Blockage cleaning equipment for plate heat exchanger
By introducing ultrasonic water-soaked cleaning and a combination of shovel plates and roller brushes into the plate heat exchanger cleaning equipment, the problem of poor results in existing equipment when cleaning the plates is blocked, achieving more efficient cleaning effects and lower manual labor intensity.
Patent Information
- Application Number
- CN202411339175.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-04-15
AI Technical Summary
The existing plate heat exchanger cleaning equipment has poor effect when cleaning blockage between plates, resulting in the inability to circulate water flow and hindering the ultrasonic cleaning efficiency.
An equipment including a sink, an ultrasonic generator, a support device, a conveyor, a shovel plate and a roller brush is adopted. Through ultrasonic water-soaked cleaning and the combination of shovel plate and roller brush, the comprehensive cleaning of the plate heat exchanger is achieved.
It improves the comprehensive cleaning effect of the plate heat exchanger, reduces the complexity of the overall disassembly of the plate, improves the cleaning efficiency, and reduces the intensity of manual labor.
Smart Images

Figure CN119826626A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plate heat exchanger cleaning, in particular to a plate heat exchanger blockage cleaning device. Background Art
[0002] As an efficient and compact heat exchange equipment, plate heat exchangers are widely used in the heat exchange process in industrial production. However, in actual use, due to the deposition of impurities, condensed solids, hop resins and other substances in the medium, plate heat exchangers often become blocked, seriously affecting their heat exchange efficiency and service life. Therefore, they need to be cleaned and maintained regularly.
[0003] The current cleaning methods are usually: 1. Manual cleaning: Manually disassemble the plates and rinse and clean them one by one, which increases the complexity of plate loading and unloading and the labor intensity of cleaning, or use ultrasonic cleaning; 2. Ultrasonic cleaning: circulate water inside the plate heat exchanger and use ultrasonic cleaning.
[0004] For example, in the existing plate heat exchanger cleaning equipment, the prior art authorization announcement number is CN217330884U. The utility model discloses a plate heat exchanger cleaning device, including a supporting mechanism for supporting the upper equipment, a cleaning mechanism for cleaning the plate heat exchanger, and a lifting mechanism for driving the plate heat exchanger to rise and fall. The cleaning mechanism is fixed above the supporting mechanism, and the lifting mechanism is arranged at the rear of the cleaning mechanism.
[0005] However, during the use of the device, it was found that the cleaning effect between the plates of the plate heat exchanger was poor. When blockage occurred between the plates, the water could not circulate inside, thus hindering the cleaning efficiency of the ultrasonic wave. Summary of the invention
[0006] In order to solve the above technical problems, the present invention provides a plate heat exchanger blockage cleaning device which improves the overall cleaning effect of the plate heat exchanger by cooperating with ultrasonic immersion cleaning, effectively reduces the complexity of overall disassembly of the plates when cleaning the plate heat exchanger, improves the cleaning efficiency of the plate heat exchanger, and reduces manual labor intensity.
[0007] The invention provides a plate heat exchanger blockage cleaning device, comprising a water tank and an ultrasonic generator, wherein an opening is arranged at the top of the water tank, and the ultrasonic generator is connected and arranged on the outer side wall of the water tank; the invention also comprises a supporting device, a conveying device, two sets of fixed frames, two sets of shovel plates and two sets of roller brushes, wherein the two sets of fixed frames and the two sets of roller brushes are respectively mounted on the moving end of the supporting device, the supporting device is used to drive the two sets of fixed frames and the two sets of roller brushes to move and adjust, the two sets of shovel plates are respectively mounted on the outer side walls of the two sets of fixed frames opposite to each other, the supporting device is mounted on the conveying device, and the conveying device is used to clamp and fix the plate heat exchanger and move and convey it; a person first removes the clamping bolts of the plate heat exchanger to be cleaned, and then clamps and fixes the two sides of the plate heat exchanger through the conveying device and moves and conveys them to the inside of the water tank, adds cleaning water into the water tank so that the cleaning water soaks the plate heat exchanger, and then turns on the ultrasonic generator to make the cleaning water ultrasonically vibrate, thereby ultrasonically cleaning the plate heat exchanger, and at the same time the supporting device drives the two sets of shovel plates to move When it reaches the movable clamping plate of the plate heat exchanger, the two sets of shovel plates are moved towards each other and inserted between the movable clamping plate and the plate, thereby first separating the movable clamping plate, and then the shovel plates push the movable clamping plate to the other side of the plate heat exchanger, and then the two sets of roller brushes are driven by the supporting device to move between the movable clamping plate and the plate, so that the two sets of roller brushes rotate and move up and down to clean them respectively, and then the two sets of roller brushes move out of place, so that the two sets of shovel plates continue to be inserted between the next set of plates, so that the two sets of shovel plates separate the plates in turn and push them to the other side of the plate heat exchanger in turn, and each time a plate is separated and pushed, the two sets of roller brushes are used to clean the two sides of the two plates respectively, and this reciprocating cycle is repeated, so that multiple plates of the plate heat exchanger are cleaned in turn, and ultrasonic immersion cleaning is combined at the same time, thereby improving the comprehensive cleaning effect of the equipment on the plate heat exchanger, effectively reducing the complexity of the overall disassembly of the plates when cleaning the plate heat exchanger, improving the cleaning efficiency of the plate heat exchanger, and reducing the labor intensity.
[0008] Preferably, the supporting device includes a first driving device, a second driving device, a moving device, a bracket, a first guide rail, a rodless cylinder, a first slider, a sleeve, a first connecting arm, a second connecting arm, two groups of first cylinders, two groups of chassis and two groups of first motors. The bracket is installed on the conveying device, and the conveying device is used to drive the bracket to move. Both ends of the first guide rail and the rodless cylinder are installed on the inner wall of the bracket, the first slider is slidably installed on the first guide rail and the outer wall of the rodless cylinder, and the moving end of the rodless cylinder is connected to the first slider, the sleeve is rotatably installed on the outer wall of the first slider through the first driving device, the first connecting arm is installed and connected to the outer wall of the sleeve, the second connecting arm is slidably installed on the first connecting arm up and down through the second driving device, the two groups of first cylinders are respectively installed on both sides of the lower part of the outer wall of the second connecting arm, the two groups of chassis are respectively installed on the moving ends of the two groups of first cylinders, the two groups of roller brushes are respectively rotatably installed on the outer walls of the two groups of chassis, and the two groups The first motor is installed on the inner wall of the two sets of chassis, and the output ends of the two sets of first motors are respectively connected to the two sets of roller brushes. A moving device is arranged on the first guide rail, and the moving device is used to drive the two sets of fixed frames to move; when the two sets of shovels have completed pushing the plate, the first driving device drives the sleeve to rotate, so that the sleeve drives the first connecting arm to swing and rotate downward, so that the first connecting arm drives the two sets of roller brushes to move downward to between two of the plates through the second connecting arm, and then the two sets of chassis are driven to move away from each other through the two sets of first cylinders, so that the two sets of chassis drive the two sets of roller brushes to contact the two sides of the two plates respectively, and then the two sets of roller brushes are driven to rotate through the two sets of first motors, and at the same time the second driving device drives the second connecting arm to slide up and down, so that the two sets of roller brushes comprehensively clean the side walls of the plate, and after the cleaning is completed, the sleeve rotates to drive the two sets of roller brushes to move upward to make way, so that the two sets of shovels continue to separate and push the next plate, thereby improving the use convenience of the equipment.
[0009] Preferably, the moving device includes a second guide rail, a second slider, a guide groove, a first lead screw, a second motor, a second lead screw and a third motor. The second guide rail is arranged on the inner side wall of the bracket, the second slider is slidably mounted on the second guide rail, the guide groove is mounted on the top of the second slider, the tops of the two sets of fixing frames are slidably mounted on the guide groove, the first lead screw is rotatably mounted on the inner side wall of the guide groove, the two sets of fixing frames are respectively mounted on the outer side wall of the first lead screw, the second motor is mounted on the outer side wall of the guide groove, the output end of the second motor is connected to the first lead screw, the second lead screw is rotatably mounted on the inner side wall of the bracket, the second slider is mounted on the outer side wall of the second lead screw, the third motor is mounted on the outer side wall of the bracket, and the output end of the third motor is connected to the first lead screw. The first end is connected to the second lead screw; the second motor drives the first lead screw to rotate, so that the first lead screw drives the two groups of fixed frames to move closer to each other, so that the two groups of fixed frames drive the two groups of shovels to move closer to each other, so that the two groups of shovels are inserted between the plates to separate them, and then the second lead screw is driven by the third motor to rotate, so that the second lead screw drives the second slider to move, so that the second slider drives the two groups of shovels to move and push the plates to transport, and when the plates move, they cooperate with the upper and lower guide rods of the plate heat exchanger to improve the smoothness of the plate pushing and transporting, and when the plates are cleaned, the two groups of shovels push the clamping plate in the opposite direction, so that the clamping plate pushes multiple plates in the opposite direction to move and reset, thereby improving the cleaning efficiency of the equipment for the plate heat exchanger.
[0010] Preferably, the conveying device includes a picking device, a third driving device, a third guide rail, a gantry, a cross arm, and a second cylinder. The bottom of the gantry is slidably installed on the third guide rail, and the third driving device is provided on the third guide rail. The third driving device is used to drive the gantry to move. Two sets of cross arms are slidably installed on the gantry up and down, and the ends of the two sets of cross arms are respectively connected to the two sides of the bracket. Picking devices are provided on the two sets of cross arms. The picking device is used to clamp and fix the plate heat exchanger. The two sets of second cylinders are both installed on the inner side wall of the gantry, and the moving ends of the two sets of second cylinders are respectively connected to the two sets of cross arms; when the clamping bolts of the plate heat exchanger are removed, the gantry is driven to move above the plate heat exchanger by the third driving device, and then the two sets of cross arms are driven to move downward by the two sets of second cylinders, so that the picking device clamps and fixes the two sides of the plate heat exchanger, and then the gantry is moved above the sink, so that the plate heat exchanger is immersed in the cleaning water in the sink, thereby reducing the difficulty of personnel in carrying the plate heat exchanger and improving the cleaning efficiency.
[0011] Preferably, it also includes a water tank, a filter, a pump body and two groups of connecting pipe openings. The water tank is connected and arranged on the outer wall of the water tank, the filter is installed on the inner wall of the water tank, the input end of the pump body is connected to the water tank, and the output end of the pump body is connected to the water tank. The two groups of connecting pipe openings are both connected and arranged on the outer wall of the water tank; when the plate heat exchanger is immersed in the water tank, the water in the water tank flows into the water tank, and the dirt in the water is filtered through the filter, so that the filtered water overflows to the upper part of the water tank, and the filtered water is extracted and transported to the water tank through the pump body, so that the cleaning water in the water tank is filtered and circulated, thereby improving the effect of the recycling of the cleaning water and the cleaning effect of the plate heat exchanger. The water in the water tank is changed through the two groups of connecting pipe openings, and the convenience of replacing and discharging the cleaning water is improved.
[0012] Preferably, the picking device includes two groups of clamping arms, two groups of electromagnets and two groups of third cylinders, the two groups of clamping arms are respectively slidably installed on the outer side walls of the two groups of cross arms, the two groups of electromagnets are respectively installed on the outer side walls of the two groups of clamping arms, the two groups of third cylinders are respectively installed on the outer side walls of the two groups of cross arms, and the moving ends of the two groups of third cylinders are respectively connected to the outer side walls of the two groups of clamping arms; the two groups of clamping arms are driven to move closer to each other by the two groups of third cylinders, so that the two groups of electromagnets adsorb and fix the two sides of the plate heat exchanger, thereby improving the convenience of the equipment for moving and transporting the plate heat exchanger and improving the positioning effect when cleaning the plate heat exchanger.
[0013] Preferably, the third driving device includes a fourth motor, a first gear and a first rack, the fourth motor is installed on the outer wall of the gantry, the first gear is installed on the output end of the fourth motor, the first rack is installed on the outer wall of the third guide rail, and the first rack is meshed with the first gear; the first gear is driven to rotate by the fourth motor, and the first gear is meshed with the first rack to drive the gantry to move.
[0014] Preferably, the first driving device includes a gear ring, a fifth motor and a second gear, the gear ring is installed on the outer wall of the sleeve, the fifth motor is installed on the outer wall of the first slider, the second gear is installed on the output end of the fifth motor, and the second gear is meshed with the gear ring; the second gear is driven to rotate by the fifth motor, so that the second gear drives the sleeve to rotate through the gear ring.
[0015] Preferably, the second driving device includes a sixth motor, a third gear and a second rack, the sixth motor is mounted on the outer side wall of the first connecting arm, the third gear is mounted on the output end of the sixth motor, the second rack is mounted on the outer side wall of the second connecting arm, and the second rack is meshed with the third gear; after the sixth motor drives the third gear to rotate, the third gear drives the second connecting arm to slide upward by meshing with the second rack.
[0016] Preferably, it also includes an electric heater, which is connected and arranged on the outer wall of the water tank; the cleaning water in the water tank is heated by the electric heater to improve the oil cleaning effect of the plate heat exchanger.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the personnel first remove the clamping bolts of the plate heat exchanger to be cleaned, and then use the conveying device to clamp and fix the two sides of the plate heat exchanger and move and convey them to the inside of the water tank, and then add cleaning water into the water tank so that the cleaning water soaks the plate heat exchanger, and then turn on the ultrasonic generator to make the cleaning water ultrasonically vibrate, so that the plate heat exchanger is ultrasonically cleaned, and at the same time, the supporting device drives two groups of shovels to move to the movable clamping plate of the plate heat exchanger, and the two groups of shovels are moved towards each other so that the two groups of shovels are inserted between the movable clamping plate and the plate, so that the movable clamping plate is separated first, and then the shovel pushes the movable clamping plate to the other side of the plate heat exchanger, and then the supporting device drives two groups of roller brushes to move between the movable clamping plate and the plate, so that the two groups of roller brushes The brush rotates and moves up and down to clean them respectively, and then the two sets of roller brushes move to make way, allowing the two sets of shovels to continue to be inserted between the next set of plates, so that the two sets of shovels separate the plates one by one and push them to the other side of the plate heat exchanger one by one. Every time a plate is separated and pushed, the two sets of roller brushes clean the two sides of the two plates respectively, and repeat this cycle, so that multiple plates of the plate heat exchanger are cleaned in turn, and at the same time, ultrasonic immersion cleaning is used to improve the comprehensive cleaning effect of the equipment on the plate heat exchanger. There is no need to separate the guide rods of the plate heat exchanger, and the complexity of the overall disassembly of the plate when cleaning the plate heat exchanger is effectively reduced, thereby improving the cleaning efficiency of the plate heat exchanger. By adsorbing and fixing the two sides of the plate heat exchanger, the convenience of the equipment for moving and carrying the plate heat exchanger is improved, and the labor intensity is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the axonometric structure of the present invention; Figure 2 It is a schematic diagram of the axonometric partial structure of the connection between the fixed frame and the shovel plate; Figure 3 It is a schematic diagram of the partial isometric structure of the connection between the first slider and the sleeve, etc.; Figure 4 It is a schematic diagram of the axonometric partial structure of the connection between the bracket and the rodless cylinder, etc.; Figure 5 It is a schematic diagram of the axonometric partial structure of the connection between the guide groove and the first lead screw, etc.; Figure 6 It is a schematic diagram of the axonometric partial structure of the connection between the cross arm and the third cylinder, etc.; Figure 7 It is a schematic diagram of the axonometric structure of the connection between the water tank and the filter screen; Figure 8 is an isometric partial structural diagram of the connection between the second connecting arm and the second rack, etc.; Fig. 9 It is a schematic diagram of the axonometric partial structure of the connection between the bracket and the first guide rail, etc.; Fig.10 is an axonometric structural diagram of the connection between the third guide rail and the first rack; Fig.11 It is a schematic diagram of the axonometric partial structure of the connection between the roller brush and the chassis; Fig.12 It is a schematic diagram of the partial isometric structure of the connection between the clamping arm and the electromagnet, etc.; Fig.13 It is an axonometric diagram of the partial structure connecting the gantry and the cross arm.
[0019] Markings in the accompanying drawings: 101, water tank; 102, ultrasonic generator; 103, fixed frame; 104, shovel plate; 105, roller brush; 201, bracket; 202, first guide rail; 203, rodless cylinder; 204, first slider; 205, sleeve; 206, first connecting arm; 207, second connecting arm; 208, first cylinder; 209, chassis; 210, first motor; 301, second guide rail; 302, second slider; 303, guide groove; 304, first lead screw; 305, second motor; 306, second lead screw; 307, third motor; 401, third guide rail; 402, gantry; 403, cross arm; 404, second cylinder; 501, water tank; 502, filter; 503, pump body; 504, connecting pipe; 601, clamping arm; 602, electromagnet; 603, third cylinder; 701, fourth motor; 702, first gear; 703, first rack; 801, gear ring; 802, fifth motor; 803, second gear; 901, sixth motor; 902, third gear; 903, second rack; 1001, electric heater. DETAILED DESCRIPTION
[0020] In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0021] Example 1 The present invention discloses a plate heat exchanger blockage cleaning device, comprising a water tank 101 and an ultrasonic generator 102, wherein the top of the water tank 101 is provided with an opening, and the ultrasonic generator 102 is connected and arranged on the outer wall of the water tank 101; the device also comprises a supporting device, a conveying device, two sets of fixed frames 103, two sets of shovel plates 104 and two sets of roller brushes 105, wherein the two sets of fixed frames 103 and the two sets of roller brushes 105 are respectively installed on the moving end of the supporting device, the supporting device is used to drive the two sets of fixed frames 103 and the two sets of roller brushes 105 to move and adjust, the two sets of shovel plates 104 are respectively installed on the outer walls of the two sets of fixed frames 103 in opposite directions, the supporting device is installed on the conveying device, and the conveying device is used to clamp and fix the plate heat exchanger and move and convey it; The supporting device includes a first driving device, a second driving device, a moving device, a bracket 201, a first guide rail 202, a rodless cylinder 203, a first slider 204, a sleeve 205, a first connecting arm 206, a second connecting arm 207, two groups of first cylinders 208, two groups of chassis 209 and two groups of first motors 210. The bracket 201 is installed on the conveying device, and the conveying device is used to drive the bracket 201 to move. Both ends of the first guide rail 202 and the rodless cylinder 203 are installed on the inner wall of the bracket 201, and the first slider 204 is slidably installed on the outer wall of the first guide rail 202 and the rodless cylinder 203, and the moving end of the rodless cylinder 203 is connected to the first slider 204. The sleeve 205 is connected to the first guide rail 202 and the rodless cylinder 203 through the first driving device. The first connecting arm 206 is mounted on the outer wall of the sleeve 205, and the second connecting arm 207 is mounted on the first connecting arm 206 by the second driving device. The two groups of first cylinders 208 are respectively mounted on both sides of the lower part of the outer wall of the second connecting arm 207, and the two groups of chassis 209 are respectively mounted on the moving ends of the two groups of first cylinders 208. The two groups of roller brushes 105 are respectively mounted on the outer walls of the two groups of chassis 209. The two groups of first motors 210 are mounted on the inner walls of the two groups of chassis 209. The output ends of the two groups of first motors 210 are respectively connected to the two groups of roller brushes 105. A moving device is arranged on the first guide rail 202, and the moving device is used to drive the two groups of fixed frames 103 to move. In this embodiment, the personnel first remove the clamping bolts of the plate heat exchanger to be cleaned, and then clamp and fix the two sides of the plate heat exchanger through the conveying device and move and convey it to the inside of the water tank 101. By adding cleaning water into the water tank 101, the cleaning water soaks the plate heat exchanger, and then the ultrasonic generator 102 is turned on to ultrasonically vibrate the cleaning water, so that the plate heat exchanger is ultrasonically cleaned. At the same time, the supporting device drives two groups of shovels 104 to move to the movable clamping plate of the plate heat exchanger, and the two groups of shovels 104 are moved towards each other and inserted between the movable clamping plate and the plate, so that the movable clamping plate is separated first, and then the shovels 104 push the movable clamping plate to the other side of the plate heat exchanger, and then the supporting device drives The two sets of roller brushes 105 move between the movable pressing plate and the plate, so that the two sets of roller brushes 105 rotate and move up and down to clean them respectively, and then the two sets of roller brushes 105 move to make way, so that the two sets of shovel plates 104 continue to be inserted between the next set of plates, so that the two sets of shovel plates 104 separate the plates in sequence and push them to the other side of the plate heat exchanger in sequence. Every time a plate is separated and pushed, the two sets of roller brushes 105 clean the two sides of the two plates respectively, and the reciprocating cycle is repeated, so that multiple plates of the plate heat exchanger are cleaned in sequence, and ultrasonic immersion cleaning is combined at the same time, so as to improve the comprehensive cleaning effect of the equipment on the plate heat exchanger, effectively reduce the complexity of the overall disassembly of the plates when cleaning the plate heat exchanger, improve the cleaning efficiency of the plate heat exchanger, and reduce the labor intensity.
[0022] Example 2 On the basis of Example 1, a plate heat exchanger blockage cleaning device of the present invention is provided, wherein the moving device comprises a second guide rail 301, a second slider 302, a guide groove 303, a first lead screw 304, a second motor 305, a second lead screw 306 and a third motor 307, the second guide rail 301 is arranged on the inner wall of the bracket 201, the second slider 302 is slidably mounted on the second guide rail 301, the guide groove 303 is mounted on the top of the second slider 302, the tops of the two sets of fixing frames 103 are slidably mounted on the guide groove 303, and the third motor 307 is provided. A lead screw 304 is rotatably mounted on the inner wall of the guide groove 303, two sets of fixing frames 103 are respectively mounted on the outer wall of the first lead screw 304, a second motor 305 is mounted on the outer wall of the guide groove 303, an output end of the second motor 305 is connected to the first lead screw 304, a second lead screw 306 is rotatably mounted on the inner wall of the bracket 201, a second slider 302 is mounted on the outer wall of the second lead screw 306, a third motor 307 is mounted on the outer wall of the bracket 201, and an output end of the third motor 307 is connected to the second lead screw 306; The conveying device includes a picking device, a third driving device, a third guide rail 401, a gantry 402, a cross arm 403 and a second cylinder 404. The bottom of the gantry 402 is slidably mounted on the third guide rail 401. The third driving device is provided on the third guide rail 401. The third driving device is used to drive the gantry 402 to move. Two groups of cross arms 403 are slidably mounted on the gantry 402 up and down. The ends of the two groups of cross arms 403 are respectively connected to the two sides of the bracket 201. Picking devices are provided on the two groups of cross arms 403. The picking devices are used to clamp and fix the plate heat exchanger. The two groups of second cylinders 404 are both installed on the inner side wall of the gantry 402. The moving ends of the two groups of second cylinders 404 are respectively connected to the two groups of cross arms 403. It also includes a water tank 501, a filter 502, a pump body 503 and two groups of connecting nozzles 504. The water tank 501 is connected and arranged on the outer wall of the water tank 101. The filter 502 is installed on the inner wall of the water tank 501. The input end of the pump body 503 is connected to the water tank 501, and the output end of the pump body 503 is connected to the water tank 101. The two groups of connecting nozzles 504 are both connected and arranged on the outer wall of the water tank 101. The picking device includes two groups of clamping arms 601, two groups of electromagnets 602 and two groups of third cylinders 603. The two groups of clamping arms 601 are respectively slidably mounted on the outer side walls of the two groups of cross arms 403, the two groups of electromagnets 602 are respectively mounted on the outer side walls of the two groups of clamping arms 601, the two groups of third cylinders 603 are respectively mounted on the outer side walls of the two groups of cross arms 403, and the moving ends of the two groups of third cylinders 603 are respectively connected to the outer side walls of the two groups of clamping arms 601; The third driving device includes a fourth motor 701, a first gear 702 and a first rack 703, the fourth motor 701 is mounted on the outer wall of the gantry 402, the first gear 702 is mounted on the output end of the fourth motor 701, the first rack 703 is mounted on the outer wall of the third guide rail 401, and the first rack 703 is meshed with the first gear 702; The first driving device includes a gear ring 801, a fifth motor 802 and a second gear 803, the gear ring 801 is mounted on the outer wall of the sleeve 205, the fifth motor 802 is mounted on the outer wall of the first slider 204, the second gear 803 is mounted on the output end of the fifth motor 802, and the second gear 803 is meshed with the gear ring 801; The second driving device includes a sixth motor 901, a third gear 902 and a second rack 903, the sixth motor 901 is mounted on the outer wall of the first connecting arm 206, the third gear 902 is mounted on the output end of the sixth motor 901, and the second rack 903 is mounted on the outer wall of the second connecting arm 207, and the second rack 903 is meshed with the third gear 902; It also includes an electric heater 1001, which is connected and arranged on the outer side wall of the water tank 101; In this embodiment, when the two groups of shovel plates 104 have pushed the plate pieces, the first driving device drives the sleeve 205 to rotate, so that the sleeve 205 drives the first connecting arm 206 to swing and rotate downward, so that the first connecting arm 206 drives the two groups of roller brushes 105 to move downward to between two of the plate pieces through the second connecting arm 207, and then the two groups of chassis 209 are driven to move away from each other by the two groups of first cylinders 208, so that the two groups of chassis 209 drive the two groups of roller brushes 105 to contact the two sides of the two plates respectively, and then the two groups of first motors 210 drive the two groups of roller brushes 105 to rotate, and at the same time the second driving device drives the second connecting arm 207 to slide up and down, so that the two groups of roller brushes 105 completely clean the side walls of the plate pieces, and after the cleaning is completed, the sleeve 205 rotates to drive the two groups of roller brushes 105 to move upward to make way, so as to facilitate the two groups of shovel plates 104 to continue to push The next plate is separated and pushed to improve the convenience of using the equipment. The first screw 304 is driven to rotate by the second motor 305, so that the first screw 304 drives the two groups of fixing frames 103 to move closer to each other, so that the two groups of fixing frames 103 drive the two groups of shovel plates 104 to move closer to each other, so that the two groups of shovel plates 104 are inserted between the plates to separate them, and then the second screw 306 is driven to rotate by the third motor 307, so that the second screw 306 drives the second slider 302 to move, so that the second slider 302 drives the two groups of shovel plates 104 to move and push the plates to transport. When the plates move, they cooperate with the upper and lower guide rods of the plate heat exchanger to improve the smoothness of the plate pushing and transporting. When the plates are cleaned, the two groups of shovel plates 104 push the clamping plate in the opposite direction, so that the clamping plate pushes multiple plates in the opposite direction to move and reset, thereby improving the cleaning efficiency of the equipment for the plate heat exchanger.
[0023] like Figures 1 to 13As shown, a plate heat exchanger blockage cleaning device of the present invention, when working, the personnel first remove the clamping bolts of the plate heat exchanger to be cleaned, and then clamp and fix the two sides of the plate heat exchanger through the conveying device and move and convey it to the inside of the water tank 101, and add cleaning water into the water tank 101 so that the cleaning water soaks the plate heat exchanger, and then turn on the ultrasonic generator 102 to ultrasonically vibrate the cleaning water, so that the plate heat exchanger is ultrasonically cleaned, and at the same time, the supporting device drives two groups of shovel plates 104 to move to the movable pressing plate of the plate heat exchanger, and the two groups of shovel plates 104 are inserted between the movable pressing plate and the plate by moving the two groups of shovel plates 104 close to each other. The movable pressing plate is separated first, and then the shovel plate 104 pushes the movable pressing plate to the other side of the plate heat exchanger. Then, the two sets of roller brushes 105 are driven by the supporting device to move between the movable pressing plate and the plate, so that the two sets of roller brushes 105 rotate and move up and down to clean them respectively. Then, the two sets of roller brushes 105 move to make way, so that the two sets of shovel plates 104 continue to be inserted between the next set of plates, so that the two sets of shovel plates 104 separate the plates in turn and push them to the other side of the plate heat exchanger in turn. Every time a plate is separated and pushed, the two sets of roller brushes 105 clean the two sides of the two plates respectively, and this reciprocating cycle is repeated, so that multiple plates of the plate heat exchanger are cleaned in turn.
[0024] The main functions achieved by the present invention are: cleaning multiple plates of the plate heat exchanger in sequence, and cooperating with ultrasonic immersion cleaning at the same time, so as to improve the overall cleaning effect of the equipment on the plate heat exchanger, without separating the guide rods of the plate heat exchanger, and effectively reducing the complexity of the overall disassembly of the plates when cleaning the plate heat exchanger, thereby improving the cleaning efficiency of the plate heat exchanger; by adsorbing and fixing the two sides of the plate heat exchanger, the convenience of the equipment for moving and carrying the plate heat exchanger is improved, and the labor intensity of manual labor is reduced.
[0025] The ultrasonic generator 102, rodless cylinder 203, first cylinder 208, first motor 210, second motor 305, third motor 307, second cylinder 404, pump body 503, electromagnet 602, third cylinder 603, fourth motor 701, fifth motor 802, sixth motor 901 and electric heater 1001 of the plate heat exchanger blockage cleaning device of the present invention are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative labor by technicians in this field.
[0026] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A plate heat exchanger blockage cleaning device, comprising a water tank (101) and an ultrasonic generator (102), wherein an opening is arranged at the top of the water tank (101), and the ultrasonic generator (102) is arranged on the outer wall of the water tank (101); characterized in that: The invention also comprises a supporting device, a conveying device, two groups of fixed frames (103), two groups of shovel plates (104) and two groups of roller brushes (105), wherein the two groups of fixed frames (103) and the two groups of roller brushes (105) are respectively mounted on the movable end of the supporting device, the supporting device is used to drive the two groups of fixed frames (103) and the two groups of roller brushes (105) to move and adjust, the two groups of shovel plates (104) are respectively mounted on the outer side walls of the two groups of fixed frames (103) in opposite directions, the supporting device is mounted on the conveying device, and the conveying device is used to clamp and fix the plate heat exchanger and to move and convey it.
2. A plate heat exchanger blockage cleaning device according to claim 1, characterized in that: The support device comprises a first driving device, a second driving device, a moving device, a bracket (201), a first guide rail (202), a rodless cylinder (203), a first slider (204), a sleeve (205), a first connecting arm (206), a second connecting arm (207), two groups of first cylinders (208), two groups of chassis (209) and two groups of first motors (210); the bracket (201) is mounted on a conveying device, and the conveying device is used to drive the bracket (201) to move; both ends of the first guide rail (202) and the rodless cylinder (203) are mounted on the inner wall of the bracket (201); the first slider (204) is slidably mounted on the outer wall of the first guide rail (202) and the rodless cylinder (203); the moving end of the rodless cylinder (203) is connected to the first slider (204); the sleeve (205) is connected to the outer wall of the first guide rail (202) and the rodless cylinder (203); and the moving end of the rodless cylinder (203) is connected to the first slider (204). A driving device is rotatably mounted on the outer wall of the first slider (204); the first connecting arm (206) is mounted and connected to the outer wall of the sleeve (205); the second connecting arm (207) is slidably mounted on the first connecting arm (206) via the second driving device; two groups of first cylinders (208) are respectively mounted on both sides of the lower part of the outer wall of the second connecting arm (207); two groups of chassis (209) are respectively mounted on the moving ends of the two groups of first cylinders (208); two groups of roller brushes (105) are respectively rotatably mounted on the outer walls of the two groups of chassis (209); two groups of first motors (210) are mounted on the inner walls of the two groups of chassis (209); the output ends of the two groups of first motors (210) are respectively connected to the two groups of roller brushes (105); and a moving device is arranged on the first guide rail (202); the moving device is used to drive the two groups of fixed frames (103) to move.
3. A plate heat exchanger blockage cleaning device according to claim 2, characterized in that: The moving device comprises a second guide rail (301), a second slider (302), a guide groove (303), a first lead screw (304), a second motor (305), a second lead screw (306) and a third motor (307); the second guide rail (301) is arranged on the inner side wall of the bracket (201); the second slider (302) is slidably mounted on the second guide rail (301); the guide groove (303) is mounted on the top of the second slider (302); the tops of the two sets of fixing frames (103) are both slidably mounted on the guide groove (303); the first lead screw (304) is rotatably mounted on the guide groove The first guide groove (303) is provided with a first guide screw (304) and a second guide screw (304) having an inner wall thereof, two sets of fixing frames (103) are respectively mounted on the outer wall of the first guide screw (304), a second motor (305) is mounted on the outer wall of the guide groove (303), an output end of the second motor (305) is connected to the first guide screw (304), a second guide screw (306) is rotatably mounted on the inner wall of the bracket (201), a second slider (302) is mounted on the outer wall of the second guide screw (306), a third motor (307) is mounted on the outer wall of the bracket (201), and an output end of the third motor (307) is connected to the second guide screw (306).
4. A plate heat exchanger blockage cleaning device according to claim 1, characterized in that: The conveying device comprises a picking device, a third driving device, a third guide rail (401), a gantry (402), a cross arm (403) and a second cylinder (404); the bottom of the gantry (402) is slidably mounted on the third guide rail (401); a third driving device is arranged on the third guide rail (401); the third driving device is used to drive the gantry (402) to move; two groups of cross arms (403) are slidably mounted on the gantry (402); ends of the two groups of cross arms (403) are respectively connected to two sides of the bracket (201); picking devices are arranged on the two groups of cross arms (403); the picking devices are used to clamp and fix the plate heat exchanger; the two groups of second cylinders (404) are both mounted on the inner side wall of the gantry (402); and the moving ends of the two groups of second cylinders (404) are respectively connected to the two groups of cross arms (403).
5. The plate heat exchanger blockage cleaning device according to claim 1, characterized in that: It also comprises a water tank (501), a filter screen (502), a pump body (503) and two groups of connecting pipe openings (504); the water tank (501) is arranged on the outer wall of the water tank (101) for communication; the filter screen (502) is installed on the inner wall of the water tank (501); the input end of the pump body (503) is communicated with the water tank (501); the output end of the pump body (503) is communicated with the water tank (101); and the two groups of connecting pipe openings (504) are arranged on the outer wall of the water tank (101) for communication.
6. A plate heat exchanger blockage cleaning device as claimed in claim 4, characterized in that: The picking device comprises two groups of clamping arms (601), two groups of electromagnets (602) and two groups of third air cylinders (603); the two groups of clamping arms (601) are respectively slidably mounted on the outer side walls of the two groups of cross arms (403); the two groups of electromagnets (602) are respectively mounted on the outer side walls of the two groups of clamping arms (601); the two groups of third air cylinders (603) are respectively mounted on the outer side walls of the two groups of cross arms (403); and the moving ends of the two groups of third air cylinders (603) are respectively connected to the outer side walls of the two groups of clamping arms (601).
7. A plate heat exchanger blockage cleaning device as claimed in claim 4, characterized in that: The third driving device comprises a fourth motor (701), a first gear (702) and a first rack (703); the fourth motor (701) is mounted on the outer wall of the gantry (402); the first gear (702) is mounted on the output end of the fourth motor (701); the first rack (703) is mounted on the outer wall of the third guide rail (401); and the first rack (703) is meshed with the first gear (702).
8. A plate heat exchanger blockage cleaning device as claimed in claim 2, characterized in that: The first driving device comprises a gear ring (801), a fifth motor (802) and a second gear (803); the gear ring (801) is mounted on the outer wall of the sleeve (205); the fifth motor (802) is mounted on the outer wall of the first slider (204); the second gear (803) is mounted on the output end of the fifth motor (802); and the second gear (803) is meshed with the gear ring (801).
9. A plate heat exchanger blockage cleaning device as claimed in claim 2, characterized in that: The second driving device comprises a sixth motor (901), a third gear (902) and a second rack (903); the sixth motor (901) is mounted on the outer wall of the first connecting arm (206); the third gear (902) is mounted on the output end of the sixth motor (901); the second rack (903) is mounted on the outer wall of the second connecting arm (207); and the second rack (903) is meshed with the third gear (902).
10. The plate heat exchanger blockage cleaning device according to claim 1, characterized in that: It also includes an electric heater (1001), which is arranged on the outer side wall of the water tank (101) in communication with the water tank (101).
Citation Information
Patent Citations
Plate heat exchanger cleaning device
CN217330884U