Detonating cord manufacturing industrial yarn pay-off device
By using the lower thimble and elastic upper thimble installed in the detonating cable cable wire wire laying device to fix the wire barrel, and using the threaded wire to determine the tension state of the industrial wire, the problems of large friction, frequent wire breakage and frequent wire breakage in the prior art are solved, and production quality and judgment accuracy are improved.
Patent Information
- Application Number
- CN202510232199.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-04-15
AI Technical Summary
During the manufacturing process of existing detonator cables, the wire tube has high friction, which is prone to jamming and disconnection problems, and is difficult to detect in time, resulting in poor production quality.
A detonating cable cable wire laying device is designed, and the lower thimble and elastic upper thimble are installed on the support frame by bearings, and the wire barrel is fixed using the elastic force of the elastic upper thimble to reduce the resistance of industrial wire falling off, and whether the industrial wire is in a tension state is determined by the first thread pass and the second thread pass.
It effectively reduces the resistance to industrial wire falling off, reduces the situation of wire breakage, improves production quality, and promptly determines whether the industrial wire is in a tensioned state through an automatic detection system, avoiding the problems of jamming and wire breakage.
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Figure CN119822139A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of detonating cord making, and in particular relates to an industrial wire pay-off device for detonating cord making. Background Art
[0002] At present, in the domestic manufacturing process of detonating cords, the wire tubes are mostly simply placed on support rods, which have large friction and are prone to getting stuck and broken. It is usually necessary to manually rely on visual judgment to find problems. However, due to the fast rotation speed of the wire tubes, high requirements are placed on the operators, and it is difficult to find problems in time, resulting in the inability to guarantee production quality. Summary of the invention
[0003] The purpose of the present invention is to overcome the defects of the prior art and provide an industrial wire pay-out device for making detonating cord, in which a lower ejector pin and an elastic upper ejector pin are installed on a support frame through bearings, and at the same time, the wire tube is fixed between the lower ejector pin and the elastic upper ejector pin through the elastic force of the elastic upper ejector pin, so that the industrial wire can fall off the wire tube with less resistance, thereby reducing the occurrence of wire breakage and improving production quality.
[0004] The object of the present invention is achieved through the following technical solutions:
[0005] A detonating cord making industrial wire pay-off device, comprising a turntable and a plurality of pay-off assemblies arranged on the turntable;
[0006] Wherein, each of the wire-releasing assemblies has a supporting frame, on which a wire tube, a lower ejector pin and an elastic upper ejector pin are arranged, the supporting frame includes a base and a support member installed on the base, the support member extends in a vertical direction, one end of the lower ejector pin is installed on the base through a first bearing, and the other end contacts the bottom of the wire tube, one end of the elastic upper ejector pin is installed on the supporting member through a second bearing, and the other end is in a compressed state and abuts against the top of the wire tube, and the wire tube is wound with industrial wire.
[0007] In one embodiment, it also includes a first wire-passing member and a second wire-passing member installed on the support member, the first wire-passing member includes a fixed block and a first threading block extending in a vertical direction, the fixed block is installed on the support member, the first threading block is provided with a first threading hole, the second wire-passing member includes a movable block sleeved on the support member, the fixed block is located above the movable block, a first spring sleeved on the support member is arranged between the movable block and the fixed block, a second threading block is arranged on one side of the movable block, the second threading block is provided with a second threading hole, the industrial wire passes through the first threading hole and the second threading hole in sequence, and when the industrial wire is in a tensioned state, the first spring is in a compressed state;
[0008] Through the present embodiment, the first wire-passing piece and the second wire-passing piece are used to determine whether the industrial wire is in a tensioned state. When the industrial wire is in a tensioned state, it has an upward lifting effect on the second wire-passing piece, so that the first spring is in a compressed state. When the industrial wire is broken or the wire-taking equipment fails and the industrial wire is not in a tensioned state, the first spring will drive the second wire-passing piece to descend in the process of restoring its original length. That is, the operator can quickly and accurately determine whether the industrial wire on the wire drum is in a tensioned state by observing the state of the first spring and / or the height of the second wire-passing piece, and perform shutdown adjustments in time to prevent the industrial wire that is not in a tensioned state from falling off the wire tube and getting stuck under the wire tube, and breaking due to excessive resistance when the industrial wire is tensioned next time.
[0009] In one embodiment, the bottom of the movable block is also connected to a movable rod passing through the base, and the bottom of the base is also provided with a detection member to output a stop signal to the controller when the movable rod drops into the detection range of the detection member;
[0010] Through this implementation, that is, utilizing the detection member provided in cooperation with the movable rod provided at the bottom of the movable block to automatically detect whether the industrial wire is in a tensioned state, if the industrial wire is in a tensioned state, the industrial wire lifts the second wire-passing member, and the movable rod is outside the detection range of the detection member, and if the industrial wire is not in a tensioned state, the second wire-passing member descends, and the movable rod at the bottom thereof follows the descending process, and gradually approaches the detection range of the detection member during the descending process of the movable rod, and when the movable rod descends to within the detection range of the detection member, the detection member is triggered to automatically output a stop signal to the controller, that is, the industrial wire can be automatically detected whether it is in a tensioned state without the need for operator observation.
[0011] In one embodiment, it also includes a movable limiting member, which is sleeved on the support member and connected to the movable rod, and the movable limiting member has a limiting portion on a side close to the wire tube, and the lower ejector pin is connected to a limiting disk, and a plurality of limiting grooves matching the limiting portion are opened on the outer edge of the limiting disk;
[0012] Through this implementation, that is, through the limit plate arranged on the lower ejector pin and the limit part arranged on the movable rod, when the industrial wire is not in a tensioned state, the movable limit part descends with the second wire passing part, and the limit part thereon descends into the limit groove, thereby hindering the rotation of the bobbin wire and preventing the wire tube from rotating too many times, causing the broken wire to fall off and get stuck under the wire tube.
[0013] In one embodiment, a second spring sleeved on the support member is provided between the movable stopper and the movable block.
[0014] In one embodiment, the plurality of limiting grooves are evenly spaced and distributed along the circumference of the limiting plate.
[0015] In one embodiment, two support members are installed on the base, the movable rod is located between the two support members, and the base is also provided with a fixed rod located on one side of the second threading block. The support members and the fixed rod are arranged sequentially in the same direction, and the fixed block of the first threading block is installed on the support members and the fixed rod.
[0016] In one embodiment, a fixing plate is connected to the top of the fixing rod and the supporting member, and the second bearing is mounted on the fixing plate.
[0017] In one embodiment, a plurality of the pay-off assemblies are evenly spaced on the edge of the turntable, a wire take-up drum is disposed in the turntable, the first wire passing member and the second wire passing member are disposed toward the wire take-up drum, and the industrial wire on the wire tube is wound around the wire take-up drum.
[0018] The beneficial effects of the present invention are:
[0019] (1) A support frame is provided, and a lower ejector pin and an elastic upper ejector pin are installed on the support frame through a bearing. The elastic force of the elastic upper ejector pin fixes the wire tube between the lower ejector pin and the elastic upper ejector pin, so that the industrial wire can fall off the wire tube with less resistance, thereby reducing the occurrence of wire breakage and improving production quality.
[0020] (2) The first wire-passing member and the second wire-passing member can be used to facilitate the operator to determine whether the industrial wire is in a tensioned state, and to stop the machine for adjustment in time, so as to prevent the industrial wire that is not in a tensioned state from falling off the wire tube and getting stuck under the wire tube, and breaking due to excessive resistance when the industrial wire is tensioned next time. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be described in more detail below based on embodiments and with reference to the accompanying drawings, wherein:
[0022] Figure 1 A schematic structural diagram of an embodiment of the present invention is shown;
[0023] Figure 2 A schematic diagram showing the structure of the pay-off assembly of the present invention is shown;
[0024] Figure 3 A schematic diagram showing the structure of the wire-paying assembly of the present invention in another direction;
[0025] Figure 4 A schematic diagram showing the structure of the limit plate of the present invention installed on the lower ejector pin;
[0026] Figure 5 A schematic diagram showing the structure of the movable stopper of the present invention is shown;
[0027] Figure 6 A schematic structural diagram of a second wire-passing member of the present invention is shown;
[0028] In the drawings, like reference numerals are used for like parts. The drawings are not necessarily to scale.
[0029] Reference numerals:
[0030] 1-line-releasing assembly, 2-turntable, 3-detection part, 101-base, 102-lower ejector pin, 103-movable limiting part, 104-second threading part, 105-first threading part, 106-support part, 107-first bearing, 108-elastic upper ejector pin, 109-wire tube, 110-second bearing, 111-first spring, 112-second spring, 113-movable rod, 114-fixed disk, 115-limiting disk, 116-limiting groove, 117-fixed rod, 1031-limiting part, 1041-movable block, 1042-second threading block. DETAILED DESCRIPTION
[0031] The present invention will be further described below in conjunction with the accompanying drawings.
[0032] The present invention provides an industrial wire pay-off device for making detonating cords, such as Figure 1 , Figure 2 as well as Figure 4 As shown, it includes a turntable 2 and a plurality of pay-off assemblies 1 arranged on the turntable 2;
[0033] Each pay-off assembly 1 has a support frame, on which a wire tube 109, a lower ejector pin 102 and an elastic upper ejector pin 108 are arranged. The support frame includes a base 101 and a support member 106 installed on the base 101. The support member 106 extends in a vertical direction. One end of the lower ejector pin 102 is installed on the base 101 through a first bearing 107, and the other end contacts the bottom of the wire tube 109. One end of the elastic upper ejector pin 108 is installed on the support member 106 through a second bearing 110, and the other end abuts against the top of the wire tube 109 in a compressed state. The wire tube 109 is wound with industrial wire.
[0034] It should be noted that if Figure 2 As shown, in this embodiment, a support frame consisting of a base 101 and a support member 106 is provided, and a lower ejector pin 102 is installed on the support frame through a first bearing 107, and an elastic upper ejector pin 108 is installed through a second bearing 110. The wire drum is fixed between the lower ejector pin 102 and the elastic upper ejector pin 108 by the elastic force of the elastic upper ejector pin 108. Compared with the traditional wire drum installation structure, the industrial wire can fall off the wire tube 109 with less resistance, and at the same time, the force of the industrial wire in different pay-off stages is more uniform, thereby improving the production quality.
[0035] In one embodiment, Figure 2 and Figure 3 as well as Figure 6 As shown, it also includes a first threading member 105 and a second threading member 104 installed on the support member 106, the first threading member 105 includes a fixed block and a first threading block extending in the vertical direction, the fixed block is installed on the support member 106, the first threading block is provided with a first threading hole, the second threading member 104 includes a movable block 1041 sleeved on the support member 106, the fixed block is located above the movable block 1041, a first spring 111 sleeved on the support member 106 is arranged between the movable block 1041 and the fixed block, a second threading block 1042 is arranged on one side of the movable block 1041, and a second threading hole is opened on the second threading block 1042, the industrial wire passes through the first threading hole and the second threading hole in sequence, and when the industrial wire is in a tensioned state, the first spring 111 is in a compressed state;
[0036] It should be noted that, since the industrial wire is prone to breakage when it is taken up in an untensioned state, in this embodiment, the industrial wire on the wire drum is sequentially passed through the first threading hole of the first threading member 105 and the second threading hole of the second threading member 104, the first threading member 105 is fixedly mounted on the support member 106, and its position remains unchanged, while the second threading member 104 is sleeved on the support member, and can move up and down along the support member 106. When the industrial wire is kept in a tensioned state under the action of the take-up device, it has an upward lifting force on the second threading member 104, so that the second threading member 104 squeezes the first spring 1 11. When the industrial wire is not in a tensioned state, the second wire-passing member 104 moves downward under the action of its own weight and the first spring 111. Compared with the traditional method of manually observing the wire, it is very difficult for the operator to observe due to the high-speed rotation of the wire. In this embodiment, the operator only needs to observe the state of the first spring 111 and / or the height of the second wire-passing member 104 to quickly and accurately determine whether the industrial wire on the wire drum is in a tensioned state, which is convenient for timely shutdown adjustment, reduces the difficulty of judgment and the requirements for operators, and improves the accuracy of judging whether the industrial wire is tensioned;
[0037] In one embodiment, Figure 3 As shown, the bottom of the movable block 1041 is also connected to a movable rod 113 that is inserted through the base 101, and a detection member 3 is also provided at the bottom of the base 101 to output a stop signal to the controller when the movable rod 113 drops into the detection range of the detection member 3;
[0038] It should be noted that the detection member 3 is used in conjunction with the movable rod 113 set at the bottom of the movable block 1041 to automatically detect whether the industrial wire is in a tensioned state. For example, when the industrial wire is in a tensioned state, the industrial wire lifts the second wire-passing member 104, and the movable rod 113 is outside the detection range of the detection member 3. However, when the industrial wire is not in a tensioned state, the second wire-passing member 104 descends, and the movable rod 113 at its bottom follows the decline. During the descent of the movable rod 113, it gradually approaches the detection range of the detection member 3. When the movable rod 113 descends to within the detection range of the detection member 3, the detection member 3 is triggered to automatically output a stop signal to the controller, that is, the operator does not need to observe, and the industrial wire is automatically detected to be in a tensioned state. The operator does not need to observe on site, which reduces the labor intensity of the workers. An alarm signal can also be output to the controller to remind the operator to handle it in time.
[0039] In one embodiment, Figure 2 and Figure 5 As shown, it also includes a movable limiting member 103, which is sleeved on the support member 106 and connected to the movable rod 113. The movable limiting member 103 has a limiting portion 1031 on one side close to the wire tube 109, and the lower ejector pin 102 is connected to the limiting disk 115. The outer edge of the limiting disk 115 is provided with a plurality of limiting grooves 116 matching the limiting portion 1031, that is, through the limiting disk 115 provided on the lower ejector pin 102 and the limiting portion 1031 provided on the movable rod 113, when the industrial wire is not in a tensioned state, the movable limiting member 103 descends with the second wire passing member 104, and the limiting portion 1031 thereon descends into the limiting groove 116, thereby hindering the rotation of the bobbin wire, and preventing the wire tube 109 from rotating too many times, causing the broken wire to fall off and get stuck under the wire tube 109, and the industrial wire is broken due to excessive resistance in the next tensioned state;
[0040] In one embodiment, Figure 2 and Figure 3 As shown, a second spring 112 sleeved on the support member 106 is further provided between the movable stopper 103 and the movable block 1041, that is, the second spring 112 is provided to act on the movable stopper 103. When the industrial wire is tensioned, the movable stopper 103 rises together with the second threading member and squeezes the second spring 112. When the industrial wire is not tensioned, the movable stopper 103 is driven to move downward under the action of the second spring 112, providing a downward force for it, so that the limiting portion 1031 of the movable stopper 103 is conveniently clamped in the limiting groove 116.
[0041] In one embodiment, a plurality of limiting grooves 116 are evenly spaced along the circumference of the limiting plate 115, so that the limiting portion 1031 of the movable limiting member 103 can be stuck in any limiting groove 116 to prevent the rotation of the wire drum in time;
[0042] In one embodiment, two support members 106 are installed on the base 101, and the movable rod 113 is located between the two support members 106. The base 101 is also provided with a fixed rod 117 located on one side of the second threading block 1042. The support members 106 and the fixed rod 117 are sequentially arranged in the same direction. The fixed block of the first threading block is installed on the support members 106 and the fixed rod 117. The fixed rod 117 and the two support members 106 are used as the main body of the support frame to improve the stability of the installation of the wire drum.
[0043] Specifically, the top of the fixing rod 117 and the support member 106 is connected with a fixing plate 114, and the second bearing 110 is installed on the fixing plate 114. One end of the fixing plate 114 is used to connect the fixing rod 117 and the support member 106, and the other end is installed with the second bearing 110, so as to save installation space;
[0044] In one embodiment, Figure 1 As shown, a plurality of pay-off assemblies 1 are evenly spaced and distributed on the edge of a rotating disk 2, a take-up drum is arranged in the rotating disk 2, a first wire-passing member 105 and a second wire-passing member 104 are arranged toward the take-up drum, and the industrial wire on the wire tube 109 is arranged on the take-up drum;
[0045] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "bottom", "top", "front", "back", "inside", "outside", "left", "right", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0046] Although the present invention is described herein with reference to specific embodiments, it should be understood that these embodiments are merely examples of the principles and applications of the present invention. It should therefore be understood that many modifications may be made to the exemplary embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims. It should be understood that the various dependent claims and features described herein may be combined in a manner different from that described in the original claims. It should also be understood that features described in conjunction with individual embodiments may be used in other described embodiments.
Claims
1. A detonating cord industrial wire pay-off device, characterized in that: It comprises a rotating disk and a plurality of wire-paying assemblies arranged on the rotating disk; Wherein, each of the wire-releasing assemblies has a supporting frame, on which a wire tube, a lower ejector pin and an elastic upper ejector pin are arranged, the supporting frame includes a base and a support member installed on the base, the support member extends in a vertical direction, one end of the lower ejector pin is installed on the base through a first bearing, and the other end contacts the bottom of the wire tube, one end of the elastic upper ejector pin is installed on the supporting member through a second bearing, and the other end is in a compressed state and abuts against the top of the wire tube, and the wire tube is wound with industrial wire.
2. The detonating cord industrial wire pay-off device according to claim 1, characterized in that: It also includes a first wire passing member and a second wire passing member installed on the support member, the first wire passing member includes a fixed block and a first threading block extending in a vertical direction, the fixed block is installed on the support member, the first threading block is provided with a first threading hole, the second wire passing member includes a movable block sleeved on the support member, the fixed block is located above the movable block, a first spring sleeved on the support member is arranged between the movable block and the fixed block, a second threading block is arranged on one side of the movable block, the second threading block is provided with a second threading hole, the industrial wire passes through the first threading hole and the second threading hole in sequence, and when the industrial wire is in a tensioned state, the first spring is in a compressed state.
3. The detonating cord industrial wire pay-off device according to claim 2, characterized in that: The bottom of the movable block is also connected to a movable rod penetrating the base, and the bottom of the base is also provided with a detection member to output a stop signal to the controller when the movable rod drops into the detection range of the detection member.
4. The detonating cord industrial wire pay-off device according to claim 3, characterized in that: It also includes a movable limiting piece, which is sleeved on the supporting piece and connected to the movable rod. The movable limiting piece has a limiting portion on a side close to the wire tube. The lower ejector pin is connected to a limiting disk. A plurality of limiting grooves matching the limiting portion are provided on the outer edge of the limiting disk.
5. The detonating cord industrial wire pay-off device according to claim 4, characterized in that: A second spring sleeved on the support member is also provided between the movable limiting member and the movable block.
6. The detonating cord industrial wire pay-off device according to claim 4, characterized in that: The plurality of limiting grooves are evenly spaced and distributed along the circumference of the limiting plate.
7. The detonating cord industrial wire pay-off device according to claim 4, characterized in that: Two support members are installed on the base, the movable rod is located between the two support members, and a fixed rod is also provided on the base at one side of the second threading block. The support members and the fixed rod are arranged sequentially in the same direction, and the fixed block of the first threading block is installed on the support members and the fixed rod.
8. The detonating cord industrial wire pay-off device according to claim 7, characterized in that: The tops of the fixing rod and the supporting member are connected with a fixing plate, and the second bearing is mounted on the fixing plate.
9. The detonating cord industrial wire pay-off device according to claim 2, characterized in that: A plurality of the pay-off assemblies are evenly spaced and distributed on the edge of the turntable. A take-up drum is arranged in the turntable. The first wire passing member and the second wire passing member are arranged toward the take-up drum. The industrial wire on the wire tube is wound around the take-up drum.