An electrolytic capacitor drying apparatus and a method of operating the same
By designing the alignment unit and pressing unit of the electrolytic capacitor drying equipment, the problem of inconvenient adjustment of electrolytic capacitor pins was solved, achieving horizontal adjustment and stability of the pins, and improving drying efficiency and the convenience of protective sleeve installation.
Patent Information
- Application Number
- CN202510225605.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-02-27
AI Technical Summary
During the drying process, it is difficult to adjust the leads of electrolytic capacitors to the same horizontal direction, which affects the subsequent installation of protective sleeves.
An electrolytic capacitor drying device was designed, comprising a drying chamber, a conveying device, and an alignment unit. The clamping unit and the driving unit of the alignment unit adjust the pins of the electrolytic capacitor to the horizontal direction, and the pressing unit maintains the stability of the capacitor.
The horizontal adjustment of the electrolytic capacitor pins was achieved, which facilitated the subsequent installation of the protective sleeve and improved drying efficiency and stability.
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Figure CN119826495B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of capacitor processing, and particularly relates to an electrolytic capacitor drying device and a working method thereof. BACKGROUND
[0002] An electrolytic capacitor is a kind of capacitor, a metal foil is a positive electrode (aluminum or tantalum), and an oxide film (aluminum oxide or tantalum pentoxide) closely attached to the positive electrode is a dielectric, and a cathode is composed of conductive material, electrolyte (the electrolyte can be liquid or solid) and other materials, and the electrolytic capacitor is named because the electrolyte is the main part of the cathode.
[0003] The electrolytic capacitor is a commonly used electronic component, and in the production process, the electrolytic capacitor needs to be cleaned and dried, and a protective sleeve is inserted on the pin.
[0004] Before the protective sleeve is inserted on the pin, the pins of multiple electrolytic capacitors need to be directed in the same direction, and it is inconvenient to direct the pins of the electrolytic capacitors in the same direction due to the small volume of the electrolytic capacitors. Therefore, the application provides an electrolytic capacitor drying device and a working method thereof, which adjusts the pins of the electrolytic capacitors to the horizontal direction during the drying process of the electrolytic capacitors. SUMMARY
[0005] The application aims to provide an electrolytic capacitor drying device and a working method thereof to solve the problems in the background.
[0006] To achieve the above-mentioned purpose, the application provides the following technical scheme, an electrolytic capacitor drying device, comprising a drying box body, a conveying device, an electrolytic capacitor body, a plurality of storage racks for storing the electrolytic capacitor body are arranged on the conveying device;
[0007] The drying box body is internally provided with a feeding port, a drying device and a discharging area, the electrolytic capacitor body enters the storage rack in the conveying device through the feeding port, the drying device is used for drying the electrolytic capacitor body, and the electrolytic capacitor body after being dried on the storage rack is taken away at the discharging area;
[0008] The electrolytic capacitor body is internally provided with a pin;
[0009] The drying box body is internally provided with a pin, and the pin is used for adjusting the two inclined pins in the electrolytic capacitor body to the horizontal direction.
[0010] Preferably, the feeding port is located above the conveying device, and the size of the feeding port is greater than the size of the electrolytic capacitor body.
[0011] Preferably, the conveying device comprises a track conveyor, a driving assembly, a driving frame, the track conveyor is connected to the driving assembly for driving the track conveyor to rotate, the driving assembly is arranged on the driving frame, and the driving frame is arranged on the inner wall of the bottom inside of the drying box.
[0012] Preferably, the electrolytic capacitor body is provided with a recess, the storage frame is provided with a protrusion, and the protrusion is matched with the recess in the electrolytic capacitor body.
[0013] Preferably, the storage frame is provided with an adsorption unit, and the adsorption unit is opened to adsorb the electrolytic capacitor body into the storage frame.
[0014] Preferably, the aligning unit comprises two pressing units, a guide frame and an aligning driving motor, the two pressing units are respectively located on the upper and lower sides of the pins, and the pressing units are started, the pressing unit comprises a first pressing plate, and the two pins can be pressed to an angle parallel to the first pressing plate.
[0015] Preferably, the pressing unit further comprises a second pressing plate, the first pressing plate and the second pressing plate are fixedly connected through a cross bar, one side of the first pressing plate is connected with a lifting track, the lifting track is inserted with a track block, and the track block is provided with a lifting driving gear and a driving unit.
[0016] Preferably, the driving unit is connected with the lifting driving gear, the lifting driving gear is connected with a rack through gear meshing transmission, the rack is connected with the lifting track, the track block is connected with the guide frame, the pressing unit is slidably connected with the guide frame, the second pressing plate is inserted into a guide groove in the guide frame, and the second pressing plate and the guide groove can only move up and down relative to each other, here, up and down also means not vertical up and down, and the aligning driving motor is used to drive the second pressing plate to rotate.
[0017] Preferably, the drying box is provided with a pressing unit inside, the pressing unit comprises a straight plate and a straight rod, the straight plate is pressed on the upper side of the electrolytic capacitor body whose pin needs to be aligned when the aligning unit works, the straight plate is connected with the straight rod, the straight rod is pressed at the recess in the electrolytic capacitor body, the upper side of the straight plate is provided with two lifting rods, the lifting rods are inserted with sleeves, the sleeves are connected with the inner wall of the drying box, springs are arranged in the sleeves, and the springs are connected with the lifting rods.
[0018] A working method of an electrolytic capacitor drying equipment, comprising the following steps:
[0019] Step one, feeding: the electrolytic capacitor body is sent from the feeding port into the storage frame on the conveying device;
[0020] Step two, reaching the aligning area: the conveying device drives the storage frame and the electrolytic capacitor body in it to move to the aligning area, and at this time the pressing unit is pressed on the upper side of the electrolytic capacitor body;
[0021] Step three, pin dialing: the dialing unit is started, and the two compression units in it extrude the two pins, so that the two pins are parallel to the first pressing plate in the compression unit;
[0022] Step four, dialing unit reset: after the pins are pressed to be parallel to the first pressing plate, control the two compression units to return to the initial position;
[0023] Step five, discharging: the conveying device transports the electrolytic capacitor body to the discharging area, and removes the electrolytic capacitor body from the storage rack.
[0024] Compared with the prior art, the beneficial effects of the present application are:
[0025] Firstly, the electrolytic capacitor body enters the storage rack in the conveying device through the feeding port, the drying device is used for drying the electrolytic capacitor body, and the dried electrolytic capacitor body on the storage rack is taken away at the discharging area, so that the drying work of the electrolytic capacitor body is realized.
[0026] Secondly, when the pins of the electrolytic capacitor are dialing, the driving unit is started, the driving unit drives the lifting driving gear to rotate, and then drives the rack to move up and down through the tooth engagement transmission connection, the rack moves up and down, which can drive the lifting rail to move together, the lifting rail moves to the lower side along the rail block, and the pins can be extruded (the adsorption unit is in the closed state during extrusion), the two pins rotate to the direction parallel to the first pressing plate during extrusion, and finally adjusted to the horizontal direction, facilitating the installation work of the sheath.
[0027] Thirdly, the pressure material unit is arranged inside, before the dialing unit is started, the straight plate and the lifting rod are pressed above the electrolytic capacitor body, after the dialing unit is started, the pressure material unit extrudes the electrolytic capacitor body, so that the electrolytic capacitor body is always inside the storage rack, avoiding the change of the position of the electrolytic capacitor body during dialing the pins. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 It is a structure schematic view of the electrolytic capacitor drying equipment in the present application.
[0029] Figure 2 It is a structure schematic view of the electrolytic capacitor drying equipment after removing the drying box in the present application.
[0030] Figure 3 It is a structure schematic view of the electrolytic capacitor drying equipment after removing the drying box in the present application.
[0031] Figure 4 It is a structure schematic view of the dialing unit in the present application.
[0032] Figure 5 Figure is a schematic view of the structure of the pressure unit in the present application.
[0033] In the figure: 1, drying box body; 101, feeding port; 102, drying device; 103, discharging area; 2, conveying device; 201, caterpillar conveyor; 202, driving assembly; 203, driving frame; 3, storage frame; 301, protruding part; 4, adsorption unit; 5, electrolytic capacitor body; 501, recessed part; 502, pin;
[0034] 6, aligning unit; 601, pressing unit; 6011, first pressing plate; 6012, second pressing plate; 6013, lifting track; 6014, track block; 6015, lifting driving gear; 6016, rack; 602, guide frame; 603, aligning driving motor;
[0035] 7, pressure unit; 701, straight plate; 702, straight rod; 703, lifting rod; 704, sleeve; 705, spring. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0037] Reference Figures 1-5 An electrolytic capacitor drying device, comprising a drying box body 1, a conveying device 2, and an electrolytic capacitor body 5, wherein the conveying device 2 is provided with a plurality of storage frames 3 for storing the electrolytic capacitor body 5.
[0038] The drying box body 1 is internally provided with a feeding port 101, a drying device 102, and a discharging area 103. The feeding port 101 is located above the conveying device 2, and the size of the feeding port 101 is greater than that of the electrolytic capacitor body 5. The electrolytic capacitor body 5 enters the storage frame 3 in the conveying device 2 through the feeding port 101. The drying device 102 is used for drying the electrolytic capacitor body 5. The dried electrolytic capacitor body 5 on the storage frame 3 is taken away at the discharging area 103. In this way, the whole process of drying the electrolytic capacitor body 5 is completed, and the electrolytic capacitor body 5 is dried under the action of the drying device 102 during the process.
[0039] Specifically, the conveying device 2 comprises a caterpillar conveyor 201, a driving assembly 202, a driving frame 203, the caterpillar conveyor 201 is connected with the driving assembly 202 for driving the caterpillar conveyor 201 to rotate, the driving assembly 202 is arranged on the driving frame 203, and the driving frame 203 is arranged on the inner wall of the bottom inside of the drying box body 1.
[0040] It should be noted that the electrolytic capacitor body 5 is provided with a recess 501 and a pin 502.
[0041] In order to prevent the electrolytic capacitor body 5 from deviating due to its own gravity when entering the storage rack 3, the storage rack 3 is provided with a protruding portion 301, and the protruding portion 301 cooperates with the recess 501 in the electrolytic capacitor body 5.
[0042] In order to facilitate the control of the discharging of the electrolytic capacitor body 5, the storage rack 3 is provided with a suction unit 4, and the suction unit 4 is opened to adsorb the electrolytic capacitor body 5 entering the storage rack 3.
[0043] The electrolytic capacitor body 5 also needs to be installed with a sheath, and the sheath needs to pass through the pin 502 during installation. In order to facilitate the subsequent installation work of the sheath, the drying box body 1 is provided with a righting unit 6, and the righting unit 6 is used for adjusting the two inclined pins 502 in the electrolytic capacitor body 5 to be horizontal.
[0044] Specifically, the righting unit 6 comprises two pressing units 601, a guide frame 602 and a righting driving motor 603, the two pressing units 601 are respectively located on the upper and lower sides of the pin 502, and the pressing unit 601 is started, the pressing unit 601 comprises a first pressing plate 6011, and the two pins 502 can be pressed to be parallel to the first pressing plate 6011.
[0045] More specifically, the pressing unit 601 further comprises a second pressing plate 6012, the first pressing plate 6011 and the second pressing plate 6012 are fixedly connected through a cross bar, the lengths of the two pins 502 are different, in order to adapt to the righting work of the two pins 502, and the pin 502 is close to or far away from the electrolytic capacitor body 5, and the two positions are prone to bending, therefore, the first pressing plate 6011 and the second pressing plate 6012 are arranged, and the first pressing plate 6011 and the second pressing plate 6012 are respectively pressed at the two positions close to or far away from the electrolytic capacitor body 5, so that the two pins 502 will not be inclined during extrusion.
[0046] It should be noted that one side of the first pressing plate 6011 is connected with a lifting track 6013, the lifting track 6013 is inserted with a track block 6014, and the lifting track 6013 can be referred to as Figure 4The lifting track 6013 and the track block 6014 can only move up and down relative to each other, and the up and down here does not necessarily mean vertical up and down, and the track block 6014 itself can also be inclined at a certain angle as needed;
[0047] In order to enable the first pressing plate 6011 to have the power of moving up and down, a lifting drive gear 6015 is arranged on the track block 6014, and a drive unit is connected to the lifting drive gear 6015. The lifting drive gear 6015 is connected to a rack 6016 through gear meshing transmission. The rack 6016 is connected to the lifting track 6013. The track block 6014 is connected to the guide frame 602.
[0048] The pressing unit 601 is slidably connected to the guide frame 602. Specifically, the second pressing plate 6012 is inserted into the guide groove in the guide frame 602, and the second pressing plate 6012 and the guide groove can only move up and down relative to each other. Here, up and down also does not mean vertical up and down. The positive driving motor 603 is used to drive the second pressing plate 6012 to rotate.
[0049] The electrolytic capacitor body 5 enters the storage rack 3 and moves under the driving of the conveying device 2. After moving to the position of the positive unit 6, the drive unit is started. The drive unit drives the lifting drive gear 6015 to rotate, and in turn drives the rack 6016 connected thereto to move up and down through gear meshing transmission. The rack 6016 can drive the lifting track 6013 to move up and down during the movement. The lifting track 6013 moves downward along the track block 6014, and can extrude the pins 502 (the adsorption unit 4 is in a closed state during the extrusion process). During the extrusion process, the two pins 502 rotate in a direction parallel to the first pressing plate 6011, and finally adjust to the horizontal direction, facilitating the subsequent installation of the sheath;
[0050] Different electrolytic capacitor bodies 5 enter the storage rack 3 and are placed at different angles. In order to adapt to various situations, such as the vertical distribution of two pins 502, a guide frame 602 and a positive driving motor 603 are arranged at the two pressing units 601. The positive driving motor 603 can drive the two pressing units 601 to rotate, and in turn adjust the angle of the two pressing units 601, so as to avoid the situation that the pressing unit 601 is perpendicular to the direction of the two pins 502.
[0051] During the adjustment of the direction of the two pins 502, the electrolytic capacitor body 5 needs to be in the storage rack 3 and not be extruded out. Therefore, a pressing unit 7 is arranged inside the drying box body 1. The pressing unit 7 includes a straight plate 701 and a straight rod 702. When the positive unit 6 works, the straight plate 701 is pressed on the upper side of the electrolytic capacitor body 5 whose pin 502 needs to be adjusted. The straight plate 701 is connected to the straight rod 702, and the straight rod 702 is pressed on the recess 501 in the electrolytic capacitor body 5;
[0052] Specifically, the straight plate 701 is provided with two lifting rods 703 on the upper side, the lifting rods 703 are inserted with sleeves 704, the sleeves 704 are connected with the inner wall of the drying box body 1, and the sleeves 704 are provided with springs 705 inside, and the springs 705 are connected with the lifting rods 703. Before the starting of the aligning unit 6, the straight plate 701 and the lifting rods 703 are pressed above the electrolytic capacitor body 5, and after the starting of the aligning unit 6, the pressing unit 7 will extrude the electrolytic capacitor body 5, so that the electrolytic capacitor body 5 is always inside the storage rack 3, avoiding the change of the position of the electrolytic capacitor body 5 in the process of aligning the pins 502.
[0053] A working method of an electrolytic capacitor drying device, comprising the following steps:
[0054] Step one, feeding: the electrolytic capacitor body 5 is sent from the feeding port 101 to the storage rack 3 on the conveying device 2;
[0055] Step two, reaching the aligning area: the conveying device 2 drives the storage rack 3 and the electrolytic capacitor body 5 inside to move to the aligning area, at this time the pressing unit 7 is pressed on the upper side of the electrolytic capacitor body 5;
[0056] Step three, pin 502 alignment: the aligning unit 6 is started, and the two pressing units 601 inside extrude the two pins 502, so that the two pins 502 are parallel to the first pressing plate 6011 in the pressing unit 601;
[0057] Step four, aligning unit 6 back position: after the pin 502 is pressed to be parallel to the first pressing plate 6011, the two pressing units 601 are controlled to return to the initial position;
[0058] Step five, discharging: the conveying device 2 transports the electrolytic capacitor body 5 to the discharging area 103, and moves the electrolytic capacitor body 5 away from the storage rack 3.
[0059] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An electrolytic capacitor drying apparatus characterized by comprising: Including drying box body (1), conveying device (2), electrolytic capacitor body (5), conveying device (2) is provided with a plurality of storage racks (3) for storing electrolytic capacitor body (5); Drying box body (1) is internally provided with feed inlet (101), drying device (102), discharging area (103), electrolytic capacitor body (5) enters the storage rack (3) in conveying device (2) via feed inlet (101), drying device (102) is used to dry electrolytic capacitor body (5), the electrolytic capacitor body (5) after being dried on storage rack (3) is taken away at discharging area (103); The electrolytic capacitor body (5) is provided with a pin (502); The drying box body (1) is provided with a right unit (6), and the right unit (6) is used for adjusting the two pins (502) in the electrolytic capacitor body (5) to the horizontal direction; The electrolytic capacitor body (5) is provided with a recess (501), and the storage rack (3) is provided with a protruding portion (301), and the protruding portion (301) cooperates with the recess (501) in the electrolytic capacitor body (5); The right unit (6) includes two compression units (601), a guide frame (602) and a right driving motor (603), the two compression units (601) are located on the upper and lower sides of the pin (502), the compression unit (601) includes a first pressing plate (6011), and the compression unit (601) is started, the two pins (502) can be pressed to the angle parallel to the first pressing plate (6011); The compression unit (601) further includes a second pressing plate (6012), the first pressing plate (6011) and the second pressing plate (6012) are fixedly connected by a cross bar, one side of the first pressing plate (6011) is connected with a lifting track (6013), the lifting track (6013) is inserted with a track block (6014), the track block (6014) is provided with a lifting driving gear (6015) and a driving unit; The driving unit is connected with the lifting driving gear (6015), the lifting driving gear (6015) is connected with a rack (6016) through gear meshing transmission, the rack (6016) is connected with the lifting track (6013), the track block (6014) is connected with the guide frame (602), the compression unit (601) is slidably connected with the guide frame (602), the second pressing plate (6012) is inserted into the guide groove in the guide frame (602), and the second pressing plate (6012) and the guide groove can only move up and down, here up and down is not vertical up and down, and the right driving motor (603) is used to drive the second pressing plate (6012) to rotate. The drying box (1) is internally provided with a pressing unit (7), the pressing unit (7) comprises a straight plate (701) and a straight rod (702), when the aligning unit (6) works, the straight plate (701) is pressed on the upper side of the electrolytic capacitor body (5) needing to align the pin (502), and the straight plate (701) is connected with the straight rod (702), the straight rod (702) is pressed at the recess (501) in the electrolytic capacitor body (5), the upper side of the straight plate (701) is provided with two lifting rods (703), the lifting rods (703) are inserted with sleeves (704), the sleeves (704) are connected with the inner wall of the drying box (1), and the sleeves (704) are internally provided with springs (705), and the springs (705) are connected with the lifting rods (703).
2. The electrolytic capacitor drying apparatus according to claim 1, wherein The feeding port (101) is located above the conveying device (2), and the size of the feeding port (101) is greater than that of the electrolytic capacitor body (5).
3. The electrolytic capacitor drying apparatus according to claim 1, wherein The conveying device (2) comprises a crawler belt conveyor (201), a driving assembly (202) and a driving frame (203), the crawler belt conveyor (201) is connected with the driving assembly (202) for driving the crawler belt conveyor (201) to rotate, the driving assembly (202) is arranged on the driving frame (203), and the driving frame (203) is arranged on the inner wall of the bottom inner side of the drying box (1).
4. The electrolytic capacitor drying apparatus according to claim 1, wherein The storage rack (3) is internally provided with an adsorption unit (4), and the adsorption unit (4) can adsorb the electrolytic capacitor body (5) entering the storage rack (3).
5. The method of claim 1-4, wherein the drying apparatus is an electrolytic capacitor drying apparatus. The method comprises the following steps: Step one, feeding: the electrolytic capacitor body (5) is sent into the storage rack (3) on the conveying device (2) from the feeding port (101); Step two, reaching the aligning area: the conveying device (2) drives the storage rack (3) and the electrolytic capacitor body (5) therein to move to the aligning area, at this time, the pressing unit (7) is pressed on the upper side of the electrolytic capacitor body (5); Step three, pin (502) alignment: the aligning unit (6) is started, the two pressing units (601) therein extrude the two pins (502), so that the two pins (502) are parallel to the first pressing plate (6011) in the pressing unit (601); Step four, aligning unit (6) return: after the pin (502) is pressed to be parallel to the first pressing plate (6011), the two pressing units (601) are controlled to return to the initial position; Step five, discharging: the conveying device (2) transports the electrolytic capacitor body (5) to the discharging area (103), and moves the electrolytic capacitor body (5) away from the storage rack (3).
Citation Information
Patent Citations
Electrolytic capacitor drying and correcting equipment
CN113690072A
Electrolytic capacitor drying and correcting equipment and use method thereof
CN116469688A