Soaking device for treating lithium battery waste residues
By designing an immersion device including immersion mixing components, oscillation homogeneity components and power control components, the problems of uneven mixing and insufficient reaction of lithium battery waste slag are solved, uniform mixing of waste slag and solution and effective separation of impurities are achieved, and recovery rate and equipment stability are improved.
Patent Information
- Application Number
- CN202510141539.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The mixing effect of existing lithium battery waste residue is relatively simple. The waste residue is prone to deposition at the bottom, resulting in uneven mixing and insufficient reaction, and a blind spot of mixing, affecting the overall treatment effect. The waste residue is mixed with impurities, and incomplete separation will lead to loss of useful ingredients and reduce recovery rate.
An immersion device including an immersion mixing assembly, an oscillation homogenization assembly and a power control assembly are designed. The immersion mixing assembly forms a centripetal vortex through the inclined shaft and the spiral blade to promote waste slag mixing; the oscillation homogenization assembly generates oscillation force through the rubber clapboard and the impact rod to evenly disperse waste slag and impurities; the power control assembly achieves stable and efficient power transmission through multiple flexible shafts and worm gears.
By rotating the inclined rotation shaft and spiral blades, the deposition of waste slag at the bottom is reduced, and the waste slag in the solution is evenly distributed, and the mixture is avoided. The oscillation homogenization module improves the full contact between the waste residue and the solution, improves the reaction efficiency, and improves the floating rate of impurities, and enhances the separation efficiency of the waste residue. Power control components improve the stability and service life of the equipment and reduce energy consumption.
Smart Images

Figure CN119824218A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of lithium battery waste residue treatment, and in particular to a soaking device for treating lithium battery waste residue. Background Art
[0002] The immersion device for treating lithium battery waste slag usually refers to acid corrosion equipment, which is used to dissolve and extract useful metal materials such as cobalt, nickel, manganese, etc. from waste lithium-ion batteries. This equipment usually adopts chemical methods to soak the waste lithium battery slag in a specific solvent or solution to effectively extract and recover the useful metals and chemicals therein. The immersion device plays an important role in the recycling process of waste lithium batteries, improves the recycling rate of metal resources, and also reduces pollution to the environment.
[0003] At present, in the traditional method, the existing lithium battery waste slag soaking device has a relatively simple mixing effect. The waste slag is easy to settle at the bottom, resulting in uneven mixing and insufficient reaction, and also forming mixing dead corners, affecting the overall treatment effect. In addition, the waste slag is mixed with impurities, and incomplete separation will lead to the loss of useful components, reduce the recovery rate, and is not conducive to production. Summary of the invention
[0004] 1. Technical issues to be resolved In view of the shortcomings of the prior art, the present invention provides a soaking device for treating lithium battery waste slag, which solves the problems that the existing soaking devices for lithium battery waste slag have a relatively single mixing effect, the waste slag is easily deposited at the bottom, resulting in uneven mixing and insufficient reaction, and also forming mixing dead corners, affecting the overall treatment effect, and the waste slag is mixed with impurities, and incomplete separation will lead to the loss of useful components, reduce the recovery rate, and be unfavorable for production.
[0005] (II) Technical solution To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a soaking device for treating lithium battery waste residue, comprising a soaking bin, on which a soaking mixing assembly is arranged, the soaking mixing assembly is used to mix the ground lithium battery waste residue during soaking, and the soaking mixing assembly comprises a hexagonal fixing column, a hexagonal sleeve, an upper inclined gear disc, an inclined rotating shaft seat, a bevel gear and a spiral blade; Two oscillating homogenizing components are arranged on the soaking chamber body, and the oscillating homogenizing components are used to evenly disperse the lithium battery waste residue in the soaking solution. The oscillating homogenizing components include a slider, a striking rod, a tooth groove, a partial gear, a tension spring, a rubber clapper and a counterweight bar; A power control assembly is provided on the soaking bin body, and the power control assembly is used to control the power of mixing when the lithium battery waste residue is soaked. The power control assembly includes a lifting plate, an electric clutch coupling, a first servo motor, a sprocket screw lifting assembly, an upper transmission cylinder, a tooth groove, a second servo motor and a gear sleeve; The hexagonal fixed column in the immersion mixing assembly is fixedly connected to the center position of the bottom wall of the immersion bin body, and multiple inclined rotating shaft seats are respectively fixedly connected to the outer surface of the hexagonal sleeve and are evenly arranged in a circular array. The multiple inclined rotating shaft seats are rotatably connected with rotating shafts, and the outer surface of the hexagonal fixed column is slidably connected with a fixed bevel gear disk.
[0006] Preferably, the upper end of the upper bevel gear disc is fixedly connected with a lower transmission cylinder, the upper bevel gear disc, the hexagonal sleeve and the lower transmission cylinder are all movably sleeved on the outer surface of the hexagonal fixed column, and the outer surface of the lower transmission cylinder is provided with an upper cover, which is movably connected with the opening of the soaking bin body; A plurality of bevel gears are respectively fixedly sleeved on the outer surface of the rotating shaft and are respectively meshed with the fixed helical gear plate and the upper helical gear plate. A shell for protecting the operation of the gears is arranged on the plurality of rotating shafts. A plurality of spiral blades are respectively fixedly sleeved on one end of the rotating shaft extending out of the shell.
[0007] Preferably, the oscillating homogenizing assembly further comprises two slider fixing frames, the two slider fixing frames are respectively fixedly connected to the outer surface of the soaking bin body in opposite directions, and the two sliders are respectively fixedly connected to opposite sides of the two slider fixing frames; The two sliders are slidably connected to the two sides of the impact rod, the tooth grooves are arranged on the upper surface of the impact rod, and the two tension springs are respectively fixedly connected between the corresponding sliders and the top plate of the impact rod.
[0008] Preferably, a gear shaft is rotatably connected between the two slider fixing frames, a partial gear fixing sleeve is arranged on the outer surface of the gear shaft and meshingly connected with the impact rod, a rubber beater is rotatably connected to the lower end of the impact rod, a side of the rubber beater close to the soaking bin body is in contact with the soaking bin body, a rubber sleeve is fixedly connected to the upper end of the rubber beater, and a counterweight bar is fixedly connected inside the rubber sleeve.
[0009] Preferably, the outer surface of the slider fixing frame on one side is fixedly connected to the second fixing frame, and the second worm is rotatably connected inside the second fixing frame. The end of the gear shaft extending from the slider fixing frame is fixedly sleeved with a second worm wheel, and the second worm wheel is meshingly connected to the second worm wheel. The threads of the second worm wheels in the two oscillation and homogenization components are arranged in opposite directions.
[0010] Preferably, the lifting plate in the power control assembly is located above the soaking bin body, and the sprocket screw lifting assembly is arranged on the lifting plate. The sprocket screw lifting assembly consists of a sprocket group and a screw. The sprocket screw lifting assembly is used to drive the lifting plate to move up and down, and the lifting plate is fixedly connected to the motor fixing frame.
[0011] Preferably, the first servo motor is fixedly mounted on a motor fixing frame, the output shaft of the first servo motor is fixedly inserted into the central sprocket immersion bin body of the sprocket screw lifting assembly, the screw seat on the sprocket screw lifting assembly is fixedly connected to the outer surface of the immersion bin body, the sprocket screw lifting assembly is a prior art and will not be described in detail here.
[0012] Preferably, the upper transmission cylinder is rotatably connected to the lifting plate, the lower end of the upper transmission cylinder is fixedly connected to a clutch fixing frame, the electric clutch coupling is fixedly installed in the clutch fixing frame, and the lower end of the upper transmission cylinder is fixedly connected to the upper input shaft of the electric clutch coupling; The lower transmission cylinder is fixedly connected to the lower output shaft of the electric clutch coupling, which is used to control the clutch of the transmission between the lower transmission cylinder and the upper transmission cylinder. The electric clutch coupling is a prior art and will not be described in detail here.
[0013] Preferably, a gear sleeve is fixedly sleeved on the outer surface of the upper transmission cylinder, a second servo motor is fixedly connected to the outer surface of the lifting plate, and a gear meshing with the gear sleeve is fixedly sleeved on the output shaft of the second servo motor.
[0014] Preferably, a first fixing frame is fixedly connected to the surface of the screw seat on one side of the sprocket screw lifting assembly, a first worm is rotatably connected to the soaking bin body on the first fixing frame, a first worm wheel is rotatably connected between two vertical plates of the first fixing frame, a core shaft of the first worm wheel rotates through the two vertical plates of the first fixing frame, and two flexible shafts are fixedly connected to both ends of the core shaft of the first worm wheel respectively; The other ends of the two flexible shafts are fixedly connected to the second worms in the two oscillating homogenizing components respectively, and the same flexible shaft is movably installed between the first worm and the output shaft of the first servo motor.
[0015] (III) Beneficial effects Compared with the prior art, the present invention provides a soaking device for treating lithium battery waste residue, which has the following beneficial effects: The immersion device for treating lithium battery waste residue can form a centripetal vortex flow when the inclined rotating shaft and spiral blades rotate, and the waste residue deposited at the bottom is brought to the center position, further promoting mixing. The vortex flow helps to reduce the deposition of waste residue at the bottom and keep the waste residue in the solution evenly distributed, avoiding the traditional method in which the waste residue is easily deposited at the bottom, resulting in uneven mixing and insufficient reaction, and forming a mixing dead corner, affecting the overall treatment effect.
[0016] The soaking device for treating lithium battery waste residue drives the hexagonal sleeve to rotate on the hexagonal fixed column by tilting the rotating shaft seat, and finally enables multiple rotating shafts and spiral blades thereon to achieve planetary motion of revolution and rotation at the same time. Through the planetary motion (revolution plus rotation) of the spiral blades, the lithium battery waste residue can be more evenly mixed in the soaking solution, ensuring that the waste residue is fully in contact with the solution, improving the reaction efficiency, and avoiding the problem of uneven mixing of the waste residue and the solution in the traditional method, resulting in partial waste residue failing to react fully and reducing the overall treatment efficiency.
[0017] The soaking device for treating lithium battery waste residue has a rubber slapper that hits the outer surface of the soaking bin under the force of the impact rod when the impact rod hits downward, thereby generating a certain degree of shock force, so that the lithium battery waste residue in the soaking bin can be evenly dispersed, and the mixed impurities therein can float on the surface, so that the separation efficiency of the materials in the lithium battery waste residue can be further improved. The impact of the impact rod and the rubber slapper generates a shock force on the soaking bin, so that the waste residue is evenly dispersed, which helps the impurities to float to the surface and improves the separation efficiency. After the waste residue is evenly dispersed, the mixed impurities are more likely to float to the surface, which is convenient for subsequent separation treatment, improves the separation efficiency of the materials, and avoids the problem that in the traditional method, the waste residue and impurities are mixed together, the separation is not thorough, resulting in the loss of useful components and the reduction of the recovery rate.
[0018] The soaking device for treating lithium battery waste residue has a counterweight bar, a rubber sleeve and a rubber slap plate. Due to the gravity of the counterweight bar, the rubber slap plate is tilted under normal circumstances, so that when the impact rod strikes downward, the rubber sleeve can first contact with the outer surface of the soaking bin body to offset a part of the force, and then drive the rubber slap plate to rotate in a circle with the connection point between itself and the impact rod, so that the rubber slap plate can finally strike the outer surface of the soaking bin body flatly. The above operation can prevent the force of the impact rod from causing too much damage to the soaking bin body when it strikes downward quickly and violently, thereby improving the service life of the soaking bin body and avoiding the problem that the traditional oscillating device uses a single rubber head for the soaking bin body, has a poor buffering effect, is easily deformed during use, and affects the rotation of internal blades.
[0019] The immersion device for treating lithium battery waste residue uses multiple flexible shafts for transmission in a power control component, which can avoid the energy consumption and cost increase caused by using redundant power sources to drive the movement of the mechanism. In addition, since the flexible shaft can have a certain buffering effect during transmission, the stability of the transmission can be increased to a certain extent, so that the inertial force generated when the mechanism starts and ends operation can be buffered to a certain extent, avoiding the problem of certain damage to the equipment caused by the inertia of opening and closing of the equipment in the traditional way, and improving the stability of the equipment operation.
[0020] The soaking device for treating lithium battery waste residue has corresponding worm gears in the oscillation homogenization component and the power control component. When the worm gears are engaged, they have certain deceleration and self-locking properties. The deceleration can amplify the initial torque of the second servo motor by several times while reducing the speed by several times, so that the power finally transmitted to the end of the mechanism can have sufficient torque to produce an effect, thereby further ensuring the efficiency and stability of the transmission.
[0021] The soaking device for treating lithium battery waste residue, BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the external structure of the present invention; Figure 3 For the present invention Figure 2 The enlarged schematic diagram at A in the middle; Figure 4 This is a schematic diagram of the structure of the oscillating homogenizing component of the present invention; Figure 5 This is a schematic diagram of the structure of the immersion mixing assembly of the present invention; Figure 6 It is a schematic diagram of the internal cross-sectional structure of the present invention; Figure 7 For the present invention Figure 6 The enlarged schematic diagram of point B in the middle; Figure 8 For the present invention Figure 6 The enlarged schematic diagram at C in the middle; Fig. 9 This is a schematic diagram of the external structure of the oscillating homogenizing component of the present invention; Fig.10 For the present invention Fig. 9 The enlarged schematic diagram at D in the middle; Fig.11 It is a schematic diagram of the flexible shaft structure position of the present invention.
[0023] In the figure: 1. Soaking chamber; 2. Hexagonal fixing column; 3. Fixed bevel gear plate; 4. Hexagonal sleeve; 5. Upper bevel gear plate; 6. Inclined shaft seat; 7. Shaft; 8. Bevel gear; 9. Housing; 10. Spiral blade; 11. Lower transmission cylinder; 12. Upper cover; 13. Lifting plate; 14. Clutch fixing frame; 15. Electric clutch coupling; 16. Motor fixing frame; 17. First servo motor; 18. Sprocket screw lifting assembly; 19. First Fixed frame; 20, first worm; 21, first worm wheel; 22, flexible shaft; 23, upper transmission cylinder; 24, slider fixed frame; 25, slider; 26, impact rod; 27, gear shaft; 28, tooth groove; 29, local gear; 30, tension spring; 31, rubber clapper; 32, rubber sleeve; 33, counterweight bar; 34, second fixed frame; 35, second worm; 36, second worm wheel; 37, second servo motor; 38, gear sleeve. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0025] See also Figure 1-11 The present invention provides a new technical solution: a soaking device for treating lithium battery waste residue, comprising a soaking bin 1, a soaking mixing assembly is arranged on the soaking bin 1, the soaking mixing assembly is used for mixing the lithium battery waste residue after soaking, and the soaking mixing assembly comprises a hexagonal fixing column 2, a hexagonal sleeve 4, an upper inclined gear disc 5, an inclined rotating shaft seat 6, a bevel gear 8 and a spiral blade 10; Two oscillating homogenizing components are arranged on the soaking chamber 1, and the oscillating homogenizing components are used to evenly disperse the lithium battery waste residue in the soaking solution. The oscillating homogenizing components include a slider 25, a striking rod 26, a tooth groove 28, a local gear 29, a tension spring 30, a rubber clapper 31 and a counterweight bar 33; A power control assembly is provided on the soaking bin 1, and the power control assembly is used to control the power of mixing when the lithium battery waste residue is soaked. The power control assembly includes a lifting plate 13, an electric clutch coupling 15, a first servo motor 17, a sprocket screw lifting assembly 18, an upper transmission cylinder 23, a tooth groove 28, a second servo motor 37 and a gear sleeve 38; The hexagonal fixed column 2 in the immersion mixing assembly is fixedly connected to the center position of the bottom wall of the immersion bin body 1, and multiple inclined rotating shaft seats 6 are respectively fixedly connected to the outer surface of the hexagonal sleeve 4 and are evenly arranged in a circular array. The multiple inclined rotating shaft seats 6 are all rotatably connected with a rotating shaft 7, and the outer surface of the hexagonal fixed column 2 is slidably connected with a fixed bevel gear disk 3.
[0026] Furthermore, the upper end of the upper bevel gear plate 5 is fixedly connected with the lower transmission cylinder 11, the upper bevel gear plate 5, the hexagonal sleeve 4 and the lower transmission cylinder 11 are all movably sleeved on the outer surface of the hexagonal fixed column 2, and the outer surface of the lower transmission cylinder 11 is provided with an upper cover 12, and the upper cover 12 is movably connected with the opening of the soaking bin body 1; A plurality of bevel gears 8 are respectively fixedly sleeved on the outer surface of the rotating shaft 7 and are respectively meshed with the fixed helical gear plate 3 and the upper helical gear plate 5. A housing 9 for protecting the operation of the gears is provided on the plurality of rotating shafts 7. A plurality of spiral blades 10 are respectively fixedly sleeved on one end of the rotating shaft 7 extending out of the housing 9.
[0027] Furthermore, the oscillating homogenizing assembly further includes two slider fixing frames 24, the two slider fixing frames 24 are respectively fixedly connected to the outer surface of the soaking bin body 1 in opposite directions, and the two sliders 25 are respectively fixedly connected to the opposite sides of the two slider fixing frames 24; The two sliders 25 are slidably connected to the two sides of the impact rod 26 , the tooth groove 28 is provided on the upper surface of the impact rod 26 , and the two tension springs 30 are respectively fixedly connected between the corresponding sliders 25 and the top plates of the impact rod 26 .
[0028] Furthermore, a gear shaft 27 is rotatably connected between the two slider fixing frames 24, a local gear 29 is fixedly sleeved on the outer surface of the gear shaft 27 and meshingly connected with the impact rod 26, a rubber beater 31 is rotatably connected to the lower end of the impact rod 26, a side of the rubber beater 31 close to the soaking bin body 1 is in contact with the soaking bin body 1, a rubber sleeve 32 is fixedly connected to the upper end of the rubber beater 31, and a counterweight bar 33 is fixedly connected inside the rubber sleeve 32.
[0029] Furthermore, the outer surface of the slider fixing frame 24 on one side is fixedly connected to the second fixing frame 34, and the second worm 35 is rotatably connected inside the second fixing frame 34. The end of the gear shaft 27 extending from the slider fixing frame 24 is fixedly sleeved with a second worm wheel 36, and the second worm wheel 36 is meshingly connected to the second worm wheel 35. The threads of the second worm wheels 35 in the two oscillation homogenization components are arranged in opposite directions.
[0030] Furthermore, the lifting plate 13 in the power control component is located above the soaking bin body 1, and the sprocket screw lifting assembly 18 is arranged on the lifting plate 13. The sprocket screw lifting assembly 18 is composed of a sprocket group and a screw. The sprocket screw lifting assembly 18 is used to drive the lifting plate 13 to move up and down, and the lifting plate 13 is fixedly connected to the motor fixing frame 16.
[0031] Furthermore, the first servo motor 17 is fixedly mounted on the motor fixing frame 16, and the output shaft of the first servo motor 17 is fixedly inserted into the central sprocket immersion bin body 1 of the sprocket screw lifting assembly 18, and the screw seat on the sprocket screw lifting assembly 18 is fixedly connected to the outer surface of the immersion bin body 1. The sprocket screw lifting assembly 18 is a prior art and will not be described in detail here.
[0032] Furthermore, the upper transmission cylinder 23 is rotatably connected to the lifting plate 13, the lower end of the upper transmission cylinder 23 is fixedly connected to the clutch fixing frame 14, the electric control clutch coupling 15 is fixedly installed in the clutch fixing frame 14, and the lower end of the upper transmission cylinder 23 is fixedly connected to the upper input shaft of the electric control clutch coupling 15; The lower transmission cylinder 11 is fixedly connected to the lower output shaft of the electric clutch coupling 15. The electric clutch coupling 15 is used to control the clutch of the transmission between the lower transmission cylinder 11 and the upper transmission cylinder 23. The electric clutch coupling 15 is a prior art and will not be described in detail here.
[0033] Furthermore, a gear sleeve 38 is fixedly sleeved on the outer surface of the upper transmission cylinder 23 , a second servo motor 37 is fixedly connected to the outer surface of the lifting plate 13 , and a gear meshing with the gear sleeve 38 is fixedly sleeved on the output shaft of the second servo motor 37 .
[0034] Furthermore, a first fixing frame 19 is fixedly connected to the surface of the screw seat on one side of the sprocket screw lifting assembly 18, a first worm 20 is rotatably connected to the soaking bin body 1 on the first fixing frame 19, a first worm wheel 21 is rotatably connected between the two vertical plates of the first fixing frame 19, the core shaft of the first worm wheel 21 rotates through the two vertical plates of the first fixing frame 19, and two flexible shafts 22 are fixedly connected to the two ends of the core shaft of the first worm wheel 21 respectively; The other ends of the two flexible shafts 22 are fixedly connected to the second worm gears 35 in the two oscillating homogenizing components respectively, and the same flexible shaft 22 is movably installed between the first worm gear 20 and the output shaft of the first servo motor 17 .
[0035] Furthermore, when in use, lithium battery waste and soaking solution are added into the soaking bin body 1, and then the first servo motor 17 is started. The output shaft of the first servo motor 17 drives the sprocket screw lifting assembly 18 to operate, so that the sprocket screw lifting assembly 18 can drive the lifting plate 13 to rise and fall synchronously until the soaking mixing assembly can enter the soaking bin body 1. At this time, the upper cover 12 will cover the soaking bin body 1, and then the second servo motor 37 is started. The second servo motor 37 can drive the tooth groove 28 to rotate through the engagement of the gear and the gear sleeve 38 thereon, and by controlling the connection of the electronically controlled clutch coupling 15, the tooth groove 28 can drive the lower transmission cylinder 11 and the upper inclined toothed disc 5 at its lower end to rotate together, and when the upper inclined toothed disc 5 rotates, the tooth belt on it is used. The movable bevel gear 8 rotates, and when the teeth on the rotating bevel gear 8 mesh with the fixed helical gear disc 3, the fixed helical gear disc 3 cannot rotate due to the sliding connection between the hexagonal fixed column 2 and the fixed hexagonal gear disc 3, which enables the fixed helical gear disc 3 to move in a circle around the fixed helical gear disc 3, and at the same time drives the hexagonal sleeve 4 to rotate on the hexagonal fixed column 2 by the inclined rotating shaft seat 6, so that the multiple rotating shafts 7 and the spiral blades 10 thereon can finally achieve a planetary motion of revolution and rotation at the same time. Through the planetary motion (revolution plus rotation) of the spiral blades 10, the lithium battery waste residue can be more evenly mixed in the immersion solution, ensuring that the waste residue is fully in contact with the solution, improving the reaction efficiency, and avoiding the problem of uneven mixing of the waste residue and the solution in the traditional method, resulting in some waste residue failing to fully react and reducing the overall treatment efficiency.
[0036] Furthermore, by setting the inclined rotating shaft seat 6 to be inclined, the axial directions of the rotating shaft 7 and the lower transmission cylinder 11 can also be inclined, so that when the immersion mixing assembly is running, the second servo motor 37 can make the multiple rotating shafts 7 rotate clockwise when revolving around the hexagonal fixed column 2 when rotating forward, and the spiral blades 10 thereon also rotate in the same direction. At this time, the rotation of the spiral blades 10 will apply a downward oblique force to the lithium battery waste residue and the immersion solution in the immersion bin body 1, so that the lithium battery waste residue and the immersion solution in the immersion bin body 1 can be driven by the force to form a three-dimensional centripetal vortex. This vortex flow will carry the lithium battery waste residue deposited at the bottom of the immersion bin 1 upward toward the center position, so that the lithium battery waste residue inside the immersion bin 1 can be further evenly mixed in the immersion solution. The inclined rotating shaft 7 and the spiral blade 10 can form a centripetal vortex flow when rotating, and carry the waste residue deposited at the bottom to the center position, further promoting mixing. The vortex flow helps to reduce the deposition of waste residue at the bottom and keep the waste residue in the solution evenly distributed, avoiding the traditional method in which the waste residue is easily deposited at the bottom, resulting in uneven mixing and insufficient reaction, and forming a mixing dead corner, affecting the overall treatment effect.
[0037] Furthermore, after the mixing is completed, the electronically controlled clutch coupling 15 is disconnected by controlling the upper transmission cylinder 23. At this time, the upper transmission cylinder 23 will not drive the lower transmission cylinder 11 to rotate. At this time, the flexible shaft 22 on the first worm 20 is connected to the output shaft of the second servo motor 37. At this time, the second servo motor 37 is started. The second servo motor 37 can drive the first worm 20 to rotate through the flexible shaft 22. When the first worm 20 rotates, the two flexible shafts 22 connected to the second worm 35 can be driven to rotate synchronously through the first worm wheel 21. The rotating flexible shaft 22 can drive the gear shaft 27 on the second worm wheel 36 to rotate through the second worm 35 thereon. When the gear shaft 27 rotates, it can drive the local gear 29 to rotate. When the local gear 29 rotates, the local teeth on it can drive the tooth groove 28 to move upward. At this time, the tension spring 30 is stretched and deformed until the local teeth on the local gear 29 are separated from the tooth groove 28. The impact rod 26 can be driven by the elastic contraction force of the tension spring 30 to impact downward rapidly and violently. The gravity of the counterweight bar 33 can make the rubber rapper 31 inclined under normal circumstances. When the impact rod 26 impacts downward, the rubber sleeve 32 can first contact the outer surface of the immersion bin 1, and then the rubber rapper 31 will hit the outer surface of the immersion bin 1 under the force of the impact rod 26 when it impacts downward, thereby generating a certain degree of shock force, so that the lithium battery waste slag in the immersion bin 1 can be evenly dispersed, and the mixed impurities therein can float on the surface, so that the separation efficiency of the materials in the lithium battery waste slag can be further improved. Through the impact of the impact rod 26 and the rubber rapper 31, a shock force is generated on the immersion bin 1, so that the waste slag is evenly dispersed, which helps the impurities to float to the surface and improves the separation efficiency. After the waste slag is evenly dispersed, the mixed impurities are more likely to float to the surface, which is convenient for subsequent separation processing, and the separation efficiency of the material is improved, avoiding the problem that in the traditional method, the waste slag and impurities are mixed together, the separation is not thorough, resulting in the loss of useful components and the reduction of the recovery rate.
[0038] Furthermore, by providing the counterweight bar 33, rubber sleeve 32 and rubber rapper 31, due to the gravity of the counterweight bar 33 itself, under normal circumstances, the rubber rapper 31 can be tilted by itself, so that when the impact rod 26 hits downward, the rubber sleeve 32 can first contact the outer surface of the soaking bin body 1 to offset a part of the force, and then drive the rubber rapper 31 to rotate in a circle with the connection point between itself and the impact rod 26, so that the rubber rapper 31 can finally hit the outer surface of the soaking bin body 1 flatly. The above operation can ensure that the force of the impact rod 26 when it hits downward quickly and violently will not cause too much damage to the soaking bin body 1, thereby improving the service life of the soaking bin body 1 and avoiding the problem that the traditional oscillation device uses a single rubber head of the soaking bin body 1, which has a poor buffering effect, is easy to cause the bin body to deform during use, and affects the rotation of the internal blades.
[0039] Furthermore, by using multiple flexible shafts 22 for transmission in the power control assembly, the energy consumption and cost increase caused by using excess power sources to drive the mechanism to move can be avoided. In addition, since the flexible shaft 22 can have a certain buffering effect during transmission, the stability of the transmission can be increased to a certain extent, so that the inertial force generated when the mechanism starts and ends operation can be buffered to a certain extent, avoiding the problem of certain damage to the equipment caused by the inertia of the opening and closing of the equipment in the traditional way, thereby improving the stability of the equipment operation.
[0040] Furthermore, by arranging corresponding worm gears in the oscillation homogenization component and the power control component, the worm gears have certain deceleration and self-locking properties when they are engaged. The deceleration property can amplify the initial torque of the second servo motor 37 by several times while reducing the speed by several times, so that the power finally transmitted to the end of the mechanism can have sufficient torque to produce an effect, thereby further ensuring the efficiency and stability of the transmission.
[0041] Working principle: When in use, lithium battery waste and soaking solution are added into the soaking bin body 1, and then the first servo motor 17 is started. The output shaft of the first servo motor 17 drives the sprocket screw lifting assembly 18 to operate, so that the sprocket screw lifting assembly 18 can drive the lifting plate 13 to rise and fall synchronously until the soaking mixing assembly can enter the soaking bin body 1. At this time, the upper cover 12 will cover the soaking bin body 1, and then the second servo motor 37 is started. The second servo motor 37 can drive the tooth groove 28 to rotate through the engagement of the gear and the gear sleeve 38 thereon, and by controlling the connection of the electronically controlled clutch coupling 15, the tooth groove 28 can drive the lower transmission cylinder 11 and the upper end thereof. The bevel gear discs 5 rotate together. When the upper bevel gear disc 5 rotates, the bevel gear 8 is driven to rotate through its upper teeth. When the teeth on the rotating bevel gear 8 are engaged with the fixed bevel gear disc 3, the fixed bevel gear disc 3 cannot rotate due to the sliding connection between the hexagonal fixed column 2 and the fixed bevel gear disc 3, which enables the fixed bevel gear disc 3 to move in a circle around the fixed bevel gear disc 3. At the same time, the hexagonal sleeve 4 is driven to rotate on the hexagonal fixed column 2 by the inclined rotating shaft seat 6, and finally the multiple rotating shafts 7 and the spiral blades 10 thereon can achieve a planetary motion of revolution and rotation at the same time. Through the planetary motion (revolution plus rotation) of the spiral blades 10, the lithium battery waste residue can be more evenly mixed in the immersion solution, ensuring that the waste residue is fully in contact with the solution, thereby improving the reaction efficiency.
[0042] Furthermore, by setting the inclined rotating shaft seat 6 to be inclined, the axial direction of the rotating shaft 7 and the lower transmission cylinder 11 can also be inclined, so that when the immersion mixing assembly is running, the second servo motor 37 can make the multiple rotating shafts 7 rotate clockwise when revolving around the hexagonal fixed column 2 when rotating forward, and the spiral blades 10 thereon also rotate in the same direction. At this time, the rotation of the spiral blades 10 will apply a downward force to the lithium battery waste residue and the immersion solution in the immersion bin body 1, so that the lithium battery waste residue and the immersion solution in the immersion bin body 1 can be driven by its force to form a three-dimensional centripetal vortex. This vortex flow will bring the lithium battery waste residue deposited at the bottom of the immersion bin body 1 to the center position and tilt upward, so that the lithium battery waste residue inside the immersion bin body 1 can be further evenly mixed in the immersion solution. When the inclined rotating shaft 7 and the spiral blades 10 rotate, they can form a centripetal vortex flow to bring the waste residue deposited at the bottom to the center position, further promoting mixing.
[0043] Furthermore, after the mixing is completed, the electronically controlled clutch coupling 15 is disconnected by controlling the upper transmission cylinder 23. At this time, the upper transmission cylinder 23 will not drive the lower transmission cylinder 11 to rotate. At this time, the flexible shaft 22 on the first worm 20 is connected to the output shaft of the second servo motor 37. At this time, the second servo motor 37 is started. The second servo motor 37 can drive the first worm 20 to rotate through the flexible shaft 22. When the first worm 20 rotates, the two flexible shafts 22 connected to the second worm 35 can be driven to rotate synchronously through the first worm wheel 21. The rotating flexible shaft 22 can drive the gear shaft 27 on the second worm wheel 36 to rotate through the second worm 35 thereon. When the gear shaft 27 rotates, it can drive the local gear 29 to rotate. When the local gear 29 rotates, the local teeth on it can drive the tooth groove 28 to move upward. At this time, the tension spring 30 is stretched and deformed until the local teeth on the local gear 29 are separated from the tooth groove 28, and the impact rod 26 can Driven by the elastic contraction force of the tension spring 30, it strikes downward rapidly and violently. At the same time, due to the self-gravity of the counterweight bar 33, the rubber rapper 31 can be inclined under normal circumstances. When the impact rod 26 strikes downward, the rubber sleeve 32 can first contact the outer surface of the immersion bin body 1, and then the rubber rapper 31 will hit the outer surface of the immersion bin body 1 under the force of the impact rod 26 when it strikes downward, thereby generating a certain degree of shock force, so that the lithium battery waste slag in the immersion bin body 1 can be evenly dispersed, and the mixed impurities therein can float on the surface, thereby further improving the separation efficiency of the materials in the lithium battery waste slag. Through the impact of the impact rod 26 and the rubber rapper 31, a shock force is generated on the immersion bin body 1, so that the waste slag is evenly dispersed, which helps the impurities to float to the surface, thereby improving the separation efficiency. After the waste slag is evenly dispersed, the mixed impurities are more likely to float to the surface, which is convenient for subsequent separation and processing.
[0044] Furthermore, by providing the counterweight bar 33, rubber sleeve 32 and rubber rapper 31, due to the gravity of the counterweight bar 33 itself, under normal circumstances, the rubber rapper 31 can be tilted by itself, so that when the impact rod 26 hits downward, the rubber sleeve 32 can first contact the outer surface of the soaking bin body 1 to offset a part of the force, and then drive the rubber rapper 31 to rotate in a circle with the connection point between itself and the impact rod 26, so that the rubber rapper 31 can finally hit the outer surface of the soaking bin body 1 flatly. The above operation can ensure that the force of the impact rod 26 when it hits downward quickly and violently will not cause too much damage to the soaking bin body 1.
[0045] Furthermore, by using multiple flexible shafts 22 for transmission in the power control assembly, the energy consumption and cost increase caused by using excess power sources to drive the mechanism to move can be avoided. In addition, since the flexible shaft 22 can have a certain buffering effect during transmission, the stability of the transmission can be increased to a certain extent, so that the inertial force generated when the mechanism starts and ends operation can be buffered to a certain extent.
[0046] Furthermore, by arranging corresponding worm gears in the oscillation homogenization component and the power control component, the worm gears have certain deceleration and self-locking properties when they are engaged. The deceleration property can amplify the initial torque of the second servo motor 37 by several times while reducing the speed by several times, so that the power finally transmitted to the end of the mechanism can have sufficient torque to produce an effect.
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A soaking device for treating lithium battery waste residue, characterized in that: The invention comprises a soaking bin body (1), on which a soaking mixing assembly is arranged, and the soaking mixing assembly is used for mixing the ground lithium battery waste residue during soaking, and the soaking mixing assembly comprises a hexagonal fixing column (2), a hexagonal sleeve (4), an upper inclined toothed disc (5), an inclined rotating shaft seat (6), a bevel gear (8) and a spiral blade (10); Two oscillating homogenizing components are arranged on the soaking chamber (1), and the oscillating homogenizing components are used to evenly disperse the lithium battery waste residue in the soaking solution. The oscillating homogenizing components include a slider (25), an impact rod (26), a tooth groove (28), a partial gear (29), a tension spring (30), a rubber clapper (31) and a counterweight bar (33); A power control assembly is provided on the soaking bin body (1), and is used to control the power of mixing when the lithium battery waste residue is soaked. The power control assembly comprises a lifting plate (13), an electric clutch coupling (15), a first servo motor (17), a sprocket screw lifting assembly (18), an upper transmission cylinder (23), a tooth groove (28), a second servo motor (37), and a gear sleeve (38); The hexagonal fixed column (2) in the soaking and mixing assembly is fixedly connected to the center position of the bottom wall of the soaking bin body (1); a plurality of inclined rotating shaft seats (6) are respectively fixedly connected to the outer surface of the hexagonal sleeve (4) and are evenly arranged in a circular array; a rotating shaft (7) is rotatably connected inside the plurality of inclined rotating shaft seats (6); and a fixed bevel gear disc (3) is slidably connected to the outer surface of the hexagonal fixed column (2).
2. The soaking device for treating lithium battery waste residue according to claim 1, characterized in that: The upper end of the upper inclined toothed disc (5) is fixedly connected to a lower transmission cylinder (11); the upper inclined toothed disc (5), the hexagonal sleeve (4) and the lower transmission cylinder (11) are all movably sleeved on the outer surface of the hexagonal fixed column (2); an upper cover (12) is provided on the outer surface of the lower transmission cylinder (11); the upper cover (12) is movably connected to the opening of the soaking bin body (1); A plurality of bevel gears (8) are respectively fixedly sleeved on the outer surface of the rotating shaft (7) and are respectively meshed with the fixed helical gear plate (3) and the upper helical gear plate (5); a housing (9) for protecting the operation of the gears is provided on the plurality of rotating shafts (7); and a plurality of spiral blades (10) are respectively fixedly sleeved on one end of the rotating shaft (7) extending out of the housing (9).
3. The soaking device for treating lithium battery waste residue according to claim 1, characterized in that: The oscillating homogenizing component further comprises two slider fixing frames (24), the two slider fixing frames (24) are respectively fixedly connected to the outer surface of the soaking bin body (1) in opposite directions, and the two sliders (25) are respectively fixedly connected to opposite sides of the two slider fixing frames (24); The two sliders (25) are slidably connected to the two sides of the impact rod (26), the tooth groove (28) is provided on the upper surface of the impact rod (26), and the two tension springs (30) are respectively fixedly connected between the corresponding sliders (25) and the top plates of the impact rod (26).
4. The soaking device for treating lithium battery waste residue according to claim 3, characterized in that: A gear shaft (27) is rotatably connected between the two slider fixing frames (24); a local gear (29) is fixedly sleeved on the outer surface of the gear shaft (27) and meshedly connected with the impact rod (26); a rubber clapper (31) is rotatably connected to the lower end of the impact rod (26); a surface of the rubber clapper (31) close to the soaking bin body (1) is in contact with the soaking bin body (1); a rubber sleeve (32) is fixedly connected to the upper end of the rubber clapper (31); and a counterweight bar (33) is fixedly connected inside the rubber sleeve (32).
5. The soaking device for treating lithium battery waste residue according to claim 4, characterized in that: The outer surface of the slider fixing frame (24) on one side is fixedly connected to a second fixing frame (34), a second worm (35) is rotatably connected inside the second fixing frame (34), one end of the gear shaft (27) extending out of the slider fixing frame (24) is fixedly sleeved with a second worm wheel (36), the second worm wheel (36) is meshingly connected to the second worm wheel (35), and the threads of the second worm wheels (35) in the two oscillating homogenizing components are arranged in opposite directions.
6. The soaking device for treating lithium battery waste residue according to claim 1, characterized in that: The lifting plate (13) in the power control assembly is located above the soaking bin body (1), and the sprocket screw lifting assembly (18) is arranged on the lifting plate (13). The sprocket screw lifting assembly (18) is composed of a sprocket group and a screw. The sprocket screw lifting assembly (18) is used to drive the lifting plate (13) to move up and down. The lifting plate (13) is fixedly connected to the motor fixing frame (16).
7. The soaking device for treating lithium battery waste residue according to claim 6, characterized in that: The first servo motor (17) is fixedly mounted on the motor fixing frame (16); the output shaft of the first servo motor (17) is fixedly inserted into the central sprocket soaking bin body (1) of the sprocket screw lifting assembly (18); and the screw seat on the sprocket screw lifting assembly (18) is fixedly connected to the outer surface of the soaking bin body (1).
8. The soaking device for treating lithium battery waste residue according to claim 7, characterized in that: The upper transmission cylinder (23) is rotatably connected to the lifting plate (13); the lower end of the upper transmission cylinder (23) is fixedly connected to a clutch fixing frame (14); the electric clutch coupling (15) is fixedly installed in the clutch fixing frame (14); and the lower end of the upper transmission cylinder (23) is fixedly connected to an upper input shaft of the electric clutch coupling (15); The lower transmission cylinder (11) is fixedly connected to the lower output shaft of the electric-controlled clutch coupling (15), and the electric-controlled clutch coupling (15) is used to control the clutch of the transmission between the lower transmission cylinder (11) and the upper transmission cylinder (23).
9. The soaking device for treating lithium battery waste residue according to claim 8, characterized in that: A gear sleeve (38) is fixedly sleeved on the outer surface of the upper transmission cylinder (23), a second servo motor (37) is fixedly connected to the outer surface of the lifting plate (13), and a gear meshing with the gear sleeve (38) is fixedly sleeved on the output shaft of the second servo motor (37).
10. The soaking device for treating lithium battery waste residue according to claim 9, characterized in that: A first fixing frame (19) is fixedly connected to the surface of a screw seat on one side of the sprocket screw lifting assembly (18); a first worm (20) is rotatably connected to the soaking bin (1) on the first fixing frame (19); a first worm wheel (21) is rotatably connected between two vertical plates of the first fixing frame (19); a core shaft of the first worm wheel (21) rotates through the two vertical plates of the first fixing frame (19); and two flexible shafts (22) are fixedly connected to two ends of the core shaft of the first worm wheel (21); The other ends of the two flexible shafts (22) are fixedly connected to the second worm gears (35) in the two oscillating homogenizing components, respectively, and a similar flexible shaft (22) is movably mounted between the first worm gear (20) and the output shaft of the first servo motor (17).