Spunlace non-woven fabric atomization modification device and process thereof
By designing a spunlace non-woven fabric atomization modification device, rapid control and adjustment of the pore size of the spunlace head and dual directed water guide of the water jet are achieved, which solves the problems of complicated pressure adjustment of the spunlace head and poor fiber web tangling effect in the prior art, and improves the soft and skin-friendly performance and production efficiency of the non-woven fabric.
Patent Information
- Application Number
- CN202510165563.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing spunlace non-woven fabric technology is complicated to operate when adjusting the pressure of the spunlace head, which affects production efficiency, and the fiber web is not tangled under the impact of water jet, resulting in insufficient soft and skin-friendly performance of the non-woven fabric.
A spunlace non-woven atomization modification device is designed, using multiple spunlace heads and transmission ring structures to achieve rapid control and adjustment of the aperture size of the spunlace head, and through auxiliary inclined pipes and speed-growing channels, double directed water guide of the water jet is realized.
It improves the operation convenience and efficiency of the pressure adjustment of the spur head, enhances the tangle effect of the fiber web, improves the soft and skin-friendly performance of the non-woven fabric, and effectively prevents splashing, ensuring the dryness and sterility of the production environment.
Smart Images

Figure CN119824614A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spunlace nonwoven fabrics, and in particular to a spunlace nonwoven fabric atomization modification device and a process thereof. Background Art
[0002] In the process of manufacturing spunlace non-woven fabrics, an atomizing device is often used to spray high-pressure water through a spunlace head to form multiple fine water jets, which are then shot toward the pre-formed fiber web. The water jets cause a portion of the surface fibers in the fiber web to displace, intersperse, entangle, and embrace. Under the dual effects of the water jet impact and the rebounding water flow, the fibers in the fiber web form countless flexible entanglement points, thereby reinforcing the fiber web.
[0003] For example, the existing application number: CN202011382542.1 discloses a hydroentanglement machine for non-woven fabrics, including a bottom plate, a first side plate, a second side plate, a spray box, a spray rod, a U-shaped water baffle and a water circulation mechanism; a conveying roller and a winding roller are arranged between the second side plates, and the non-woven fabric is wound between the conveying roller and the winding roller; a sprocket mechanism is installed on the rotating shaft of the winding roller, and the sprocket mechanism includes a first sprocket, a second sprocket and a transmission chain, and a turntable is coaxially fixedly installed on the second sprocket, and a transmission rod is hinged at an eccentric position of the turntable, and the other end of the transmission rod is hinged to one end of the fixed shaft at the center of the conveying roller. The U-shaped baffle can prevent water from splashing out during processing, and the water circulation mechanism can recycle water; the distance between the conveying roller and the winding roller will change continuously, so that the non-woven fabric can be stretched and contracted, thereby changing the fiber distribution in the non-woven fabric, so that the high-pressure clustered water can fully hydroentangle the non-woven fabric.
[0004] However, due to the different strength, thickness, flexibility and other characteristics of different fibers, their ability to withstand hydroentanglement pressure and the required entanglement force are also different. Therefore, before production, the pressure of the hydroentanglement head needs to be adjusted according to the fiber raw materials used. When adjusting the pressure of the hydroentanglement head, the operator is required to replace the hydroentanglement head with different apertures according to the required pressure. Not only is the operation more troublesome and increases the workload of the operator, but it also affects the efficiency of adjusting the hydroentanglement pressure and the production and processing progress of the hydroentanglement non-woven fabric. Summary of the invention
[0005] In view of this, the present invention provides a spunlace non-woven fabric atomization modification device and a process thereof, which can quickly control and adjust the aperture sizes of multiple spunlace heads, thereby improving the convenience of operation when adjusting the pressure of the spunlace heads, reducing the workload of operators, improving the efficiency of adjusting the spunlace pressure, and further improving the production and processing progress of the spunlace non-woven fabric. At the same time, when the water jet impacts the fiber web, there is both a vertical force to make the fibers entangled in the vertical plane, and a horizontal force to push the fibers to move and arrange in the horizontal plane, so that the fiber web is impacted by water jets from different angles, thereby enhancing the fiber entanglement effect in the vertical plane, realizing double-directional water guidance, and improving the softness and skin-friendliness of the non-woven fabric.
[0006] The present invention provides a spunlace nonwoven fabric atomization modification device and a process thereof, which specifically comprises a support frame, a water storage tank, an atomization device body, an auxiliary roller shaft, a positioning support shaft, a tension auxiliary mechanism, a winding shaft, a spunlace head and a pressure control mechanism, wherein the water storage tank is arranged outside the support frame; a mixing auxiliary mechanism is arranged at the inner end of the water storage tank, and a water inlet pipe is opened at the upper end of the water storage tank; the atomization device body is fixedly connected to the upper end of the inner side of the support frame, the atomization device body and the water storage tank are connected by a water pipe, and a water pump is arranged at the bottom end of the water pipe; the auxiliary roller shaft is rotatably arranged just below the atomization device body The positioning support shaft is rotatably connected to the front end of the support frame; the tensioning auxiliary mechanism is arranged between the positioning support shaft and the auxiliary roller shaft; the winding shaft is rotatably connected to the rear end of the support frame, and the outer end of the winding shaft is coaxially fixedly connected to the outside of the driving motor shaft; there are multiple water jet heads, and the multiple water jet heads are evenly arranged and fixedly connected to the outside of the bottom end surface of the atomization device body; the pressure control mechanism is arranged between the water jet head and the atomization device body; the pressure control mechanism includes: a transmission gear ring, there are multiple transmission gear rings, and the multiple transmission gear rings are evenly arranged and rotatably arranged directly above the multiple water jet heads.
[0007] Furthermore, the mixing auxiliary mechanism includes: a stirring shaft and a transmission auxiliary shaft, both ends of the stirring shaft are rotatably connected to the supporting frame; the transmission auxiliary shaft is laterally rotatably arranged below the water inlet pipe; a positioning guide frame is fixedly connected to the inner side of the supporting frame, the transmission auxiliary shaft is rotatably connected to the positioning guide frame, and the transmission auxiliary shaft and the stirring shaft are vertically rotatably arranged.
[0008] Furthermore, the mixing auxiliary mechanism also includes: a driving impeller, an active bevel gear, a driven bevel gear and a stirring impeller, the driving impeller is coaxially fixedly connected to the outside of the transmission auxiliary shaft; the active bevel gear is coaxially fixedly connected to the outer end of the transmission auxiliary shaft; the driven bevel gear is coaxially fixedly connected to the upper end of the stirring shaft, and the driven bevel gear and the active bevel gear are meshed with each other; the stirring impellers are provided in multiple groups, and the multiple groups of stirring impellers are arranged up and down and coaxially fixedly connected to the outside of the stirring shaft.
[0009] Furthermore, a protective bracket is arranged above the main body of the atomization device; the protective bracket is a U-shaped structure, and the left and right ends of the protective bracket are fixedly connected to the supporting frame; the left and right ends of the protective bracket and the inner side of the top end surface are fixedly connected with a splash-proof guard plate made of transparent material.
[0010] Furthermore, the tensioning auxiliary mechanism includes: a tensioning roller and a correction auxiliary part. There are two tensioning rollers, and the two tensioning rollers are diagonally rotated and arranged between the auxiliary roller shaft and the positioning support shaft; there are two groups of correction auxiliary parts, and the two groups of correction auxiliary parts are coaxially fixedly connected to the left and right ends of the outer side of the tensioning roller, and the correction auxiliary parts are conical shaft structures.
[0011] Furthermore, the tensioning auxiliary mechanism also includes: a resistance-increasing support shaft, a positioning support block and a tensioning elastic member. There are two groups of resistance-increasing support shafts, and the two groups of resistance-increasing support shafts are coaxially fixedly connected to the outer sides of the left and right end surfaces of the tensioning roller, and the transverse cross-section of the resistance-increasing support shaft is a convex structure; there are two groups of positioning support blocks, and the two groups of positioning support blocks are rotatably connected to the outer sides of the two groups of resistance-increasing support shafts, and the positioning support blocks are slidably connected to the supporting frame; there are two groups of tensioning elastic members, and the two groups of tensioning elastic members are fixedly connected between the two groups of positioning support blocks and the supporting frame.
[0012] Furthermore, an auxiliary inclined tube is fixedly connected to the outer side of the bottom end surface of the water jet head; the inclination directions of the adjacent auxiliary inclined tubes on the left and right are opposite; an increasing speed channel is arranged on the inner side of the auxiliary inclined tube; and both ends of the increasing speed channel are conical groove structures that are evenly inclined from the outer side to the inner side.
[0013] Furthermore, the pressure control mechanism also includes: a transmission shaft, a transmission gear and a driving worm wheel. There are multiple transmission shafts, and the multiple transmission shafts are rotatably arranged on the outside of multiple transmission gear rings, and the transmission shaft is rotatably connected to the main body of the atomization device; there are multiple transmission gears, and the multiple transmission gears are coaxially fixedly connected to the outside of the lower ends of multiple transmission shafts; the transmission gears and transmission gear rings on the same side are meshed with each other; there are multiple driving worm wheels, and the multiple driving worm wheels are coaxially fixedly connected to the outside of the top end surface of the transmission shaft; a driving worm is rotatably arranged on the outer end of the driving worm wheel, and the driving worm and the driving worm wheel are meshed with each other; the multiple driving worms are coaxially fixedly connected by a driving shaft; the outer end of the driving shaft is coaxially fixedly connected to the outside of the adjusting motor shaft.
[0014] Furthermore, a plurality of adjustment support plates are arranged in a circular array on the inner side of the transmission gear ring, and the adjustment support plates are hingedly connected to the main body of the atomization device; the plurality of adjustment support plates are fan-shaped plate structures; a transmission bracket is hingedly connected between the adjustment support plates and the transmission gear ring; a plurality of limit guide grooves are evenly arranged on the inner side of the transmission gear ring, and the limit guide grooves are arc-shaped groove structures; a limit guide column is slidably connected to the inner side of the limit guide groove, and the limit guide column is fixedly connected to the main body of the atomization device.
[0015] Beneficial Effects
[0016] When the present invention is in use, when the water jet impacts the fiber web, it has both a vertical force to cause the fibers to entangle in the vertical plane and a horizontal force to push the fibers to move and arrange in the horizontal plane, so that the fiber web is impacted by the water jet from different angles, thereby enhancing the fiber entanglement effect in the vertical plane, achieving double-directional water guidance, and improving the softness and skin-friendliness of the non-woven fabric.
[0017] When in use, the present invention can quickly control and adjust the aperture sizes of multiple spunlace heads, thereby improving the convenience of operation when adjusting the pressure of the spunlace heads, reducing the workload of operators, improving the efficiency of adjusting the spunlace pressure, and further improving the production and processing progress of spunlace non-woven fabrics.
[0018] In addition, when the present invention is in use, it achieves effective protection against water splashing during the spunlace process, prevents water splashing into the surrounding environment, ensures the dryness of the floor of the production area, ensures the sterility of the non-woven fabric, reduces the risk of water accumulation and slipping, and provides operators with a safer and more comfortable working environment. At the same time, it also reduces the occurrence of rust, short circuit and other faults caused by moisture in the device.
[0019] In addition, when the present invention is in use, the impact force of the water flow is used to achieve uniform mixing of the fluorine-free finishing agent, the water-repellent finishing liquid and water, thereby accelerating the dissolution and dilution speed and efficiency of the fluorine-free finishing agent and the water-repellent finishing liquid, further improving the working efficiency of the device in actual application, and the production and processing progress of the spunlace non-woven fabric.
[0020] In addition, when in use, the present invention realizes auxiliary tensioning of the fiber web, avoiding the influence of the relaxation of the fiber web on the hydroentanglement effect, and the correction auxiliary parts avoid the deviation of the fiber web, thereby improving the smoothness of the operation when hydroentanglement is performed on the fiber web, as well as the use effect and work efficiency of the device in actual application. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0022] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0023] In the attached picture:
[0024] Figure 1 It is an overall isometric structural schematic diagram of the present invention.
[0025] Figure 2 It is a schematic diagram of the installation structure of the atomization device main body and the supporting frame of the present invention.
[0026] Figure 3 It is a structural schematic diagram of the mixing auxiliary mechanism of the present invention.
[0027] Figure 4 It is a structural schematic diagram of the tensioning auxiliary mechanism of the present invention.
[0028] Figure 5 It is a schematic diagram of the installation structure of the atomizing device main body and the protective bracket of the present invention.
[0029] Figure 6 It is a schematic diagram of the pressure control mechanism and the water jet head installation structure of the present invention.
[0030] Figure 7 It is a schematic diagram of the installation structure of the water jet head and the transmission gear ring of the present invention.
[0031] Figure 8 It is a schematic diagram of the cross-sectional structure of the jelly jet head of the present invention.
[0032] Reference numerals list
[0033] 1. Support frame; 2. Water storage tank; 201. Stirring shaft; 202. Transmission auxiliary shaft; 203. Driving impeller; 204. Active bevel gear; 205. Driven bevel gear; 206. Stirring impeller; 3. Atomizing device body; 301. Protective bracket; 302. Splash-proof guard plate; 4. Auxiliary roller shaft; 5. Positioning support shaft; 401. Tensioning roller; 402. Correction auxiliary part; 403. Resistance-increasing support shaft; 404. Positioning support block; 405. Tensioning elastic part; 6. Reeling shaft; 7. Jetting head; 701. Auxiliary inclined pipe; 702. Speed increasing channel; 8. Transmission ring gear; 801. Transmission support shaft; 802. Transmission gear; 803. Driving worm wheel; 804. Driving worm; 805. Driving support shaft; 806. Adjusting support plate; 807. Transmission bracket; 808. Limiting guide groove. DETAILED DESCRIPTION
[0034] Embodiment 1:
[0035] Please refer to Figure 1-Figure 4 As shown:
[0036] The present invention provides a spunlace nonwoven fabric atomization modification device and a process thereof, comprising a support frame 1, a water storage tank 2, an atomization device body 3, an auxiliary roller shaft 4, a positioning support shaft 5, a tensioning auxiliary mechanism, a winding shaft 6, a spunlace head 7 and a pressure control mechanism, wherein the water storage tank 2 is arranged outside the support frame 1; a mixing auxiliary mechanism is arranged at the inner end of the water storage tank 2, and a water inlet pipe is opened at the upper end of the water storage tank 2; the atomization device body 3 is fixedly connected to the upper end of the inner side of the support frame 1, and the atomization device body 3 and the water storage tank 2 are connected by a water pipe, and a water pump is arranged at the bottom end of the water pipe; the auxiliary roller shaft 4 is rotatably arranged at the positive end of the atomization device body 3 Below; the positioning support shaft 5 is rotatably connected to the front end of the supporting frame 1; the tensioning auxiliary mechanism is arranged between the positioning support shaft 5 and the auxiliary roller shaft 4; the winding shaft 6 is rotatably connected to the rear end of the supporting frame 1, and the outer end of the winding shaft 6 is coaxially fixedly connected to the outside of the driving motor shaft; there are multiple water jet heads 7, and the multiple water jet heads 7 are evenly arranged and fixedly connected to the outside of the bottom end surface of the atomizing device body 3; the pressure control mechanism is arranged between the water jet head 7 and the atomizing device body 3; the pressure control mechanism includes: a transmission gear ring 8, there are multiple transmission gear rings 8, and the multiple transmission gear rings 8 are evenly arranged and rotatably arranged directly above the multiple water jet heads 7.
[0037] Among them, the mixing auxiliary mechanism includes: a stirring shaft 201 and a transmission auxiliary shaft 202, both ends of the stirring shaft 201 are rotatably connected to the support frame 1; the transmission auxiliary shaft 202 is horizontally rotatably arranged below the water inlet pipe; a positioning guide frame is fixedly connected to the inner side of the support frame 1, the transmission auxiliary shaft 202 is rotatably connected to the positioning guide frame, and the transmission auxiliary shaft 202 and the stirring shaft 201 are vertically rotatably arranged.
[0038] Among them, the mixing auxiliary mechanism also includes: a driving impeller 203, an active bevel gear 204, a driven bevel gear 205 and a stirring impeller 206, the driving impeller 203 is coaxially fixedly connected to the outside of the transmission auxiliary shaft 202; the active bevel gear 204 is coaxially fixedly connected to the outer end of the transmission auxiliary shaft 202; the driven bevel gear 205 is coaxially fixedly connected to the upper end of the stirring shaft 201, and the driven bevel gear 205 and the active bevel gear 204 are meshed with each other; there are multiple groups of stirring impellers 206, and the multiple groups of stirring impellers 206 are arranged up and down and coaxially fixedly connected to the outside of the stirring shaft 201.
[0039] Among them, a protective bracket 301 is arranged above the atomization device body 3; the protective bracket 301 is a U-shaped structure, and the left and right ends of the protective bracket 301 are fixedly connected to the support frame 1; the left and right ends of the protective bracket 301 and the inner side of the top end surface are fixedly connected with a splash guard plate 302 made of transparent material.
[0040] Among them, the tensioning auxiliary mechanism includes: a tensioning roller 401 and a correction auxiliary part 402. There are two tensioning rollers 401, and the two tensioning rollers 401 are diagonally rotated and arranged between the auxiliary roller shaft 4 and the positioning support shaft 5; there are two groups of correction auxiliary parts 402, and the two groups of correction auxiliary parts 402 are coaxially fixedly connected to the left and right ends of the outer side of the tensioning roller 401, and the correction auxiliary part 402 is a conical shaft structure.
[0041] Among them, the tensioning auxiliary mechanism also includes: a resistance-increasing support shaft 403, a positioning support block 404 and a tensioning elastic member 405. There are two groups of resistance-increasing support shafts 403, and the two groups of resistance-increasing support shafts 403 are coaxially fixedly connected to the outer sides of the left and right end surfaces of the tensioning roller 401, and the transverse cross-section of the resistance-increasing support shaft 403 is a convex structure; there are two groups of positioning support blocks 404, and the two groups of positioning support blocks 404 are rotatably connected to the outer sides of the two groups of resistance-increasing support shafts 403, and the positioning support blocks 404 are slidably connected to the support frame 1; there are two groups of tensioning elastic members 405, and the two groups of tensioning elastic members 405 are fixedly connected between the two groups of positioning support blocks 404 and the support frame 1.
[0042] The specific usage and function of this embodiment are as follows:
[0043] When the present invention is in use, the fluorine-free finishing agent and the water-repellent finishing liquid are introduced into the water storage tank 2 in proportion through the water inlet pipe, and then water is added through the water inlet pipe to dissolve and dilute the two. In the process of water flowing downward from the water inlet pipe, the driving impeller 203 and the transmission auxiliary shaft 202 are driven to rotate due to the impact force of the water flow. In the process of the transmission auxiliary shaft 202 rotating, the active bevel gear 204 drives the driven bevel gear 205 and the stirring shaft 201 and the stirring impeller 206 to rotate. In the process of the stirring shaft 201 and the stirring impeller 206 rotating, the fluorine-free finishing agent, the water-repellent finishing liquid and water are uniformly mixed, and the dissolution and dilution speed and efficiency of the fluorine-free finishing agent and the water-repellent finishing liquid are accelerated; the fiber web wound around the outside of the positioning support shaft 5 is respectively wound around the tension roller 401 and the outside of the auxiliary roller shaft 4, and one end of the fiber web is connected to the tension roller 401 and the auxiliary roller shaft 4. After the reel 6 is fixed, the driving motor is started and the fiber web is reeled in during the rotation of the reel 6. During the reeling and hydroentanglement of the fiber web, the tensioning elastic member 405 is used to assist in the tensioning of the fiber web, thereby avoiding the influence of the hydroentanglement effect caused by the relaxation of the fiber web. The deviation correction auxiliary member 402 avoids the deviation of the fiber web. During the hydroentanglement of the fiber web, the protective bracket 301 and the splash guard plate 302 are used to effectively protect against splashing water during the hydroentanglement process, thereby preventing splashing water from splashing into the surrounding environment, ensuring the dryness of the floor of the production area, ensuring the sterility of the non-woven fabric, reducing the risk of water accumulation and slipping, providing a safer and more comfortable working environment for operators, and also reducing the occurrence of rust, short circuit and other faults caused by moisture in the device.
[0044] Embodiment 2:
[0045] On the basis of the first embodiment, Figure 4-Figure 8 As shown:
[0046] Among them, an auxiliary inclined tube 701 is fixedly connected to the outer side of the bottom end surface of the water jet head 7; the inclination directions of the adjacent auxiliary inclined tubes 701 on the left and right are opposite; an increasing channel 702 is arranged on the inner side of the auxiliary inclined tube 701; and the two ends of the increasing channel 702 are conical groove structures that are evenly inclined from the outer side to the inner side.
[0047] Among them, the pressure control mechanism also includes: a transmission support shaft 801, a transmission gear 802 and a driving worm wheel 803. There are multiple transmission support shafts 801, and the multiple transmission support shafts 801 are rotatably set on the outside of multiple transmission gear rings 8, and the transmission support shaft 801 is rotatably connected to the atomization device body 3; there are multiple transmission gears 802, and the multiple transmission gears 802 are coaxially fixedly connected to the outside of the lower ends of the multiple transmission support shafts 801; the transmission gears 802 and the transmission gear rings 8 on the same side are meshed with each other; there are multiple driving worm wheels 803, and the multiple driving worm wheels 803 are coaxially fixedly connected to the outside of the top end surface of the transmission support shaft 801; the outer end of the driving worm wheel 803 is rotatably set with a driving worm 804, and the driving worm 804 and the driving worm wheel 803 are meshed with each other; the multiple driving worms 804 are coaxially fixedly connected by a driving support shaft 805; the outer end of the driving support shaft 805 is coaxially fixedly connected to the outside of the adjusting motor shaft.
[0048] Among them, a plurality of adjustment support plates 806 are arranged in a circular array on the inner side of the transmission gear ring 8, and the adjustment support plates 806 are hingedly connected to the atomization device body 3; the plurality of adjustment support plates 806 are fan-shaped plate structures; a transmission bracket 807 is hingedly connected between the adjustment support plate 806 and the transmission gear ring 8; a plurality of limit guide grooves 808 are evenly arranged on the inner side of the transmission gear ring 8, and the limit guide grooves 808 are arc-shaped groove structures; a limit guide column is slidably connected to the inner side of the limit guide groove 808, and the limit guide column is fixedly connected to the atomization device body 3.
[0049] The specific usage and function of this embodiment are as follows:
[0050] When the present invention is in use, in the process of hydroentanglement treatment of the fiber web, the auxiliary inclined tube 701 is used to cooperate, so that when the water jet impacts the fiber web, there is both a vertical force to make the fibers entangled in the vertical plane, and a horizontal force to push the fibers to move and arrange in the horizontal plane, so that the fiber web is impacted by water jets from different angles, the fiber entanglement effect in the vertical plane is enhanced, and double-directional water diversion is achieved. The cooperation of the speed increase channel 702 utilizes the Venturi tube phenomenon to increase the flow speed of the water flow, thereby ensuring the hydroentanglement effect on the fiber web; when the adjustment motor is started, the driving support shaft 805 drives the multiple driving worms 804 to rotate, and in the process of the driving worms 804 rotating, the transmission support shaft 801 and the driving worm wheel 803 are driven to rotate, and when the transmission support shaft 801 rotates, the transmission gear 802 drives the transmission ring gear 8 to rotate, and in the process of the transmission ring gear 8 rotating, the transmission bracket 807 controls the angle of the adjustment support plate 806, and in the process of adjusting the angle of the adjustment support plate 806, the aperture size of the multiple hydroentanglement heads 7 is quickly controlled and adjusted.
[0051] In this article, there are a few points to note:
[0052] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0053] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0054] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A spunlace nonwoven fabric atomization modification device and a process thereof, comprising a support frame (1), a water storage tank (2), an atomization device body (3), an auxiliary roller (4), a positioning support shaft (5), a tensioning auxiliary mechanism, a winding shaft (6), a spunlace head (7) and a pressure control mechanism, wherein the water storage tank (2) is arranged outside the support frame (1); characterized in that: The inner end of the water storage tank (2) is provided with a mixing auxiliary mechanism, and the upper end of the water storage tank (2) is provided with a water inlet pipe; the atomizing device body (3) is fixedly connected to the upper end of the inner side of the supporting frame (1), the atomizing device body (3) and the water storage tank (2) are connected by a water pipe, and a water pump is provided at the bottom end of the water pipe; the auxiliary roller shaft (4) is rotatably arranged directly below the atomizing device body (3); the positioning support shaft (5) is rotatably connected to the front end of the supporting frame (1); the tensioning auxiliary mechanism is arranged between the positioning support shaft (5) and the auxiliary roller shaft (4); The reel (6) is rotatably connected to the rear end of the support frame (1), and the outer end of the reel (6) is coaxially fixedly connected to the outer side of the driving motor shaft; there are a plurality of water jet heads (7), and the plurality of water jet heads (7) are evenly arranged and fixedly connected to the outer side of the bottom end surface of the atomizing device body (3); the pressure control mechanism is arranged between the water jet head (7) and the atomizing device body (3); the pressure control mechanism comprises: a transmission gear ring (8), and there are a plurality of transmission gear rings (8), and the plurality of transmission gear rings (8) are evenly arranged and rotatably arranged directly above the plurality of water jet heads (7).
2. A spunlace nonwoven atomization modification device and process as claimed in claim 1, characterized in that: The auxiliary mixing mechanism comprises: a stirring shaft (201) and an auxiliary transmission shaft (202); the two ends of the stirring shaft (201) are rotatably connected to a support frame (1); the auxiliary transmission shaft (202) is rotatably arranged below a water inlet pipe; a positioning guide frame is fixedly connected to the inner side of the support frame (1); the auxiliary transmission shaft (202) is rotatably connected to the positioning guide frame; and the auxiliary transmission shaft (202) and the stirring shaft (201) are rotatably arranged vertically.
3. A spunlace nonwoven atomization modification device and process as claimed in claim 2, characterized in that: The mixing auxiliary mechanism further comprises: a driving impeller (203), a driving bevel gear (204), a driven bevel gear (205) and a stirring impeller (206); the driving impeller (203) is coaxially fixedly connected to the outside of the auxiliary transmission shaft (202); the driving bevel gear (204) is coaxially fixedly connected to the outer end of the auxiliary transmission shaft (202); the driven bevel gear (205) is coaxially fixedly connected to the upper end of the stirring shaft (201), and the driven bevel gear (205) and the driving bevel gear (204) are meshed with each other; and there are multiple groups of stirring impellers (206), and the multiple groups of stirring impellers (206) are arranged up and down and coaxially fixedly connected to the outside of the stirring shaft (201).
4. The device for atomizing and modifying spunlace nonwoven fabric and the process thereof as claimed in claim 1, characterized in that: A protective bracket (301) is arranged above the atomizing device body (3); the protective bracket (301) is a U-shaped structure, and the left and right ends of the protective bracket (301) are fixedly connected to the supporting frame (1); the left and right ends of the protective bracket (301) and the inner side of the top end surface are fixedly connected with a splash-proof shield (302) made of a transparent material.
5. The device for atomizing and modifying spunlace nonwoven fabric and the process thereof as claimed in claim 1, characterized in that: The tensioning auxiliary mechanism comprises: a tensioning roller (401) and a deviation correction auxiliary component (402). There are two tensioning rollers (401), and the two tensioning rollers (401) are arranged diagonally rotated between the auxiliary roller shaft (4) and the positioning support shaft (5); there are two groups of deviation correction auxiliary components (402), and the two groups of deviation correction auxiliary components (402) are coaxially fixedly connected to the left and right ends of the outer side of the tensioning roller (401), and the deviation correction auxiliary components (402) are conical shaft structures.
6. The device for atomizing and modifying spunlace nonwoven fabric and the process thereof as claimed in claim 1, characterized in that: The tensioning auxiliary mechanism also includes: a resistance-increasing support shaft (403), a positioning support block (404) and a tensioning elastic member (405). The resistance-increasing support shaft (403) has two groups, and the two groups of resistance-increasing support shafts (403) are coaxially fixedly connected to the outer sides of the left and right end surfaces of the tensioning roller (401), respectively, and the transverse cross-section of the resistance-increasing support shaft (403) is a convex structure; the positioning support block (404) has two groups, and the two groups of positioning support blocks (404) are rotatably connected to the outer sides of the two groups of resistance-increasing support shafts (403), and the positioning support blocks (404) are slidably connected to the support frame (1); the tensioning elastic member (405) has two groups, and the two groups of tensioning elastic members (405) are fixedly connected between the two groups of positioning support blocks (404) and the support frame (1).
7. The device for atomizing and modifying spunlace nonwoven fabric and the process thereof as claimed in claim 1, characterized in that: An auxiliary inclined tube (701) is fixedly connected to the outer side of the bottom end surface of the water jet head (7); the inclination directions of the auxiliary inclined tubes (701) adjacent to each other on the left and right are opposite; a speed-increasing channel (702) is arranged inside the auxiliary inclined tube (701); and both ends of the speed-increasing channel (702) are tapered groove structures that are uniformly inclined from the outer side to the inner side.
8. The device for atomizing and modifying spunlace nonwoven fabric and the process thereof as claimed in claim 1, characterized in that: The pressure control mechanism further comprises: a transmission support shaft (801), a transmission gear (802) and a driving worm gear (803); there are a plurality of transmission support shafts (801), and the plurality of transmission support shafts (801) are rotatably arranged on the outside of a plurality of transmission gear rings (8), and the transmission support shafts (801) are rotatably connected to the atomizing device body (3); there are a plurality of transmission gears (802), and the plurality of transmission gears (802) are coaxially fixedly connected to the outside of the lower ends of the plurality of transmission support shafts (801); the transmission gears (802) on the same side are connected to the transmission gears (802) on the same side. The movable gear rings (8) are meshed with each other; there are a plurality of driving worm wheels (803), and the plurality of driving worm wheels (803) are coaxially fixedly connected to the outer side of the top end surface of the transmission support shaft (801); a driving worm (804) is rotatably arranged at the outer end of the driving worm wheel (803), and the driving worm (804) and the driving worm wheel (803) are meshed with each other; the plurality of driving worms (804) are coaxially fixedly connected by a driving support shaft (805); the outer end of the driving support shaft (805) is coaxially fixedly connected to the outer side of the adjusting motor shaft.
9. The device for atomizing and modifying spunlace nonwoven fabric and the process thereof as claimed in claim 1, characterized in that: A plurality of adjustment support plates (806) are arranged in a circular array on the inner side of the transmission gear ring (8), and the adjustment support plates (806) are hingedly connected to the atomization device body (3); the plurality of adjustment support plates (806) are fan-shaped plate structures; a transmission bracket (807) is hingedly connected between the adjustment support plates (806) and the transmission gear ring (8); a plurality of limit guide grooves (808) are evenly arranged on the inner side of the transmission gear ring (8), and the limit guide grooves (808) are arc-shaped groove structures; a limit guide column is slidably connected to the inner side of the limit guide groove (808), and the limit guide column is fixedly connected to the atomization device body (3).
10. A spunlace nonwoven fabric atomization modification process as claimed in claim 9, characterized in that: S1: Controlling and adjusting the aperture size of the water jet head (7) according to the different characteristics of the fiber, such as strength, thickness and flexibility; S2: After the fluorine-free finishing agent and the water-repellent finishing liquid are introduced into the water storage tank (2) in proportion through the water inlet pipe, the three are mixed by the impact force of the water flow to achieve rapid dissolution and dilution of the fluorine-free finishing agent and the water-repellent finishing liquid; S3: The fiber web wound around the outer side of the positioning support shaft (5) is wound around the outer side of the tensioning roller (401) and the auxiliary roller shaft (4), and one end of the fiber web is fixed to the winding shaft (6), so as to achieve hydroentanglement treatment of the fiber web during the process of winding the fibers; S4: Assist in tensioning and correcting the fiber web to avoid the influence of the spunlace effect caused by the relaxation and deviation of the fiber web; S5: Prevent water splashing into the surrounding environment, ensure the dryness of the floor in the production area, ensure the sterility of the non-woven fabric, reduce the risk of water accumulation and slipping, and reduce the occurrence of rust, short circuit and other faults caused by moisture in the device; S6: When the water jet impacts the fiber web, there is a vertical force that causes the fibers to entangle in the vertical plane, and a horizontal force that pushes the fibers to move and arrange in the horizontal plane, so that the fiber web is impacted by water jets from different angles, thereby enhancing the fiber entanglement effect in the vertical plane and achieving double-directional water guidance.
Citation Information
Patent Citations
A hydroentangling machine for nonwoven fabrics
CN112680885B