Scrap collecting device used during automobile brake pad machining

By designing a waste chip collection device for automotive brake pad processing, the problem of waste chip flying during drilling is solved by using support adjustment beams, sliding support plates and rotary cleaning mechanisms, the problem of waste chip flying during drilling is improved, processing efficiency and equipment corrosion is prevented.

CN119820366AInactive Publication Date: 2025-04-15SAFETY ZHONGSHAN AUTO SPARE PARTS
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Patent Information

Application Number
CN202510201699.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-04-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the production process of automobile brake pads, waste chips generated during drilling fly up and are not cleaned up in time will lead to a large accumulation of waste chips, affecting the processing efficiency of brake pads.

Method used

A waste chip collection device for processing automobile brake pads is designed, including a support box, a support adjustment beam, a sliding support plate, an impurity collection box and a rotary cleaning mechanism. Collect waste through guide plates and leak holes, and clean and absorb waste and impurities with motor-driven brushes and suction fan blades.

Benefits of technology

It effectively avoids the accumulation of waste chips on the surface of the support and adjustment beam, improves the processing efficiency of the brake pads, and prevents smoke and impurities from eroding the equipment through the vacuuming function, ensuring the normal operation of the processing equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a waste chip collecting device used during automobile brake pad machining, and relates to the technical field of automobile brake pad machining. The waste chip collecting device used during automobile brake pad machining comprises a supporting box body, 11 supporting adjusting beams are fixedly connected to the top of the supporting box body, the supporting adjusting beams are fixed to the top of the supporting box body through fixing rods, and sliding supporting plates are slidably connected into the supporting adjusting beams. According to the waste chip collecting device for automobile brake pad machining, by arranging a rectangular dust collection box, when a circular brush and a rectangular brush rotate, a third motor is started to drive suction fan blades to rotate, and therefore smoke dust impurities generated by rotation of the circular brush and the rectangular brush are sucked into an impurity collection box in time to be collected; and meanwhile, impurities are prevented from being accumulated on the device, normal operation of the machining equipment is guaranteed, and therefore the machining efficiency of the brake pad is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile brake pad processing, in particular to a waste chip collection device used in automobile brake pad processing. Background Art

[0002] Brake pads are also called brake leathers. In the car's braking system, brake pads are the most critical safety parts. The quality of all braking effects is determined by brake pads, so good brake pads are the protectors of people and cars.

[0003] The utility model patent cited in China with publication number "CN111055160A" includes a workbench and a driving table. The driving table is horizontally arranged below the processing table. A rotating plate is arranged above the driving table. Horizontal moving components are respectively arranged at the two ends of the top of the rotating plate. The working ends of the two horizontal moving components are respectively provided with a blowing hood and a dust suction hood. An opposing synchronous driving component is arranged between the two horizontal moving components. The opposing synchronous driving components are arranged at the center of the rotating plate. A rotating driving component is arranged at the bottom of the driving table. The working end of the rotating driving component can rotate through the bottom and top of the driving table to extend upward, and the working end of the rotating driving component is fixedly connected to the bottom center of the rotating plate. A collecting box is arranged below the driving table. The equipment can automatically and multi-angle collect waste chips generated during the processing of brake pads on the processing table, thereby improving the dust removal efficiency.

[0004] At present, in the production process of automobile brake pads, it is necessary to drill holes in the brake pads, which will cause waste chips to fly. If the waste chips are not cleaned in time, they will accumulate in large quantities, affecting the processing efficiency of the brake pads. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a waste chip collection device for use in automobile brake pad processing to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a waste chip collection device for automobile brake pad processing, comprising a support box, the top of the support box is fixedly connected with a support adjustment beam, the number of the support adjustment beams is eleven, and the support adjustment beams are fixed to the top of the support box through a fixing rod, the inside of the support adjustment beam is slidably connected with a sliding support plate, the top of the sliding support plate is fixedly connected with an impurity collection box, the top of the impurity collection box is fixedly connected with an air outlet duct, the inside of the support box is fixedly connected with a waste chip collection mechanism, the inside of the support adjustment beam is fixedly connected with a moving adjustment mechanism, and the inside of the sliding support plate is fixedly connected with a rotating cleaning mechanism;

[0007] The waste collection mechanism includes:

[0008] A guide plate, the guide plate is fixedly connected to the inside of the supporting box;

[0009] The third pipeline is fixedly connected to the bottom of the guide plate, and the bottom of the third pipeline is fixedly connected to a waste collection box.

[0010] Preferably, the movable adjustment mechanism includes a first motor, the first motor is fixedly connected to the surface of the support adjustment beam, the first motor is internally rotatably connected to a first lead screw, and the first lead screw is rotatably connected to the inside of the support adjustment beam.

[0011] Preferably, the rotary cleaning mechanism comprises a second motor, the second motor is fixedly connected to the inside of the sliding support plate, and the inside of the second motor is rotatably connected to a belt via an output shaft.

[0012] Preferably, a rectangular brush is fixedly connected to the surface of the belt via a rotating shaft, and there are eleven rectangular brushes, which are evenly distributed inside the sliding support plate.

[0013] Preferably, a circular brush is fixedly connected to the surface of the belt via an output shaft, and there are ten circular brushes, which are evenly distributed inside the sliding support plate.

[0014] Preferably, the circular brush is arranged between two corresponding rectangular brushes, the rectangular brush is arranged on the top of the support adjustment beam, and the circular brush is arranged between two corresponding support adjustment beams.

[0015] Preferably, the impurity collecting mechanism includes a third motor, the third motor is fixedly connected to the top of the air outlet duct, the interior of the third motor is fixedly connected to the suction fan blades via the output shaft, and the top of the air outlet duct is also fixedly connected to the first duct.

[0016] Preferably, the impurity collection mechanism also includes a first pipe, one end of the first pipe is fixedly connected to the top of the impurity collection box, the other end of the first pipe is fixedly connected to the second pipe, the bottom of the second pipe is fixedly connected to a rectangular dust collection box, the surface of the rectangular dust collection box is provided with through holes on three sides close to the sliding support plate, and the rectangular dust collection box is arranged between the corresponding two support adjustment beams.

[0017] The present invention provides a waste chip collection device for automobile brake pad processing, which has the following beneficial effects:

[0018] 1. A waste chip collection device used in automobile brake pad processing, by fixing multiple support adjustment beams through a fixing rod, allows a portion of waste chips generated by drilling to fall through the leakage holes into the waste chip collection box in time for collection, thereby preventing waste chips from accumulating on the surface of the support adjustment beam and affecting the processing efficiency, thereby improving the processing efficiency of the brake pad.

[0019] 2. This waste chip collection device is used in the processing of automobile brake pads. By setting rectangular brushes, the second motor is started to drive multiple rectangular brushes to rotate, so that the waste accumulated on the surface of the support and adjustment beam is promptly swept into the inside of the waste chip collection box for collection, further avoiding the accumulation of waste chips on the surface of the support and adjustment beam to affect the processing efficiency, thereby improving the processing efficiency of the brake pads.

[0020] 3. This waste chip collection device is used in the processing of automobile brake pads. By setting a circular brush, the second motor is started to drive multiple circular brushes to rotate, and the waste chips accumulated on the side of the support and adjustment beam are further swept into the interior of the waste chip collection box for collection, thereby once again avoiding the accumulation of waste chips on the surface of the support and adjustment beam to affect the processing efficiency, thereby further improving the processing efficiency of the brake pads.

[0021] 4. A waste chip collection device used in automobile brake pad processing, by setting a rectangular dust suction box, when the round brush and the rectangular brush rotate, the suction fan blades are driven to rotate by starting the third motor, so that the smoke and dust impurities generated by their rotation are sucked into the impurity collection box in time for collection, effectively preventing the smoke and dust from corroding the equipment, and avoiding the accumulation of impurities on the device, ensuring the normal operation of the processing equipment, thereby improving the processing efficiency of the brake pad. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the main stereoscopic structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the back three-dimensional structure of the present invention;

[0024] Figure 3 It is a cross-sectional view of the supporting box of the present invention;

[0025] Figure 4 For the present invention Figure 3 The enlarged schematic diagram at A in the middle;

[0026] Figure 5 It is a cross-sectional view of the sliding support plate of the present invention;

[0027] Figure 6 For the present invention Figure 5 The enlarged schematic diagram of point B in the middle;

[0028] Figure 7 This is a schematic diagram of the impurity collection mechanism of the present invention;

[0029] Figure 8 For the present invention Figure 7 Enlarged schematic diagram at point C in the middle.

[0030] In the figure: 1. support box; 2. support adjustment beam; 3. sliding support plate; 4. impurity collection box; 5. air outlet duct; 6. movable adjustment mechanism; 61. first motor; 62. first lead screw; 7. rotating cleaning mechanism; 71. second motor; 72. belt; 73. rectangular brush; 74. circular brush; 8. impurity collection mechanism; 81. third motor; 82. suction fan blade; 83. first duct; 84. second duct; 85. rectangular dust collection box; 9. waste collection mechanism; 91. guide plate; 92. third duct; 93. waste collection box. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0032] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0033] Example 1: Please refer to Figure 1-6 The present invention provides a technical solution: a waste chip collection device for automobile brake pad processing, comprising a support box 1, a support adjustment beam 2 is fixedly connected to the top of the support box 1, the number of the support adjustment beams 2 is eleven, the support adjustment beams 2 are fixed to the top of the support box 1 through a fixing rod, a sliding support plate 3 is slidably connected to the inside of the support adjustment beam 2, an impurity collection box 4 is fixedly connected to the top of the sliding support plate 3, an air outlet duct 5 is fixedly connected to the top of the impurity collection box 4, a waste chip collection mechanism 9 is fixedly connected to the inside of the support box 1, a mobile adjustment mechanism 6 is fixedly connected to the inside of the support adjustment beam 2, and a rotating cleaning mechanism 7 is fixedly connected to the inside of the sliding support plate 3;

[0034] The waste collection mechanism 9 comprises:

[0035] A guide plate 91, the guide plate 91 is fixedly connected to the inside of the supporting box 1;

[0036] The third pipe 92 is fixedly connected to the bottom of the guide plate 91 , and a waste collecting box 93 is fixedly connected to the bottom of the third pipe 92 .

[0037] The movable adjustment mechanism 6 includes a first motor 61 , which is fixedly connected to the surface of the support adjustment beam 2 , and the first motor 61 is internally rotatably connected to a first lead screw 62 , which is rotatably connected to the inside of the support adjustment beam 2 .

[0038] The rotary cleaning mechanism 7 comprises a second motor 71 , which is fixedly connected to the inside of the sliding support plate 3 , and the inside of the second motor 71 is rotatably connected to a belt 72 via an output shaft.

[0039] A rectangular brush 73 is fixedly connected to the surface of the belt 72 via a rotating shaft, and there are eleven rectangular brushes 73 , which are evenly distributed inside the sliding support plate 3 .

[0040] The surface of the belt 72 is also fixedly connected with a circular brush 74 via an output shaft. There are ten circular brushes 74 , and the circular brushes 74 are evenly distributed inside the sliding support plate 3 .

[0041] The circular brush 74 is disposed between the corresponding two rectangular brushes 73 , the rectangular brush 73 is disposed on the top of the support adjustment beam 2 , and the circular brush 74 is disposed between the corresponding two support adjustment beams 2 .

[0042] When in use, the brake pad is processed on the top of the support and adjustment beam 2, and a part of the waste chips generated during the processing slides through the leakage holes between the support and adjustment beams 2 and is guided by the guide plate 91 to the inside of the waste chip collection box 93 for collection. After the processing is completed, the second motor 71 is started, and the start of the second motor 71 drives the belt 72 to rotate through the output shaft, so that the waste accumulated on the surface of the support and adjustment beam 2 is promptly swept down to the inside of the waste chip collection box 93 for collection, further avoiding the accumulation of waste chips on the surface of the support and adjustment beam 2 to affect the processing efficiency. The rotation of the belt 72 drives the multiple rectangular brushes 73 to rotate together with the circular brush 74, further sweeping the support and adjustment beam 2. The waste chips accumulated on the side of the support and adjustment beam 2 are swept into the waste chip collection box 93 for collection, once again preventing the waste chips from accumulating on the surface of the support and adjustment beam 2 and affecting the processing efficiency, so that a part of the waste chips generated by drilling can fall into the waste chip collection box 93 through the leakage hole in time and be collected, preventing the waste chips from accumulating on the surface of the support and adjustment beam 2 and affecting the processing efficiency. Then, the first motor 61 is started, and the start of the first motor 61 drives the first lead screw 62 to rotate. The rotation of the first lead screw 62 drives the sliding support plate 3 to slide inside the support and adjustment beam 2, thereby driving the rectangular brush 73 and the circular brush 74 to move along the top of the support and adjustment beam 2.

[0043] By fixing multiple support and adjustment beams 2 through fixing rods, a part of the waste chips generated by drilling can fall into the waste chip collection box 93 through the leakage holes in time and be collected, avoiding the accumulation of waste chips on the surface of the support and adjustment beams 2 to affect the processing efficiency, thereby improving the processing efficiency of the brake pads.

[0044] By setting up rectangular brushes 73 and starting the second motor 71 to drive multiple rectangular brushes 73 to rotate, the waste accumulated on the surface of the support and adjustment beam 2 can be promptly swept into the waste collection box 93 for collection, thereby further avoiding the accumulation of waste on the surface of the support and adjustment beam 2 to affect the processing efficiency, thereby improving the processing efficiency of the brake pad.

[0045] By setting up a circular brush 74 and starting the second motor 71 to drive multiple circular brushes 74 to rotate, the waste chips accumulated on the side of the support and adjustment beam 2 are further swept into the interior of the waste collection box 93 for collection, once again avoiding the accumulation of waste chips on the surface of the support and adjustment beam 2 to affect the processing efficiency, thereby further improving the processing efficiency of the brake pad.

[0046] Example 2: Please refer to Figure 1-8 Based on the first embodiment, the present invention provides a technical solution:

[0047] The impurity collecting mechanism 8 includes a third motor 81 , which is fixedly connected to the top of the air outlet duct 5 . The interior of the third motor 81 is fixedly connected to a suction fan blade 82 via an output shaft. The top of the air outlet duct 5 is also fixedly connected to a first duct 83 .

[0048] The impurity collection mechanism 8 also includes a first pipe 83, one end of which is fixedly connected to the top of the impurity collection box 4, the other end of the first pipe 83 is fixedly connected to the second pipe 84, and the bottom of the second pipe 84 is fixedly connected to a rectangular dust collection box 85. The surface of the rectangular dust collection box 85 is provided with through holes on three sides close to the sliding support plate 3, and the rectangular dust collection box 85 is arranged between the corresponding two support adjustment beams 2.

[0049] When in use, the rectangular brush 73 and the circular brush 74 move together along the top of the support adjustment beam 2 and the third motor 81 is started at the same time. The start of the third motor 81 drives the suction fan blades 82 to rotate through the output shaft, so that the rectangular dust collection box 85 can promptly suck in the smoke and dust impurities generated when the rectangular brush 73 and the circular brush 74 rotate through the connection of the pipeline, and promptly suck in the smoke and dust impurities generated by their rotation into the impurity collection box 4 for collection, effectively preventing the smoke and dust from corroding the equipment and avoiding the accumulation of impurities on the device, thereby ensuring the normal operation of the processing equipment, and then the smoke and dust impurities are made to go along the rectangular dust collection box 85 to the second pipe 84, and then enter the impurity collection box 4 through the first pipe 83 for collection, thereby realizing the collection of waste chips.

[0050] By setting up a rectangular dust collection box 85, when the circular brush 74 and the rectangular brush 73 rotate, the suction fan blades 82 are driven to rotate by starting the third motor 81, so that the smoke and dust impurities generated by their rotation are promptly sucked into the impurity collection box 4 for collection, effectively preventing the smoke and dust from corroding the equipment, and avoiding the accumulation of impurities on the device, thereby ensuring the normal operation of the processing equipment and improving the processing efficiency of the brake pads.

[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A waste chip collection device for automobile brake pad processing, comprising a support box (1), characterized in that: The top of the support box (1) is fixedly connected to a support adjustment beam (2), the number of the support adjustment beams (2) is eleven, and the support adjustment beams (2) are fixed to the top of the support box (1) through a fixing rod, the inside of the support adjustment beam (2) is slidably connected to a sliding support plate (3), the top of the sliding support plate (3) is fixedly connected to an impurity collection box (4), the top of the impurity collection box (4) is fixedly connected to an air outlet duct (5), the inside of the support box (1) is fixedly connected to a waste collection mechanism (9), the inside of the support adjustment beam (2) is fixedly connected to a moving adjustment mechanism (6), and the inside of the sliding support plate (3) is fixedly connected to a rotating cleaning mechanism (7); The waste collection mechanism (9) comprises: A guide plate (91), the guide plate (91) being fixedly connected to the interior of the supporting box (1); A third pipe (92), the third pipe (92) being fixedly connected to the bottom of the guide plate (91), and a waste chip collection box (93) being fixedly connected to the bottom of the third pipe (92).

2. The waste chip collection device for automobile brake pad processing according to claim 1 is characterized in that: The movable adjustment mechanism (6) comprises a first motor (61), the first motor (61) being fixedly connected to the surface of the support adjustment beam (2), the first motor (61) being internally rotatably connected to a first lead screw (62), and the first lead screw (62) being rotatably connected to the interior of the support adjustment beam (2).

3. The waste chip collection device for automobile brake pad processing according to claim 1 is characterized in that: The rotary cleaning mechanism (7) comprises a second motor (71), the second motor (71) being fixedly connected to the inside of the sliding support plate (3), and the inside of the second motor (71) being rotatably connected to a belt (72) via an output shaft.

4. The waste chip collection device for automobile brake pad processing according to claim 3 is characterized in that: A rectangular brush (73) is fixedly connected to the surface of the belt (72) via a rotating shaft, and there are eleven rectangular brushes (73), which are evenly distributed inside the sliding support plate (3).

5. The waste chip collection device for automobile brake pad processing according to claim 3 is characterized in that: A circular brush (74) is also fixedly connected to the surface of the belt (72) via an output shaft. There are ten circular brushes (74), and the circular brushes (74) are evenly distributed inside the sliding support plate (3).

6. The waste chip collection device for automobile brake pad processing according to claim 5, characterized in that: The circular brush (74) is arranged between the corresponding two rectangular brushes (73), the rectangular brush (73) is arranged on the top of the support adjustment beam (2), and the circular brush (74) is arranged between the corresponding two support adjustment beams (2).

7. The waste chip collection device for automobile brake pad processing according to claim 1, characterized in that: The impurity collecting mechanism (8) comprises a third motor (81), the third motor (81) being fixedly connected to the top of the air outlet duct (5), the interior of the third motor (81) being fixedly connected to a suction fan blade (82) via an output shaft, and the top of the air outlet duct (5) being also fixedly connected to a first duct (83).

8. The waste chip collection device for automobile brake pad processing according to claim 1, characterized in that: The impurity collection mechanism (8) further comprises a first pipe (83), one end of the first pipe (83) being fixedly connected to the top of the impurity collection box (4), the other end of the first pipe (83) being fixedly connected to the second pipe (84), the bottom of the second pipe (84) being fixedly connected to a rectangular dust collection box (85), the surface of the rectangular dust collection box (85) being provided with through holes on three sides close to the sliding support plate (3), and the rectangular dust collection box (85) being arranged between the two corresponding support adjustment beams (2).