Automatic substrate separating device and working method thereof

Abstract

The invention relates to an automatic substrate separating device and a working method thereof, and belongs to the technical field of substrates. The device comprises a feeding mechanism, a transferring mechanism, a bearing mechanism, a material disassembling mechanism and a conveying mechanism for all parts, and therefore all the parts of a base plate are separated and then fed into material baskets corresponding to all the parts through cooperation of all the mechanisms. According to the invention, the automation of substrate separation is realized, the production efficiency is obviously improved, the separation precision is ensured through the material dismounting mechanism, the material loss is reduced, and the stability of the separation process and the intact quality of the substrate are also ensured; by means of automatic separation, manual intervention is reduced, the labor intensity is reduced, and the production safety and stability are improved.

Description

Technical Field

[0001] The invention relates to the technical field of substrates, and in particular to an automatic substrate separation device and a working method thereof. Background Art

[0002] With the development of technology in the field of electronic product manufacturing, substrate integration technology has emerged. This technology is characterized by high-density system integration and is widely used in packaging substrates, printed circuit boards, flexible packaging substrates and flexible circuit boards, greatly promoting the miniaturization trend of electronic products.

[0003] In the related art, the substrate is usually composed of a base, a PCB board and a cover plate, which need to be separated during processing or recycling. At present, this separation process is mostly handled manually, relying on manual operation to complete the separation of the substrate.

[0004] However, the above manual separation method has the problem of low efficiency. It is not only time-consuming and laborious, but also difficult to ensure the consistency and accuracy of separation, thus affecting production efficiency and product quality.

[0005] Therefore, in order to solve the above-mentioned technical problems, it is urgent to develop an automated substrate separation device and a working method thereof to improve the separation efficiency and meet the needs of the electronic product manufacturing industry for efficient and precise processing. Summary of the invention

[0006] In view of the shortcomings of the above-mentioned existing production technologies, the applicant provides an automated substrate separation device and a working method thereof, thereby improving the separation efficiency and meeting the needs of the electronic product manufacturing industry for efficient and precise processing.

[0007] The technical solution adopted by the present invention is as follows: an automated substrate separation device, comprising:

[0008] A loading mechanism, used to take the substrate product out of the substrate basket and transfer it to the transfer mechanism;

[0009] The cover plate conveying mechanism is used to convey the cover plates of the substrate products into the cover plate material basket through the cover plate conveying roller;

[0010] PCB board conveying mechanism, used to convey the PCB board of the substrate product into the PCB board basket through the PCB board conveying roller;

[0011] The base conveying mechanism is used to deliver the base of the substrate product into the base material basket through the base telescopic feeding assembly;

[0012] The transfer mechanism is used to horizontally move the parts of the substrate product to achieve docking with the corresponding conveying mechanism at different separation stages;

[0013] The supporting mechanism is used to receive the remaining substrate product after separation at the bottom and ensure that the transfer mechanism does not move the remaining substrate product when moving;

[0014] The stripping mechanism is used to remove the parts of the corresponding substrate product through the stripping ejector pin during the separation process;

[0015] The clamping mechanism is used to clamp the removed part and release the clamped part to the corresponding conveying mechanism after the dismantling mechanism retracts.

[0016] In one embodiment, the feeding mechanism includes: a feeding lifting drive member, a substrate material basket, a deviation correction slide rail, a guide shaft, a substrate telescopic hook assembly, a feeding track, and a feeding hook assembly;

[0017] The substrate basket is arranged on the top of the loading lifting driving member, and the loading lifting driving member is used to adjust the vertical height of the substrate basket;

[0018] The bottom of the substrate basket is slidably matched with the deviation-correcting slide rail, which is used to adjust the horizontal position of the substrate basket so that the position of the substrate basket is aligned with the substrate telescopic hook assembly. A guide shaft is also provided on the deviation-correcting slide rail, and the side of the substrate basket is sleeved on the guide shaft to increase the stability when adjusting the horizontal position.

[0019] The substrate telescopic hook assembly extends into the substrate basket, hooks the substrate product into the feeding track, and then pushes the substrate product in the feeding track onto the transfer mechanism at the end of the feeding track through the feeding hook claw assembly.

[0020] In one of the embodiments, the substrate telescopic hook assembly includes: a hook telescopic cylinder, a hook lifting cylinder and a hook piece; the hook lifting cylinder is used to change the vertical height of the hook piece to achieve the fitting of the hook piece and the substrate product, and the hook telescopic cylinder is used to change the horizontal position of the hook piece to hook the substrate product into the loading track through the hook piece.

[0021] In one of the embodiments, the loading track includes: a track body, a guide groove and a supporting foot; the supporting foot is arranged at the bottom of the track body, and the guide groove is arranged inside the track body, and the guide groove is used to match the size of the substrate product to realize the sliding of the substrate product along the length direction of the guide groove.

[0022] In one of the embodiments, the loading hook assembly includes: a loading displacement drive, a feeding lifting cylinder and a feeding claw; the feeding lifting cylinder is used to adjust the vertical height of the feeding claw so that the feeding claw fits the substrate product located in the guide groove, and the loading displacement drive is used to adjust the horizontal position of the feeding claw, so as to drive the substrate product into the transfer mechanism by adjusting the horizontal movement of the feeding claw.

[0023] In one embodiment, the transfer mechanism includes: a transverse driving member, a first transfer lifting cylinder, a second transfer lifting cylinder, a third transfer lifting cylinder and a transfer platform;

[0024] The first transfer lifting cylinder, the second transfer lifting cylinder and the third transfer lifting cylinder are all arranged on a transverse driving member, and the transverse driving member is used to move in a horizontal direction; the tops of the first transfer lifting cylinder, the second transfer lifting cylinder and the third transfer lifting cylinder are all provided with a transfer platform;

[0025] A transverse driving member, used to drive the transfer mechanism to move horizontally;

[0026] The first transfer lifting cylinder, the second transfer lifting cylinder and the third transfer lifting cylinder are respectively used to lift and move corresponding parts of the substrate product at different separation stages;

[0027] The transfer platform is used to transfer substrate products.

[0028] In one embodiment, the supporting mechanism 600 includes: a supporting frame and a supporting platform, wherein the supporting frame is fixed on the frame, the supporting platform is arranged on the top of the supporting frame, and the supporting platform is used to receive the remaining part of the substrate product after separation at the bottom;

[0029] The height of the support platform is higher than the lowest point of the output end of the transfer lifting cylinder in the transfer mechanism, so that after the transfer lifting cylinder descends, it will not drive the substrate product on the support platform to move when the transverse driving member moves horizontally.

[0030] In one embodiment, the stripping mechanism comprises: a stripping cylinder, an ejector mounting seat and a stripping ejector;

[0031] The ejector pin mounting seat is installed at the top output end of the stripping cylinder, and a plurality of stripping ejectors are assembled on the ejector pin mounting seat; when separation operation is required, the stripping cylinder drives the stripping ejectors to move upward, and the positions of the stripping ejectors match the corresponding hole positions on the substrate product, thereby separating the corresponding parts from the substrate product.

[0032] In one embodiment, the clamping mechanism includes: a clamping frame, a clamping longitudinal cylinder, a clamping horizontal cylinder, a clamping jaw, a clamping slideway and a clamping support plate; the clamping frame is fixed on the frame, and a clamping longitudinal cylinder is arranged on the clamping frame, and the clamping longitudinal cylinder is used to adjust the vertical height position of the clamping jaw so that the clamping jaw is located on both sides of the separated part, and a clamping horizontal cylinder is fixed at the output end of the clamping longitudinal cylinder, and the clamping horizontal cylinder is used to drive the horizontal movement of the clamping jaw from both sides so that the clamping jaw is close to the separated part;

[0033] A clamping slide is also provided at the contact end between the clamping claw and the separated part. The separated part is clamped into the clamping slide, and after being driven by the material picking hook claw assembly, it slides out of the clamping slide and enters the corresponding roller conveyor, and finally enters the material basket from the roller conveyor; further, a clamping pallet is added at the bottom of the clamping slide, and the clamping pallet is used to support the separated part and increase the stability of the separated part sliding out of the clamping slide.

[0034] A working method using the above-mentioned automated substrate separation device comprises the following steps:

[0035] The substrate product is transferred to the transfer mechanism through the loading mechanism;

[0036] The transfer mechanism moves the substrate product horizontally to the docking point of the cover plate conveying mechanism;

[0037] The cover plate of the substrate product is ejected and removed by the stripping pin of the stripping mechanism located at the joint of the cover plate conveying mechanism, and clamped by the clamping mechanism;

[0038] The stripping pin of the stripping mechanism is retracted, and the remaining part of the substrate product falls onto the supporting mechanism;

[0039] The cover plate picking hook assembly of the cover plate conveying mechanism descends, driving the cover plate to slide from the clamping mechanism into the cover plate conveying roller, and finally delivering the cover plate into the cover plate material basket;

[0040] The remaining part of the substrate product on the supporting mechanism is lifted up again by the transfer mechanism and moved horizontally to the docking point of the PCB board conveying mechanism;

[0041] The PCB board of the substrate product is ejected and removed by the ejector pin of the ejector mechanism located at the joint of the PCB board conveying mechanism, and clamped by the clamping mechanism;

[0042] The ejector pin of the stripping mechanism is retracted, and the base of the substrate product falls onto the supporting mechanism;

[0043] The PCB board picking hook assembly of the PCB board conveying mechanism descends, driving the PCB board to slide from the clamping mechanism into the PCB board conveying roller, and conveying the PCB board into the PCB board material basket;

[0044] The base on the supporting mechanism is lifted up again by the transfer mechanism and moved horizontally to the docking point of the base conveying mechanism. The base is first hooked into the base picking track by the base picking claw assembly and falls onto the base telescopic feeding assembly. The base telescopic feeding assembly feeds the base of the substrate product into the base material basket to complete the automated separation of the substrate products.

[0045] The beneficial effects of the present invention are as follows:

[0046] The present invention has a compact structure and realizes the automation of the whole process from the loading of substrate products to the separation and transportation of each part through an integrated automatic substrate separation device, which significantly improves production efficiency, reduces manual intervention, and reduces labor intensity;

[0047] The present invention also has the following advantages:

[0048] (1) The dismantling mechanism of the present invention accurately ejects each part of the substrate product through the dismantling ejector pin at the docking point of the corresponding part conveying mechanism, and cooperates with the clamping mechanism to stably clamp and release the parts, ensuring the smooth separation process and the integrity of the substrate quality;

[0049] (2) The supporting mechanism of the present invention can receive the remaining part of the substrate product during the separation process, ensuring that the transfer mechanism will not move the remaining part of the substrate product when moving, thereby improving the stability and safety of the separation;

[0050] (3) The transfer mechanism of the present invention realizes precise docking between various parts of the substrate product and the conveying mechanisms of each part through the cooperation of the lifting cylinder and the lateral driving member;

[0051] (4) The present invention uses the cover conveying mechanism, the PCB conveying mechanism and the base conveying mechanism to efficiently and orderly deliver the separated parts into the corresponding material baskets, and the classified conveying facilitates subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0053] Figure 2 It is a structural schematic diagram of the feeding mechanism of the present invention.

[0054] Figure 3 It is a structural schematic diagram of the telescopic hook assembly of the substrate of the present invention.

[0055] Figure 4 It is a structural schematic diagram of the feeding track of the present invention.

[0056] Figure 5 It is a schematic structural diagram of the feeding hook assembly of the present invention.

[0057] Figure 6 It is a structural schematic diagram of the transfer mechanism of the present invention.

[0058] Figure 7 It is a structural schematic diagram of the supporting mechanism of the present invention.

[0059] Figure 8 It is a structural schematic diagram of the material dismantling mechanism of the present invention.

[0060] Fig. 9It is a structural schematic diagram of the clamping mechanism of the present invention.

[0061] Fig.10 It is a structural schematic diagram of the cover conveying mechanism of the present invention.

[0062] Fig.11 It is a schematic structural diagram of the cover plate conveying roller table of the present invention.

[0063] Fig.12 It is a schematic structural diagram of the cover plate guide rail of the present invention.

[0064] Fig.13 It is a schematic structural diagram of the cover plate material taking hook assembly of the present invention.

[0065] Fig.14 It is a structural schematic diagram of the PCB board conveying mechanism of the present invention.

[0066] Fig.15 It is a structural schematic diagram of the base conveying mechanism of the present invention.

[0067] Fig.16 It is a schematic structural diagram of the transfer mechanism of the present invention in a transverse shifting state.

[0068] Among them: 100, feeding mechanism; 200, cover conveying mechanism; 300, PCB conveying mechanism; 400, base conveying mechanism; 500, transfer mechanism; 600, supporting mechanism; 700, dismantling mechanism; 800, substrate product; 900, clamping mechanism;

[0069] 110, feeding lifting drive member; 120, substrate material basket; 130, deviation correction slide rail; 140, guide shaft; 150, substrate telescopic hook assembly; 160, feeding track; 170, feeding hook assembly;

[0070] 151. Material hook telescopic cylinder; 152. Material hook lifting cylinder; 153. Material hook part;

[0071] 161. Track body; 162. Guide groove; 163. Support foot;

[0072] 171. Feeding displacement drive member; 172. Feeding lifting cylinder; 173. Feeding claw;

[0073] 210, cover plate material basket; 220, cover plate conveying roller; 230, cover plate guide rail; 240, cover plate material taking hook assembly;

[0074] 221, roller stand; 222, rotating roller;

[0075] 231. guide bracket; 232. limit baffle;

[0076] 241, material picking displacement driving member; 242, material picking lifting cylinder; 243, material picking claw;

[0077] 310, PCB board material basket; 320, PCB board conveying roller; 330, PCB board guide rail; 340, PCB board material picking claw assembly;

[0078] 410, base material basket; 420, base material taking hook assembly; 430, base material taking track; 440, base telescopic feeding assembly;

[0079] 510, transverse driving member; 520, first transfer lifting cylinder; 530, second transfer lifting cylinder; 540, third transfer lifting cylinder; 550, transfer platform;

[0080] 610, support frame; 620, support platform;

[0081] 710, material removal cylinder; 720, ejector mounting seat; 730, material removal ejector;

[0082] 910, clamping frame; 920, clamping longitudinal cylinder; 930, clamping horizontal cylinder; 940, clamping claw; 950, clamping slide; 960, clamping pallet. DETAILED DESCRIPTION

[0083] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0084] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0085] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0086] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0087] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0088] like Figure 1 As shown, the overall structure of the automated substrate separation device of the present invention is shown.

[0089] In this embodiment, the present invention provides an automated substrate separation device including a loading mechanism 100 , a cover conveying mechanism 200 , a PCB conveying mechanism 300 , a base conveying mechanism 400 , a transfer mechanism 500 , a supporting mechanism 600 , a material removal mechanism 700 and a clamping mechanism 900 .

[0090] Combination Figure 2-Figure 5 As shown, in this embodiment, the structure of the feeding mechanism 100 of the present invention includes: a feeding lifting drive member 110, a substrate material basket 120, a deviation correction slide rail 130, a guide shaft 140, a substrate telescopic hook assembly 150, a feeding rail 160, and a feeding hook assembly 170;

[0091] The substrate basket 120 is disposed on the top of the loading lifting driving member 110, and the loading lifting driving member 110 is used to adjust the vertical height of the substrate basket 120;

[0092] The bottom of the substrate basket 120 is slidably matched with the deviation-correcting slide rail 130. The deviation-correcting slide rail 130 is used to adjust the horizontal position of the substrate basket 120 so that the position of the substrate basket 120 is directly opposite to the substrate telescopic hook assembly 150. The deviation-correcting slide rail 130 is also provided with a guide shaft 140. The side of the substrate basket 120 is sleeved on the guide shaft 140 to increase the stability when the horizontal position is adjusted.

[0093] The substrate telescopic hook assembly 150 extends into the substrate basket 120 to hook the substrate product 800 into the loading track 160 , and then the loading hook assembly 170 pushes the substrate product 800 in the loading track 160 onto the transfer mechanism 500 at the end of the loading track 160 .

[0094] To be more specific, the structure of the substrate telescopic hook assembly 150 is: it includes a hook telescopic cylinder 151, a hook lifting cylinder 152 and a hook piece 153; wherein the hook lifting cylinder 152 is used to change the vertical height of the hook piece 153 to achieve the fitting of the hook piece 153 with the substrate product 800, and the hook telescopic cylinder 151 is used to change the horizontal position of the hook piece 153 to hook the substrate product 800 into the loading track 160 through the hook piece 153.

[0095] More specifically, the structure of the loading rail 160 is as follows: it includes a rail body 161, a guide groove 162 and a supporting foot 163; wherein the supporting foot 163 is arranged at the bottom of the rail body 161, and a guide groove 162 is arranged inside the rail body 161, and the guide groove 162 is used to match the size of the substrate product 800 to realize the sliding of the substrate product 800 along the length direction of the guide groove 162.

[0096] More specifically, the structure of the loading hook assembly 170 is as follows: it includes a loading displacement drive 171, a feeding lifting cylinder 172 and a feeding claw 173; wherein the feeding lifting cylinder 172 is used to adjust the vertical height of the feeding claw 173 so that the feeding claw 173 fits the substrate product 800 located in the guide groove 162, and the loading displacement drive 171 is used to adjust the horizontal position of the feeding claw 173, so as to drive the substrate product 800 into the transfer mechanism 500 by adjusting the horizontal movement of the feeding claw 173.

[0097] like Figure 6 As shown, the structure of the transfer mechanism 500 of the present invention is as follows: it includes a transverse driving member 510, a first transfer lifting cylinder 520, a second transfer lifting cylinder 530, a third transfer lifting cylinder 540 and a transfer platform 550;

[0098] The first transfer lifting cylinder 520, the second transfer lifting cylinder 530 and the third transfer lifting cylinder 540 are all arranged on the transverse driving member 510, and the transverse driving member 510 is used to drive the first transfer lifting cylinder 520, the second transfer lifting cylinder 530 and the third transfer lifting cylinder 540 to move in the horizontal direction;

[0099] A transfer platform 550 is provided on the top of the first transfer lifting cylinder 520, the second transfer lifting cylinder 530 and the third transfer lifting cylinder 540. The transfer platform 550 is used to lift the substrate product 800 as the transfer lifting cylinder is lifted, and drive the substrate product 800 to move in the horizontal direction, so that the substrate product 800 can reach the docking point of different separation mechanisms.

[0100] like Figure 7 As shown, the specific structure of the supporting mechanism 600 of the present invention is: it includes a supporting frame 610 and a supporting platform 620, the supporting frame 610 is fixed on the frame, the supporting platform 620 is arranged on the top of the supporting frame 610, the supporting platform 620 is used to catch the remaining part of the substrate product 800 after the separation at the bottom, and the height of the supporting platform 620 is higher than the lowest point of the output end of the transfer lifting cylinder in the transfer mechanism 500, so that after the transfer lifting cylinder descends, it will not drive the substrate product 800 to move when the transverse driving member 510 moves horizontally.

[0101] like Figure 8 As shown, the specific structure of the stripping mechanism 700 is: it includes a stripping cylinder 710, a ejector pin mounting seat 720 and a stripping ejector pin 730; the ejector pin mounting seat 720 is installed at the top output end of the stripping cylinder 710, and a plurality of stripping ejector pins 730 are assembled on the ejector pin mounting seat 720; when separation operation is required, the stripping cylinder 710 drives the stripping ejector pins 730 to move upward, and the positions of the stripping ejector pins 730 match the corresponding hole positions on the substrate product 800, thereby separating the corresponding parts from the substrate product 800.

[0102] like Fig. 9As shown, the specific structure of the clamping mechanism 900 of the present invention is as follows: it includes a clamping frame 910, a clamping longitudinal cylinder 920, a clamping horizontal cylinder 930, a clamping jaw 940, a clamping slide 950 and a clamping support plate 960; the clamping frame 910 is fixed on the frame, and a clamping longitudinal cylinder 920 is arranged on the clamping frame 910, and the clamping longitudinal cylinder 920 is used to adjust the vertical height position of the clamping jaw 940 so that the clamping jaw 940 is located on both sides of the separated parts, and a clamping horizontal cylinder 930 is fixed at the output end of the clamping longitudinal cylinder 920, and the clamping horizontal cylinder 950 is fixed at the output end of the clamping longitudinal cylinder 920. 930 is used to drive the horizontal movement of the clamping jaws 940 from both sides so that the clamping jaws 940 are in close contact with the separated parts. At the same time, a clamping slide 950 is also provided at the contact end between the clamping jaws 940 and the separated parts. The separated parts are clamped into the clamping slide 950, and after being driven by the material picking hook assembly, they slide out of the clamping slide 950 and enter the corresponding roller conveyor, and finally enter the material basket from the roller conveyor. Furthermore, a clamping pallet 960 is added at the bottom of the clamping slide 950. The clamping pallet 960 is used to hold the separated parts and also increases the stability of the separated parts sliding out of the clamping slide 950.

[0103] Combination Figure 10-Figure 14 As shown, the cover plate conveying mechanism 200 of the present invention includes a cover plate material basket 210, a cover plate conveying roller 220, a cover plate guide rail 230 and a cover plate picking hook assembly 240; at the same time, the cover plate material basket 210 has the same structure as the PCB board material basket 310, the cover plate conveying roller 220 has the same structure as the PCB board conveying roller 320, the cover plate guide rail 230 has the same structure as the PCB board guide rail 330, and the cover plate picking hook assembly 240 has the same structure as the PCB board picking hook assembly 340.

[0104] like Fig.11 As shown, taking the cover plate conveying roller 220 as an example, the cover plate conveying roller 220 includes a roller frame 221 and rotating rollers 222 , and a plurality of rotating rollers 222 are evenly distributed on the roller frame 221 , and the rotating rollers 222 rotate toward the direction of the cover plate material basket 210 .

[0105] like Fig.12 As shown, taking the cover guide rail 230 as an example, the cover guide rail 230 includes a guide bracket 231 and a limit baffle 232. The guide bracket 231 is arranged on both sides of the cover conveying roller 220. The limit baffle 232 is fixed on the top of the guide bracket 231. The limit baffle 232 is used to limit the transmission direction of the separated parts to prevent the separated parts from escaping from the cover conveying roller 220.

[0106] like Fig.13As shown, taking the cover plate material picking hook assembly 240 as an example, the cover plate material picking hook assembly 240 includes a material picking displacement driving member 241, a material picking lifting cylinder 242 and a material picking claw 243; the material picking displacement driving member 241 is used to adjust the horizontal position of the material picking lifting cylinder 242, and the material picking claw 243 is arranged at the output end of the material picking lifting cylinder 242, and the vertical height position of the material picking claw 243 is adjusted by the material picking lifting cylinder 242, so that the material picking claw 243 and the separated parts are at the same height, and then the material picking displacement driving member 241 is moved horizontally, so that the material picking claw 243 drives the separated parts to move toward the direction of the material basket.

[0107] like Fig.15 As shown, at the docking point of the base conveying mechanism 400, it falls on the supporting mechanism 600 located at the docking point of the base conveying mechanism 400; the base is hooked into the base picking track 430 through the base picking claw assembly 420, and finally falls onto the base telescopic feeding assembly 440, and the base telescopic feeding assembly 440 feeds the base of the substrate product 800 into the base material basket 410, thereby completing the automated separation of the substrate product 800.

[0108] Combination Figure 1 as well as Fig.16 In other embodiments, a working method of an automated substrate separation device is provided, comprising the following steps:

[0109] The substrate product 800 is transferred to the transfer mechanism 500 through the loading mechanism 100;

[0110] The transfer mechanism 500 moves the substrate product 800 horizontally to the docking position of the cover plate conveying mechanism 200;

[0111] The cover of the substrate product 800 is ejected and removed by the stripping pin 730 of the stripping mechanism 700 located at the joint of the cover conveying mechanism 200, and is clamped by the clamping mechanism 900;

[0112] The stripping pin 730 of the stripping mechanism 700 is retracted, and the remaining part of the substrate product 800 falls onto the supporting mechanism 600;

[0113] The cover plate picking hook assembly 240 of the cover plate conveying mechanism 200 descends, driving the cover plate to slide from the clamping mechanism 900 into the cover plate conveying roller 220, and finally delivering the cover plate into the cover plate material basket 210;

[0114] The remaining part of the substrate product 800 on the supporting mechanism 600 is lifted up again by the transfer mechanism 500 and moved horizontally to the joint of the PCB board conveying mechanism 300;

[0115] The PCB board of the substrate product 800 is ejected and removed by the stripping pin 730 of the stripping mechanism 700 located at the joint of the PCB board conveying mechanism 300, and is clamped by the clamping mechanism 900;

[0116] The material stripping pin 730 of the material stripping mechanism 700 is retracted, and the base of the substrate product 800 falls onto the supporting mechanism 600;

[0117] The PCB board picking hook assembly 340 of the PCB board conveying mechanism 300 descends, drives the PCB board to slide from the clamping mechanism 900 into the PCB board conveying roller 320, and delivers the PCB board into the PCB board material basket 310;

[0118] The base on the supporting mechanism 600 is lifted up again by the transferring mechanism 500 and moved horizontally to the docking point of the base conveying mechanism 400. The base is first hooked into the base picking track 430 by the base picking hook assembly 420 and falls onto the base telescopic feeding assembly 440. The base telescopic feeding assembly 440 feeds the base of the substrate product 800 into the base material basket 410, completing the automated separation of the substrate product 800.

[0119] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0120] The above-mentioned embodiments only express the implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. An automated substrate separation device, characterized in that: include: A loading mechanism, used to take the substrate product out of the substrate basket and transfer it to the transfer mechanism; The cover plate conveying mechanism is used to convey the cover plates of the substrate products into the cover plate material basket through the cover plate conveying roller; PCB board conveying mechanism, used to convey the PCB board of the substrate product into the PCB board basket through the PCB board conveying roller; The base conveying mechanism is used to deliver the base of the substrate product into the base material basket through the base telescopic feeding assembly; The transfer mechanism is used to horizontally move the parts of the substrate product to achieve docking with the corresponding conveying mechanism at different separation stages; The supporting mechanism is used to receive the remaining substrate product after separation at the bottom and ensure that the transfer mechanism does not move the remaining substrate product when moving; The stripping mechanism is used to remove the parts of the corresponding substrate product through the stripping ejector pin during the separation process; as well as The clamping mechanism is used to clamp the removed part and release the clamped part to the corresponding conveying mechanism after the dismantling mechanism retracts.

2. The automated substrate separation device according to claim 1, characterized in that: The feeding mechanism comprises: Feeding lifting drive parts, substrate material basket, deviation-correcting slide rail, guide shaft, substrate telescopic hook assembly, feeding track, feeding hook assembly; The substrate basket is arranged on the top of the loading lifting driving member, and the loading lifting driving member is used to adjust the vertical height of the substrate basket; The bottom of the substrate basket is slidably matched with the deviation-correcting slide rail, which is used to adjust the horizontal position of the substrate basket so that the position of the substrate basket is aligned with the substrate telescopic hook assembly. A guide shaft is also provided on the deviation-correcting slide rail, and the side of the substrate basket is sleeved on the guide shaft to increase the stability when adjusting the horizontal position. The substrate telescopic hook assembly extends into the substrate basket, hooks the substrate product into the feeding track, and then pushes the substrate product in the feeding track onto the transfer mechanism at the end of the feeding track through the feeding hook claw assembly.

3. The automated substrate separation device according to claim 2, characterized in that: The substrate telescopic hook assembly includes: a hook telescopic cylinder, a hook lifting cylinder and a hook piece; the hook lifting cylinder is used to change the vertical height of the hook piece to achieve the fitting of the hook piece and the substrate product, and the hook telescopic cylinder is used to change the horizontal position of the hook piece to hook the substrate product into the loading track through the hook piece.

4. The automated substrate separation device according to claim 2, characterized in that: The loading track includes: a track body, a guide groove and a supporting foot; the supporting foot is arranged at the bottom of the track body, and the guide groove is arranged inside the track body, and the guide groove is used to match the size of the substrate product to realize the sliding of the substrate product along the length direction of the guide groove.

5. The automated substrate separation device according to claim 2, characterized in that: The loading hook claw assembly includes: a loading displacement drive, a feeding lifting cylinder and a feeding claw; the feeding lifting cylinder is used to adjust the vertical height of the feeding claw so that the feeding claw fits the substrate product located in the guide groove, and the loading displacement drive is used to adjust the horizontal position of the feeding claw, so as to drive the substrate product into the transfer mechanism by adjusting the horizontal movement of the feeding claw.

6. The automated substrate separation device according to claim 1, characterized in that: The transfer mechanism comprises: A lateral driving member, a first transfer lifting cylinder, a second transfer lifting cylinder, a third transfer lifting cylinder and a transfer platform; The first transfer lifting cylinder, the second transfer lifting cylinder and the third transfer lifting cylinder are all arranged on a transverse driving member, and the transverse driving member is used to move in a horizontal direction; the tops of the first transfer lifting cylinder, the second transfer lifting cylinder and the third transfer lifting cylinder are all provided with a transfer platform; A transverse driving member, used to drive the transfer mechanism to move horizontally; The first transfer lifting cylinder, the second transfer lifting cylinder and the third transfer lifting cylinder are respectively used to lift and move corresponding parts of the substrate product at different separation stages; The transfer platform is used to transfer substrate products.

7. The automated substrate separation device according to claim 1, characterized in that: The supporting mechanism 600 comprises: A support frame and a support platform, wherein the support frame is fixed on the frame, and the support platform is arranged on the top of the support frame, and the support platform is used to receive the remaining part of the substrate product after separation at the bottom; The height of the support platform is higher than the lowest point of the output end of the transfer lifting cylinder in the transfer mechanism, so that after the transfer lifting cylinder descends, it will not drive the substrate product on the support platform to move when the transverse driving member moves horizontally.

8. The automated substrate separation device according to claim 1, characterized in that: The material removal mechanism comprises: Dismantling cylinder, ejector mounting seat and dismantling ejector; The ejector pin mounting seat is installed at the top output end of the stripping cylinder, and a plurality of stripping ejectors are assembled on the ejector pin mounting seat; when separation operation is required, the stripping cylinder drives the stripping ejectors to move upward, and the positions of the stripping ejectors match the corresponding hole positions on the substrate product, thereby separating the corresponding parts from the substrate product.

9. The automated substrate separation device according to claim 1, characterized in that: The clamping mechanism comprises: A clamping frame, a clamping longitudinal cylinder, a clamping horizontal cylinder, a clamping claw, a clamping slideway and a clamping pallet; The clamping frame is fixed on the frame, and a clamping longitudinal cylinder is arranged on the clamping frame, and the clamping longitudinal cylinder is used to adjust the vertical height position of the clamping jaws so that the clamping jaws are located on both sides of the separated parts, and a clamping horizontal cylinder is fixed at the output end of the clamping longitudinal cylinder, and the clamping horizontal cylinder is used to drive the horizontal movement of the clamping jaws from both sides so that the clamping jaws are close to the separated parts; A clamping slide is also provided at the contact end between the clamping claw and the separated part. The separated part is clamped into the clamping slide, and after being driven by the material picking hook claw assembly, it slides out of the clamping slide and enters the corresponding roller conveyor, and finally enters the material basket from the roller conveyor; further, a clamping pallet is added at the bottom of the clamping slide, and the clamping pallet is used to support the separated part and increase the stability of the separated part sliding out of the clamping slide.

10. A working method using the automated substrate separation device according to any one of claims 1 to 9, characterized in that: The following steps are involved: The substrate product is transferred to the transfer mechanism through the loading mechanism; The transfer mechanism moves the substrate product horizontally to the docking point of the cover plate conveying mechanism; The cover plate of the substrate product is ejected and removed by the stripping pin of the stripping mechanism located at the joint of the cover plate conveying mechanism, and clamped by the clamping mechanism; The stripping pin of the stripping mechanism is retracted, and the remaining part of the substrate product falls onto the supporting mechanism; The cover plate picking hook assembly of the cover plate conveying mechanism descends, driving the cover plate to slide from the clamping mechanism into the cover plate conveying roller, and finally delivering the cover plate into the cover plate material basket; The remaining part of the substrate product on the supporting mechanism is lifted up again by the transfer mechanism and moved horizontally to the docking point of the PCB board conveying mechanism; The PCB board of the substrate product is ejected and removed by the ejector pin of the ejector mechanism located at the joint of the PCB board conveying mechanism, and clamped by the clamping mechanism; The ejector pin of the stripping mechanism is retracted, and the base of the substrate product falls onto the supporting mechanism; The PCB board picking hook assembly of the PCB board conveying mechanism descends, driving the PCB board to slide from the clamping mechanism into the PCB board conveying roller, and conveying the PCB board into the PCB board material basket; The base on the supporting mechanism is lifted up again by the transfer mechanism and moved horizontally to the docking point of the base conveying mechanism. The base is first hooked into the base picking track by the base picking claw assembly and falls onto the base telescopic feeding assembly. The base telescopic feeding assembly feeds the base of the substrate product into the base material basket to complete the automated separation of the substrate products.

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