Full-automatic slag removal air flotation machine based on flotation principle
By designing a fully automatic slag cleaning air float machine based on the principle of flotation, using up and down scald collecting and separation components and recycling components, the problems of low scald collection, separation, removal and water resource utilization in sewage treatment are solved, and efficient scald treatment and water resource recycling are achieved.
Patent Information
- Application Number
- CN202510061095.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing sewage treatment floaters have problems such as low efficiency, unsatisfactory separation effect, scum residue and water resource utilization in scum collection, separation, removal and water resource utilization.
A fully automatic slag cleaning air floater based on the principle of flotation is designed, using a scum-sliding reclaiming and separation assembly that can slide up and down, combining a stepping cylinder, a scum scraping and derivation mechanism and a recycling assembly to achieve rapid collection, effective separation and removal of the scum, and improve water resource utilization through liquid recycling.
It realizes efficient collection and separation of scum, improves scum treatment efficiency, enhances scum removal effect, and improves water resource utilization through liquid recovery, and reduces the cost of sewage treatment.
Smart Images

Figure CN119822441A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sewage treatment, and in particular to a fully automatic slag cleaning air flotation machine based on the flotation principle. Background Art
[0002] With the rapid development of industrialization and urbanization, water pollution is becoming increasingly serious, and sewage treatment has become an important task for environmental protection. In the sewage treatment process, flotation technology, as a commonly used separation method, is widely used to remove pollutants such as suspended matter and grease in sewage.
[0003] However, existing sewage treatment flotation machines have some shortcomings. First, in terms of scum collection, existing flotation machines often find it difficult to quickly and efficiently collect surface scum, resulting in low scum treatment efficiency and affecting the progress of the entire sewage treatment process. Secondly, the separation effect of scum and liquid is not ideal, and some liquid may be discharged along with the scum, which not only causes a waste of water resources, but also may increase the difficulty and cost of subsequent treatment. In addition, the existing flotation machines are not very effective in removing scum attached to the inner wall of the equipment, and scum residue is prone to occur, affecting the normal operation and treatment effect of the equipment. Finally, in terms of water resource utilization, the existing flotation machines do not fully recycle the filtrate generated during the treatment process, resulting in a low utilization rate of water resources, which does not meet the requirements of sustainable development.
[0004] In summary, the existing sewage treatment flotation machines have many problems in scum collection, separation, removal and water resource utilization. A more advanced and efficient flotation machine is needed to meet the needs of sewage treatment. Summary of the invention
[0005] In order to overcome the defects of the prior art, the object of the present invention is to provide a fully automatic slag cleaning air flotation machine based on the flotation principle.
[0006] To achieve the above-mentioned purpose, the technical scheme of the present invention is implemented as follows: a fully automatic slag cleaning air flotation machine based on the flotation principle, comprising a cleaning pool, a separation ring is installed inside the cleaning pool to separate the inside of the cleaning pool into a circular cylindrical sewage treatment chamber, a slag collecting and separating component that can slide up and down is installed inside the separation ring, a top platform is arranged directly above the cleaning pool, a stepping cylinder is installed at the center of the top platform to drive the slag collecting and separating component to slide up and down so that the slag and liquid on the surface of the sewage treatment chamber are gathered at the upper port of the separation ring and guided to the inside of the slag collecting and separating component, and two annular bubble outlet pipes are installed at the bottom of the sewage treatment chamber;
[0007] The scum collection and separation component specifically includes the following structures:
[0008] A scum collecting filtrate bucket slidably engaged in the separation ring;
[0009] A scum outlet pipe installed at the center of the bottom end of the scum collecting filtrate bucket;
[0010] A cross mounting frame installed at the upper port position of the scum collecting filtrate bucket;
[0011] The scum scraping and exporting mechanism is installed at the bottom of the cross mounting frame.
[0012] Preferably, the scum scraping and exporting mechanism specifically comprises the following structure:
[0013] A reduction motor installed at the center of the bottom of the cross mounting frame and distributed inside the floating liquid collecting bucket;
[0014] Connected to the rotating shaft at the output end of the bottom of the reduction motor;
[0015] A scraper assembly installed on the left side of the front and rear of the rotating shaft;
[0016] A spiral push blade is installed at the bottom end of the rotating shaft, and the spiral push blade is distributed as a whole inside the scum discharge pipe. A scum discharge pipe is installed at the bottom center of the cleaning pool. The scum discharge pipe is integrally sleeved on the outside of the scum discharge pipe, and the scum discharge pipe can slide inside the scum discharge pipe.
[0017] Preferably, the scraping component specifically includes the following structure:
[0018] A side connecting rod installed on the side of the rotating shaft;
[0019] The side scraper is butt-jointed to the far end of the side connecting rod, and the outer end surface of the side scraper is closely fitted to the inner wall of the floating liquid collecting bucket.
[0020] Preferably, a recovery component is installed on the outside of the cleaning tank to redirect the liquid filtered out from the bottom of the separation ring back to the sewage treatment chamber.
[0021] Preferably, the recycling component specifically includes the following structure:
[0022] A circulating liquid pump installed on the right side of the cleaning tank;
[0023] A liquid extraction conduit connected to the liquid extraction end of the circulating liquid pump, wherein the liquid inlet end of the liquid extraction conduit leads to the bottom end of the chamber separated by the separation ring;
[0024] The discharge conduit is connected to the liquid outlet end of the circulating liquid pump, and the liquid outlet end of the discharge conduit leads to the sewage treatment chamber inside the cleaning pool.
[0025] Preferably, a plurality of filtrate holes are evenly arranged on the scum collecting filtrate bucket.
[0026] Preferably, the bottom of the cleaning tank is provided with supporting feet.
[0027] Preferably, first, the sewage to be treated is injected into the sewage treatment chamber of the cleaning tank, and the annular bubble outlet pipe is started to introduce a large number of tiny bubbles into the sewage, so that the suspended matter in the sewage adheres to the bubbles and floats up;
[0028] As the bubbles drive the suspended matter to float, the scum gradually gathers on the surface of the sewage treatment chamber;
[0029] Then, the stepping cylinder is started to drive the scum collecting and separating assembly to slide downward, so that the scum collecting and filtrate bucket is immersed in the sewage until its upper end is flush with the upper port of the separation ring;
[0030] At this time, the scum and part of the liquid on the surface of the sewage treatment chamber are gathered and enter the bucket under the action of the scum collecting filtrate bucket, and the liquid is filtered out through the filtrate holes and falls to the bottom of the separation ring;
[0031] Next, the reduction motor is started to drive the rotating shaft to rotate, so that the scraping component scrapes off the scum on the inner wall of the scum collecting filtrate bucket, and at the same time, the spiral pushing blade pushes the scraped scum through the scum outlet pipe to the scum discharge pipe for discharge;
[0032] During the sewage treatment process, the liquid filtered out from the bottom of the separation ring is redirected back into the sewage treatment chamber through the recovery component, thereby realizing the recycling of water resources.
[0033] The beneficial effects of the present invention are embodied in:
[0034] Efficient scum collection: The fully automatic scum cleaning air flotation machine uses a scum collection and separation component that can slide up and down, which is driven by a stepping cylinder to slide up and down. When the scum collection and separation component moves downward, it can quickly gather the scum and liquid on the surface of the sewage treatment chamber at the upper port of the separation ring, realizing the rapid collection of scum and improving the efficiency of scum treatment.
[0035] Optimize scum separation: The scum collecting filtrate bucket is a cone-shaped structure with a large top and a small bottom. This design facilitates the collection of scum and liquid. At the same time, the filtrate holes evenly opened on the scum collecting filtrate bucket allow the liquid to be filtered out smoothly, while the scum is trapped, effectively realizing the separation of scum and liquid and improving the effect of scum treatment.
[0036] Enhanced scum scraping effect: The reduction motor in the scum scraping and exporting mechanism drives the rotating shaft to rotate, so that the scraping assembly installed on the rotating shaft can scrape off the scum attached to the inner wall of the scum collecting filtrate bucket. The outer end surface of the side scraper of the scraping assembly fits tightly against the inner wall of the scum collecting bucket, which can effectively scrape off the scum from the inner wall and improve the scum removal efficiency.
[0037] Improve resource utilization: The recovery component installed on the outside of the cleaning pool can redirect the liquid filtered out from the bottom of the separation ring back into the sewage treatment chamber, realizing the recycling of liquid, improving the utilization of water resources, and reducing the cost of sewage treatment.
[0038] In summary, this fully automatic slag removal flotation machine based on the flotation principle, through its creative structure of sinking to quickly collect surface floating liquid and slag, achieves efficient collection, separation and removal of slag, while improving the utilization rate of water resources, with significant environmental and economic benefits. The equipment has advanced design concept, reasonable structure, and easy operation, providing an effective solution for the field of sewage treatment, which helps to promote the development and application of sewage treatment technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In the attached picture:
[0040] Figure 1 It is a structural schematic diagram of the present invention;
[0041] Figure 2 It is a half-cut structure schematic diagram of the present invention;
[0042] Figure 3 It is a structural schematic diagram of the scum collecting and separating assembly of the present invention;
[0043] Figure 4 It is a structural schematic diagram of the scum scraping and exporting mechanism of the present invention;
[0044] Figure 5 It is a structural schematic diagram of the scraping assembly of the present invention;
[0045] Figure 6 It is a schematic diagram of the structure of the recycling component of the present invention;
[0046] Description of reference numerals:
[0047] 1. Cleaning pool; 2. Separation ring; 3. Annular bubble outlet pipe; 4. Scum collection and separation assembly; 5. Top platform; 6. Stepping cylinder; 7. Scum discharge pipe; 8. Support foot; 9. Recovery assembly;
[0048] 41. Scum collecting filtrate bucket; 42. Cross mounting frame; 43. Scum scraping and outlet mechanism; 44. Scum outlet pipe;
[0049] 411, filtrate hole;
[0050] 431, reduction motor; 432, rotating shaft; 433, spiral push blade; 434, scraping component;
[0051] 4341, side scraper; 4342, side connecting rod;
[0052] 91. Circulating liquid pump; 92. Liquid extraction catheter; 93. Discharge catheter. DETAILED DESCRIPTION
[0053] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are only part of the embodiments of the invention, rather than all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the invention.
[0054] It should be noted that if the embodiments of the invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0055] In addition, "multiple" means more than two. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection required by the invention.
[0056] Please refer to the instruction manual Figure 1-Figure 6 The present invention provides a fully automatic slag removal flotation machine based on the flotation principle, including a cleaning pool 1, a separator ring 2 is installed inside the cleaning pool 1, and a circular cylindrical sewage treatment chamber is separated from the inside of the cleaning pool 1. A slag collection and separation component 4 that can slide up and down is provided inside the separator ring 2, and a top platform 5 is arranged directly above the cleaning pool 1. A stepping cylinder 6 is installed at the center of the top platform 5, which can drive the slag collection and separation component 4 to slide up and down, so that the slag and liquid on the surface of the sewage treatment chamber are gathered at the upper port of the separator ring 2 and guided to the inside of the slag collection and separation component 4. Two annular bubble outlet pipes 3 are installed at the bottom of the sewage treatment chamber. These annular bubble outlet pipes 3 can continuously and stably introduce a large number of tiny bubbles into the sewage, so that the suspended matter in the sewage is efficiently attached to the bubbles and floats up.
[0057] The scum collecting and separating component 4 includes a scum collecting and filtrate bucket 41, which is slidably engaged in the separation ring 2. The scum collecting and filtrate bucket 41 is a conical structure with a larger upper part and a smaller lower part, which is convenient for the gathering of scum and liquid; a scum outlet pipe 44 is installed at the center position of the bottom end of the scum collecting and filtrate bucket 41; a cross mounting frame 42 is installed at the upper port position of the scum collecting and filtrate bucket 41; and a scum scraping and outlet mechanism 43 is installed at the bottom of the cross mounting frame 42.
[0058] The scum scraping and exporting mechanism 43 includes a reduction motor 431 installed at the bottom center of the cross mounting frame 42 and located inside the floating liquid collecting bucket 41, providing power for the scum scraping action; the bottom output end of the reduction motor 431 is connected to a rotating shaft 432; a scraping assembly 434 is installed at the front and rear left sides of the rotating shaft 432, which is used to scrape off the scum attached to the inner wall of the scum collecting filtrate bucket 41; a spiral pushing blade 433 is installed at the bottom end of the rotating shaft 432, and the spiral pushing blade 433 is distributed as a whole inside the scum export pipe 44, which can efficiently push the scraped scum to the scum discharge pipe 7, and a scum discharge pipe 7 is installed at the bottom center of the cleaning pool 1. The scum discharge pipe 7 is integrally sleeved on the outside of the scum export pipe 44, and the scum export pipe 44 can slide flexibly inside the scum discharge pipe 7, so that when the scum collecting and separating assembly 4 slides up and down, it can always remain connected with the inside of the scum discharge pipe 7.
[0059] The scraping assembly 434 includes a side connecting rod 4342 installed on the side of the rotating shaft 432; the far end of the side connecting rod 4342 is connected to a side scraper 4341, and the outer end surface of the side scraper 4341 is tightly attached to the inner wall of the floating liquid collecting bucket 41, which can effectively scrape the scum from the inner wall.
[0060] A recovery component 9 is installed on the outside of the cleaning pool 1, which is used to guide the liquid filtered out from the bottom of the separation ring 2 back to the sewage treatment chamber. The recovery component 9 includes a circulating liquid pump 91 installed on the right side of the outside of the cleaning pool 1; the circulating liquid pump 91 is connected to a liquid extraction conduit 92 at its extraction end, and the liquid inlet end of the liquid extraction conduit 92 is connected to the bottom end of the chamber separated by the separation ring 2, so that the bottom liquid can be accurately extracted; the circulating liquid pump 91 is connected to a discharge conduit 93 at its discharge end, and the discharge conduit 93 is connected to the sewage treatment chamber inside the cleaning pool 1, so that the recycling of liquid is realized and the utilization rate of water resources is improved.
[0061] The scum collecting filtrate bucket 41 is evenly provided with a plurality of filtrate holes 411, which can filter out the liquid smoothly while the scum is retained. The bottom of the cleaning pool (1) is provided with supporting feet (8) to play a role of stable support.
[0062] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0063] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0064] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A fully automatic slag cleaning air flotation machine based on the flotation principle, comprising a cleaning tank (1), characterized in that: The cleaning pool (1) is provided with a separation ring (2) for separating the inside of the cleaning pool into a circular cylindrical sewage treatment chamber, and a scum collecting and separating assembly (4) which can slide up and down is provided inside the separation ring (2). A top platform (5) is provided directly above the cleaning pool (1), and a stepping cylinder (6) is provided at the center of the top platform (5) for driving the scum collecting and separating assembly (4) to slide up and down so that the scum and liquid on the surface of the sewage treatment chamber are gathered at the upper port of the separation ring (2) and guided to the inside of the scum collecting and separating assembly (4). Two annular bubble outlet pipes (3) are provided at the bottom of the sewage treatment chamber; The scum collecting and separating component (4) specifically comprises the following structure: A scum collecting filtrate bucket (41) slidably engaged in the separation ring (2); A scum outlet pipe (44) installed at the center of the bottom end of the scum collecting filtrate bucket (41); A cross mounting frame (42) mounted at the upper port of the scum collecting filtrate bucket (41); A scum scraping and exporting mechanism (43) is installed at the bottom of the cross mounting frame (42).
2. The fully automatic slag cleaning air flotation machine based on the flotation principle according to claim 1 is characterized in that: The scum scraping and exporting mechanism (43) specifically comprises the following structure: A reduction motor (431) installed at the center of the bottom of the cross mounting frame (42) and distributed inside the floating liquid collecting bucket (41); A rotating shaft (432) connected to the output end at the bottom of the reduction motor (431); A scraping assembly (434) installed at the left side of the front and rear of the rotating shaft (432); A spiral push blade (433) is installed at the bottom end of the rotating shaft (432), and the spiral push blade (433) is distributed as a whole inside the scum discharge pipe (44). A scum discharge pipe (7) is installed at the bottom center of the cleaning pool (1), and the scum discharge pipe (7) is integrally sleeved on the outside of the scum discharge pipe (44). The scum discharge pipe (44) can slide inside the scum discharge pipe (7).
3. The fully automatic slag cleaning air flotation machine based on the flotation principle according to claim 1 is characterized in that: The scraping component (434) specifically includes the following structure: A side connecting rod (4342) installed on the side of the rotating shaft (432); A side scraper (4341) is docked at the far end of the side connecting rod (4342), and the outer end surface of the side scraper (4341) is tightly fitted on the inner wall of the floating liquid collecting bucket (41).
4. The fully automatic slag cleaning air flotation machine based on the flotation principle according to claim 1 is characterized in that: A recovery component (9) is installed on the outside of the cleaning pool (1) to guide the liquid filtered out from the bottom of the separation ring (2) back to the inside of the sewage treatment chamber.
5. The fully automatic slag cleaning air flotation machine based on the flotation principle according to claim 4 is characterized in that: The recovery component (9) specifically comprises the following structure: A circulating liquid pump (91) installed on the right side of the outside of the cleaning tank (1); A liquid extraction conduit (92) connected to the liquid extraction end of the circulating liquid pump (91), wherein the liquid inlet end of the liquid extraction conduit (92) leads to the bottom end of the chamber separated by the separation ring (2); A discharge conduit (93) is connected to the liquid outlet end of the circulating liquid pump (91), and the liquid outlet end of the discharge conduit (93) leads to the interior of the sewage treatment chamber inside the cleaning pool (1).
6. The fully automatic slag cleaning air flotation machine based on the flotation principle according to claim 1 is characterized in that: The scum collecting filtrate bucket (41) is evenly provided with a plurality of filtrate holes (411).
7. The fully automatic slag cleaning air flotation machine based on the flotation principle according to claim 1 is characterized in that: Support legs (8) are installed at the bottom of the cleaning pool (1).
8. A sewage treatment process using a fully automatic slag removal air flotation machine based on the flotation principle, characterized in that: First, the sewage to be treated is injected into the sewage treatment chamber of the cleaning tank (1), and the annular bubble outlet pipe (3) is started to introduce a large number of tiny bubbles into the sewage, so that the suspended matter in the sewage adheres to the bubbles and floats up; As the bubbles drive the suspended matter to float, the scum gradually gathers on the surface of the sewage treatment chamber; Then, the stepping cylinder (6) is started to drive the scum collecting and separating assembly (4) to slide downward, so that the scum collecting and filtrate bucket (41) is immersed in the sewage until its upper end is flush with the upper end of the separation ring (2); At this time, the scum and part of the liquid on the surface of the sewage treatment chamber are gathered under the action of the scum collecting filtrate bucket (41) and enter the bucket, and the liquid is filtered out through the filtrate holes (411) and falls to the bottom of the separation ring (2); Next, the reduction motor (431) is started to drive the rotating shaft (432) to rotate, so that the scraping component (434) scrapes off the scum on the inner wall of the scum collecting filtrate bucket (41), and at the same time, the spiral pushing blade (433) pushes the scraped scum through the scum outlet pipe (44) to the scum discharge pipe (7) for discharge; During the sewage treatment process, the liquid filtered out from the bottom of the separation ring (2) is redirected back into the sewage treatment chamber through the recovery component (9), thereby realizing the recycling of water resources.