Carbon fiber plastic metal alloy material

By developing carbon fiber plastic metal alloy materials and using the composition of the preferred formula, the shortcomings of existing carbon fiber materials in terms of wear resistance, impact resistance and toughness are solved, and light weight, high support and high wear resistance are achieved, which is suitable for the needs of Meishan road paving boards.

CN119823490APending Publication Date: 2025-04-15山东泽涛复合材料有限公司
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Patent Information

Application Number
CN202510028670.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

The existing carbon fiber materials have shortcomings in wear resistance, impact resistance and toughness, which are difficult to meet the needs of Meishan Paving Board during coal transportation, especially the requirements of light weight, high support and wear resistance.

Method used

A carbon fiber plastic metal alloy material is developed to form a high-performance composite material by a preferred formulation including carbon fiber, plastic, metal powder, toughening agent, compatible agent, fine calcium powder, anti-ultraviolet agent, stabilizer and lubricant.

Benefits of technology

It achieves light weight, high support and high wear resistance, which is suitable for the needs of Meishan paving boards during coal transportation, and provides excellent carbon fiber composite materials for paving boards.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to a carbon fiber plastic metal alloy material, and belongs to the field of carbon fiber composite materials. The composite material is synthesized from polypropylene, polyethylene, carbon fibers, metal powder and a plurality of auxiliaries. The obtained carbon fiber plastic metal composite material meets the requirements of light weight, high supporting performance and high wear resistance, and is an excellent carbon fiber composite material for a paving plate.
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Description

Technical Field

[0001] The invention relates to a carbon fiber plastic metal alloy material and belongs to the field of carbon fiber composite materials. Background Art

[0002] The main use of carbon fiber is to be compounded with resin, metal, ceramic and other matrices to make structural materials. The specific strength and specific modulus comprehensive index of carbon fiber reinforced epoxy resin composite material is the highest among existing structural materials. Carbon fiber composite materials have advantages in fields with strict requirements on density, stiffness, weight, fatigue properties, and in occasions requiring high temperature and high chemical stability. However, carbon fiber materials also have the defects of poor wear resistance, poor impact resistance and poor toughness. Therefore, carbon fiber composite materials came into being. The composite material obtained by compounding carbon fiber material and matrix material has the properties of both carbon fiber and matrix material, realizing the complementary performance of the two materials. At present, according to different matrices, carbon fiber reinforced composite materials can be divided into carbon fiber resin composite materials, carbon fiber carbon composite materials, carbon fiber metal composite materials and carbon fiber ceramic composite materials.

[0003] In actual applications, the wear resistance, impact resistance and toughness of carbon fiber composite materials are adjusted according to product requirements. In the process of coal transportation, coal piles need to be paved with paving slabs to improve the passability and stability of transportation vehicles. Ordinary plastic materials do not have sufficient support, and metal materials are too heavy and inconvenient to lay and transfer. A light, high-support, wear-resistant and durable material is needed. Summary of the invention

[0004] According to the background problem, the problem to be solved by the present invention is:

[0005] Develop a carbon fiber plastic metal composite material that is lightweight, highly supportive and highly wear-resistant.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A carbon fiber plastic metal alloy material, the formula (mass fraction) is:

[0008]

[0009]

[0010] Preferably, the toughening agent is one of maleic anhydride bonded to EVA, maleic anhydride bonded to SBS, maleic anhydride bonded to ABS or maleic anhydride bonded to POE.

[0011] Preferably, the compatibilizer is POIYSCPSMA from the Netherlands.

[0012] Preferably, the particle size of the fine calcium powder is 3000 mesh.

[0013] Preferably, the anti-ultraviolet agent is UV531.

[0014] Preferably, the fine metal powder has a particle size of 80-800 mesh, and the fine metal powder is one of iron powder, copper powder, aluminum powder or lead powder.

[0015] Preferably, the stabilizer is zinc stearate PVC stabilizer.

[0016] Preferably, the lubricant is one of DINGHAI diffuser or AK-1000.

[0017] The beneficial effects of the present invention are:

[0018] The carbon fiber plastic metal composite material obtained by the invention meets the requirements of light weight, high support and high wear resistance, and is an excellent carbon fiber composite material for paving slabs. DETAILED DESCRIPTION

[0019] Example 1

[0020] A carbon fiber plastic metal alloy material, the formula (mass fraction) is:

[0021]

[0022]

[0023] Example 2

[0024] A carbon fiber plastic metal alloy material, the formula (mass fraction) is:

[0025] Example 3

[0026] A carbon fiber plastic metal alloy material, the formula (mass fraction) is:

[0027]

[0028]

[0029] Example 4

[0030] A carbon fiber plastic metal alloy material, the formula (mass fraction) is:

[0031]

[0032]

[0033] Table 1 Material properties of various embodiments

[0034] As can be seen from Table 1, the carbon fiber plastic metal composite material obtained by the present invention meets the requirements of light weight, high support and high wear resistance, and is an excellent carbon fiber composite material for paving slabs.

Claims

1. A carbon fiber plastic metal alloy material, characterized in that: Its formula (mass fraction) is:

2. A carbon fiber plastic metal alloy material according to claim 1, characterized in that: The toughening agent is one of maleic anhydride connected to EVA, maleic anhydride connected to SBS, maleic anhydride connected to ABS or maleic anhydride connected to POE.

3. The carbon fiber plastic metal alloy material according to claim 1, characterized in that: The compatibilizer is POIYSCPSMA from the Netherlands.

4. The carbon fiber plastic metal alloy material according to claim 1, characterized in that: The particle size of the fine calcium powder is 3000 mesh.

5. The carbon fiber plastic metal alloy material according to claim 1, characterized in that: The anti-ultraviolet agent is UV531.

6. The carbon fiber plastic metal alloy material according to claim 1, characterized in that: The particle size of the fine metal powder is 80-800 meshes, and the fine metal powder is one of iron powder, copper powder, aluminum powder or lead powder.

7. The carbon fiber plastic metal alloy material according to claim 1, characterized in that: The stabilizer is zinc stearate PVC stabilizer.

8. The carbon fiber plastic metal alloy material according to claim 1, characterized in that: The lubricant is one of DINGHAI diffuser or AK-1000.