Cutting device for standard ice block and cutting method thereof

Abstract

The invention provides a cutting device for standard ice blocks and a cutting method of the cutting device, and belongs to the technical field of standard ice block processing. The problem that an existing ice block cutting device cannot cut ice blocks into a plurality of standard ice blocks is solved. The cutting device comprises a cutting frame, three sets of cutting knives, a sliding rod, a first chain and third chain wheels, the three cutting knives are evenly distributed on the cutting frame, each set of cutting knives comprises two cutting knives which are symmetrically arranged up and down, chain wheel sets are installed on the two sides of the cutting frame, and each chain wheel set comprises a plurality of third chain wheels and wheel shafts. A plurality of third chain wheels are evenly distributed on a wheel shaft, the chain wheels oppositely arranged on the cutting frame are connected through a first chain, the first chain is arranged between every two adjacent sets of cutting knives, the three sets of cutting knives symmetrically arranged up and down are installed on two rotating shafts respectively, and the two rotating shafts are connected with a transmission mechanism. The cutting machine is mainly used for cutting standard ice blocks.

Description

Technical Field

[0001] The invention belongs to the technical field of standard ice block processing, and in particular relates to a cutting device and a cutting method for standard ice blocks. Background Art

[0002] At present, standardized ice blocks are mainly used in the masonry projects of ice building landscapes in large-scale ice and snow theme parks. The total amount of ice used in building large-scale ice and snow theme parks is huge each year, and the size and quality of the required ice blocks need to be guaranteed. In addition, in the construction process of large-scale ice and snow landscapes, due to the short construction period, huge labor demand, high labor intensity and low efficiency, the current ice and snow construction market is facing a contradiction between the shortage of labor and the ever-expanding scale of ice and snow construction in northern my country. Traditional construction technology and construction methods have a long construction period, and the quality is difficult to guarantee. In addition, safety accidents and environmental pollution in the production process are difficult to overcome. Therefore, it is imperative to develop mechanical equipment to replace bulky manual operations and to innovate and reform traditional construction technology and construction methods.

[0003] A Chinese invention patent with publication number CN106482416B discloses an intelligent standard ice processing device, which has a frame, on which are arranged in sequence: an initial loading platform, a chain conveyor belt and a turning platform; a bottom surface cutting device is arranged between the initial loading platform and the chain conveyor belt; the frame is also provided with two vertical cutting devices located on both sides of the chain conveyor belt and a top surface cutting device located on the upper part of the chain conveyor belt; the upper part of the chain conveyor belt is also horizontally provided with a crushed ice diversion device, the diversion direction of which is perpendicular to the conveying direction of the chain conveyor belt and is used to peel off the crushed ice cut by the top surface cutting device; the horizontal pushing device at one end of the turning platform pushes the ice into the dividing device at the other end of the turning platform for division. This processing device can automatically divide and process large ice into standardized ice, reduce labor and meet the demand for standardized ice during ice and snow landscape construction, but the device cannot cut ice into multiple standard ice. Summary of the invention

[0004] In view of this, the present invention aims to provide a cutting device for standard ice blocks and a cutting method thereof, so as to solve the problem that the existing ice block cutting device cannot cut the ice block into a plurality of standard ice blocks.

[0005] To achieve the above object, the present invention adopts the following technical solutions:

[0006] A cutting device for standard ice blocks comprises a cutting frame, a cutting knife, a sliding rod, a first chain and a third sprocket. The cutting knife is provided with three groups, and the three cutting knives are evenly distributed on the cutting frame. Each group of cutting knives has two and are symmetrically arranged up and down. Sprocket groups are installed on both sides of the cutting frame. The sprocket groups include multiple third sprockets and axles. The multiple third sprockets are evenly distributed on the axles. The sprockets of the cutting frame that are arranged opposite to each other are connected by a first chain, and the first chain is arranged between two adjacent groups of cutting knives.

[0007] Furthermore, three groups of cutting knives symmetrically arranged up and down are respectively installed on two rotating shafts, and the two rotating shafts are connected to the transmission mechanism.

[0008] Furthermore, the transmission mechanism includes a first sprocket, a second sprocket, a driving motor and a second chain, the first sprocket and the second sprocket are respectively connected to two rotating shafts, and the first sprocket, the second sprocket and the output wheel of the driving motor are connected through a second chain transmission.

[0009] Furthermore, a plurality of slide bars are evenly distributed on the cutting frame, the slide bars are arranged between two adjacent groups of cutting knives, and the first chain is connected to the bottom of the slide bars.

[0010] Furthermore, the top of the slide bar adopts a serrated design.

[0011] Furthermore, planing cutters are symmetrically installed at both ends of the cutting frame.

[0012] Furthermore, a protective cover is installed above the cutting frame.

[0013] A cutting method for a cutting device for standard ice blocks, comprising the following steps:

[0014] Step 1: Transfer the ice cubes to the cutting rack;

[0015] Step 2: After the ice cubes move onto the slide bar, start the sprocket assembly to drive the slide bar forward;

[0016] Step 3: Start the driving motor, and drive the first sprocket and the second sprocket to rotate through the second chain, so that the upper and lower cutting knives rotate at the same time to cut the moving ice cubes;

[0017] Step 4: After cutting into standard ice blocks, transport them to the job site for use.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. After the ice cubes enter the cutting rack, the serrated slide bar provides a certain stability for the ice cubes, and then the ice cubes are moved forward by chain transmission, and the ice cubes are cut by three sets of parallel cutting knives. The spacing between the three sets of cutting knives is consistent, which can ensure that the sizes of the cut ice cubes are consistent, thereby achieving the purpose of processing and forming multiple ice cubes at one time.

[0020] 2. The present invention also has two planing and milling cutters on both sides of the cutting frame, which can plan and mill the end surfaces of both sides of the ice cubes while cutting the ice cubes, thereby ensuring that the end surfaces of the ice cubes are flat and smooth. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0022] Figure 1 The structure of a cutting device for standard ice blocks according to the present invention is shown in FIG. Figure 1 ;

[0023] Figure 2 The structure of a cutting device for standard ice blocks according to the present invention is shown in FIG. Figure 2 .

[0024] 1-protection cover, 2-first sprocket, 3-planing cutter, 4-second sprocket, 5-first chain, 6-third sprocket, 7-cutting frame, 8-driving motor, 9-cutting cutter, 10-second chain, 11-sliding rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely explain the technical solutions in the embodiments of the present invention. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict, and the described embodiments are only part of the embodiments of the present invention, not all of the embodiments.

[0026] See also Figure 1-2To describe the present embodiment, a cutting device for standard ice blocks comprises a cutting frame 7, a cutting knife 9, a sliding bar 11, a first chain 5 and a third sprocket 6, wherein the cutting knife 9 is provided with three groups, and three cutting knives 9 are evenly distributed on the cutting frame 7, and each group of cutting knives 9 consists of two and are symmetrically arranged up and down, and sprocket groups are installed on both sides of the cutting frame 7, and the sprocket groups include a plurality of third sprockets 6 and a wheel axle, and the plurality of third sprockets 6 are evenly distributed on the wheel axle, and the sprockets oppositely arranged on the cutting frame 7 are connected by a first chain 5, and the first chain 5 is arranged between two adjacent groups of cutting knives 9, and a plurality of sliding bars 11 are evenly distributed on the cutting frame 7, and the sliding bars 11 are arranged between two adjacent groups of cutting knives 9, and the first chain 5 is connected to the bottom of the sliding bar 11.

[0027] The ice cubes with processed ice surface are transferred to the cutting rack 7. After the ice cubes are moved to the slide bar 11, the sprocket group is started to drive the slide bar 11 to move forward, and the driving motor 8 is started to drive the first sprocket 2 and the second sprocket 4 to rotate through the second chain 10, so that the upper and lower cutting knives 9 rotate at the same time to cut the moving ice cubes. After cutting into standard ice blocks, they are transported to the work site for use. Through three groups of cutting knives 9 with the same spacing, the ice cubes can be evenly cut into standard ice blocks of equal volume. The cutting knives 9 are made of alloy material, which can ensure the smoothness of the cutting surface of the ice cubes. The ice cubes are cut by three parallel groups of cutting knives 9. The spacing between the three groups of cutting knives 9 is consistent, which can ensure the consistency of the size of the cut ice cubes, thereby achieving the purpose of processing and forming multiple ice cubes at one time.

[0028] Furthermore, different groups of cutting knives 9 may be provided to cut the ice cubes according to the size of the ice cubes to be processed.

[0029] Furthermore, three groups of cutting knives 9 symmetrically arranged in the upper and lower parts are respectively installed on two rotating shafts, and the two rotating shafts are connected to a transmission mechanism, which includes a first sprocket 2, a second sprocket 4, a driving motor 8 and a second chain 10. The first sprocket 2 and the second sprocket 4 are respectively connected to the two rotating shafts, and the first sprocket 2, the second sprocket 4 and the output wheel of the driving motor 8 are connected through the second chain 10. Starting the driving motor 8 drives its output wheel to rotate, and then drives the first sprocket 2 and the second sprocket 4 to rotate through the second chain 10, thereby driving the cutting knife 9 to rotate, thereby achieving the purpose of cutting ice cubes.

[0030] Furthermore, the top of the slide bar 11 adopts a serrated design, which can ensure the stability of the ice cubes during movement.

[0031] Furthermore, planing cutters 3 are symmetrically installed at both ends of the cutting frame 7, so that while cutting the ice cubes, the end surfaces of both sides of the ice cubes can be planed and milled by the planing cutters 3 to ensure that the end surfaces of the ice cubes are flat and smooth.

[0032] Furthermore, a protective cover 1 is installed above the cutting frame 7 to prevent the cut ice chips from randomly splashing and causing harm to the staff.

[0033] A cutting method for a cutting device for standard ice blocks, comprising the following steps:

[0034] Step 1: Transfer the ice cubes with processed ice surface to the cutting rack 7;

[0035] Step 2: After the ice cubes move onto the slide bar 11, start the sprocket assembly to drive the slide bar 11 to move forward;

[0036] Step 3: Start the driving motor 8, and drive the first sprocket 2 and the second sprocket 4 to rotate through the second chain 10, so that the upper and lower cutting knives 9 rotate simultaneously to cut the moving ice cubes;

[0037] Step 4: After cutting into standard ice blocks, transport them to the job site for use.

[0038] The embodiments of the present invention disclosed above are only used to help illustrate the present invention. The embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. According to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well.

Claims

1. A cutting device for standard ice blocks, characterized in that: The invention comprises a cutting frame (7), a cutting knife (9), a sliding rod (11), a first chain (5) and a third sprocket (6). The cutting knife (9) is provided with three groups. The three cutting knives (9) are evenly distributed on the cutting frame (7). Each group of cutting knives (9) has two and are symmetrically arranged up and down. Sprocket groups are installed on both sides of the cutting frame (7). The sprocket groups include a plurality of third sprockets (6) and a wheel axle. The plurality of third sprockets (6) are evenly distributed on the wheel axle. The sprockets arranged opposite to each other on the cutting frame (7) are connected by the first chain (5). The first chain (5) is arranged between two adjacent groups of cutting knives (9).

2. A cutting device for standard ice blocks according to claim 1, characterized in that: Three groups of cutting knives (9) symmetrically arranged up and down are respectively installed on two rotating shafts, and the two rotating shafts are connected to the transmission mechanism.

3. A cutting device for standard ice blocks according to claim 2, characterized in that: The transmission mechanism comprises a first sprocket (2), a second sprocket (4), a driving motor (8) and a second chain (10); the first sprocket (2) and the second sprocket (4) are respectively connected to two rotating shafts; the first sprocket (2), the second sprocket (4) and an output wheel of the driving motor (8) are transmission-connected via the second chain (10).

4. A cutting device for standard ice blocks according to claim 1, characterized in that: A plurality of slide bars (11) are evenly distributed on the cutting frame (7), the slide bars (11) being arranged between two adjacent groups of cutting knives (9), and the first chain (5) being connected to the bottom of the slide bars (11).

5. A cutting device for standard ice blocks according to claim 4, characterized in that: The top of the sliding rod (11) is designed in a sawtooth shape.

6. A cutting device for standard ice blocks according to claim 1, characterized in that: Planing and milling cutters (3) are symmetrically mounted on both ends of the cutting frame (7).

7. A cutting device for standard ice blocks according to claim 1, characterized in that: A protective cover (1) is installed above the cutting frame (7).

8. A cutting method for a cutting device for standard ice blocks according to any one of claims 1 to 7, characterized in that: It includes the following steps: Step 1: Transfer the ice cubes with processed ice surface to the cutting rack (7); Step 2: After the ice cubes move onto the slide bar (11), the sprocket assembly is started to drive the slide bar (11) to move forward; Step 3: Start the driving motor (8), drive the first sprocket (2) and the second sprocket (4) to rotate through the second chain (10), and make the upper and lower cutting knives (9) rotate simultaneously to cut the moving ice cubes; Step 4: After cutting into standard ice blocks, transport them to the job site for use.

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