Horizontal gear machine tool device convenient to assemble, disassemble and position and using method of horizontal gear machine tool device

Abstract

The invention provides a horizontal gear machine tool device convenient to assemble, disassemble and position and a using method thereof, and belongs to the technical field of machine tools, the horizontal gear machine tool device comprises a machine tool base, separated positioning frame modules are arranged on the two sides of a machined part, each separated positioning frame module comprises a Y-shaped clamping frame, and assembling and disassembling frame modules are arranged at the four corners of the machine tool base. The loading and unloading movement of the device is convenient through the storage and unfolding of the upper and lower ends of the loading and unloading frame module, the loading and unloading frame module is exposed from the bottom during movement, and the upper positioning module is stored into a machine tool, so that the positioning module is prevented from being impacted in the loading and unloading movement process, and two groups of buffer springs buffer stress in the movement process to prevent the device from shaking; a Y-shaped clamping frame at the front end of the separating type positioning frame module positions a machined part, meanwhile, the positioning position is adjusted in real time through a third driving motor, a second driving motor and a first driving motor in the reinforcing and overpunching process of the machined part, and the machining stability is ensured.

Description

Technical Field

[0001] The invention belongs to the technical field of machine tools, and in particular relates to a horizontal gear machine tool device which is convenient for loading, unloading and positioning, and a use method thereof. Background Art

[0002] Horizontal machining center, also known as CNC machining center, is a high-efficiency automated machine tool composed of mechanical equipment and CNC system suitable for machining complex parts. As we all know, gear is the most basic mechanical transmission element, which is widely used. Gear machine is one of the products with the highest technical content, the most parts and the most complex structure in the machine tool industry. It is widely used in various mechanical manufacturing industries such as automobiles, tractors, machine tools, engineering machinery, mining machinery, metallurgical machinery, petroleum, instrumentation, aircraft and spacecraft. Gears occupy a very important position in the machinery industry with their good dynamic performance.

[0003] With the development of science and technology, more and more mechanical products are used, and automated CNC operations are also developing rapidly. Among them, machine tool processing is a relatively common processing method. The workpiece to be processed is placed on the machine tool, and the workpiece is subjected to processing techniques such as drilling, grinding, and cutting.

[0004] There are many considerations for the stability of parts processing in the prior art. Although the above technical solutions can facilitate the positioning of equipment to a certain extent, there are still certain problems. First, the equipment movement stability is insufficient, and the equipment is easily damaged by collision during movement; second, the workpiece cannot be positioned in real time to ensure the stability of processing.

[0005] To sum up, it is of great significance to carry out research on the technology of loading, unloading and positioning of machine tools. Summary of the invention

[0006] In order to comprehensively solve the above problems, especially to address the deficiencies in the prior art, the present invention provides a horizontal gear machine tool device that is easy to load and unload and position, and a method of using the same, which can comprehensively solve the problem of ineffective loading and unloading and positioning of the machine tool.

[0007] To achieve the above purpose, the present invention adopts the following technical means: In the first aspect, the present invention provides a horizontal gear machine tool device that is easy to load and unload and position, including a concrete upper bridge, including a machine tool base, a storage room is provided at the front of the machine tool base, a turning frame module is installed on one side of the upper part of the machine tool base, an operating table is installed on the other side of the upper part of the machine tool base, a fixed clamping frame is provided on the left side of the operating table, a controller is provided on the right side of the operating table, a workpiece is clamped at the front of the operating table, and separate positioning frame modules are provided on both sides of the workpiece, and the separate positioning frame module includes a Y-shaped clamping frame; loading and unloading frame modules are provided at the four corners of the machine tool base, a first slide seat is installed on the left side of the loading and unloading frame module, a functional seat is installed on the upper part of the loading and unloading frame module, a loading and unloading base is installed on the right side of the bottom of the loading and unloading frame module, and a loading and unloading port is provided on the right side of the loading and unloading base.

[0008] Optionally, an internal groove is provided inside the machine tool base, a first slide rail is provided on the left side of the internal groove, a second slide rail is provided on the right side of the internal groove, and a storage groove is provided on the top of the internal groove.

[0009] Optionally, a positioning bracket is installed at the rear of the Y-shaped bracket, a rotating shaft frame is connected to the rear of the positioning bracket, a first driving motor is installed at the side of the rotating shaft frame, and a shell is arranged outside the rotating shaft frame.

[0010] Optionally, an L-shaped support slide is installed at the rear of the shell, and a support slide is slidably connected to the bottom of the L-shaped support slide. A second drive motor is arranged at the rear of the support slide, and a positioning screw rack is connected to the output end of the second drive motor. A fixed bracket is arranged at the bottom of the support slide.

[0011] Optionally, a grating sensor is arranged on the inner side of the functional seat, a guardrail functional frame is arranged on the bottom of the functional seat, and a third slide rail is arranged on the upper part of the guardrail functional frame.

[0012] Optionally, a third driving motor is provided on the side of the third slide rail, an adjusting screw rack is provided at the output end of the third driving motor, a socket slide is nested on the upper part of the adjusting screw rack, a plug is provided on the side of the socket slide, and the fixed bracket is inserted into the socket slide and fixed by the plug.

[0013] Optionally, a slide rack is fixedly arranged at the middle position of the loading and unloading rack module, a second slide seat is arranged on the left side of the slide rack, and a third slide seat is arranged on the right side of the slide rack.

[0014] Optionally, a first buffer spring frame is provided on the upper portion of the loading and unloading port, a first fixed truss is provided on the upper portion of the loading and unloading base, a second buffer spring frame is provided on the upper portion of the first fixed truss, and a second fixed truss is provided on the bottom of the loading and unloading base.

[0015] Optionally, a fourth drive motor is provided at the bottom of the skateboard frame, a lifting screw rod frame is provided at the output end of the fourth drive motor, and the skateboard frame is sleeved on the lifting screw rod frame; a hydraulic pump is provided on the upper part of the loading and unloading base, a hydraulic telescopic frame is provided at the bottom of the hydraulic pump, and the bottom of the hydraulic telescopic frame is connected to the loading and unloading base.

[0016] In a second aspect, the present invention provides a method for using the horizontal gear machine tool device that is easy to load, unload and position according to the first aspect, comprising the following steps: S1, loading and unloading preparation: start the fourth drive motor and the hydraulic pump at the same time to move the loading and unloading frame module out from the bottom of the machine tool base, so as to expose the loading and unloading base and the loading and unloading port; S2. Move: Move the device to the desired location using an external mobile device; S3, placement: reversely start the fourth drive motor and the hydraulic pump to expose the functional seat from the upper part of the machine tool base, and the guardrail functional frame is exposed synchronously; S4, assembling the positioning module: taking out two sets of separate positioning frame modules from the storage room and installing them on the upper part of the socket slide; S5, positioning; during the equipment startup operation, two sets of Y-shaped clamps position the workpiece, and according to the processing flow, the third drive motor, the second drive motor and the first drive motor adjust the positioning position in real time to ensure the stability of the processing.

[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. Convenient loading and unloading. The present invention facilitates the loading and unloading movement of the device by storing and unfolding the upper and lower ends of the loading and unloading frame module. When moving, the loading and unloading frame module is exposed from the bottom, and the upper positioning module is stored into the machine tool to prevent the positioning module from being hit during the loading and unloading movement. At the same time, two groups of buffer springs buffer the force during the movement to prevent the device from shaking.

[0018] 2. Provide positioning effect. The Y-shaped bracket at the front end of the separate positioning frame module of the present invention positions the workpiece, and at the same time, the third drive motor, the second drive motor and the first drive motor adjust the positioning position in real time during the reinforcement overshoot of the workpiece to ensure the stability of the processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic structural diagram of the present invention in a horizontal gear machine tool device that is convenient for loading, unloading and positioning; Figure 2 It is a front view of the present invention in a horizontal gear machine tool device which is convenient for loading and unloading and positioning; Figure 3 This is a cross-sectional view of a horizontal gear machine tool device that is easy to load, unload and position; Figure 4 The present invention Figure 3A partial enlarged view of the middle A; Figure 5 It is a structural schematic diagram of a horizontal gear machine tool device of the present invention which is convenient for loading and unloading and positioning during loading and unloading; Figure 6 It is a front view of a horizontal gear machine tool device of the present invention which is convenient for loading and unloading and positioning during loading and unloading; Figure 7 It is an assembly diagram of the present invention in a horizontal gear machine tool device that is easy to load, unload and position; Figure 8 It is a schematic diagram of the positioning structure of the present invention in a horizontal gear machine tool device that is easy to load and unload and position; Fig. 9 It is a front view of a local positioning structure of a horizontal gear machine tool device that is convenient for loading and unloading and positioning; Fig.10 The present invention is a schematic diagram of the local positioning structure of a horizontal gear machine tool device which is convenient for loading and unloading and positioning.

[0020] In the figure: 1, machine tool base; 2, storage room; 3, turning frame module; 4, operating table; 5, workpiece; 6, separate positioning frame module; 7, loading and unloading frame module; 8, fourth drive motor; 9, hydraulic pump; 11, internal slot; 12, first slide rail; 13, second slide rail; 14, storage slot; 41, fixed card rack; 42, controller; 61, Y-type card rack; 62, positioning bracket; 63, rotating shaft rack; 64, first drive motor; 65, housing; 66, L-type support slide; 67, support slide; 68, second drive motor; 69, fixed plug rack; 71. First slide seat; 72. Function seat; 73. Slide plate frame; 74. Second slide seat; 75. Third slide seat; 76. Loading and unloading base; 77. Loading and unloading port; 78. First buffer spring frame; 79. First fixed truss; 81. Lifting screw frame; 91. Hydraulic telescopic frame; 681. Positioning screw frame; 721. Guardrail function frame; 722. Third slide rail; 723. Grating sensor; 724. Third drive motor; 725. Adjusting screw frame; 726. Socket slide; 727. Plug; 791. Second buffer spring frame; 792. Second fixed truss. DETAILED DESCRIPTION

[0021] The present invention is further described below in conjunction with the accompanying drawings.

[0022] Embodiment 1: like Figures 1 to 4 to Figure 8 and Fig.10As shown, in one embodiment of the present invention, a horizontal gear machine tool device that is easy to load and unload and position includes a machine tool base 1, a storage room 2 is provided at the front of the machine tool base 1, a turning frame module 3 is installed on one side of the upper part of the machine tool base 1, an operating table 4 is installed on the other side of the upper part of the machine tool base 1, a fixed bracket 41 is provided on the left side of the operating table 4, a controller 42 is provided on the right side of the operating table 4, a workpiece 5 is clamped at the front of the operating table 4, and separate positioning frame modules 6 are provided on both sides of the workpiece 5, and the separate positioning frame module 6 includes a Y-shaped bracket 61; loading and unloading frame modules 7 are provided at the four corners of the machine tool base 1, a first slide seat 71 is installed on the left side of the loading and unloading frame module 7, a functional seat 72 is installed on the upper part of the loading and unloading frame module 7, a loading and unloading base 76 is installed on the right side of the bottom of the loading and unloading frame module 7, and a loading and unloading port 77 is provided on the right side of the loading and unloading base 76.

[0023] like Figures 1 to 5 As shown, an internal groove 11 is arranged inside the machine tool base 1 , a first slide rail 12 is arranged on the left side of the internal groove 11 , a second slide rail 13 is arranged on the right side of the internal groove 11 , and a storage groove 14 is arranged on the top of the internal groove 11 .

[0024] like Figures 7 to 10 As shown, a positioning bracket 62 is installed at the rear of the Y-shaped bracket 61, a rotating shaft bracket 63 is connected to the rear of the positioning bracket 62, a first driving motor 64 is installed at the side of the rotating shaft bracket 63, and a shell 65 is arranged outside the rotating shaft bracket 63.

[0025] An L-shaped support slide 66 is installed at the rear of the shell 65, and a support slide 67 is slidably connected to the bottom of the L-shaped support slide 66. A second drive motor 68 is arranged at the rear of the support slide 67, and a positioning screw rack 681 is connected to the output end of the second drive motor 68. A fixed bracket 69 is arranged at the bottom of the support slide 67.

[0026] Furthermore, the fourth drive motor 8 drives the lifting screw rack 81 to rotate, and the lifting screw rack 81 drives the slide rack 73 to move downward, thereby driving the loading and unloading rack module 7 to move outward and out of the bottom of the machine tool base 1, exposing the loading and unloading base 76 and the loading and unloading port 77, and then the user moves the device to the required position through an external mobile device.

[0027] Embodiment 2: like Figures 2 to 9 As shown, in one embodiment of the present invention, a horizontal gear machine tool device which is convenient for loading and unloading and positioning, based on Example 1, a grating sensor 723 is arranged on the inner side of the functional seat 72, a guardrail functional frame 721 is arranged at the bottom of the functional seat 72, and a third slide rail 722 is arranged on the upper part of the guardrail functional frame 721.

[0028] A third driving motor 724 is arranged on the side of the third slide rail 722, and an adjusting screw rack 725 is arranged at the output end of the third driving motor 724. A socket slide 726 is nested on the upper part of the adjusting screw rack 725, and a plug 727 is arranged on the side of the socket slide 726. The fixed bracket 69 is inserted into the socket slide 726 and fixed by the plug 727.

[0029] A slide frame 73 is fixedly disposed in the middle of the loading and unloading frame module 7 , a second slide seat 74 is disposed on the left side of the slide frame 73 , and a third slide seat 75 is disposed on the right side of the slide frame 73 .

[0030] A first buffer spring frame 78 is disposed on the upper portion of the loading and unloading port 77 , a first fixed truss 79 is disposed on the upper portion of the loading and unloading base 76 , a second buffer spring frame 791 is disposed on the upper portion of the first fixed truss 79 , and a second fixed truss 792 is disposed on the bottom of the loading and unloading base 76 .

[0031] A fourth driving motor 8 is arranged at the bottom of the slide frame 73, and a lifting screw rod frame 81 is arranged at the output end of the fourth driving motor 8, and the slide frame 73 is sleeved on the lifting screw rod frame 81; a hydraulic pump 9 is arranged on the upper part of the loading and unloading base 76, and a hydraulic telescopic frame 91 is arranged at the bottom of the hydraulic pump 9, and the bottom of the hydraulic telescopic frame 91 is connected to the loading and unloading base 76.

[0032] Furthermore, the fourth drive motor 8 and the hydraulic pump 9 are started in reverse to receive the loading and unloading base 76 and the loading and unloading port 77 into the machine tool base 1, the functional seat 72 is exposed from the upper part of the machine tool base 1, and the guardrail functional frame 721 is simultaneously moved out of the storage slot 14, and the two sets of separate positioning frame modules 6 are taken out from the storage room 2 and installed on the upper part of the socket slide 726, and the fixed plug-in frame 69 is inserted into the socket slide 726 and fixed by the plug 727. During the equipment startup operation, the two sets of Y-shaped brackets 61 position the workpiece 5. According to the processing flow of the workpiece 5, the controller 42 controls the start-up of the third drive motor 724, the second drive motor 68 and the first drive motor 64, and adjusts the positioning position of the Y-shaped bracket 61 in real time to ensure the stability of the processing.

[0033] Working principle: At the same time, the fourth drive motor 8 and the hydraulic pump 9 are started, the fourth drive motor 8 drives the lifting screw rack 81 to rotate, and the lifting screw rack 81 drives the slide rack 73 to move downward, thereby driving the loading and unloading rack module 7 to move outward and downward from the bottom of the machine tool base 1, exposing the loading and unloading base 76 and the loading and unloading port 77, and then the user moves the device to the required position through an external mobile device.

[0034] During the movement, the second buffer spring frame 791 and the first buffer spring frame 78 buffer the force to prevent shaking and collision from damaging the equipment.

[0035] After reaching the position, start the fourth drive motor 8 and the hydraulic pump 9 in reverse to put the loading and unloading base 76 and the loading and unloading port 77 into the machine tool base 1, the functional seat 72 is exposed from the upper part of the machine tool base 1, and the guardrail functional frame 721 is simultaneously moved out of the storage slot 14, and the two sets of separate positioning frame modules 6 are taken out from the storage room 2 and installed on the upper part of the socket slide 726, and the fixed bracket 69 is inserted into the socket slide 726 and fixed by the plug 727.

[0036] During the equipment startup operation, two groups of Y-shaped brackets 61 position the workpiece 5. According to the processing flow of the workpiece 5, the controller 42 controls the start-up of the third drive motor 724, the second drive motor 68 and the first drive motor 64, and adjusts the positioning position of the Y-shaped bracket 61 in real time to ensure the stability of the processing.

[0037] Embodiment 3: This embodiment provides a method for using the horizontal gear machine tool device that is easy to load, unload and position as described in Embodiment 1 or Embodiment 2, and the steps are as follows: S1, loading and unloading preparation: start the fourth drive motor 8 and the hydraulic pump 9 at the same time to move the loading and unloading frame module 7 out from the bottom of the machine tool base 1, so as to expose the loading and unloading base 76 and the loading and unloading port 77; S2. Move: Move the device to the desired location using an external mobile device; S3, placement: reversely start the fourth drive motor 8 and the hydraulic pump 9 to expose the functional seat 72 from the upper part of the machine tool base 1, and the guardrail functional frame 721 is exposed synchronously; S4, assembling the positioning module: taking out the two sets of separate positioning frame modules 6 from the storage chamber 2 and installing them on the upper part of the socket slide 726; S5, positioning; during the equipment startup operation, two sets of Y-shaped brackets 61 position the workpiece 5, and according to the processing flow, the third drive motor 724, the second drive motor 68 and the first drive motor 64 adjust the positioning position in real time to ensure the stability of the processing.

[0038] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A horizontal gear machine tool device that is easy to load, unload and position, comprising a machine tool base (1), characterized in that: A storage room (2) is provided at the front of the machine tool base (1); a turning frame module (3) is installed on one side of the upper part of the machine tool base (1); an operating table (4) is installed on the other side of the upper part of the machine tool base (1); a fixed bracket (41) is provided on the left side of the operating table (4); a controller (42) is provided on the right side of the operating table (4); a workpiece (5) is clamped at the front of the operating table (4); separate positioning frame modules (6) are provided on both sides of the workpiece (5); the separate positioning frame module (6) comprises a Y-shaped bracket (61); The four corners of the machine tool base (1) are provided with loading and unloading frame modules (7), a first slide seat (71) is installed on the left side of the loading and unloading frame module (7), a functional seat (72) is installed on the top of the loading and unloading frame module (7), a loading and unloading base (76) is installed on the right side of the bottom of the loading and unloading frame module (7), and a loading and unloading port (77) is provided on the right side of the loading and unloading base (76).

2. The horizontal gear machine tool device that is easy to load, unload and position according to claim 1 is characterized in that: An internal groove (11) is arranged inside the machine tool base (1), a first slide rail (12) is arranged on the left side of the internal groove (11), a second slide rail (13) is arranged on the right side of the internal groove (11), and a storage groove (14) is arranged on the top of the internal groove (11).

3. The horizontal gear machine tool device that is easy to load, unload and position according to claim 2 is characterized in that: A positioning bracket (62) is installed at the rear of the Y-shaped bracket (61), a rotating shaft bracket (63) is connected to the rear of the positioning bracket (62), a first driving motor (64) is installed at the side of the rotating shaft bracket (63), and a housing (65) is arranged outside the rotating shaft bracket (63).

4. The horizontal gear machine tool device that is easy to load and unload and position according to claim 3 is characterized in that: An L-shaped support slide (66) is installed at the rear of the housing (65); a support slide seat (67) is slidably connected to the bottom of the L-shaped support slide (66); a second drive motor (68) is arranged at the rear of the support slide seat (67); a positioning screw rod frame (681) is connected to the output end of the second drive motor (68); and a fixed bracket (69) is arranged at the bottom of the support slide seat (67).

5. The horizontal gear machine tool device that is easy to load, unload and position according to claim 4 is characterized in that: A grating sensor (723) is arranged on the inner side of the functional seat (72), a guardrail functional frame (721) is arranged on the bottom of the functional seat (72), and a third slide rail (722) is arranged on the upper part of the guardrail functional frame (721).

6. The horizontal gear machine tool device that is easy to load, unload and position according to claim 5 is characterized in that: A third drive motor (724) is arranged on the side of the third slide rail (722); an adjustment screw rack (725) is arranged at the output end of the third drive motor (724); a socket slide (726) is nested on the upper part of the adjustment screw rack (725); a plug (727) is arranged on the side of the socket slide (726); the fixed plug rack (69) is inserted into the socket slide (726) and fixed by the plug (727).

7. The horizontal gear machine tool device that is easy to load, unload and position according to claim 6 is characterized in that: A slide frame (73) is fixedly arranged in the middle of the loading and unloading frame module (7), a second slide seat (74) is arranged on the left side of the slide frame (73), and a third slide seat (75) is arranged on the right side of the slide frame (73).

8. The horizontal gear machine tool device that is easy to load, unload and position according to claim 7 is characterized in that: A first buffer spring frame (78) is arranged on the upper portion of the loading and unloading opening (77), a first fixed truss (79) is arranged on the upper portion of the loading and unloading base (76), a second buffer spring frame (791) is arranged on the upper portion of the first fixed truss (79), and a second fixed truss (792) is arranged on the bottom portion of the loading and unloading base (76).

9. The horizontal gear machine tool device that is easy to load, unload and position according to claim 8 is characterized in that: A fourth drive motor (8) is disposed at the bottom of the slide frame (73); a lifting screw rod frame (81) is disposed at the output end of the fourth drive motor (8); and the slide frame (73) is sleeved on the lifting screw rod frame (81); A hydraulic pump (9) is arranged on the upper part of the loading and unloading base (76), a hydraulic telescopic frame (91) is arranged on the bottom of the hydraulic pump (9), and the bottom of the hydraulic telescopic frame (91) is connected to the loading and unloading base (76).

10. A method for using the horizontal gear machine tool device that is easy to load, unload and position according to claim 9, characterized in that: The steps include: S1, loading and unloading preparation: simultaneously starting the fourth drive motor (8) and the hydraulic pump (9) to move the loading and unloading frame module (7) out from the bottom of the machine tool base (1), thereby exposing the loading and unloading base (76) and the loading and unloading opening (77); S2. Move: Move the device to the desired location using an external mobile device; S3, placement: reversely start the fourth drive motor (8) and the hydraulic pump (9) to expose the functional seat (72) from the upper part of the machine tool base (1), and simultaneously expose the guardrail functional frame (721); S4, assembling the positioning module: taking out two sets of separate positioning frame modules (6) from the storage chamber (2), and installing them on the upper part of the socket slide (726); S5, positioning; during the equipment startup operation, the two sets of Y-shaped brackets (61) position the workpiece (5), and according to the processing flow, the third drive motor (724), the second drive motor (68) and the first drive motor (64) adjust the positioning position in real time to ensure the stability of the processing.

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