 95 is arranged at the output end of the unloading cylinder 94.

[0063] In this embodiment, after the clutch product is assembled, the unloading cylinder 94 is started to drive the cylinder clamp five 95, and the clutch product is clamped by the cylinder clamp five 95, and the unloading cylinder 94 is reset. When the cylinder clamp five 95 drives the clutch product to move above the receiving box 93, the cylinder clamp five 95 is released, and the clutch product is placed inside the receiving box 93 and located above the conveyor belt 92. The conveyor belt 92 is started to transport the clutch product inside the receiving box 93 to the finished product basket.

[0064] To sum up, the fully automatic assembly device of the clutch wheel of the yarn feeder has an automated design and greatly improves labor productivity. Each assembly station is in operation at the same time, which can free workers from conventional manual labor and allow them to engage in more creative work. The design of rotating the turntable 11 to feed materials between multiple stations mostly reduces the space occupied by the entire equipment and saves space. The product quality is highly repeatable and consistent, which can greatly reduce the defective rate. The machine assembly production cycle is very short, which can achieve a higher productivity. At the same time, the machine can run continuously, which can greatly reduce the manufacturing cost under the conditions of mass production, and has broad application prospects.

[0065] It should be noted that, in this article, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0066] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic assembly device for a clutch wheel of a yarn feeder, comprising an assembly device platform (1), characterized in that: A turntable (11) is arranged on the top of the assembly device machine (1), and at least eight workstation fixtures (12) are arranged on the turntable (11) at equal intervals; The top of the assembly device machine (1) is located outside the turntable (11), and is provided with a clutch wheel feeding station (2), a clutch wheel alignment station (3), a clutch wheel cleaning station (4), a steel ball feeding station (5), a spring feeding station (6), a screw feeding station (7), a clutch core feeding station (8), and a finished product unloading station (9) in sequence; The clutch wheel feeding station (2) is used to place the clutch wheel body (15) on the station fixture (12); The clutch wheel alignment station (3) is used to align the holes on the clutch wheel body (15); The clutch wheel cleaning station (4) is used to clean the inside of the hole on the clutch wheel body (15); The steel ball feeding station (5) is used to feed the steel balls into the holes on the clutch wheel body (15); The spring feeding station (6) is used to feed the spring into the hole on the clutch wheel body (15); The screw feeding station (7) is used to install the screw into the hole on the clutch wheel body (15); The clutch core feeding station (8) is used to install the clutch core (16) into the clutch wheel body (15); The finished product unloading station (9) is used to remove the finished clutch product after assembly.

2. The fully automatic assembly device for the clutch wheel of a yarn feeder according to claim 1, characterized in that: The clutch wheel feeding station (2) comprises a straight vibration feeder (21), a displacement cylinder (22), a detection cylinder (23), a detection table (24) and a feeding cylinder (25) arranged on an assembly device machine (1); the displacement cylinder (22) is located at one end of the straight vibration feeder (21) and a fixture table (26) is arranged on the top of the displacement cylinder (22); the detection cylinder (23) is located at one side of the displacement cylinder (22) and a cylinder clamp (231) is arranged at the output end of the detection cylinder (23).

3. The fully automatic assembly device for the clutch wheel of a yarn feeder according to claim 2 is characterized in that: A baffle (241) for mounting a sensor is provided on one side of the detection platform (24), a detection motor (27) is provided inside the detection platform (24), a fixture seat (28) is provided at the output end of the detection motor (27), a lifting cylinder (29) is provided at the bottom of the detection platform (24), a rotating cylinder 1 (251) is provided at the output end of the feeding cylinder (25), and a cylinder clamp 2 (252) is provided at the output end of the rotating cylinder 1 (251).

4. The fully automatic assembly device for the clutch wheel of a yarn feeder according to claim 1, characterized in that: The clutch wheel alignment station (3) comprises a column one (31), the column one (31) is arranged on the top of the assembly device machine (1), an alignment cylinder (32) is arranged on the column one (31), and an alignment column (33) is arranged at the output end of the alignment cylinder (32), the clutch wheel cleaning station (4) comprises a column two (41), the column two (41) is arranged on the blowing joint (42), a servo motor (13) for driving the turntable (11) is arranged on the top of the assembly device machine (1), and a main control computer (14) is also arranged on the top of the assembly device machine (1).

5. The fully automatic assembly device for the clutch wheel of a yarn feeder according to claim 1, characterized in that: The steel ball feeding station (5) comprises a profile (51) and a mounting seat (52) arranged on the top of the assembly device machine (1); a funnel (53) is arranged on the top of the mounting seat (52); a guide plate (54) is arranged on one side of the profile (51); a connecting plate (55) is slidably arranged on one side of the guide plate (54); a translation cylinder (56) for driving the connecting plate (55) is arranged at one end of the guide plate (54); a Z-axis cylinder (57) is arranged on the top of the guide plate (54); an air pipe connector (58) is arranged at the output end of the Z-axis cylinder (57); and a feeding cylinder (59) whose output end extends to the inside of the funnel (53) is arranged at the bottom of the mounting seat (52).

6. The fully automatic assembly device for the clutch wheel of a yarn feeder according to claim 1, characterized in that: The spring feeding station (6) comprises a second direct vibration feeder (61) arranged on the top of the assembly device machine (1), a second profile (62) and a spring placement plate (63), wherein the spring placement plate (63) is located on one side of the second direct vibration feeder (61), a sliding plate (64) is arranged on one side of the second profile (62), a second Z-axis cylinder (65) for driving the sliding plate (64) is arranged on the top of the second profile (62), a second rotating cylinder (66) is arranged on one side of the sliding plate (64), a third cylinder clamp (67) is arranged at the output end of the second rotating cylinder (66), and a third Z-axis cylinder (68) is also arranged on the top of the second profile (62).

7. The fully automatic assembly device for the clutch wheel of a yarn feeder according to claim 1, characterized in that: The screw feeding station (7) comprises a profile three (71) and a profile four (72), one side of the profile three (71) is provided with a left material distribution cylinder (711) and a right material distribution cylinder (712), one side of the profile four (72) is provided with a slide plate one (73) and a slide plate two (74), the slide plate one (73) and the slide plate two (74) are connected via a stabilizing rod (75), the top of the profile four (72) is provided with a Z-axis cylinder four (76) for driving the slide plate one (73), the top of the slide plate one (73) is provided with a screw driving motor (77), the slide plate two (74) is provided with a screw clamp (78), the output end of the screw driving motor (77) is provided with a head (79), one end of the head (79) extends to the inside of the screw clamp (78).

8. The fully automatic assembly device for the clutch wheel of a yarn feeder according to claim 1, characterized in that: The clutch core feeding station (8) comprises a three-direct-vibration feeder (81), a five-profile (82) and a clutch core (16) placement plate, a guide rail plate (84) is arranged on one side of the five-profile (82), a connecting plate (841) is slidably arranged on one side of the guide rail plate (84), a translation cylinder (85) (85) for driving the connecting plate (841) is arranged at one end of the guide rail plate (84), a Z-axis cylinder (86) is arranged on the top of the connecting plate (841), and a cylinder clamp (87) is arranged at the output end of the Z-axis cylinder (86).

9. The fully automatic assembly device for the clutch wheel of a yarn feeder according to claim 8, characterized in that: The clutch core (16) placement plate is located on one side of the direct vibration feeder three (81), and a support platform (88) located below the guide rail plate two (84) is also provided on one side of the profile five (82), a collision cylinder (89) is provided on the top of the support platform (88), and a collision plate (891) is provided at the output end of the collision cylinder (89).

10. The fully automatic assembly device for the clutch wheel of a yarn feeder according to claim 1, characterized in that: The finished product unloading station (9) comprises an unloading bracket (91) and a conveyor belt (92), wherein the unloading bracket (91) and the conveyor belt (92) are both arranged on the top of the assembly device machine (1), a material receiving box (93) is arranged inside the unloading bracket (91), one end of the conveyor belt (92) extends to the inside of the material receiving box (93), a unloading cylinder (94) is arranged on the top of the unloading bracket (91), and a cylinder clamp five (95) is arranged at the output end of the unloading cylinder (94).

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