Three-dimensional filling warehouse sewing tool and sewing method

By automating the folding and sewing of the down filling layer using a three-dimensional down filling chamber sewing fixture, the problems of cumbersome sewing and unstable quality in existing technologies have been solved, enabling efficient and low-cost production of three-dimensional down filling chambers.

CN119824620BActive Publication Date: 2025-11-04BOSIDENG DOWN WEAR LTD
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Patent Information

Application Number
CN202510247576.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-11-04
Estimated Expiration
2045-03-04

AI Technical Summary

Technical Problem

The existing technology for sewing three-dimensional down filling chambers is cumbersome and relies on manual operation, resulting in low production efficiency, unstable quality, and high requirements for sewing skills, which increases costs.

Method used

The three-dimensional down filling chamber sewing fixture, including a base plate, cover plate and positioning plate, is used to automatically control the folding and sewing process of the down filling layer through the angled arrangement and positioning hole design, ensuring accuracy and efficiency.

Benefits of technology

It improves the efficiency of sewing three-dimensional down filling chambers, reduces the sewing skill requirements of workers, ensures production quality and cost, and guarantees the fluffiness and warmth of the down filling chambers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application belongs to the technical field of garment manufacturing, and discloses a three-dimensional down-filled pocket sewing tool and a sewing method. A three-dimensional down-filled pocket is arranged in a down-filled layer. The three-dimensional down-filled pocket sewing tool comprises a bottom plate, a cover plate and a positioning plate, and the down-filled layer is laid on the bottom plate. The cover plate is rotationally connected with the bottom plate, and has a sewing position stacked with the bottom plate and an adjusting position arranged at an angle with the bottom plate. The cover plate is provided with a first sewing hole. In the sewing position, the positioning plate is clamped between the cover plate and the bottom plate, the first edge of the positioning plate can be aligned with the first sewing hole up and down, and the down-filled layer can be folded along the second edge of the positioning plate. The first edge and the second edge are two edges of the positioning plate along the second direction. The three-dimensional down-filled pocket sewing tool and the sewing method can improve the sewing efficiency of the three-dimensional down-filled pocket, reduce the requirement for the sewing level of the workers and the cost of down clothing production, accurately control the size of the three-dimensional down-filled pocket, and ensure the production quality of the down clothing.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of garment manufacturing, and in particular to a three-dimensional down-filled pocket sewing tool and sewing method. BACKGROUND

[0002] In the production process of down clothing, in order to ensure the warmth and comfort of the clothing, multiple down-filled pockets are sewn on the clothing, and down is evenly filled into the down-filled pockets. When sewing the down-filled pockets, first, a down-filled space is formed by using two layers of fabric, and then the down-filled space is divided into multiple down-filled pockets arranged continuously along the height direction of the clothing, so as to ensure the stability of the down in each down-filled pocket and avoid the problem of down aggregation. However, during the wearing of the above-mentioned clothing by the user, the user's movements will cause the fabric to deform or move, and the fabric will generate a pulling force along the height direction of the clothing on the down-filled pocket, causing the structure of the down-filled pocket to become relatively flat, thereby reducing the loft of the down-filled pocket and affecting the warmth of the clothing.

[0003] To solve the above-mentioned problems, some existing down clothing forms multiple down-filled pockets between two layers of fabric by folding. The down-filled pockets formed in this way have a spatial three-dimensional structure, and multiple down-filled pockets are independent of each other, so that during the wearing of the clothing, the three-dimensional down-filled pocket will not become flat under the action of the pulling force of the fabric, ensuring the loft of the down in the down-filled pocket and improving the warmth of the clothing. However, during the sewing of the three-dimensional down-filled pocket, the worker needs to draw the position to be folded on the fabric before the sewing operation, and constantly folds the fabric while ensuring that the edges of the two layers of fabric are always aligned, making the sewing process of the down-filled pocket relatively complicated and reducing the efficiency of clothing production. Moreover, due to the influence of manual operation, the accuracy of the folding position of the fabric cannot be guaranteed, affecting the quality of clothing production. In addition, the sewing of the three-dimensional down-filled pocket also has high requirements for the sewing skills of the worker, increasing the cost of clothing production.

[0004] Therefore, there is an urgent need for a three-dimensional down-filled pocket sewing tool and sewing method to solve the above-mentioned problems. SUMMARY

[0005] The present application aims to provide a three-dimensional down-filled pocket sewing tool and sewing method that can improve the efficiency of sewing three-dimensional down-filled pockets, reduce the requirements for the sewing skills of the worker and the cost of down clothing production, and also accurately control the size of the three-dimensional down-filled pocket, ensuring the production quality of down clothing.

[0006] To achieve this purpose, the present application adopts the following technical solutions:

[0007] In one aspect, a three-dimensional down-stuffing bin sewing tool for a down garment is provided, the down garment comprising a down-stuffing layer, the down-stuffing layer comprising a planar portion and a folded portion connected to the planar portion, the planar portion extending along a first direction, the folded portion being located on one side of the planar portion along a thickness direction of the planar portion, and a three-dimensional down-stuffing bin being arranged in the folded portion, the three-dimensional down-stuffing bin sewing tool comprising:

[0008] a bottom plate, the down-stuffing layer being positionable and laid on the bottom plate;

[0009] a cover plate rotatably connected to the bottom plate, the cover plate having a sewing position stacked with the bottom plate and an adjusting position arranged at an angle with the bottom plate, and a plurality of first sewing holes being arranged on the cover plate;

[0010] a positioning plate detachably arranged on the bottom plate, in the sewing position, the positioning plate being connected to the bottom plate and clamped between the cover plate and the bottom plate, a first edge of the positioning plate being alignable with any of the first sewing holes, and the down-stuffing layer being foldable along a second edge of the positioning plate, the first edge and the second edge being two edges of the positioning plate along a second direction, the first direction and the second direction being perpendicular to the thickness direction of the planar portion.

[0011] Optionally, the three-dimensional down-stuffing bin sewing tool further comprises a pressing plate detachably connected or rotatably connected to the bottom plate, when the cover plate is switched from the adjusting position to the sewing position, the pressing plate is stacked with the bottom plate, and the pressing plate is capable of pressing the down-stuffing layer partially on the bottom plate.

[0012] Optionally, a plurality of first positioning members are arranged on the bottom plate, the plurality of first positioning members corresponding to the plurality of first sewing holes one by one, a positioning hole is arranged on the positioning plate, and the first positioning member is capable of being inserted into the positioning hole or separated from the positioning hole;

[0013] and / or, a plurality of second positioning members are arranged on the bottom plate, the plurality of second positioning members corresponding to the plurality of first sewing holes one by one, the second positioning members extending along the first direction, and the second edge of the positioning plate is capable of being in contact with any of the second positioning members.

[0014] Optionally, the down-stuffing layer comprises a plurality of folded portions and a plurality of planar portions, the plurality of folded portions corresponding to the plurality of planar portions one by one, the first sewing holes are provided in plurality, the plurality of first sewing holes are arranged at intervals along the second direction, and the distance between any two adjacent first sewing holes is the same as the length of the planar portion along the second direction.

[0015] Optionally, the down-stuffing layer comprises two layers of fabric arranged in a stack, a plurality of second sewing holes are arranged on the cover plate, the plurality of second sewing holes are arranged at intervals along the circumference of the down-stuffing layer, and in the sewing position, a sewing device is capable of passing through the plurality of second sewing holes and sewing the two layers of fabric.

[0016] Optionally, the three-dimensional down-stuffing bin sewing tool further comprises a second adhesive strip extending along the second direction, one side of the second adhesive strip being bonded to the bottom plate, and the other side being bonded to the cover plate.

[0017] Optionally, a positioning line is drawn on the bottom plate, and the positioning line extends along the outer contour of the down filling layer.

[0018] In another aspect, a three-dimensional down filling pocket sewing method is provided, which uses the three-dimensional down filling pocket sewing tool to sew the three-dimensional down filling pocket, and comprises the following steps:

[0019] S1, rotating the cover plate to the adjusting position and laying the down filling layer on the bottom plate;

[0020] S2, aligning the first edge of the positioning plate with any first sewing hole and folding the down filling layer along the second edge of the positioning plate;

[0021] S3, rotating the cover plate to the sewing position, controlling the sewing equipment to pass through the corresponding first sewing hole and connect the folded two layers of down filling layer along the first edge to form a folded part.

[0022] Optionally, the down filling layer comprises a plurality of plane parts and a plurality of folded parts, the plurality of plane parts are arranged continuously along the second direction and correspond to the plurality of folded parts one by one, the first sewing hole is provided with a plurality of first sewing holes, and the connection part of any two connected plane parts is correspondingly provided with a first sewing hole;

[0023] After step S3, the following steps are further included:

[0024] S4, switching the cover plate from the sewing position to the adjusting position, separating the positioning plate from the bottom plate, and moving the positioning plate to align the first edge with another first sewing hole which is not passed through by the sewing equipment in step S3;

[0025] S5, connecting the positioning plate with the bottom plate, folding the down filling layer along the second edge of the positioning plate at the same time, and repeating steps S3 and S4 until the plurality of plane parts and the plurality of folded parts are sewn completely.

[0026] Optionally, the cover plate is provided with a plurality of second sewing holes which are arranged along the circumference of the down filling layer, the down filling layer comprises two layers of fabric which are stacked, and step S1 specifically comprises the following steps:

[0027] S11, rotating the cover plate to the adjusting position and laying the two layers of fabric on the bottom plate in sequence;

[0028] S12, rotating the cover plate to the sewing position and controlling the sewing equipment to pass through the plurality of second sewing holes in sequence to sew the two layers of fabric together.

[0029] Compared with the prior art, the present application has the following beneficial effects:

[0030] The application provides a three-dimensional down-filled pocket sewing tool and a sewing method. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 FIG. 1 is a structural schematic diagram of a down-filled layer provided by the application;

[0032] Figure 2 FIG. 4 is a plan view of the three-dimensional down-filled pocket sewing tool provided by the application when located at an adjusting position;

[0033] Figure 3 FIG. 5 is a plan view of the three-dimensional down-filled pocket sewing tool provided by the application when located at a sewing position (hidden positioning lines);

[0034] Figure 4 FIG. 6 is a plan view of a positioning plate of the three-dimensional down-filled pocket sewing tool provided by the application;

[0035] Figure 5 FIG. 7 is a plan view of a bottom plate, the positioning plate and a pressing plate of the three-dimensional down-filled pocket sewing tool provided by the application (hidden positioning lines);

[0036] Figure 6is the first flow chart of the three-dimensional filling warehouse sewing method provided by the application;

[0037] Figure 7 is the second flow chart of the three-dimensional filling warehouse sewing method provided by the application.

[0038] In the figure:

[0039] 100, down filling layer; 101, plane part; 102, folding part; 1021, three-dimensional filling warehouse;

[0040] 1, bottom plate; 11, first positioning member; 12, second positioning member; 13, positioning line;

[0041] 2, cover plate; 21, first sewing hole; 22, second sewing hole;

[0042] 3, positioning plate; 31, first edge; 32, second edge; 33, positioning hole;

[0043] 4, pressing plate. DETAILED DESCRIPTION

[0044] The application will be further described below in conjunction with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the application, and not to limit the application. In addition, it should be noted that, for the convenience of description, only the parts related to the application are shown in the drawings, not all the structures.

[0045] In the description of the application, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.

[0046] In the application, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include the direct contact of the first and second features, or it can include the contact of the first and second features through another feature between them. Moreover, the "upper", "upper" and "upper" of the first feature to the second feature include the vertical and oblique upward of the first feature to the second feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The "below", "below" and "below" of the first feature to the second feature include the vertical and oblique downward of the first feature to the second feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.

[0047] In the description of the embodiments, the terms "upper", "lower", "right", "left", and the like, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only used to distinguish in the description, and have no special meaning.

[0048] Embodiment one

[0049] As shown in Figures 1 to 5 , the present embodiment provides a three-dimensional down-filled pocket sewing tool, which can improve the efficiency of sewing the three-dimensional down-filled pocket 1021, reduce the requirement for the sewing level of the workers and the cost of down clothing production, and also can accurately control the size of the three-dimensional down-filled pocket 1021, thereby ensuring the production quality of the down clothing.

[0050] Referring to Figure 1 , the down clothing includes a down-filled layer 100, the down-filled layer 100 includes a planar part 101 and a folded part 102 connected to each other, the planar part 101 extends along a first direction (X direction in Figure 1 ), and the folded part 102 is located on one side of the planar part 101 along its thickness direction (Z direction in Figure 1 ), and the three-dimensional down-filled pocket 1021 is arranged in the folded part 102. Referring to Figure 1 , Figure 2 and Figure 3 , the three-dimensional down-filled pocket sewing tool includes a bottom plate 1, a cover plate 2 and a positioning plate 3, and the down-filled layer 100 can be positioned and laid on the bottom plate 1; the cover plate 2 is rotationally connected with the bottom plate 1, the cover plate 2 has a sewing position stacked with the bottom plate 1 and an adjusting position arranged at an angle with the bottom plate 1, and a plurality of first sewing holes 21 extending along the first direction are arranged on the cover plate 2; the positioning plate 3 is detachably arranged on the bottom plate 1, in the sewing position, the positioning plate 3 is connected with the bottom plate 1 and clamped between the cover plate 2 and the bottom plate 1, a first edge 31 of the positioning plate 3 can be aligned with any first sewing hole 21, and the down-filled layer 100 can be folded along a second edge 32 of the positioning plate 3, the first edge 31 and the second edge 32 are two edges of the positioning plate 3 along a second direction (Y direction in Figure 2 ), and the first direction and the second direction are perpendicular to the thickness direction of the planar part 101.

[0051] The three-dimensional down-filled bin sewing tool provided by the embodiment is characterized in that: the cover plate 2 is arranged at an angle with the bottom plate 1 when the position is adjusted, so that the positioning plate 3 can be separated from the bottom plate 1, thereby facilitating the staff to adjust the position of the down-filled layer 100 on the bottom plate 1; when the cover plate 2 is rotated to the sewing position, the positioning plate 3 is clamped between the bottom plate 1 and the cover plate 2, so that the down-filled layer 100 can be clamped by the cover plate 2 and the bottom plate 1, thereby effectively preventing the down-filled layer 100 from moving during sewing and affecting the sewing effect of the down-filled layer 100. When the position is adjusted, the positioning plate 3 is connected with the bottom plate 1, and the first edge 31 of the positioning plate 3 is ensured to be aligned with any first sewing hole 21, so that the sewing equipment can pass through the corresponding first sewing hole 21 and sew the down-filled layer 100 clamped between the bottom plate 1 and the cover plate 2, wherein the arrangement of the first sewing hole 21 can avoid the influence of the cover plate 2 on the sewing of the down-filled layer 100 when the position is adjusted; the staff folds the down-filled layer 100 along the second edge 32 of the positioning plate 3 when the position is adjusted, so that the down-filled layer 100 forms two layers overlapping each other at the positioning plate 3, thereby enabling the above-mentioned two layers of the down-filled layer 100 to be sewn together in the first direction when the sewing equipment sews along the first edge 31, so as to form a folded part 102, and the sewing of the three-dimensional down-filled bin 1021 is completed, thereby ensuring the warmth of the down garment. Compared with the prior art, the process of sewing the three-dimensional down-filled bin 1021 using the three-dimensional down-filled bin sewing tool provided by the embodiment not only does not require the staff to manually determine the folding position of the down-filled layer 100, but also ensures the folding accuracy of the down-filled layer 100, thereby not only improving the efficiency of sewing the three-dimensional down-filled bin 1021, but also reducing the requirement for the sewing level of the staff, which helps to reduce the production cost of the down garment; in addition, folding the down-filled layer 100 about the positioning plate 3 can ensure that the size of all the folded parts 102 sewn is the same, thereby eliminating the need for the staff to perform the powder drawing operation before sewing, reducing the occurrence of pollution of the down-filled layer 100, and ensuring the production quality of the down garment.

[0052] For example, referring to Figure 1 and Figure 2 , the first direction is the width direction of the down-filled layer 100 of the bottom plate 1, and the second direction is the length direction of the down-filled layer 100 of the bottom plate 1.

[0053] For example, referring to Figure 1 and Figure 3 , the bottom plate 1, the cover plate 2 and the positioning plate 3 are all made of transparent plastic such as PVC, so that the staff can observe the position and folding condition of the down-filled layer 100 through the cover plate 2 when the position is adjusted.

[0054] Optionally, referring to Figure 1 , Figure 2 and 5The stereoscopic filling warehouse sewing tool further comprises a pressing plate 4, which is detachably connected or rotatably connected with the bottom plate 1. When the cover plate 2 is switched from the adjusting position to the sewing position, the pressing plate 4 is stacked with the bottom plate 1. The pressing plate 4 can press the part of the down filling layer 100 to the bottom plate 1, so as to avoid the movement of the down filling layer 100 on the bottom plate 1, to ensure the accuracy of the position of the down filling layer 100 on the bottom plate 1 during the sewing process, and to ensure the quality of the down clothing finished product. When the adjusting position is adjusted, the worker can provide space for laying the down filling layer 100 on the bottom plate 1 by rotating the pressing plate 4 or detaching the pressing plate 4 from the bottom plate 1, so as to avoid the influence of the pressing plate 4 on the laying of the down filling layer 100.

[0055] Specifically, referring to Figure 1 and Figure 5 , the down filling layer 100 is folded along the second direction, and the pressing plate 4 extends along the first direction, so as to avoid the influence of the pressing plate 4 on the folding of the down filling layer 100.

[0056] In this embodiment, the pressing plate 4 is rotatably connected with the bottom plate 1. Exemplarily, the stereoscopic filling warehouse sewing tool further comprises a first adhesive strip, one side of the first adhesive strip is adhered with the bottom plate 1, and the other side of the first adhesive strip is adhered with the pressing plate 4. Since the first adhesive strip can be deformed, when the pressing plate 4 rotates, the pressing plate 4 can drive the first adhesive strip to rotate relative to the other side of the first adhesive strip, so as to realize the rotatable connection between the pressing plate 4 and the bottom plate 1.

[0057] Exemplarily, the first adhesive strip is made of adhesive tape.

[0058] In other embodiments, the pressing plate 4 is detachably connected with the bottom plate 1. Exemplarily, the bottom plate 1 is provided with a plug-in part, and the pressing plate 4 is provided with a plug hole. When the plug-in part is plugged into the plug hole, the bottom plate 1 is connected with the pressing plate 4. When the plug-in part is separated from the plug hole, the bottom plate 1 is separated from the pressing plate 4.

[0059] Exemplarily, the plug-in part is a hook.

[0060] In an optional embodiment, referring to Figure 1 , Figure 3 and Figure 4The bottom plate 1 is provided with a plurality of first positioning members 11, the plurality of first positioning members 11 correspond to the plurality of first sewing holes 21 one by one, the positioning plate 3 is provided with a positioning hole 33, and the first positioning member 11 can be inserted into or separated from the positioning hole 33. When the first positioning member 11 is inserted into the positioning hole 33, the position of the positioning plate 3 on the bottom plate 1 can be limited, so that the positioning plate 3 does not move during sewing, and the quality of the production of the down filling layer 100 is ensured; when the first positioning member 11 is separated from the positioning hole 33, the positioning plate 3 can be separated from the bottom plate 1, so that the positioning plate 3 can be moved to be aligned with other first sewing holes 21 to sew other folding parts 102. The first positioning member 11 is connected with the positioning plate 3 in a plug-in manner, so that the positioning plate 3 can be quickly connected with the bottom plate 1, and the position of the positioning plate 3 connected with the bottom plate 1 can be quickly determined by the worker, so as to ensure that the first edge 31 of the positioning plate 3 can be aligned with the first sewing hole 21.

[0061] Exemplarily, the first positioning member 11 adopts a magnetic buckle or a hook.

[0062] Further, referring to Figure 4 and Figure 5 , the bottom plate 1 is provided with the first positioning member 11 at both ends in the first direction, and the positioning plate 3 is provided with the positioning hole 33 at both ends in the first direction, so as to ensure the stability of the positioning plate 3 connected with the bottom plate 1, prevent the relative movement of the positioning plate 3 at both ends in the first direction, and affect the precision of sewing.

[0063] In another optional embodiment, referring to Figure 1 , Figure 2 and Figure 5 , the bottom plate 1 is provided with a plurality of second positioning members 12, the plurality of second positioning members 12 correspond to the plurality of first sewing holes 21 one by one, the second positioning member 12 extends in the first direction, and the second edge 32 of the positioning plate 3 can be in contact with any second positioning member 12, so as to limit the position of the positioning plate 3 on the bottom plate 1, prevent the positioning plate 3 from moving during sewing, and ensure the quality of the production of the down filling layer 100. The second positioning member 12 not only enables the positioning plate 3 to be quickly connected with the bottom plate 1, but also enables the worker to quickly determine the position of the positioning plate 3 connected with the bottom plate 1, so as to ensure that the first edge 31 of the positioning plate 3 can be aligned with the first sewing hole 21.

[0064] Exemplarily, the second positioning member 12 adopts a strip-shaped patch.

[0065] In another optional embodiment, referring to Figure 1 and Figure 2The first positioning member 11 and the second positioning member 12 are arranged on the bottom plate 1, which significantly improves the positioning efficiency of the positioning plate 3 on the bottom plate 1 and the stability of the connection between the positioning plate 3 and the bottom plate 1, and further guarantees the finished product quality of the down filling layer 100.

[0066] Optionally, referring to Figure 1 and Figure 2 , the down filling layer 100 includes two layers of fabrics stacked together, and the cover plate 2 is provided with a plurality of second sewing holes 22, which are arranged along the circumference of the down filling layer 100 at intervals. When sewing, the sewing equipment can pass through the plurality of second sewing holes 22 and sew the two layers of fabrics. The arrangement of the second sewing hole 22 can avoid the influence of the cover plate 2 on the connection of the two layers of fabrics by the sewing equipment during sewing. In this way, the three-dimensional down filling bin sewing tool provided in this embodiment can also sew the two layers of fabrics together before sewing the folding part 102, so as to ensure that the two layers of fabrics do not move relative to each other during the subsequent sewing process, thereby guaranteeing the quality of the down filling layer 100. The three-dimensional down filling bin sewing tool provided in this embodiment also expands the operable process of the three-dimensional down filling bin sewing tool for sewing the down filling layer 100, thereby improving the versatility of the three-dimensional down filling bin sewing tool.

[0067] Optionally, referring to Figure 1 and Figure 2 , the down filling layer 100 includes a plurality of folding parts 102 and a plurality of flat parts 101, the plurality of folding parts 102 correspond to the plurality of flat parts 101 one by one, the first sewing hole 21 is provided with a plurality of first sewing holes 21, the plurality of first sewing holes 21 are arranged at intervals along the second direction, and the distance between any two adjacent first sewing holes 21 is the same as the length of the flat part 101 along the second direction. In this way, after the sewing equipment sews along any two adjacent first sewing holes 21, the flat part 101 is formed between the two sewing lines while the folding part 102 is formed, which reduces the process flow of the down filling layer 100 production and improves the efficiency of the down filling layer 100 production.

[0068] In this embodiment, the first positioning member 11 and the second positioning member 12 are both provided with a plurality of first positioning members 11 and a plurality of second positioning members 12, and the plurality of first positioning members 11 and the plurality of second positioning members 12 correspond to the plurality of first sewing holes 21 one by one, so as to ensure that the positioning plate 3 can be quickly placed at any first sewing hole 21.

[0069] Further, referring to Figure 5 , the positioning plate 3 is provided with a plurality of positioning plates 3, so that the sewing of a plurality of folding parts 102 can be performed at the same time each time, thereby further improving the efficiency of the down filling layer 100 production.

[0070] Exemplarily, the positioning plates 3 are provided with two first sewing holes 21, which are symmetrically arranged about the middle line of the cover plate 2 in the first direction, and the pressing plate 4 is located at the middle position of the bottom plate 1 in the second direction. During each sewing, the two positioning plates 3 are respectively located at the two sides of the pressing plate 4 in the second direction. Specifically, referring to the positions in Figure 5 , on the left side of the pressing plate 4, the left side of the positioning plate 3 is the second side 32, and the right side of the positioning plate 3 is the first side 31; on the right side of the pressing plate 4, the right side of the positioning plate 3 is the second side 32, and the left side of the positioning plate 3 is the first side 31.

[0071] Optionally, the three-dimensional down-filled pocket sewing tool further comprises a second adhesive strip extending in the second direction, one side of the second adhesive strip is bonded to the bottom plate 1, and the other side of the second adhesive strip is bonded to the cover plate 2, so as to realize the rotary connection of the bottom plate 1 and the cover plate 2.

[0072] Specifically, the second adhesive strip can be deformed, and when the cover plate 2 rotates, the cover plate 2 can drive the second adhesive strip to rotate relative to the other side of the second adhesive strip, thereby realizing the rotary connection of the cover plate 2 and the bottom plate 1.

[0073] Exemplarily, the second adhesive strip is made of adhesive tape.

[0074] Optionally, referring to Figure 1 and Figure 2 , the positioning line 13 is drawn on the bottom plate 1, and the positioning line 13 extends along the outer contour of the down-filled layer 100. When the down-filled layer 100 is laid on the bottom plate 1, the position of the down-filled layer 100 is adjusted so that the outer contour of the down-filled layer 100 is aligned with the positioning line 13, thereby ensuring the accuracy of the placement position of the down-filled layer 100 on the bottom plate 1.

[0075] Embodiment Two

[0076] As shown in Figure 6 and Figure 7 , the embodiment provides a three-dimensional down-filled pocket sewing method, which uses the three-dimensional down-filled pocket sewing tool of embodiment one to sew the three-dimensional down-filled pocket 1021, and comprises the following steps:

[0077] S1, rotating the cover plate 2 to an adjustment position, and laying the down-filled layer 100 on the bottom plate 1.

[0078] In this embodiment, the cover plate 2 is provided with a plurality of second sewing holes 22 which are arranged at intervals along the circumference of the down-filled layer 100, and the down-filled layer 100 comprises two layers of fabric which are stacked, and step S1 specifically comprises the following steps:

[0079] S11, rotating the cover plate 2 to an adjustment position, and laying the two layers of fabric on the bottom plate 1 in turn.

[0080] Specifically, the cover plate 2 is first rotated to move the cover plate 2 to the adjusting position, and then the pressing plate 4 is rotated to arrange the pressing plate 4 at an angle with the bottom plate 1; subsequently, one layer of fabric is laid flat on the bottom plate 1, and the position of the fabric is adjusted to align the fabric with the positioning line 13 on the bottom plate 1; next, another layer of fabric is laid flat on the fabric that has been laid on the bottom plate 1, and it is ensured that both layers of fabric can align with the positioning line 13 on the bottom plate 1.

[0081] S12, rotate the cover plate 2 to the sewing position, and control the sewing equipment to sequentially pass through the plurality of second sewing holes 22 to sew the two layers of fabric together.

[0082] Specifically, the pressing plate 4 is rotated to press the two layers of fabric against the bottom plate 1, to prevent the two layers of fabric from moving in the subsequent process of rotating the cover plate 2; then, the cover plate 2 is rotated to press the pressing plate 4 and the two layers of fabric against the bottom plate 1; the needle of the sewing equipment is controlled to pass through one second sewing hole 22 and sew the two layers of fabric together, and then the needle of the sewing equipment is controlled to move to another second sewing hole 22 for sewing, until the two layers of fabric are sewn together around the periphery.

[0083] S2, align the first edge 31 of the positioning plate 3 with any first sewing hole 21, and fold the down feather filling layer 100 along the second edge 32 of the positioning plate 3.

[0084] Specifically, when in the adjusting position, the positioning plate 3 is moved to the second positioning piece 12 corresponding to the to-be-sewn folded part 102, and the second edge 32 of the positioning plate 3 is in contact with the corresponding second positioning piece 12; at the same time, the down feather filling layer 100 at the corresponding position is folded along the second edge 32 of the positioning plate 3; then, the corresponding first positioning piece 11 is inserted into the positioning hole 33 to complete the connection of the positioning plate 3 with the bottom plate 1, at this time, the first edge 31 of the positioning plate 3 can be aligned with the corresponding first sewing hole 21, and the positioning plate 3 is limited in the current position by the first positioning piece 11 and cannot move.

[0085] S3, rotate the cover plate 2 to the sewing position, and control the sewing equipment to pass through the corresponding first sewing hole 21 and connect the folded two layers of down feather filling layer 100 along the first edge 31 to form the folded part 102.

[0086] Optionally, the down feather filling layer 100 includes a plurality of flat parts 101 and a plurality of folded parts 102, the plurality of flat parts 101 are arranged continuously along the second direction and correspond one-to-one to the plurality of folded parts 102, the first sewing hole 21 is provided with a plurality of first sewing holes 21, and the connection between any two adjacent flat parts 101 is correspondingly provided with a first sewing hole 21;

[0087] After step S3, the following steps are further included:

[0088] S4, switching the cover plate 2 from the sewing position to the adjusting position, separating the positioning plate 3 from the bottom plate 1, and moving the positioning plate 3 to align the first edge 31 with another first sewing hole 21 which is not passed through by the sewing equipment in step S3.

[0089] Specifically, after switching the cover plate 2 from the sewing position to the adjusting position, the positioning plate 3 is separated from the current first positioning member 11, and the positioning plate 3 is moved to align the first edge 31 with another first sewing hole 21 which is not passed through by the sewing equipment in step S3.

[0090] In the embodiment, two positioning plates 3 are provided, and when switching the position of the positioning plate 3 in step S4, the positioning plate 3 is switched in sequence along the second direction from the edge of the bottom plate 1 to the middle of the bottom plate 1, ensuring the regularity of the sewing of the folded part 102.

[0091] S5, connecting the positioning plate 3 with the bottom plate 1, folding the down filling layer 100 along the second edge 32 of the positioning plate 3, and repeating steps S3 and S4 until the plurality of plane parts 101 and the plurality of folded parts 102 are sewn completely.

[0092] Specifically, the second edge 32 of the positioning plate 3 is contacted with the second positioning member 12 corresponding to another first sewing hole 21, and the down filling layer 100 at the corresponding position is folded along the second edge 32 of the positioning plate 3; then, the corresponding first positioning member 11 is inserted into the positioning hole 33, and the positioning plate 3 is limited to the current position by the first positioning member 11, completing the connection of the positioning plate 3 with the bottom plate 1. Next, step S3 is performed to form a folded part 102 at the current position, and at the same time, a plane part 101 is formed between the two sewing lines of the down filling layer 100, thereby completing the simultaneous sewing of the plane part 101 and the folded part 102.

[0093] Obviously, the above embodiment of the present application is merely an example for clear illustration of the present application, and is not a limitation on the embodiments of the present application. For those skilled in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present application. Here, it is unnecessary and impossible to enumerate all the embodiments. Any modification, equivalent substitution and improvement within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.

Claims

1. A three-dimensional filling warehouse sewing tool, a down clothing comprising a down filling layer (100), the down filling layer (100) comprising a connected plane part (101) and a folded part (102), the plane part (101) extending along a first direction, the folded part (102) being located on one side of the plane part (101) along its thickness direction, and a three-dimensional filling warehouse (1021) being arranged in the folded part (102), characterized in that, The three-dimensional down-filled pocket sewing tool comprises: a bottom plate (1), on which the down-filled layer (100) is positioned and laid; a cover plate (2) rotatably connected with the bottom plate (1), the cover plate (2) having a sewing position stacked with the bottom plate (1) and an adjusting position arranged at an angle with the bottom plate (1), and a plurality of first sewing holes (21) being arranged on the cover plate (2); a positioning plate (3) detachably arranged on the bottom plate (1), the positioning plate (3) being connected with the bottom plate (1) and clamped between the cover plate (2) and the bottom plate (1) in the sewing position, a first edge (31) of the positioning plate (3) being capable of being aligned with any one of the first sewing holes (21), and the down-filled layer (100) being capable of being folded along a second edge (32) of the positioning plate (3), the first edge (31) and the second edge (32) being two edges of the positioning plate (3) in a second direction, the first direction and the second direction being perpendicular to the thickness direction of the planar part (101) respectively; a plurality of first positioning members (11) being arranged on the bottom plate (1), the plurality of first positioning members (11) corresponding to the plurality of first sewing holes (21) one by one, a positioning hole (33) being arranged on the positioning plate (3), and the first positioning members (11) being capable of being inserted into or separated from the positioning hole (33); and / or a plurality of second positioning members (12) being arranged on the bottom plate (1), the plurality of second positioning members (12) corresponding to the plurality of first sewing holes (21) one by one, the second positioning members (12) extending along the first direction, and the second edge (32) of the positioning plate (3) being capable of being in contact with any one of the second positioning members (12).

2. The three-dimensional quilting tooling of claim 1, wherein, The three-dimensional down-filled pocket sewing tool further comprises a pressing plate (4) detachably connected or rotatably connected with the bottom plate (1), the pressing plate (4) being stacked with the bottom plate (1) when the cover plate (2) is switched from the adjusting position to the sewing position, and the pressing plate (4) being capable of partially pressing the down-filled layer (100) to the bottom plate (1).

3. The three-dimensional quilting tool of claim 1, wherein, The down-filled layer (100) comprises a plurality of folding parts (102) and a plurality of planar parts (101), the plurality of folding parts (102) corresponding to the plurality of planar parts (101) one by one, the first sewing holes (21) being arranged in multiple, and the plurality of first sewing holes (21) being arranged at intervals along the second direction, and the distance between any two adjacent first sewing holes (21) being the same as the length of the planar part (101) along the second direction.

4. The three-dimensional quilting tooling of any of claims 1-3, wherein, The down-filled layer (100) comprises two layers of fabric stacked together, a plurality of second sewing holes (22) being arranged on the cover plate (2), the plurality of second sewing holes (22) being arranged at intervals along the circumference of the down-filled layer (100), and a sewing device being capable of passing through the plurality of second sewing holes (22) and sewing the two layers of fabric in the sewing position.

5. The three-dimensional quilting tooling of any of claims 1-3, wherein, The three-dimensional down-filled pocket sewing tool further comprises a second adhesive strip extending along the second direction, one side of the second adhesive strip being bonded to the bottom plate (1) and the other side being bonded to the cover plate (2).

6. The three-dimensional quilting tool of any of claims 1-3, wherein, The bottom plate (1) is provided with a positioning line (13) extending along the outer contour of the down-filled layer (100).

7. A method of sewing a three-dimensional, filled-rubber pocket, characterized by The three-dimensional down-filled pocket (1021) is sewn using the three-dimensional down-filled pocket sewing tool according to any one of claims 1-6, comprising the following steps: S1, rotating the cover plate (2) to the adjusting position and laying the down-filled layer (100) flat on the bottom plate (1); S2, aligning the first edge (31) of the positioning plate (3) with any first sewing hole (21) and folding the down-filled layer (100) along the second edge (32) of the positioning plate (3); S3, rotating the cover plate (2) to the sewing position, controlling the sewing equipment to pass through the corresponding first sewing hole (21) and connect the folded two layers of the down-filled layer (100) along the first edge (31) to form the folded part (102).

8. The three-dimensional quilting method according to claim 7, wherein, The down-filled layer (100) comprises a plurality of the flat parts (101) and a plurality of the folded parts (102), the plurality of the flat parts (101) are arranged continuously along the second direction and correspond to the plurality of the folded parts (102) one by one, the first sewing hole (21) is provided with a plurality of first sewing holes (21), and the connection between any two adjacent flat parts (101) is provided with the first sewing hole (21) correspondingly; After step S3, the following steps are further included: S4, switching the cover plate (2) from the sewing position to the adjusting position, separating the positioning plate (3) from the bottom plate (1), and moving the positioning plate (3) to align the first edge (31) with another first sewing hole (21) that is not passed through by the sewing equipment in step S3; S5, connecting the positioning plate (3) with the bottom plate (1), folding the down-filled layer (100) along the second edge (32) of the positioning plate (3) at the same time, and repeating steps S3 and S4 until the plurality of the flat parts (101) and the plurality of the folded parts (102) are sewn completely.

9. The three-dimensional quilting method according to claim 7, wherein, The cover plate (2) is provided with a plurality of second sewing holes (22) arranged along the circumference of the down-filled layer (100), the down-filled layer (100) comprises two layers of fabric stacked together, and step S1 specifically comprises the following steps: S11, rotating the cover plate (2) to the adjusting position and laying the two layers of fabric on the bottom plate (1) in sequence; S12, rotating the cover plate (2) to the sewing position and controlling the sewing equipment to pass through the plurality of second sewing holes (22) in sequence to sew the two layers of fabric together.

Citation Information

Patent Citations

  • Magnet buckle sewing template

    CN216304124U