Prefabricated segment assembling and lifting device and using method
By designing a prefabricated segment assembly lifting device, the coordinated work of translation components, hoisting components, rotation components and rotation measurement components is solved, and the problems of low accuracy and slow progress of lifting equipment during the small segment splicing process are achieved, achieving efficient and accurate segment docking.
Patent Information
- Application Number
- CN202510303380.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-03-14
AI Technical Summary
In the prior art, the lifting equipment has problems of low accuracy and slow progress during the splicing process of small segments, especially due to the external environment, which requires combination of manual command and instrument monitoring.
A prefabricated segment assembly lifting device is designed, including translation components, hoisting components, rotation components and rotation measurement components. Through the coordinated work of these components, the synchronous transverse movement and rotation of the segments are realized, and the docking process is not affected by the activities of the hoisting equipment.
It improves the stability and accuracy of segment docking, shortens the docking time, and improves the efficiency of segment splicing.
Smart Images

Figure CN119822237A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of lifting devices, and in particular to a prefabricated segment assembly lifting device and a use method thereof. Background Art
[0002] Segmental assembly is a common assembly method, which is widely used in various production fields. In the current segmental assembly process, the equipment used mainly includes transverse movement equipment and conventional lifting equipment. Among them, the erection and docking of small segments mainly rely on lifting or lifting combination followed by transverse movement. When using lifting equipment to splice small segments, the lifting equipment first lifts the segments to the predetermined installation position, and then connects and fixes the segments through manual operation. After being connected into a main body, the segments are moved transversely as a whole through the transverse movement equipment.
[0003] However, in the actual operation process, there are obvious technical difficulties in the docking process between the segments hoisted by the hoisting equipment and the existing ones. The hoisting is greatly affected by the external environment, such as wind speed, and a combination of manual command and instrument monitoring is required to ensure the hoisting accuracy. This method has the problem of low information transmission efficiency, and the progress of the entire hoisting and docking process is relatively slow. For this reason, the present invention proposes a prefabricated segment assembly lifting device and a method of use. Summary of the invention
[0004] In order to solve the technical problems existing in the above-mentioned prior art, the present invention provides a prefabricated segment assembly lifting device and a use method thereof.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a prefabricated segment assembly lifting device, comprising a translation assembly, a jacking assembly, a rotation assembly and a rotation measurement assembly;
[0006] The translation assembly is arranged on the top of the external temporary support;
[0007] The lifting assembly is arranged on the top of the translation assembly, the rotating assembly is arranged on the top of the lifting assembly, and the rotating assembly is used to support the segment;
[0008] The rotation measurement assembly is arranged between the lifting assembly and the rotation assembly;
[0009] The lifting assembly lifts the rotating assembly upward, the rotating assembly drives the segments to rotate, the rotating measurement assembly monitors the rotation data of the rotating assembly, and the translation assembly drives the lifting assembly, the rotating assembly and the segments on the rotating assembly to move horizontally synchronously to perform pre-assembly docking of the segments.
[0010] Preferably, the translation assembly includes a grounding base plate, a slide, a sliding support frame, a push plate, a hydraulic push rod seat and a hydraulic push rod. The grounding base plate is arranged on the top of a temporary support and is fixed to the temporary support by bolts. The slide is opened on the side of the grounding base plate. The sliding support frame is arranged inside the slide and is restricted by the slide. The push plate is welded to the side wall surface of the sliding support frame. The hydraulic push rod seat is welded to the surface of the grounding base plate, and the hydraulic push rod seat and the push plate are on the same horizontal line. The hydraulic push rod is installed between the push plate and the hydraulic push rod seat. The sliding support frame and the push plate are pushed by the hydraulic push rod.
[0011] Preferably, the bottom width of the sliding support frame is consistent with the internal width of the slide, lubricating oil is applied between the slide and the sliding support frame, and two groups of sliding support frames are arranged side by side on the surface of the grounded base plate through the slide, and an adjustment space is formed between the two groups of sliding support frames for the jacking assembly to move up and down.
[0012] Preferably, the jacking assembly includes a jacking bracket, a support seat, a support rod, a jacking plate, a hydraulic rod base and a hydraulic jacking rod. The jacking bracket is mounted between two groups of sliding support frames and is fixedly connected to the two groups of sliding support frames by bolts. The support seat is fixed to the side of the jacking bracket by welding. Two groups of support seats are fixed on each side of the jacking bracket. The support rod is arranged inside the support seat, and the support rod can slide vertically relative to the support seat. The jacking plate is fixed between the tops of four groups of support rods. The hydraulic rod base is arranged at the middle position of the grounded base plate. The hydraulic jacking rod is installed at the center position of the hydraulic rod base. The top of the output end of the hydraulic jacking rod is connected to the center position of the jacking plate.
[0013] Preferably, the jacking assembly also includes a reinforcing plate, which is arranged at the middle position of the bottom of the jacking bracket, and a through hole is opened in the middle position of the reinforcing plate, and the hydraulic jacking rod passes through the through hole. The reinforcing plate limits the middle part of the hydraulic jacking rod through the through hole.
[0014] Preferably, the rotating assembly includes a driven wheel, a driving wheel, a reduction motor and a segment support plate, the driven wheel is installed at the top center position of the lifting plate through a bearing, the driving wheel is installed on the surface of the lifting plate through a transmission shaft, the driving wheel is meshed with the driven wheel, the reduction motor is installed on the bottom side of the lifting plate, the output end of the reduction motor is connected to the transmission shaft, the driving wheel is driven by the reduction motor, the segment support plate is arranged at the top middle position of the driven wheel, and the segment support plate is driven by the driven wheel.
[0015] Preferably, the rotation measurement assembly includes a sensor frame, a rotation speed sensor, an angle sensor and a sensor calibration plate, the sensor frame is arranged on the surface of the lifting plate, the rotation speed sensor and the angle sensor are installed side by side inside the sensor frame, and the sensor calibration plate is arranged at the bottom of the segment support plate.
[0016] Preferably, the rotation measurement assembly further comprises a rotation limit seat, which is arranged on one side of the rotation speed sensor, and an end of the rotation limit seat abuts against a surface of a sensor calibration plate.
[0017] Preferably, two groups of rotation speed sensors are provided, and angle sensors and sensor calibration plates are provided inside the two groups of rotation speed sensors, and the two groups of rotation speed sensors are symmetrically distributed with the driven wheel as the center of symmetry.
[0018] The method for using the prefabricated segment assembly lifting device comprises the following steps:
[0019] Step S1, installing several sets of temporary support brackets in front of the bridge pier according to the pre-simulated assembly sequence, and installing the prefabricated segment assembly lifting device in the temporary support brackets;
[0020] Step S2, hoisting the segments according to the pre-simulated segment assembly sequence, and hoisting the current segment to the surface of the segment support plate;
[0021] Step S3, measuring the point cloud data of the current segment and the existing segments on the surface of the segment support plate by an external laser ranging component, creating a super voxel point cloud model of the current segment and the existing segments by an external computing device, forming the spatial position information of the current segment relative to the existing segments, performing simulated pre-assembly of the segments by the super voxel point cloud model, obtaining the splicing adjustment data of the current segment and the segments by the simulated pre-assembly, and the adjustment data including the docking height, docking spacing and docking angle;
[0022] Step S4, adjusting the relative angle between the current segment and the existing segment, i.e., the docking angle, the reduction motor first works to drive the driving wheel to rotate, the driving wheel drives the driven wheel to rotate, the segment support plate rotates synchronously under the drive of the driven wheel, and the current segment placed on the top surface of the segment support plate rotates synchronously at a slow speed under the drive of the segment support plate;
[0023] Step S41, during the rotation of the segment support plate, the sensor calibration plate changes the setting position with the speed sensor and the angle sensor, the speed sensor and the angle sensor measure the parameters between the sensor calibration plate in real time during the rotation and movement of the sensor calibration plate, the parameters obtained by the speed sensor and the angle sensor are synchronously transmitted to the external computing device, the external computing device compares the obtained data with the splicing adjustment data obtained by simulation, when the data are consistent, the reduction motor stops working, and the relative angle between the current segment and the existing segment reaches the docking angle;
[0024] Step S5, adjusting the height position of the current segment, the hydraulic jacking rod is extended, the extended height of the hydraulic jacking rod is consistent with the docking height data, the hydraulic jacking rod pushes the jacking plate to move the jacking plate vertically, the rotating assembly on the top of the jacking plate is synchronously adjusted to set the height, and the current segment on the top of the rotating assembly is synchronously adjusted in height, at which time the current segment is aligned with the existing segment in height;
[0025] Step S6, the lateral position of the current segment is adjusted, the hydraulic push rod works to adjust the length, the active length of the hydraulic push rod is consistent with the docking spacing data, the hydraulic push rod is extended to make the push plate drive the sliding support frame to move horizontally along the slideway, the jacking assembly, the rotating assembly and the current segment arranged on the top of the sliding support frame move horizontally synchronously, and the current segment that moves horizontally is close to the existing segment;
[0026] Step S7: After the current segment and the existing segment are connected, the construction personnel perform connection operations.
[0027] Compared with the prior art, the beneficial effects of the present invention are:
[0028] 1. The present invention is provided with a translation assembly, a lifting assembly, a rotation assembly and a rotation measurement assembly. The lifting assembly lifts the rotation assembly upward, the rotation assembly drives the segments to rotate, the rotation measurement assembly monitors the rotation data of the rotation assembly, and the translation assembly drives the lifting assembly, the rotation assembly and the segments on the rotation assembly to move horizontally synchronously to perform the pre-assembled segment docking. The whole process is not affected by the activities of the lifting equipment, the docking stability is good, the docking accuracy is high, and the docking efficiency of the segments is improved;
[0029] 2. The present invention cooperates with external laser measurement and super voxel point cloud model to simulate the pre-assembly of segments, and can obtain high-accuracy splicing adjustment data of the current segments in advance. The adjustment data includes docking height, docking spacing and docking angle. There is no need to manually monitor the docking data during the splicing process, which further improves the docking efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0031] Figure 2 It is a three-dimensional side view structural schematic diagram of the present invention;
[0032] Figure 3 is a schematic diagram of a translation assembly of the present invention;
[0033] Figure 4 It is a schematic diagram of the three-dimensional unfolded structure of the present invention;
[0034] Figure 5 It is a schematic diagram of the three-dimensional unfolded side view structure of the present invention;
[0035] Figure 6 The setting state of the present invention is shown in FIG. Figure 1 ;
[0036] Figure 7 The setting state of the present invention is shown in FIG. Figure 2 ;
[0037] Figure 8 The setting state of the present invention is shown in FIG. Figure 3 .
[0038] The numbers in the figure represent:
[0039] 1. Translation assembly; 11. Grounding base plate; 12. Slideway; 13. Sliding support frame; 14. Push plate; 15. Hydraulic push rod seat; 16. Hydraulic push rod; 2. Lifting assembly; 21. Lifting bracket; 22. Support seat; 23. Support rod; 24. Lifting plate; 25. Hydraulic rod base; 26. Hydraulic jacking rod; 27. Reinforcement plate; 3. Rotation assembly; 31. Driven wheel; 32. Driving wheel; 33. Reducer motor; 34. Segment support plate; 4. Rotation measurement assembly; 41. Sensor frame; 42. Speed sensor; 43. Angle sensor; 44. Sensor calibration plate; 45. Rotation limit seat. DETAILED DESCRIPTION
[0040] The present invention will be further described below with reference to the accompanying drawings and embodiments, but the following embodiments are merely preferred embodiments of the present invention and are not exhaustive.
[0041] Example:
[0042] like Figure 1 - Figure 8 As shown, the present invention provides a prefabricated segment assembly lifting device, including a translation component 1, a lifting component 2, a rotation component 3 and a rotation measurement component 4;
[0043] The translation assembly 1 is arranged on the top of the external temporary support;
[0044] The lifting assembly 2 is arranged on the top of the translation assembly 1, and the rotating assembly 3 is arranged on the top of the lifting assembly 2, and the rotating assembly 3 is used to support the segment;
[0045] The rotation measuring assembly 4 is arranged between the lifting assembly 2 and the rotation assembly 3;
[0046] The lifting component 2 lifts the rotating component 3 upward, the rotating component 3 drives the segments to rotate, the rotating measurement component 4 monitors the rotation data of the rotating component 3, and the translation component 1 drives the lifting component 2, the rotating component 3 and the segments on the rotating component 3 to move horizontally synchronously to perform pre-assembly docking of the segments.
[0047] The lifting equipment lifts the segment to the surface of the rotating component 3 and then unhooks it. The point cloud data of the current segment and the existing segments on the surface of the rotating component 3 are measured by an external laser ranging component. The external computing device creates a super voxel point cloud model of the segment to form the spatial position information of the current segment relative to the existing segments. The super voxel point cloud model is used to simulate the pre-assembly of the current segment. The splicing adjustment data of the current segment and the segment are obtained through the simulated pre-assembly. The adjustment data includes the segment height, docking spacing and the angle of the segment section relative to the existing section.
[0048] The translation assembly 1 includes a grounding base plate 11, a slideway 12, a sliding support frame 13, a push plate 14, a hydraulic push rod seat 15 and a hydraulic push rod 16;
[0049] The grounding base plate 11 is arranged on the top of the temporary support and fixed with the temporary support by bolts, the slideway 12 is opened on the side of the grounding base plate 11, the sliding support frame 13 is arranged inside the slideway 12 and is restricted by the slideway 12, the push plate 14 is welded to the side wall surface of the sliding support frame 13, the hydraulic push rod seat 15 is welded to the surface of the grounding base plate 11, and the hydraulic push rod seat 15 and the push plate 14 are on the same horizontal line, the hydraulic push rod 16 is installed between the push plate 14 and the hydraulic push rod seat 15, and the sliding support frame 13 and the push plate 14 are pushed by the hydraulic push rod 16;
[0050] When adjusting the lateral position of the segment, the hydraulic push rod 16 works to adjust its length. The active length of the hydraulic push rod 16 is consistent with the docking spacing data. When the hydraulic push rod 16 is extended, it pushes the push plate 14 so that the push plate 14 drives the sliding support frame 13 to move horizontally along the slideway 12. When the sliding support frame 13 moves horizontally, the jacking assembly 2, the rotating assembly 3 and the segment arranged on the top of the sliding support frame 13 move horizontally synchronously. The current segment that moves horizontally is close to the existing segment. After the current segment and the existing segment are docked, they are connected by construction personnel.
[0051] The bottom width of the sliding support frame 13 is consistent with the inner width of the slideway 12. Lubricating oil is applied between the slideway 12 and the sliding support frame 13. Two sets of sliding support frames 13 are arranged side by side on the surface of the grounded bottom plate 11 through the slideway 12. An adjustment space for the jacking assembly 2 to move up and down is formed between the two sets of sliding support frames 13. The jacking assembly 2 includes a jacking bracket 21, a support seat 22, a support rod 23, a jacking plate 24, a hydraulic rod base 25 and a hydraulic jacking rod 26;
[0052] The jacking bracket 21 is erected between the two groups of sliding support frames 13 and is fixedly connected to the two groups of sliding support frames 13 by bolts. The support seat 22 is fixed to the side of the jacking bracket 21 by welding. Two groups of support seats 22 are fixed on both sides of the jacking bracket 21. The support rod 23 is arranged inside the support seat 22, and the support rod 23 can slide vertically relative to the support seat 22. The jacking plate 24 is fixed between the tops of the four groups of support rods 23. The hydraulic rod base 25 is arranged at the middle position of the grounded bottom plate 11. The hydraulic jacking rod 26 is installed at the center position of the hydraulic rod base 25. The top of the output end of the hydraulic jacking rod 26 is connected to the center position of the jacking plate 24.
[0053] When adjusting the segment height position, the hydraulic lifting rod 26 is extended, and the extended height of the hydraulic lifting rod 26 is consistent with the docking height data. The hydraulic lifting rod 26 pushes the lifting plate 24 during the rising process to move the lifting plate 24 vertically. The vertical movement of the lifting plate 24 causes the rotating component 3 on the top of the lifting plate 24 to synchronously adjust the setting height, and the segment on the top of the rotating component 3 synchronously completes the height adjustment. At this time, the current segment is relative to the cross-section of the existing segment.
[0054] The jacking assembly 2 also includes a reinforcing plate 27, which is arranged at the middle position of the bottom of the jacking bracket 21. A through hole is opened in the middle position of the reinforcing plate 27, and the hydraulic jacking rod 26 passes through the through hole. The reinforcing plate 27 limits the middle part of the hydraulic jacking rod 26 through the through hole. The reinforcing plate 27 limits the middle part of the hydraulic jacking rod 26, thereby reinforcing the hydraulic jacking rod 26 from the middle part, improving the setting stability of the hydraulic jacking rod 26 and further improving the structural strength of the device.
[0055] The rotating assembly 3 includes a driven wheel 31, a driving wheel 32, a reduction motor 33 and a segment support plate 34;
[0056] The driven wheel 31 is installed at the top center of the jacking plate 24 through a bearing, the driving wheel 32 is installed on the surface of the jacking plate 24 through a transmission shaft, the driving wheel 32 is meshed with the driven wheel 31, the reduction motor 33 is installed on the bottom side of the jacking plate 24, the output end of the reduction motor 33 is connected to the transmission shaft, the driving wheel 32 is driven by the reduction motor 33, the segment support plate 34 is set at the middle position of the top of the driven wheel 31, and the segment support plate 34 is driven by the driven wheel 31;
[0057] When adjusting the relative angle of the segments, the reduction motor 33 works to drive the driving wheel 32 to rotate, and the driving wheel 32 drives the driven wheel 31 to rotate by meshing with the driven wheel 31. The segment support plate 34 rotates synchronously with the driven wheel 31, and the current segment placed on the top surface of the segment support plate 34 rotates synchronously with the segment support plate 34. The required rotation angle of the segment support plate 34 is consistent with the segment cross-sectional angle, and the rotation stops after the current segment cross-section is aligned with the existing segment cross-section.
[0058] The rotation measurement assembly 4 includes a sensor frame 41, a rotation speed sensor 42, an angle sensor 43 and a sensor calibration plate 44;
[0059] The sensor frame 41 is arranged on the surface of the lifting plate 24, the speed sensor 42 and the angle sensor 43 are installed side by side inside the sensor frame 41, and the sensor calibration plate 44 is arranged at the bottom of the segment pallet 34. When the segment pallet 34 rotates, the sensor calibration plate 44 arranged at the bottom of the segment pallet 34 rotates synchronously with the segment pallet 34. During the rotation of the segment pallet 34, the sensor calibration plate 44 changes the setting position of the speed sensor 42 and the angle sensor 43. The speed sensor 42 and the angle sensor 43 measure the distance and angle between them and the sensor calibration plate 44 in real time during the rotation and movement of the sensor calibration plate 44. The distance and angle data obtained by the speed sensor 42 and the angle sensor 43 are synchronously transmitted to the external computing device.
[0060] The rotation measuring assembly 4 also includes a rotation limit seat 45, which is arranged on one side of the speed sensor 42. The end of the rotation limit seat 45 contacts the surface of the sensor calibration plate 44. The rotation limit seat 45 cooperates with the sensor calibration plate 44 to keep the segment support plate 34 fixed in position relative to the sensor frame 41, thereby preventing the segment support plate 34 from being excessively reversed and causing a collision between the segment support plate 34 and the sensor frame 41, thereby preventing the speed sensor 42 and the angle sensor 43 in the sensor frame 41 from being damaged due to the collision.
[0061] There are two groups of sensor racks 41, and both groups of sensor racks 41 are provided with speed sensors 42 and angle sensors 43. The two groups of sensor racks 41 are symmetrically distributed with the driven wheel 31 as the center of symmetry. The two groups of sensor racks 41 and the speed sensors 42 and angle sensors 43 inside the sensor racks 41 can synchronously obtain two groups of data, and the two groups of data can be cross-verified.
[0062] The above description is only a preferred embodiment of the present invention, which is only illustrative and not restrictive of the present invention. Those skilled in the art understand that many changes, modifications, and even equivalences may be made to the present invention within the spirit and scope defined by the claims of the present invention, but all of them will fall within the scope of protection of the present invention.
Claims
1. A prefabricated segment assembly lifting device, characterized in that: It includes a translation assembly, a lifting assembly, a rotation assembly and a rotation measurement assembly; The translation assembly is arranged on the top of the external temporary support; The lifting assembly is arranged on the top of the translation assembly, the rotating assembly is arranged on the top of the lifting assembly, and the rotating assembly is used to support the segment; The rotation measurement assembly is arranged between the lifting assembly and the rotation assembly; The lifting assembly lifts the rotating assembly upward, the rotating assembly drives the segments to rotate, the rotating measurement assembly monitors the rotation data of the rotating assembly, and the translation assembly drives the lifting assembly, the rotating assembly and the segments on the rotating assembly to move horizontally synchronously to perform pre-assembly docking of the segments.
2. A prefabricated segment assembly lifting device as claimed in claim 1, characterized in that: The translation assembly includes a grounding base plate, a slide, a sliding support frame, a push plate, a hydraulic push rod seat and a hydraulic push rod. The grounding base plate is arranged on the top of a temporary support and is fixed to the temporary support by bolts. The slide is opened on the side of the grounding base plate. The sliding support frame is arranged inside the slide and is restricted by the slide. The push plate is welded to the side wall surface of the sliding support frame. The hydraulic push rod seat is welded to the surface of the grounding base plate, and the hydraulic push rod seat and the push plate are on the same horizontal line. The hydraulic push rod is installed between the push plate and the hydraulic push rod seat. The sliding support frame and the push plate are pushed by the hydraulic push rod.
3. A prefabricated segment assembly lifting device as claimed in claim 2, characterized in that: The bottom width of the sliding support frame is consistent with the internal width of the slideway. Lubricating oil is applied between the slideway and the sliding support frame. Two groups of sliding support frames are arranged side by side on the surface of the grounded base plate through the slideway. An adjustment space is formed between the two groups of sliding support frames for the lifting assembly to move up and down.
4. A prefabricated segment assembly lifting device as claimed in claim 2, characterized in that: The jacking assembly includes a jacking bracket, a support seat, a support rod, a jacking plate, a hydraulic rod base and a hydraulic jacking rod. The jacking bracket is mounted between two groups of sliding support frames and is fixedly connected to the two groups of sliding support frames by bolts. The support seat is fixed to the side of the jacking bracket by welding. Two groups of support seats are fixed on each side of the jacking bracket. The support rod is arranged inside the support seat, and the support rod can slide vertically relative to the support seat. The jacking plate is fixed between the tops of four groups of support rods. The hydraulic rod base is arranged at the middle position of the grounded base plate. The hydraulic jacking rod is installed at the center position of the hydraulic rod base. The top of the output end of the hydraulic jacking rod is connected to the center position of the jacking plate.
5. A prefabricated segment assembly lifting device as claimed in claim 4, characterized in that: The jacking assembly also includes a reinforcing plate, which is arranged at the middle position of the bottom of the jacking bracket. A through hole is opened in the middle position of the reinforcing plate, and the hydraulic jacking rod passes through the through hole. The reinforcing plate limits the middle part of the hydraulic jacking rod through the through hole.
6. A prefabricated segment assembly lifting device as claimed in claim 5, characterized in that: The rotating assembly includes a driven wheel, a driving wheel, a reduction motor and a segment support plate. The driven wheel is installed at the top center position of the lifting plate through a bearing, and the driving wheel is installed on the surface of the lifting plate through a transmission shaft. The driving wheel is meshed with the driven wheel. The reduction motor is installed on the bottom side of the lifting plate, and the output end of the reduction motor is connected to the transmission shaft. The driving wheel is driven by the reduction motor. The segment support plate is arranged at the top middle position of the driven wheel, and the segment support plate is driven by the driven wheel.
7. A prefabricated segment assembly lifting device as claimed in claim 5, characterized in that: The rotation measurement assembly includes a sensor frame, a rotation speed sensor, an angle sensor and a sensor calibration plate. The sensor frame is arranged on the surface of the lifting plate, the rotation speed sensor and the angle sensor are installed side by side inside the sensor frame, and the sensor calibration plate is arranged at the bottom of the segment support plate.
8. A prefabricated segment assembly lifting device as claimed in claim 7, characterized in that: The rotation measurement assembly also includes a rotation limit seat, which is arranged on one side of the rotation speed sensor, and an end of the rotation limit seat is in conflict with the surface of the sensor calibration plate.
9. A prefabricated segment assembly lifting device as claimed in claim 7, characterized in that: The rotation speed sensors are provided in two groups, and angle sensors and sensor calibration plates are provided inside the two groups of rotation speed sensors. The two groups of rotation speed sensors are symmetrically distributed with the driven wheel as the symmetry center.
10. A method for using the prefabricated segment assembly lifting device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step S1, installing several sets of temporary support brackets, and installing the prefabricated segment assembly lifting device in the temporary support brackets; Step S2, hoisting the segment to the surface of the segment support plate; Step S3, performing simulated pre-assembly of segments through the supervoxel point cloud model, and obtaining splicing adjustment data of the current segment and the existing segment through the simulated pre-assembly, the adjustment data including docking height, docking spacing and docking angle; Step S4, adjusting the relative angle between the current segment and the existing segment, i.e., the docking angle, the reduction motor first works to drive the driving wheel to rotate, the driving wheel drives the driven wheel to rotate, the segment support plate rotates synchronously under the drive of the driven wheel, and the current segment placed on the top surface of the segment support plate rotates synchronously at a slow speed under the drive of the segment support plate; Step S41, during the rotation of the segment support plate, the sensor calibration plate changes the setting position with the speed sensor and the angle sensor, the speed sensor and the angle sensor measure the parameters between the sensor calibration plate in real time during the rotation and movement of the sensor calibration plate, the parameters obtained by the speed sensor and the angle sensor are synchronously transmitted to the external computing device, the external computing device compares the obtained data with the splicing adjustment data obtained by simulation, when the data are consistent, the reduction motor stops working, and the relative angle between the current segment and the existing segment reaches the docking angle; Step S5, adjusting the height position of the current segment, the hydraulic jacking rod is extended, the extended height of the hydraulic jacking rod is consistent with the docking height data, the hydraulic jacking rod pushes the jacking plate to move the jacking plate vertically, the rotating assembly on the top of the jacking plate is synchronously adjusted to set the height, and the current segment on the top of the rotating assembly is synchronously adjusted in height, at which time the current segment is aligned with the existing segment in height; Step S6, the lateral position of the current segment is adjusted, the hydraulic push rod works to adjust the length, the active length of the hydraulic push rod is consistent with the docking spacing data, the hydraulic push rod is extended to make the push plate drive the sliding support frame to move horizontally along the slideway, the jacking assembly, the rotating assembly and the current segment arranged on the top of the sliding support frame move horizontally synchronously, and the current segment that moves horizontally is close to the existing segment; Step S7: After the current segment and the existing segment are connected, the construction personnel perform connection operations.
Citation Information
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