Rubber dust cover for protecting automobile steering ball cage and using method

By designing a belt-shaped rubber dust cover installation device and using spiral winding and strong glue adhesion, the cumbersome problem of the rubber dust cover replacement process in the existing technology is solved, and rapid replacement and efficient installation are achieved, reducing labor and equipment costs.

CN119825930APending Publication Date: 2025-04-15LANZHOU JIAOTONG UNIV
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Patent Information

Application Number
CN202411811097.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

The existing automotive rubber dust cover needs to be replaced when replacing the tire and the nuts that fix the steering ball head. The process is time-consuming and labor-intensive, increases labor costs, and is prone to damage to surrounding components.

Method used

A belt-shaped rubber dustproof cover installation device is designed, which is installed using spiral winding, combined with an oblique Z-shaped or concave-convex interface design, and is bonded with strong glue to increase the fixing support of the cable ties to ensure the stability of the device in a high-strength environment.

Benefits of technology

It realizes rapid replacement of rubber dust cover, reduces installation time and labor costs, enhances installation firmness and service life, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a rubber dust cover for protecting an automobile steering ball cage and a using method. An existing rubber dust cover is changed into a barrel-shaped rubber dust cover with a spiral notch in the axial direction, the surface of a barrel body is in a wave shape, and then the automobile rubber dust cover is directly rolled to a steering ball cage needing to be protected in a winding mode; the cross section connecting part can be arranged to be in an inclined Z shape or a concave-convex shape, and is adhered by using super glue, so that the interface is firmer; through the mode that the second circle of rubber belt is spirally and symmetrically wound, all parts of the automobile rubber dust cover are evenly stressed, the overall thickness is increased, and the service life of the automobile rubber dust cover is prolonged; the outer side of the first ring and the inner side of the second ring of the rubber belt are adhered by super glue, so that the element is firmer; a binding belt is additionally arranged at the concave arc position of the outer side of the element to reinforce fixation. And the radian of the outer side concave arc is the same as and matched with the radian of the ribbon. The installation device is simple in equipment and convenient to operate, replacement of the automobile rubber dust cover can be achieved without detaching an automobile tire and a nut for fixing the steering ball head, the labor cost is greatly reduced, and the application range is wide.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile parts, in particular to a rubber dust cover for protecting an automobile steering ball cage and a use method thereof. Background Art

[0002] When replacing the existing automobile rubber dust cover, it is usually necessary to remove the automobile tire and the nut fixing the steering ball head. This process is time-consuming and labor-intensive, increases labor costs, and easily causes damage to surrounding components during the maintenance process. In view of the deficiencies in the prior art, the present invention proposes an installation device with a simple structure and convenient operation to achieve rapid replacement of the automobile rubber dust cover. Summary of the invention

[0003] The present invention aims to overcome the deficiencies in the prior art and provide a rubber dust cover installation device with reasonable design and easy installation. The problem of complicated installation in the prior art is solved through innovative structural design and winding installation method.

[0004] The key technical points of the present invention are as follows:

[0005] Strip design: The original dust cover mold model is designed into a strip structure, which is directly installed to the part that needs to be replaced through spiral winding.

[0006] Interface design: The cross-section connection adopts an oblique Z-shaped or concave-convex design and is bonded with strong glue to make the interface more secure and improve the sealing and tensile strength of the dust cover.

[0007] Double-layer winding: The second circle of spiral symmetrical winding ensures uniform force, enhances the overall thickness and prolongs the service life.

[0008] Adhesion structure: The outer side of the first circle and the inner side of the second circle are connected by strong glue to further improve the overall stability.

[0009] Reinforced cable ties: Cable ties are installed on the concave arc of the outer side of the component to provide additional fixing support and ensure the stability of the device in high-intensity environments.

[0010] Technical Effects

[0011] The installation device provided by the present invention has the following advantages:

[0012] The operation is easy and the dust cover can be replaced without removing the car tire and fixing the steering ball nut, which greatly reduces the installation time and labor costs.

[0013] The optimized structural design makes the installation more secure, the dust cover is evenly stressed, and the service life is increased.

[0014] The equipment is simple and applicable.

[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0016] 1. The rubber dust cover for protecting the automobile steering ball cage of the present invention is easy to install and can be installed by spiral winding without removing the tire or nut, which is simple and quick to operate;

[0017] 2. The rubber dust cover for protecting the automobile steering ball cage of the present invention has excellent performance, and the wavy design and symmetrical spiral winding improve thickness and durability, thereby extending service life;

[0018] 3. The rubber dust cover for protecting the automobile steering ball cage of the present invention has strong applicability and can be applied to the protection needs of the steering ball cages of various models;

[0019] 4. The rubber dust cover for protecting the automobile steering ball cage described in the present invention has low cost, can reduce manpower and equipment costs, and improve maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of the vehicle rubber dust cover installation device in Example 1;

[0021] Figure 2 for Figure 1 Center left and right isometric drawings;

[0022] Figure 3 Schematic diagram of the cross-sectional structure of the rubber oblique Z-shaped interface in Example 2;

[0023] Figure 4 Schematic diagram of the cross-sectional structure of the rubber concave-convex interface in Example 3;

[0024] Figure 5 This is a schematic diagram of the structure of installing a special cable tie at the concave arc part in Example 5;

[0025] Markings in the figure: 1-rubber belt, 2-end, 3-section of rubber belt, 4-oblique Z-shaped joint, 5-concave arc part, 6-concave and convex joint, 7-tie. DETAILED DESCRIPTION

[0026] The present invention will be described in detail below in conjunction with the accompanying drawings.

[0027] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0028] In the related art, the existing automobile rubber dust cover will be fatigued and damaged in five to seven years. As an important component for protecting the steering shaft, the automobile rubber dust cover is very troublesome to replace. It is necessary to remove the tire and the nut fixing the steering ball head, which will cost a lot of manpower and material resources. Therefore, the technical solution of the present application is produced. Figures 1 to 4 To elaborate.

[0029] Example 1

[0030] like Figure 1 to Figure 2 As shown, the rubber dust cover installation device described in the present invention is a strip-shaped design.

[0031] The automobile rubber dust cover installation device provided by the invention optimizes a traditional integral mold model into a strip-shaped design.

[0032] Material selection: The rubber dust cover is made of highly elastic and wear-resistant rubber, which has strong tensile properties and anti-aging ability.

[0033] Belt structure: The length of the rubber belt 1 is adjusted according to different vehicle models to ensure that it can completely cover the parts that require dust protection.

[0034] During installation, the end 2 of the rubber belt is covered layer by layer to the target part by spiral winding to form a continuous and closed protective layer.

[0035] Example 2

[0036] like Figure 3 As shown, the application of an oblique Z-shaped interface described in the present invention is intended to ensure that the connection of the strip-shaped rubber dust cover is tight and firm:

[0037] Interface design: The cross section 3 of the rubber belt is set to an oblique Z shape, and initial fixation is achieved through staggered bite.

[0038] Use of super glue: Evenly apply high-strength weather-resistant glue on the oblique Z-shaped joints. After the glue cures, the interface can withstand high-strength tensile and torsional stresses to ensure sealing and stability during use.

[0039] Example 3

[0040] like Figure 4 As shown, the purpose of the application of a concave-convex interface described in the present invention is to ensure that the connection of the strip-shaped rubber dust cover is tight and firm:

[0041] Interface design: The cross section 3 of the rubber belt is set to be concave and convex, and initial fixation is achieved through staggered bite.

[0042] Use of super glue: Evenly apply high-strength weather-resistant glue on the concave and convex joints 6. After the glue is cured, the interface can withstand high-strength tensile and torsional stress to ensure sealing and stability during use.

[0043] Example 4

[0044] like Figures 1 to 4 As shown, the double-layer spiral winding enhanced protection described in the present invention is intended to enhance the overall strength and durability of the dust cover:

[0045] First winding: The rubber belt 1 is wound around the installation part in a spiral manner to form the first layer of protection.

[0046] The second circle is symmetrically wound: on the basis of the first layer, the second layer is wound in the opposite direction so that the upper and lower layers of the rubber belt 1 form a symmetrical structure.

[0047] Bonding reinforcement: Use strong glue to bond the outside of the first layer to the inside of the second layer to further improve the overall stability and prevent delamination.

[0048] Example 5

[0049] like Figure 1 and Figure 5 As shown, a fixing method of a cable tie 7 described in the present invention is to install a special cable tie 7 at the concave arc portion 5 outside the dust cover:

[0050] Strap material: Made of high-strength nylon material with good wear resistance and toughness.

[0051] Installation method: The strap is fixed around the concave arc part 5 of the rubber dust cover, and the tightness is adjusted by adjusting the buckle to ensure the firmness of the dust cover under high-intensity working conditions.

[0052] Example 6

[0053] like Figures 1 to 5 As shown, a simple installation process described in the present invention. The installation device of the present invention is simple in design, and the user can complete the installation without removing the car tire and fixing the steering ball head nut, including the following steps:

[0054] A1. Clean the surface of the part to be replaced to ensure it is free of oil and debris.

[0055] A2. Fix the starting end of the rubber belt 1 at the replacement location and wrap it around the dustproof location layer by layer in a spiral shape.

[0056] A3. Apply strong glue to the Z-shaped interface 4 and wait for the glue to cure.

[0057] A4. After completing the first circle, continue to wrap the second circle in the opposite direction, and apply glue between the layers.

[0058] A5. Install a cable tie 7 on the outer concave arc portion 5 and adjust it to appropriate tightness.

[0059] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rubber dust cover for protecting a steering ball cage of an automobile, characterized in that: The dust cover (1) is a barrel-shaped rubber structure with a spiral cut along the axial direction, and the barrel surface is wavy; the barrel cross-section connection (3) is designed to be a Z-shaped or concave-convex structure and is fixed by strong glue.

2. The automotive rubber dust cover installation device according to claim 1, characterized in that: The dust cover (1) adopts a second spiral symmetrical winding design, so that each part is evenly stressed, the overall thickness is enhanced, and the service life is increased.

3. The automotive rubber dust cover installation device according to claim 2, characterized in that: The outer side of the first circle and the inner side of the second circle are connected by strong glue, thereby further improving the overall stability and durability of the dust cover.

4. The automotive rubber dust cover installation device according to any one of claims 1 to 3, characterized in that: A cable tie (2) is provided at the outer concave arc portion of the device to enhance the fixing effect of the dust cover and ensure stability under high-intensity working conditions.

5. The automotive rubber dust cover mounting device according to any one of claims 1 to 4, characterized in that: The device installation process does not require disassembly of the automobile tire or fixing of the steering ball head nut, and the dust cover can be quickly replaced, thereby reducing labor costs.

6. The automotive rubber dust cover mounting device according to any one of claims 1 to 5, characterized in that: The device is suitable for various vehicle models and has a wide range of applications.

7. The automotive rubber dust cover mounting device according to any one of claims 1 to 6, characterized in that: The device has a simple design, a light structure, is easy to carry and operate, and can be used for repair and maintenance of vehicles.