A food dip anti-settling transfer device
By using liquid nitrogen cooling and stirring blades in the food dipping sauce transfer device, the problems of dipping sauce oxidation and stratification are solved, achieving efficient cooling and preventing sedimentation, thus ensuring a stable taste for the dipping sauce.
Patent Information
- Application Number
- CN202510039846.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-01-10
AI Technical Summary
Existing food dipping sauce transfer devices lack cooling and preservation functions, leading to oxidation and separation of the dipping sauce, which affects the taste experience.
An anti-settling and transfer device was designed, comprising a tank, a first stirring mechanism, and a second stirring mechanism. It utilizes liquid nitrogen cooling and stirring blades for efficient cooling and stirring to prevent the dipped material from settling.
It achieves efficient cooling and preservation of food dipping sauces, slows down oxidation, prevents sedimentation, and ensures a uniform taste.
Smart Images

Figure CN119821860B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of food dip processing, in particular to a food dip anti-settling transfer device. BACKGROUND
[0002] In the process of food dip production, according to different production process, it is often necessary to transfer or buffer the dip through a transfer device. However, the existing technology generally has a prominent problem in this link, that is, the lack of effective cooling and preservation function. The structure of these transfer devices is relatively simple, usually only composed of a conventional tank, which not only cannot cool the buffered dip in time and effectively, but also has poor air isolation, and the dip is easily oxidized by the oxygen in the air mixed in the tank, resulting in changes in the expected flavor characteristics of the dip, and unable to provide stable and high-quality taste experience for consumers.
[0003] In addition, food dip is often mixed by materials with different densities. After a long period of storage, the materials with higher density will gradually settle, causing the dip to appear stratification. This stratification will directly negatively affect the taste of the food dip, making it difficult for consumers to obtain uniform and harmonious taste experience when eating. SUMMARY
[0004] In order to overcome the deficiency of the prior art that the transferred food dip is prone to sedimentation, the present application provides a food dip anti-settling transfer device, which has the advantages of efficient cooling and preservation and preventing dip sedimentation.
[0005] The present application adopts the following technical solutions.
[0006] A food dip anti-settling transfer device, comprising a tank, a storage space is provided in the tank, an inlet pipe and a discharge pipe are provided at the top and bottom of the tank respectively, a first stirring mechanism and a second stirring mechanism are provided in the tank;
[0007] The first stirring mechanism comprises a vertically extending cylinder, the cylinder is in heat transfer connection with the storage space, a piston is sealingly and slidably connected in the cylinder, the cylinder is connected with a liquid supply pipe through a first control valve structure, and the cylinder is connected with the storage space through a second control valve structure;
[0008] A driving ring is rotatably connected to the cylinder, a motion conversion structure is connected between the piston and the driving ring, and the motion conversion structure is used to convert the up-down reciprocating motion of the piston into the rotary motion of the driving ring in the first rotation direction;
[0009] The driving ring is connected with a first stirring blade through an energy storage assembly, and when the first stirring blade rotates relative to the driving ring in the first rotation direction, the energy storage assembly stores energy;
[0010] The second stirring mechanism comprises a second stirring blade and a motor capable of driving the second stirring blade to rotate in a first rotation direction;
[0011] The outer side of the tank body is sleeved with a heat insulation sleeve, a heating cavity is arranged between the heat insulation sleeve and the tank body, and the heating cavity is communicated with a medium input joint and a medium output joint.
[0012] Further, the piston is provided with a starting point position, a bottom dead center position and a top dead center position on the stroke;
[0013] When the piston is at the starting point position, the first control valve structure connects the cylinder and the liquid supply pipe, and the second control valve structure blocks the cylinder and the storage space;
[0014] When the piston is at the bottom dead center position, the first control valve structure blocks the cylinder and the liquid supply pipe, and the second control valve structure blocks the cylinder and the storage space;
[0015] When the piston is at the top dead center position, the first control valve structure connects the cylinder and the liquid supply pipe, and the second control valve structure blocks the cylinder and the storage space;
[0016] The piston is connected with an elastic assembly, and the elastic assembly makes the piston have a tendency to remain at the starting point position;
[0017] The elastic assembly comprises a first elastic member connected with the top end of the piston and a second elastic member connected with the bottom end of the piston.
[0018] Further, the first control valve structure comprises a core rod connected with the tank body and the cylinder, a liquid inlet channel is arranged in the core rod, a liquid inlet hole in communication with the liquid inlet channel is formed in the side wall of the core rod, a plugging cylinder is sleeved on the outer side of the core rod, a driven shoulder is arranged on the plugging cylinder, and a first pushing shoulder and a second pushing shoulder matched with the driven shoulder are arranged on the piston.
[0019] Further, the second control valve structure comprises an exhaust channel formed on the cylinder, a check member is arranged in the exhaust channel, a plugging plate is slidably connected on the cylinder, a gas permeation hole is formed on the plugging plate, the plugging plate is connected with a third elastic member, and the third elastic member makes the plugging plate have a tendency to move to a position where the gas permeation hole is misaligned with the exhaust channel;
[0020] The piston is provided with a pushing block matched with the plugging plate.
[0021] Further, the motion conversion structure comprises a guide groove arranged on the outer side wall of the piston and a guide pin arranged on the inner side wall of the driving ring and slidably connected with the guide groove;
[0022] The guide groove comprises inclined segments and vertical segments which are alternately distributed along the circumference of the piston and connected in sequence, the groove depth of the vertical segments gradually changes along the vertical direction, the groove depth of the bottom end of the vertical segments is greater than or equal to the groove depth of the inclined segments, and the groove depth of the top end of the vertical segments is less than the groove depth of the inclined segments;
[0023] The guide pin is connected with the driving ring through a spring member, and the spring member makes the guide pin have a tendency to be close to the axis of the driving ring.
[0024] Further, the energy storage assembly comprises a driven ring rotationally connected with the cylinder barrel, and a spring connected between the driving ring and the driven ring;
[0025] The driving ring and the driven ring are provided with an engagement structure, and the engagement structure has a first state and a second state;
[0026] When the engagement structure is in the first state, the engagement structure limits the rotation of the driven ring relative to the driving ring in the second rotation direction;
[0027] When the engagement structure is in the second state, the engagement structure releases the rotation limitation of the driven ring;
[0028] The engagement structure comprises an engagement ring movably sleeved on the driving ring, an outer spline is arranged on the outer side wall of the driving ring, an inner spline matched with the outer spline is arranged on the inner side wall of the engagement ring, a ratchet is arranged on the inner side wall of the driven ring, and a pawl matched with the ratchet is arranged on the outer side wall of the engagement ring;
[0029] When the engagement structure is in the first state, the inner spline and the outer spline are engaged, and the pawl and the ratchet are engaged;
[0030] When the engagement structure is in the second state, the inner spline and the outer spline are separated, and the pawl and the ratchet are separated;
[0031] A vertically extending push rod is slidably connected in the cylinder barrel, the bottom end of the push rod extends into the storage space and is connected with a floating ball, and the top end of the push rod abuts against the engagement ring;
[0032] A first elastic member is connected between the driving ring and the engagement ring, and the first elastic member makes the engagement ring have a tendency to move away from the driving ring.
[0033] Further, the first stirring blade is provided with a wind knife structure, the wind knife structure is connected with the cylinder barrel through a first on-off valve structure, and the second control valve structure is connected with the storage space through a second on-off valve structure;
[0034] When the liquid level in the storage space is lower than a threshold value, the first on-off valve structure connects the wind knife structure and the cylinder barrel, otherwise the first on-off valve structure blocks the wind knife structure and the cylinder barrel;
[0035] When the air pressure in the storage space is greater than a first predetermined value, the second switch valve structure blocks the second control valve structure from the storage space;
[0036] When the air pressure in the storage space is less than a second predetermined value, the second switch valve structure connects the second control valve structure with the storage space.
[0037] Further, the first switch valve structure comprises an exhaust channel formed on the cylinder barrel, and the push rod is provided with a first valve plate capable of opening or closing the exhaust channel.
[0038] Further, an inner side wall of the driven ring is provided with an annular exhaust groove in communication with the exhaust channel.
[0039] The air knife structure comprises an air supply cavity formed on the first stirring blade, and a plurality of air supply holes in communication with the air supply cavity are uniformly distributed on the side of the first stirring blade close to the inner wall of the tank in the vertical direction.
[0040] The driven ring and the first stirring blade are connected with a cantilever, and the cantilever is provided with an air supply channel in communication with the exhaust groove and the air supply cavity.
[0041] Further, the second switch valve structure comprises a valve seat and a second valve plate in sliding connection with the valve seat, the second valve plate is provided with a driven part, the valve seat is provided with an air pressure cavity, the air pressure cavity is in sealing sliding connection with a sliding block, the sliding block is provided with a first driving part and a second driving part matched with the driven part, and the sliding block and the valve seat are connected with a second elastic member, the second elastic member makes the sliding block have a tendency to move away from the valve seat.
[0042] The beneficial effects of the present application are:
[0043] The food dip anti-settling transfer device provided by the present application comprises a tank, a storage space, a first stirring mechanism and a second stirring mechanism.
[0044] When it is necessary to cool and preserve the dip in the storage space, liquid nitrogen can be introduced into the cylinder barrel. The liquid nitrogen absorbs heat during the gasification process, thereby cooling the dip. At the same time, the nitrogen gas after gasification enters the storage space, effectively reducing the oxygen content in the storage space, thereby slowing down the speed of oxidation of the dip by oxygen.
[0045] In addition, when the dip is cooled by liquid nitrogen, the volume expansion caused by the gasification of the liquid nitrogen can push the piston to reciprocate up and down. The up-and-down reciprocation of the piston is converted by the conversion structure into the rotary motion of the driving ring in the first rotary direction. The rotation of the driving ring further drives the first stirring blade to rotate, thereby stirring the dip in the storage space. In this way, the cooling efficiency is improved, and the dip can be further stirred during the cooling process, which helps to slow down the settlement of the dip.
[0046] When the temperature of the dip decreases, the viscosity of the dip increases, and the increase in viscosity helps to slow down the settlement speed of the high-density material in the dip, thereby reducing the negative impact of settlement on the taste of the food dip during long-term storage.
[0047] In summary, the food dip anti-settling transfer device provided by the application has the advantages of preventing dip settlement and high-efficiency preservation. BRIEF DESCRIPTION OF DRAWINGS
[0048] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, for those skilled in the art, other drawings can also be obtained based on these drawings without creative labor.
[0049] Figure 1 It is a sectional view of the piston in the starting point position in an embodiment of the application;
[0050] Figure 2 It is an enlarged view of A of Figure 1
[0051] Figure 3 It is an enlarged view of B of Figure 1
[0052] Figure 4 It is a partial sectional view of the piston in the bottom dead center position in an embodiment of the application;
[0053] Figure 5 It is an enlarged view of C of Figure 4
[0054] Figure 6 It is an enlarged view of D of Figure 4
[0055] Figure 7 It is a partial sectional view of the piston in the top dead center position in an embodiment of the application;
[0056] Figure 8 It is a three-dimensional structural schematic view of the energy storage assembly in an embodiment of the application (part of the assembly is omitted).
[0057] Reference signs:
[0058] 1, tank; 11, feed pipe; 12, discharge pipe; 13, storage space; 141, cylinder; 1411, driving ring; 1412, guide pin; 1413, spring member; 1414, external spline; 142, piston; 1421, first elastic member; 1422, second elastic member; 1423, first pushing shoulder; 1424, second pushing shoulder; 1425, pushing block; 1426, guide groove; 143, liquid supply pipe; 144, first stirring blade; 1441, air supply cavity; 1442, air supply hole; 145, core rod; 1451, liquid inlet channel; 1452, liquid inlet hole; 146, blocking cylinder; 1461, driven shoulder; 147, pushing rod; 1471, floating ball; 21, exhaust channel; 22, check member; 23, blocking plate; 231, air permeation hole; 24, third elastic member; 31, second stirring blade; 32, motor; 41, driven ring; 411, ratchet; 412, exhaust groove; 413, cantilever; 4131, air supply channel; 42, spring; 43, engagement ring; 431, internal spline; 432, pawl; 44, first elastic member; 51, exhaust channel; 52, first valve plate; 61, valve seat; 62, second valve plate; 621, driven part; 63, air pressure cavity; 64, sliding block; 641, first driving part; 642, second driving part; 65, second elastic member; 71, heating cavity; 72, medium input connector; 73, medium output connector; 74, heat insulation sleeve. DETAILED DESCRIPTION
[0059] The drawings are only used for illustrative purposes and should not be understood as limiting the patent; in order to better illustrate the embodiments, some components in the drawings may be omitted, enlarged or reduced, and do not represent the actual product size.
[0060] For those skilled in the art, it is understandable that some well-known structures in the drawings and their descriptions may be omitted. The technical solutions of the present application are further described below in combination with the drawings and embodiments.
[0061] To solve these problems mentioned in the background art, the applicant proposes a device as shown in the attached Figures 1-6The illustrated food dip anti-settling transfer device includes a tank body 1, a storage space 13 is arranged in the tank body 1, a feed pipe 11 and a discharge pipe 12 are arranged at the top and bottom of the tank body 1 respectively, and a first stirring mechanism and a second stirring mechanism are arranged in the tank body 1. The first stirring mechanism includes a vertically extending cylinder barrel 141, the cylinder barrel 141 is in heat transfer connection with the storage space 13, a piston 142 is sealingly and slidably connected in the cylinder barrel 141, the cylinder barrel 141 is connected with a liquid supply pipe 143 through a first control valve structure, and the cylinder barrel 141 is connected with the storage space 13 through a second control valve structure. A driving ring 1411 is rotatably connected to the cylinder barrel 141, a motion conversion structure is connected between the piston 142 and the driving ring 1411, and the motion conversion structure is used for converting the up-down reciprocating motion of the piston 142 into the rotary motion of the driving ring 1411 in a first rotary direction. The driving ring 1411 is connected with a first stirring blade 144 through an energy storage assembly, and the energy storage assembly stores energy when the first stirring blade 144 rotates relative to the driving ring 1411 in the first rotary direction. The second stirring mechanism includes a second stirring blade 31 and a motor 32 capable of driving the second stirring blade 31 to rotate in the first rotary direction. A heat insulation sleeve 74 is arranged outside the tank body 1, a heating cavity 71 is arranged between the heat insulation sleeve 74 and the tank body 1, and the heating cavity 71 is communicated with a medium input connector 74 and a medium output connector 73.
[0062] The tank body 1 is a container for storing and transferring food dip, which can be realized in a cylindrical structure made of stainless steel. The first stirring mechanism is a stirring mechanism driven by the reciprocating motion of the piston 142, which can be realized by components such as the cylinder barrel 141, the piston 142, the motion conversion structure and the first stirring blade 144.
[0063] The second stirring mechanism is a stirring mechanism driven by the motor 32, which can be realized by the motor 32 and the second stirring blade 31.
[0064] The first stirring mechanism converts linear motion into rotary motion through the reciprocating motion of the piston 142 and the motion conversion structure, and drives the first stirring blade 144 to stir. At the same time, the design of the energy storage assembly allows energy storage and release, improving the continuity and efficiency of stirring. The second stirring mechanism provides additional stirring to further ensure the uniformity of the dip. In addition, the heat transfer connection between the cylinder barrel 141 and the storage space 13 can transfer the low temperature of liquid nitrogen to the food dip, which helps to maintain the appropriate temperature of the dip.
[0065] In use, first, the dip is introduced into the storage space 13 of the tank 1 through the feeding pipe 11, the liquid nitrogen is delivered into the cylinder 141 by the liquid supply pipe 143, the heat-conducting connection between the cylinder 141 and the storage space 13 allows heat to be transferred between them, the liquid nitrogen in the cylinder 141 absorbs heat and vaporizes, which helps to maintain the appropriate temperature of the dip. The piston 142 in the cylinder 141 starts reciprocating up and down under the nitrogen gas pressure formed after the vaporization of the liquid nitrogen provided by the liquid supply pipe 143. The reciprocating motion of the piston 142 is converted into the rotary motion of the driving ring 1411 through the motion conversion structure. The driving ring 1411 drives the first stirring blade 144 to rotate and stirs the dip in the storage space 13. In other embodiments, the liquid supply pipe 143 can also deliver liquid carbon dioxide into the cylinder 141.
[0066] When the device is discharging, the motor 32 drives the second stirring blade 31 to rotate, providing additional stirring power, and the energy storage assembly stores part of the kinetic energy of the second stirring blade 31, facilitating subsequent discharging operation. At the same time, the heat insulation sleeve 74 and the heating chamber 71 structure outside the tank 1 can control the temperature of the food dip in the tank 1. By inputting or outputting heating medium into or out of the heating chamber 71 through the medium input joint 74 and the medium output joint 73, the temperature of the food dip in the tank 1 can be adjusted. When discharging is needed, the food dip is heated, which is beneficial to the discharge of the food dip. The heat insulation sleeve 74 can be made of foamed polyurethane or vacuum insulation material, and the thickness can be controlled between 20-50mm to provide good insulation effect.
[0067] In some embodiments, the piston 142 has a starting point position, a lower dead center position and an upper dead center position on its stroke; when the piston 142 is at the starting point position, the first control valve structure connects the cylinder 141 and the liquid supply pipe 143, and the second control valve structure blocks the cylinder 141 and the storage space 13; when the piston 142 is at the lower dead center position, the first control valve structure blocks the cylinder 141 and the liquid supply pipe 143, and the second control valve structure blocks the cylinder 141 and the storage space 13; when the piston 142 is at the upper dead center position, the first control valve structure connects the cylinder 141 and the liquid supply pipe 143, and the second control valve structure connects the cylinder 141 and the storage space 13; the piston 142 is connected with an elastic assembly, which makes the piston 142 have a tendency to remain at the starting point position; the elastic assembly includes a first elastic member 1421 connected with the top end of the piston 142, and a second elastic member 1422 connected with the bottom end of the piston 142.
[0068] In this embodiment, the piston 142 movement is precisely controlled by setting the start point position, the bottom dead center position and the top dead center position on the stroke of the piston 142, and by controlling the switch state of the first control valve structure and the second control valve structure when the piston 142 is at different positions. The elastic assembly makes the piston 142 have a tendency to stay at the start point position, which helps the stability and controllability of the piston 142. The first elastic member 1421 and the second elastic member 1422 are respectively connected to the top end and the bottom end of the piston 142, which can provide appropriate buffer and rebound force when the piston 142 moves up and down, further improving the smoothness and reliability of the piston 142 movement.
[0069] When the piston 142 is at the start point position, the liquid nitrogen is injected into the cylinder barrel 141 through the liquid supply pipe 143. Since the second control valve structure blocks the cylinder barrel 141 and the storage space 13, the nitrogen gas generated by the vaporization of the liquid nitrogen cannot be discharged to the storage space 13, thereby gradually pushing the piston 142 to move upward to the top dead center position. When the piston 142 reaches the top dead center position, the first control valve structure connects the cylinder barrel 141 and the liquid supply pipe 143, and the second control valve structure connects the cylinder barrel 141 and the storage space 13, so that the gas in the cylinder barrel 141 is discharged to the storage space 13. As the liquid nitrogen flows into the cylinder barrel 141, the gas in the cylinder barrel 141 reduces in volume at low temperature, forming a negative pressure in the cylinder barrel 141, and moving downward to the bottom dead center position under the joint action of the first elastic member 1421. At the bottom dead center position, in order to avoid excessive liquid nitrogen flowing into the cylinder barrel 141, the first control valve structure blocks the cylinder barrel 141 and the liquid supply pipe 143, and the piston 142 returns to the start point position under the elastic force of the second elastic member 1422. In this way, the piston 142 reciprocates and moves by using the pressure generated by the vaporization of the liquid nitrogen.
[0070] In some embodiments, the first control valve structure includes a core rod 145 connected to the tank body 1 and the cylinder barrel 141, the core rod 145 is provided with a liquid inlet channel 1451, the side wall of the core rod 145 is provided with a liquid inlet hole 1452 in communication with the liquid inlet channel 1451, the outer side of the core rod 145 is sleeved with a plugging barrel 146, the plugging barrel 146 is provided with a driven shoulder 1461, and the piston 142 is provided with a first pushing shoulder 1423 and a second pushing shoulder 1424 matched with the driven shoulder 1461.
[0071] The first control valve structure is directly controlled by the movement of the piston 142, which achieves the effects of simple structure, accurate control and rapid response. The core rod 145 is connected with the tank 1 and the cylinder 141, and is internally provided with a liquid inlet channel 1451. A liquid inlet hole 1452 is formed in the side wall of the core rod 145 and is in communication with the liquid inlet channel 1451, for the flow of liquid. The blocking cylinder 146 is slidably sleeved outside the core rod 145 and is provided with a driven shoulder 1461 at the top, for controlling the opening and closing of the liquid inlet hole 1452. The piston 142 is provided with a first pushing shoulder 1423 and a second pushing shoulder 1424. When the piston 142 is not pushed by the first pushing shoulder 1423 or the second pushing shoulder 1424, the blocking cylinder 146 remains stationary with the core rod 145. The driven shoulder 1461 of the blocking cylinder 146 can be designed as an annular structure, with an outer diameter slightly smaller than the inner diameter of the cylinder 141, to ensure that it can freely slide in the cylinder 141. The first pushing shoulder 1423 and the second pushing shoulder 1424 on the piston 142 can be designed as an annular structure matching the driven shoulder 1461.
[0072] When the piston 142 rises, the first pushing shoulder 1423 pushes the blocking cylinder 146 to move upwards, opening the liquid inlet hole 1452. When the piston 142 descends, the second pushing shoulder 1424 pushes the blocking cylinder 146 to move downwards, closing the liquid inlet hole 1452. At this time, the liquid nitrogen in the liquid supply pipe 143 cannot flow into the cylinder 141.
[0073] In some embodiments, the second control valve structure includes an exhaust channel 21 formed on the cylinder 141, an exhaust channel 21 is provided with a check element 22, the cylinder 141 is slidably connected with a blocking plate 23, the blocking plate 23 is provided with a gas permeation hole 231, the blocking plate 23 is connected with a third elastic element 24, the third elastic element 24 makes the blocking plate 23 have a tendency to move to a position where the gas permeation hole 231 is misaligned with the exhaust channel 21; the piston 142 is provided with a pushing block 1425 matched with the blocking plate 23.
[0074] The exhaust channel 21 is formed on the cylinder 141, for discharging the nitrogen gas generated by the gasification of the liquid nitrogen in the cylinder 141. The exhaust channel 21 can be arranged at the upper part of the cylinder 141, to facilitate the discharge of gas. Discharging nitrogen gas into the storage space 13 can improve the protection effect of the food dip and enhance the fresh-keeping effect of the food dip; it can also increase the air pressure in the storage space 13, avoiding the liquid surface of the dip from shaking greatly during the movement of the device.
[0075] A check valve 22 is arranged in the exhaust passage 21, which mainly prevents the gas in the storage space from flowing back into the cylinder 141. The check valve 22 can adopt various forms, such as a one-way valve, a ball valve, or a spring valve, etc. A sealing plate 23 is slidably connected to the cylinder 141, which is used to control the opening and closing of the exhaust passage 21. The sealing plate 23 is made of a material with good sealing property and wear resistance, which can ensure good sealing effect when completely covering the exhaust passage 21. A gas hole 231 is arranged on the sealing plate 23, which allows gas to pass through when it is aligned with the exhaust passage 21 at a specific position. A third elastic member 24 is connected to the sealing plate 23, which keeps the sealing plate 23 in a position where the gas hole 231 is not aligned with the exhaust passage 21.
[0076] When the piston 142 rises, the push block 1425 pushes the sealing plate 23, so that the gas hole 231 is aligned with the exhaust passage 21, allowing gas to be discharged. At this time, the check valve 22 is opened, and the gas can be discharged from the exhaust passage 21. When the piston 142 descends, the third elastic member 24 makes the sealing plate 23 return to the initial position, closing the gas passage. At the same time, the check valve 22 is closed, preventing external gas from entering the cylinder 141. Not only can the discharge of gas be effectively controlled, but also external gas can be prevented from entering the cylinder 141, ensuring the normal operation of the device and the quality of the food dip.
[0077] In some embodiments, the motion conversion structure includes a guide groove 1426 arranged on the outer side wall of the piston 142, and a guide pin 1412 arranged on the inner side wall of the driving ring 1411 and slidably connected with the guide groove 1426; the guide groove 1426 includes a plurality of inclined segments and vertical segments alternately distributed along the circumference of the piston 142 and connected in sequence, the groove depth of the vertical segment gradually changes along the vertical direction, the groove depth of the bottom end of the vertical segment is greater than or equal to the groove depth of the inclined segment, and the groove depth of the top end of the vertical segment is less than the groove depth of the inclined segment; a spring member 1413 is connected between the guide pin 1412 and the driving ring 1411, which makes the guide pin 1412 have a tendency to approach the axis of the driving ring 1411.
[0078] The up-and-down reciprocating motion of the piston 142 is converted into the rotating motion of the driving ring 1411 through the above-mentioned arrangement. The guide groove 1426 is the core of this structure. The guide groove 1426 includes a plurality of inclined segments and vertical segments alternately distributed along the circumference of the piston 142 and connected in sequence. This design makes the guide pin 1412 move in the guide groove 1426 when the piston 142 moves up and down, thereby driving the driving ring 1411 to rotate. The inclined segment is mainly responsible for converting the vertical motion of the piston 142 into the rotating motion of the driving ring 1411, while the vertical segment plays a resetting role when the piston 142 moves downward.
[0079] The groove depth of the vertical section gradually changes along the vertical direction, and the bottom end groove depth is greater than or equal to the inclined section groove depth, and the top end groove depth is less than the inclined section groove depth. The radial position of the guide pin 1412 is adjusted by the change of the groove depth, so that the guide pin 1412 is more stably moved from the vertical section to the inclined section. By utilizing the characteristics of the mechanical structure, a simple and efficient motion conversion is realized. Through the special design of the guide groove 1426 and the use of the spring member 1413, the application not only solves the problem of converting the up-down reciprocating motion of the piston 142 into the rotary motion of the driving ring 1411, but also improves the conversion efficiency and stability.
[0080] Further, no matter whether the piston 142 moves upward or downward, the driving ring 1411 will keep rotating in the same direction. This is very important for the food dip anti-settling transfer device that needs continuous stirring, which can ensure the continuity and uniformity of the stirring process.
[0081] In some embodiments, the energy storage assembly includes a driven ring 41 rotationally connected with the cylinder barrel 141, and a spring 42 connecting the driving ring 1411 and the driven ring 41; the driving ring 1411 and the driven ring 41 are provided with an engagement structure having a first state and a second state; when the engagement structure is in the first state, the engagement structure limits the rotation of the driven ring 41 relative to the driving ring 1411 in the second rotation direction; when the engagement structure is in the second state, the engagement structure releases the rotation restriction of the driven ring 41; the engagement structure includes an engagement ring 43 movably sleeved on the driving ring 1411, an outer spline 1414 is arranged on the outer side wall of the driving ring 1411, an inner spline 431 matched with the outer spline 1414 is arranged on the inner side wall of the engagement ring 43, a ratchet 411 is arranged on the inner side wall of the driven ring 41, and a pawl 432 matched with the ratchet 411 is arranged on the outer side wall of the engagement ring 43; when the engagement structure is in the first state, the inner spline 431 is engaged with the outer spline 1414, and the pawl 432 is engaged with the ratchet 411; when the engagement structure is in the second state, the inner spline 431 is separated from the outer spline 1414, and the pawl 432 is separated from the ratchet 411; a vertically extending push rod 147 is slidably connected in the cylinder barrel 141, the bottom end of the push rod 147 extends into the storage space 13 and is connected with a floating ball 1471, and the top end of the push rod 147 abuts against the engagement ring 43; a first elastic member 44 is connected between the driving ring 1411 and the engagement ring 43, and the first elastic member 44 makes the engagement ring 43 have a tendency to move away from the driving ring 1411.
[0082] In some embodiments, the energy storage assembly includes a driven ring 41 and a spring 42, and the rotation of the driven ring 41 is controlled by a snap structure. The snap structure has two states, the first state limits the reverse rotation of the driven ring 41, and the second state removes the limitation. The snap structure is composed of a snap ring 43, an outer spline 1414, an inner spline 431, a ratchet 411, and a pawl 432, and different states are achieved by engagement or disengagement. The push rod 147 and the floating ball 1471 are used to sense the liquid level of the storage space 13 and control the position of the snap ring 43. The first elastic member 44 makes the snap ring 43 have a tendency to move away from the driving ring 1411.
[0083] When the device is loaded with material, the liquid level in the storage space 13 gradually rises, so that the snap structure is in the first state, and the up and down movement of the piston 142 drives the first stirring blade 144 to rotate, so that the dip is uniformly cooled, and the spring 42 is not tightened at this time.
[0084] When the device is discharged, the motor 32 drives the second stirring blade 31 to rotate, and the vortex generated by the rotation drives the driven ring 41 to rotate in the first rotation direction. In this process, the spring 42 is gradually tightened, and because the snap structure limits the rotation of the driven ring 41 relative to the driving ring 1411 in the second rotation direction, the energy stored by the spring 42 cannot be directly released. As the liquid level in the storage space 13 drops, the floating ball 1471 drops, causing the snap structure to change from the first state to the second state. At this time, the energy stored by the spring 42 drives the driven ring 41 to rotate in the first direction, thereby driving the first stirring mechanism to rotate and scraping off the food dip remaining on the side wall of the storage space 13, facilitating subsequent discharge.
[0085] This design achieves the control of energy storage and release of the energy storage assembly through the two states of the snap structure. When the snap structure is in the first state, the driven ring 41 is limited to rotate in one direction, and energy can be stored. When energy needs to be released, the snap structure switches to the second state, removing the limitation on the driven ring 41. The design of the push rod 147 and the floating ball 1471 enables the device to automatically adjust the state of the snap structure according to the liquid level of the storage space 13, achieving intelligent control. The setting of the first elastic member 44 ensures the reliability and sensitivity of the snap structure. This ingenious mechanism design solves the problem of energy storage and release control of the energy storage assembly, improving the automation and efficiency of the device.
[0086] The design of the push rod 147 and the floating ball 1471 achieves the effect of automatic control of the occlusion structure. When the liquid level in the storage space 13 changes, the floating ball 1471 drives the push rod 147 to move up and down, thereby controlling the position of the occlusion ring 43. This design enables the device to automatically adjust the energy storage and release state according to actual needs. In actual application, the energy storage assembly in the embodiment can be adjusted in parameters according to different working environments. For example, for high-viscosity liquid, the shape of the floating ball 1471 can be adjusted to improve the sensitivity of liquid level sensing.
[0087] In some embodiments, the first stirring blade 144 is provided with a wind knife structure, and the wind knife structure is connected with the cylinder 141 through a first switch valve structure, and the second control valve structure is connected with the storage space 13 through a second switch valve structure. When the liquid level in the storage space 13 is lower than a threshold value, the first switch valve structure connects the wind knife structure and the cylinder 141, otherwise it blocks the wind knife structure and the cylinder 141. When the air pressure in the storage space 13 is greater than a first predetermined value, the second switch valve structure blocks the second control valve structure and the storage space 13. When the air pressure in the storage space 13 is less than a second predetermined value, the second switch valve structure connects the second control valve structure and the storage space 13. The second predetermined value is less than the first predetermined value. In the embodiment, the second predetermined value is slightly greater than the regular atmospheric pressure.
[0088] In the process of discharging the device, that is, when the liquid level is lowered, the first switch valve structure is opened, allowing the nitrogen gas in the cylinder 141 to enter the storage space 13 through the wind knife structure, and the gas is used to blow off the food dip remaining on the side wall of the storage space 13, and the food dip in the storage space 13 is fully transferred. At the same time, the second switch valve structure adjusts the state of the second control valve structure according to the change of the air pressure of the storage space 13, so as to maintain the appropriate working pressure.
[0089] In some embodiments, the first switch valve structure includes an exhaust channel 51 opened on the cylinder 141, and the push rod 147 is provided with a first valve plate 52 capable of opening or closing the exhaust channel 51. The exhaust channel 51 is used to connect the cylinder 141 and the wind knife structure, so as to realize the exhaust of the gas. The first valve plate 52 can open or close the exhaust channel 51 to control the flow of the gas.
[0090] When the liquid level in the storage space 13 changes, the floating ball 1471 will drive the push rod 147 to move up and down. The movement of the push rod 147 directly controls the opening and closing state of the first valve plate 52, thereby achieving automatic control of the exhaust channel 51. When the liquid level decreases, the push rod 147 moves downward, the first valve plate 52 opens the exhaust channel 51, allowing gas to flow from the cylinder 141 to the air knife structure, and blowing the residual dip on the side wall. When the liquid level rises, the push rod 147 moves upward, the first valve plate 52 closes the exhaust channel 51, and when the storage space 13 contains more content, the exhaust channel 51 does not exhaust, thereby avoiding affecting the stirring effect.
[0091] In some embodiments, the inner side wall of the driven ring 41 is provided with an annular exhaust groove 412 which communicates with the exhaust channel 51; the air knife structure includes a air supply cavity 1441 provided on the first stirring blade 144, and the side of the first stirring blade 144 close to the inner wall of the tank 1 is uniformly provided with a plurality of air supply holes 1442 which communicate with the air supply cavity 1441; the suspension arm 413 is connected between the driven ring 41 and the first stirring blade 144, and the suspension arm 413 is provided with an air supply channel 4131 which communicates the exhaust groove 412 and the air supply cavity 1441.
[0092] The annular exhaust groove 412 of the inner side wall of the driven ring 41 communicates with the exhaust channel 51, providing an airflow passage for the air knife structure. The air supply cavity 1441 on the first stirring blade 144 serves as the main body of the air knife structure, for storing and distributing airflow. The plurality of air supply holes 1442 on the side of the first stirring blade 144 close to the inner wall of the tank 1 are uniformly distributed in the vertical direction and communicate with the air supply cavity 1441, for uniformly delivering airflow to the vicinity of the inner wall of the tank 1. The suspension arm 413 connects the driven ring 41 and the first stirring blade 144, providing a transmission passage for airflow. The air supply channel 4131 in the suspension arm 413 communicates the exhaust groove 412 and the air supply cavity 1441, achieving the transmission of airflow from the exhaust channel 51 to the air supply cavity 1441.
[0093] The exhaust channel 51 transmits airflow to the air supply channel 4131 in the suspension arm 413 through the annular exhaust groove 412, and then transmits airflow to the air supply cavity 1441 on the first stirring blade 144 through the air supply channel 4131. Finally, the airflow is uniformly sprayed to the vicinity of the inner wall of the tank 1 through the uniformly distributed air supply holes 1442, achieving effective blowing of the food dip and avoiding the food dip remaining on the inner wall of the tank 1.
[0094] The technical scheme realizes effective transmission and uniform distribution of the airflow by ingeniously designing the connection mode of the air knife structure and the cylinder 141. The design of the annular exhaust groove 412 ensures the uniform distribution of the airflow on the driven ring 41, and the design of the cantilever 413 and the air supply channel 4131 realizes effective transmission of the airflow from the cylinder 141 to the first stirring blade 144. The design of the air supply cavity 1441 and the uniform air supply holes 1442 on the first stirring blade 144 further ensures the uniform distribution of the airflow in the tank body 1, and effectively improves the stirring effect and the anti-settling effect.
[0095] In some embodiments, the second switch valve structure comprises a valve seat 61 and a second valve plate 62 in sliding connection with the valve seat 61, the second valve plate 62 being provided with a driven part 621, the valve seat 61 being provided with a gas pressure cavity 63, the gas pressure cavity 63 being in sealing sliding connection with a sliding block 64, the sliding block 64 being provided with a first driving part 641 and a second driving part 642 matched with the driven part 621, and the sliding block 64 being connected with the valve seat 61 through a second elastic member 65, the second elastic member 65 making the sliding block 64 have a tendency to move away from the valve seat 61.
[0096] The second switch valve structure of the present application realizes automatic control of the gas pressure in the storage space 13 through cooperation of the valve seat 61, the second valve plate 62, the sliding block 64 and the second elastic member 65. When the gas pressure in the storage space 13 exceeds the first predetermined value, the gas pressure in the storage space 13 pushes the sliding block 64 to compress the second elastic member 65, so that the first driving part 641 of the sliding block 64 pushes the second valve plate to move upward to a position closing the exhaust channel through the driven part 621, preventing the gas in the cylinder 141 from leaking out. When the gas pressure in the storage space 13 is lower than the second predetermined value, the second elastic member 65 pushes the sliding block 64 to move downward, so that the second driving part 642 of the sliding block 64 pushes the second valve plate to move downward to a position opening the exhaust channel through the driven part 621, thereby re-connecting the cylinder 141 with the storage space 13.
[0097] The use method of the present application is as follows:
[0098] In the initial state, the gas pressure in the storage space 13 is less than the second predetermined value, and the second switch valve structure connects the second control valve structure with the storage space 13.
[0099] When the device is loaded with dip, the liquid level in the storage space 13 gradually rises, the floating ball 1471 moves up and drives the push rod 147 to move up, at this time the snap structure is in the first state. Then the liquid nitrogen is introduced into the cylinder 141 through the liquid supply pipe 143, and the nitrogen gas formed by the expansion of the liquid nitrogen after absorbing the heat of the food dip drives the piston 142 to move upward. The linear motion of the piston 142 is converted into the rotary motion of the driving ring 1411 through the motion conversion structure. The driving ring 1411 drives the driven ring 41 and the first stirring blade 144 to rotate through the snap ring 43, and the dip in the storage space 13 is stirred.
[0100] When the piston 142 reaches the top dead center position, the first control valve structure connects the cylinder 141 and the liquid supply pipe 143, and the second control valve structure connects the cylinder 141 and the storage space 13, and the gas in the cylinder 141 is discharged into the storage space 13. As the liquid nitrogen flows into the cylinder 141, the gas in the cylinder 141 reduces in volume at low temperature, forming a negative pressure in the cylinder 141, and moving downward to the bottom dead center position under the joint action of the first elastic member 1421. At the bottom dead center position, in order to avoid excessive liquid nitrogen flowing into the cylinder 141, the first control valve structure blocks the cylinder 141 and the liquid supply pipe 143, and the piston 142 returns to the starting point position under the elastic force of the second elastic member 1422. In this way, the piston 142 performs reciprocating linear motion, and moves by using the pressure of the expansion of the liquid nitrogen and drives the first stirring blade 144 to rotate. In the process of gradual cooling, the gas pressure in the storage space 13 gradually increases. When the gas pressure in the storage space 13 exceeds the first predetermined value, the second switch valve structure blocks the second control valve structure and the storage space 13. At this time, the delivery of liquid nitrogen into the cylinder 141 is stopped, and the gas pressure in the cylinder 141 will be basically equal to the gas pressure in the storage space 13.
[0101] When the device is ready to discharge, hot steam is introduced into the heating cavity 71 through the medium input interface 72, and the motor 32 drives the second stirring blade 31 to rotate, so that the food dip is uniformly heated. At the same time, the motor 32 drives the second stirring blade 31 to rotate, and the vortex generated by the rotation drives the first stirring blade 144 and the driven ring 41 to rotate in the first rotation direction. In this process, the spring 42 is gradually tightened, and because the snap structure restricts the driven ring 41 from rotating in the second rotation direction relative to the driving ring 1411, the energy stored in the spring 42 cannot be directly released.
[0102] When the device starts to discharge, the motor 32 is turned off and the discharge pipe 12 is opened. Under the action of the air pressure in the storage space 13, the food dip is pressed out of the storage space 13. At this time, the air pressure in the storage space 13 is lower than the air pressure in the cylinder 141, but is still greater than the second predetermined value. As the liquid level in the storage space 13 drops, when the buoyancy obtained by the floating ball 1471 is less than the elastic force of the first elastic member 44, the engagement structure changes from the first state to the second state, releasing the restriction on the driven ring 41. At this time, the energy stored in the spring 42 drives the driven ring 41 to rotate in the second direction, thereby driving the first stirring blade to rotate. Further, the push rod 147 moves downward, driving the first valve plate 52 to open the air discharge channel 51, and the high-pressure gas in the cylinder 141 flows to the air knife structure, blowing out from the air supply hole 1442 of the first stirring blade 144, and blowing off the residual dip on the side wall.
[0103] When the dip in the storage space 13 is discharged, the storage space 13 is connected with the outside, so that the air pressure in the storage space 13 returns to atmospheric pressure, and the air pressure value is less than the second predetermined value. At this time, the second switch valve structure connects the second control valve structure with the storage space 13, so as to transfer or buffer the next batch of dip.
[0104] Obviously, the above embodiments of the present application are merely exemplary and are not intended to limit the embodiments of the present application. Based on the above description, other different forms of changes or modifications can be made by those skilled in the art. It is not necessary or possible to exhaust all the embodiments. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.
Claims
1. A device for preventing sedimentation and transferring food dipping sauce, comprising a tank body, wherein the tank body is provided with a storage space, and the top and bottom ends of the tank body are respectively provided with an inlet pipe and a outlet pipe, characterized in that, The tank is equipped with a first stirring mechanism and a second stirring mechanism; The first stirring mechanism includes a vertically extending cylinder, which is thermally connected to the storage space. A piston is slidably connected inside the cylinder. The cylinder is connected to a liquid supply pipe through a first control valve structure, and the cylinder is connected to the storage space through a second control valve structure. A drive ring is rotatably connected to the cylinder, and a motion conversion structure is connected between the piston and the drive ring. The motion conversion structure is used to convert the reciprocating motion of the piston up and down into the rotational motion of the drive ring along the first rotation direction. The active ring is connected to a first stirring blade via an energy storage component. When the first stirring blade rotates relative to the active ring in a first rotation direction, the energy storage component stores energy. The second stirring mechanism includes a second stirring blade and a motor capable of driving the second stirring blade to rotate in a first rotation direction; The outer side of the tank is fitted with a heat insulation sleeve, and a heating chamber is provided between the heat insulation sleeve and the tank. The heating chamber is connected to a medium input connector and a medium output connector.
2. The food dipping sauce anti-settling and transfer device according to claim 1, characterized in that, The piston has a starting point position, a bottom dead center position, and a top dead center position along its stroke. When the piston is at the starting position, the first control valve structure connects the cylinder to the liquid supply pipe, and the second control valve structure blocks the cylinder from the storage space. When the piston is at the bottom dead center position, the first control valve structure blocks the cylinder from the liquid supply pipe, and the second control valve structure blocks the cylinder from the storage space. When the piston is at the top dead center position, the first control valve structure connects the cylinder to the liquid supply pipe, and the second control valve structure blocks the cylinder from the storage space. The piston is connected to an elastic component that gives the piston a tendency to remain in the starting position. The elastic component includes a first elastic element connected to the top end of the piston and a second elastic element connected to the bottom end of the piston.
3. The food dipping sauce anti-settling and transfer device according to claim 2, characterized in that, The first control valve structure includes a core rod connecting the tank body and the cylinder. The core rod has a liquid inlet channel inside, and a liquid inlet hole communicating with the liquid inlet channel is opened on the side wall of the core rod. A sealing cylinder is slidably sleeved on the outside of the core rod. The sealing cylinder has a driven shoulder. The piston has a first push shoulder and a second push shoulder that cooperate with the driven shoulder.
4. The food dipping sauce anti-settling and transfer device according to claim 2, characterized in that, The second control valve structure includes an exhaust passage opened on the cylinder, a check valve provided in the exhaust passage, a sealing plate slidably connected to the cylinder, a vent hole opened on the sealing plate, and a third elastic member connected to the sealing plate, the third elastic member causing the sealing plate to tend to move to a position where the vent hole and the exhaust passage are misaligned. The piston is provided with a push block that cooperates with the sealing plate.
5. The food dipping sauce anti-settling and transfer device according to claim 1, characterized in that, The motion conversion structure includes a guide groove on the outer wall of the piston and a guide pin on the inner wall of the driving ring that is slidably connected to the guide groove. The guide groove includes an inclined section and a vertical section that are alternately distributed along the circumference of the piston and connected end to end. The groove depth of the vertical section gradually changes along the vertical direction. The groove depth at the bottom of the vertical section is greater than or equal to the groove depth of the inclined section, and the groove depth at the top of the vertical section is less than the groove depth of the inclined section. A spring is connected between the guide pin and the drive ring, and the spring causes the guide pin to tend to move closer to the axis of the drive ring.
6. The food dipping sauce anti-settling and transfer device according to claim 1, characterized in that, The energy storage assembly includes a driven ring rotatably connected to the cylinder barrel, and a mainspring connecting the driving ring and the driven ring; A meshing structure is provided between the active ring and the driven ring, and the meshing structure has a first state and a second state. When the engagement structure is in the first state, the engagement structure restricts the driven ring from rotating relative to the driving ring in the second rotation direction; When the engagement structure is in the second state, the engagement structure releases the restriction on the rotation of the driven ring; The occlusal structure includes an occlusal ring movably fitted on the active ring. The outer side wall of the active ring is provided with an external spline, the inner side wall of the occlusal ring is provided with an internal spline that mates with the external spline, the inner side wall of the driven ring is provided with a ratchet, and the outer side wall of the occlusal ring is provided with a pawl that mates with the ratchet. When the meshing structure is in the first state, the internal spline engages with the external spline, and the pawl engages with the ratchet teeth; When the occlusal structure is in the second state, the internal spline separates from the external spline, and the pawl separates from the ratchet tooth; A vertically extending push rod is slidably connected inside the cylinder. The bottom end of the push rod extends into the storage space and is connected to a float. The top end of the push rod abuts against the engagement ring. A first elastic element is connected between the active ring and the engagement ring, and the first elastic element causes the engagement ring to tend to move away from the active ring.
7. A food dipping sauce anti-settling and transfer device according to claim 6, characterized in that, The first stirring blade is provided with an air knife structure, the air knife structure is connected to the cylinder through a first switching valve structure, and the second control valve structure is connected to the storage space through a second switching valve structure. When the liquid level in the storage space is lower than the threshold, the first switch valve structure connects the ventilation knife structure and the cylinder; otherwise, it blocks the ventilation knife structure and the cylinder. When the air pressure in the storage space is greater than the first predetermined value, the second switching valve structure blocks the second control valve structure from the storage space. When the air pressure in the storage space is less than the second predetermined value, the second switching valve structure connects the second control valve structure to the storage space.
8. The food dipping sauce anti-settling and transfer device according to claim 7, characterized in that, The first switching valve structure includes an exhaust duct formed on the cylinder, and the push rod is provided with a first valve plate that can open or close the exhaust duct.
9. A food dipping sauce anti-settling and transfer device according to claim 8, characterized in that, The inner wall of the driven ring is provided with an annular exhaust groove that communicates with the exhaust duct. The air knife structure includes an air supply chamber opened on the first stirring blade, and multiple air supply holes communicating with the air supply chamber are evenly distributed in the vertical direction on the side of the first stirring blade near the inner wall of the tank. A cantilever connects the driven ring and the first stirring blade, and an air supply duct connecting the exhaust duct and the air supply chamber is provided in the cantilever.
10. A food dipping sauce anti-settling and transfer device according to claim 7, characterized in that, The second switching valve structure includes a valve seat and a second valve plate slidably connected to the valve seat. The second valve plate is provided with a driven part. A pneumatic chamber is opened in the valve seat. A slider is slidably connected in a sealed manner in the pneumatic chamber. The slider is provided with a first driving part and a second driving part that cooperate with the driven part. A second elastic member is connected between the slider and the valve seat. The second elastic member causes the slider to tend to move away from the valve seat.
Citation Information
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