Multi-station multi-channel thickness measuring and charging and discharging testing device for soft package battery cell
By designing a soft-pack battery cell multi-station multi-channel thickness measurement and charge and discharge testing device using electric servo motors and high-precision pressure sensors, the problems of vulnerability and inaccurate measurement of existing battery test chamber test fixtures are solved, and efficient and accurate battery testing is achieved.
Patent Information
- Application Number
- CN202510217492.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-04-15
AI Technical Summary
When testing the battery, the test fixture is susceptible to touch and unstable clamping, and the connecting wires are soft and easily damaged, making it difficult to accurately measure the battery performance.
A soft-pack battery cell multi-station multi-channel thickness measurement and charge and discharge test device is designed, and a closed-loop combination test is adopted for electric servo motor + high-precision pressure sensor to achieve efficient and accurate thickness measurement and OCV testing.
This device can efficiently and accurately measure the expansion of the thickness dimension during the battery charging and discharging process, realize the OCV of two battery cells with single point or simultaneous thickness measurement, and is suitable for factory mass testing production lines.
Smart Images

Figure CN119826674A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of thickness measurement and charge-discharge testing, and in particular to a multi-station multi-channel thickness measurement and charge-discharge testing device for soft-pack batteries. Background Art
[0002] Battery testing usually tests the battery's current, voltage, capacity, internal resistance, charging, discharging temperature, battery cycle life and other performance information.
[0003] When testing batteries in existing battery test boxes, the battery is usually directly clamped by a test fixture of the test box for testing. Since the test fixture is connected by wires and placed outside the box, the battery can be tested at any time, which is more convenient.
[0004] However, this testing method has great disadvantages. On the one hand, because there are often many staff members at the testing site, it is easy to accidentally touch the test fixture, resulting in unstable clamping and inaccurate test information. On the other hand, because the test fixture is only connected by wires, it is easy to be damaged over time under the weight of batteries of different models. In addition, because the connecting wires are soft, the battery will sag when clamped by the fixture, and heavier batteries may fall off. Summary of the invention
[0005] The purpose of the present invention is to solve the above-mentioned technical problems and provide a novel multi-station multi-channel thickness measurement and charge and discharge test device for soft-pack batteries, which can measure the expansion of the thickness dimension during the charging and discharging process of the battery, realize the double-station single-point or simultaneous thickness measurement of two batteries, and can also measure the battery OCV, and can test the thickness and OCV of multiple batteries one by one in a single layer. The thickness measurement adopts an electric servo motor + high-precision pressure sensor closed-loop combination test, with fast response speed and pressure regulation speed. The equipment can achieve fast one-button model change speed, thereby ensuring high-efficiency thickness measurement and OCV measurement. It is mainly used for large-scale test production lines in factories, can be combined into multi-layer production line equipment, and can also be used modularly as a single-machine equipment.
[0006] The present invention is achieved through the following technical solutions: A multi-station multi-channel thickness measurement and charge-discharge test device for soft-pack batteries, comprising a support frame assembly, a multi-station multi-channel thickness measurement and test assembly, the support frame assembly is provided with a multi-station multi-channel thickness measurement and test assembly, the support frame assembly comprises a support mounting plate, an LED mounting plate, a wire groove, an aging plate rack assembly, a guide rail, a slider, and a rack, an LED mounting plate is provided on the left outer wall of the support mounting plate, a plurality of wire grooves are provided in the middle of the support mounting plate, an aging plate rack assembly is provided on both sides of the wire groove, guide rails are provided above both sides of the support mounting plate, a plurality of sliders are provided on the guide rails, a rack is provided on the inner side of the guide rails, a plurality of locking blocks are provided at the front and rear ends of the support mounting plate, and mounting seats are provided at both ends of the guide rails, and the mounting seats prevent the sliders from falling; the multi-station multi-channel thickness measurement and test assembly comprises a sliding platform assembly, a weighing module, an upper movable module assembly, a soft-pack battery, the sliding The platform assembly is installed on the supporting mounting plate and is connected to the aging plate rack assembly. A weight measuring module is provided at the rear end of the sliding platform assembly, a tool box assembly is provided at the front end of the sliding platform assembly, and the upper movable mold assembly is installed on the slider. A plurality of soft-pack battery cells are provided on the sliding platform assembly, and the upper movable module assembly is aligned with the soft-pack battery cells for thickness measurement and charge and discharge test; the sliding platform assembly includes a sliding platform bottom plate and a three-pole fixture. The sliding platform bottom plate is embedded in the aging plate rack assembly. A three-pole fixture installation position is provided on the left side of the sliding platform bottom plate. The three-pole fixture is embedded in the three-pole fixture installation position on the left side of the sliding platform bottom plate and is fixed on the sliding platform bottom plate. A plurality of soft-pack battery cell installation positions are provided on the sliding platform bottom plate. The soft-pack battery cell is embedded in the soft-pack battery cell installation position. The three-pole fixture is aligned with the pole ear of the soft-pack battery cell for testing.
[0007] As a further step, the upper movable module assembly includes a sliding module component, a sensor component, a gauge block pressurized calibration thickness measuring component, a material picking suction cup component, a pressurized thickness measuring module component, a counterweight component, a probe component, and a driving component. The sliding module component is installed on a sliding block, and sensor components are provided on both sides of the rear end of the sliding module component. The front end of the sliding module component is provided with a gauge block pressurized calibration thickness measuring component, and the gauge block pressurized calibration thickness measuring component is provided with a material picking suction cup component. Several groups of pressurized thickness measuring module components are provided on both sides of the top of the sliding module component, counterweight components are provided on both sides of the sliding module component, and probe components are provided on both sides of the bottom of the sliding module component. A driving component is provided on the support column of the sliding module component, and the driving spur gear and rack on the driving component are engaged with each other.
[0008] Further, the probe component includes a probe fixing plate, a probe guide rail, a probe slider, a probe cylinder, a probe pad, a probe mounting plate, a probe, and a probe connecting block. The probe fixing plate is installed on both sides of the bottom of the sliding module component. A probe guide rail is provided in the middle of the probe fixing plate, a probe slider is provided on the probe guide rail, a probe mounting plate is provided on the probe slider, a plurality of probes are provided on the probe mounting plate, the probe is aligned with the soft-pack battery cell for testing, probe pads are provided on both sides of the lower part of the probe fixing plate, a probe cylinder is provided on the probe pad, one end of the probe connecting block is connected to the probe cylinder, and the other end of the probe connecting block is connected to the probe mounting plate.
[0009] Furthermore, the sliding module component includes a support column and a sliding module. The sliding module is provided on the top of the support column. Counterweight through holes are provided on both sides of the sliding module. A pressurized thickness measuring through hole is provided on one side of the counterweight through hole. An oil pressure buffer is provided on the sliding module.
[0010] Furthermore, the driving component includes a driving motor mounting plate, a driving motor, and a driving spur gear. The driving motor mounting plate is installed at the bottom of the support column. The driving motor is provided on the driving motor mounting plate. The driving motor output shaft is connected to the driving spur gear, and the teeth of the driving spur gear are engaged with the rack.
[0011] As a further step, the pressurized thickness gauge module component includes a pulley module component, a pressurized thickness gauge module, a pressurized thickness gauge module connecting plate, a pressurized thickness gauge connecting seat, a pressurized thickness gauge slider, a pressurized thickness gauge guide rail, a pressurized thickness gauge pressure sensor fixing seat, a pressurized thickness gauge pressure sensor, a pressurized thickness gauge guide rail pressure block, a pressurized thickness gauge sensor mounting plate, a pressurized thickness gauge sensor sensing block, a pressurized thickness gauge sensor connecting plate, a dial indicator mounting seat, and a dial indicator. The pulley module component is installed on the sliding module, and the top of the pressurized thickness gauge pressure sensor fixing seat is fixedly connected to the bottom of the sliding module through the pressurized thickness gauge guide rail pressure block, and is connected to the pressurized thickness gauge through hole. The top of the pressurized thickness gauge pressure sensor fixing seat is fixedly connected to the pressurized thickness gauge module connecting plate through the pressurized thickness gauge guide rail pressure block. The bottom of the pressurized thickness gauge module connecting plate is provided with a pressurized thickness gauge module. The pressurized thickness measuring module performs pressurized thickness measuring on the soft-pack battery cell, and a plurality of pressurized thickness measuring guide rail pressure blocks are arranged on the left and right sides of the pressurized thickness measuring pressure sensor fixing seat, a pressurized thickness measuring pressure sensor is arranged inside the pressurized thickness measuring pressure sensor fixing seat, a pressurized thickness measuring slider is arranged on the pressurized thickness measuring slider, a pressurized thickness measuring connecting seat is arranged on the outer side wall of the pressurized thickness measuring pressure sensor fixing seat, a pressurized thickness measuring sensor mounting plate is arranged on the outer side wall of the pressurized thickness measuring pressure sensor fixing seat, one end of the pressurized thickness measuring sensor connecting plate is connected to the pressurized thickness measuring sensor mounting plate, the other end of the pressurized thickness measuring sensor connecting plate is connected to the dial indicator mounting seat, a dial indicator is arranged on the dial indicator mounting seat, one end of the pressurized thickness measuring sensor sensing block is connected to the pressurized thickness measuring pressure sensor, and the other end of the pressurized thickness measuring sensor sensing block is connected to the dial indicator.
[0012] As a further step, the pulley module components include a pulley servo motor, a motor mounting plate, a reducer, a pulley support frame, an active pulley, a first pulley, a first pulley support shaft, a first bearing, a first spacer, a first gasket, a second pulley, a second pulley support shaft, a second bearing, a second spacer, a second gasket, and a wire rope. The motor mounting plate is installed on both sides of the top of the sliding module, and a reducer is provided on the motor mounting plate. The output shaft of the pulley servo motor is connected to the reducer, and the output shaft of the reducer is connected to the active pulley. The pulley support frame is installed on the sliding module, and the left and right ends of the pulley support frame are respectively provided with a first pulley mounting groove and a second pulley groove. The first pulley is embedded in the first pulley mounting groove at the right end of the pulley support frame and is fixed by the first pulley support shaft. On the right end of the pulley support frame, the first gasket locks the first pulley support shaft to the outer side wall of the right end of the pulley support frame, the first bearing locks the first pulley in the middle of the first pulley support shaft, and limits the first pulley from sliding left and right through the first spacer, the second pulley is embedded in the second pulley mounting groove at the left end of the pulley support frame, and is fixed to the left end of the pulley support frame through the second pulley support shaft, the second gasket locks the second pulley support shaft to the outer side wall of the left end of the pulley support frame, the second bearing locks the second pulley in the middle of the second pulley support shaft, and limits the second pulley from sliding left and right through the second spacer, one end of the steel wire rope is fixed to the active pulley, and the other end of the steel wire rope passes through the first pulley and the second pulley and is connected to the counterweight component.
[0013] As a further step, the gauge block pressurization calibration thickness measuring component includes a gauge block pressurization calibration driven wheel support frame, a gauge block pressurization calibration driven wheel, a gauge block pressurization calibration drive motor support frame, a gauge block pressurization calibration drive motor, a gauge block pressurization calibration active wheel, a gauge block pressurization calibration drag chain mounting plate, a gauge block pressurization calibration drag chain, a gauge block pressurization calibration sensor, a gauge block pressurization calibration synchronous belt, a gauge block pressurization calibration disk suction assembly, a gauge block pressurization calibration linear rail, and a gauge block pressurization calibration slider. The gauge block pressurization calibration driven wheel support frame is installed on the right front end of the sliding module, the gauge block pressurization calibration linear rail is installed on one side of the gauge block pressurization calibration driven wheel support frame, a gauge block pressurization calibration slider is provided on the gauge block pressurization calibration linear rail, and a gauge block pressurization calibration driven wheel support frame is provided with a gauge block pressurization calibration driven wheel The gauge block pressurization calibration drive motor support frame is installed on the left front end of the sliding module, the gauge block pressurization calibration drive motor support frame is provided with a gauge block pressurization calibration drive motor, the gauge block pressurization calibration drive motor output shaft is connected to the gauge block pressurization calibration active wheel, the gauge block pressurization calibration sensor is installed on the front outer wall of the sliding module, one end of the gauge block pressurization calibration synchronous belt is sleeved on the gauge block pressurization calibration driven wheel, the other end of the gauge block pressurization calibration synchronous belt is sleeved on the gauge block pressurization calibration active wheel, the gauge block pressurization calibration slider is provided with a gauge block pressurization calibration disk suction assembly, the outer side wall of the gauge block pressurization calibration disk suction assembly is provided with a gauge block pressurization calibration drag chain mounting plate, and the gauge block pressurization calibration drag chain mounting plate is provided with a gauge block pressurization calibration drag chain.
[0014] Further, the material picking suction cup component includes a material picking suction cup mounting plate, a material picking suction cup cylinder, a material picking suction plate, a material picking suction cup sensor, a slide cylinder, a suction cup mounting plate, and a suction cup. The material picking suction cup mounting plate is installed on the gauge block pressurization calibration slide block. The material picking suction cup mounting plate is provided with a material picking suction cup cylinder, a material picking suction plate is provided at the lower part of the material picking suction cup cylinder, a slide cylinder is provided on the material picking suction plate, a suction cup mounting plate is provided at the bottom of the slide cylinder, a suction cup is provided on the suction cup mounting plate, and a plurality of material picking suction cup sensor plates are provided on the inner side wall of the upper part of the material picking suction cup mounting plate.
[0015] Furthermore, the counterweight component includes a counterweight casing body, a counterweight silicone pad, a counterweight rod, a counterweight weight, a counterweight locking nut, and a counterweight support block. The counterweight weight is provided inside the counterweight casing body, a counterweight support block is provided at the bottom of the counterweight casing body, a counterweight silicone pad is provided on the outer wall of the counterweight weight, one end of the counterweight rod passes through the counterweight weight and is connected to the counterweight support block, and is locked at the bottom of the counterweight casing body by a nut, the other end of the counterweight rod is locked to the top of the counterweight weight by a counterweight locking nut, and the top of the counterweight rod is connected to a wire rope.
[0016] The beneficial effects of the present invention are as follows: the device can measure the expansion of the thickness dimension during the charging and discharging process of the battery, realize the dual-station single-point or simultaneous thickness measurement of two battery cells and can also measure the battery OCV, and can test the thickness and OCV of multiple battery cells one by one in a single layer. The thickness measurement adopts an electric servo motor + high-precision pressure sensor closed-loop combination test, with fast response speed and pressure regulation speed. The equipment can achieve fast one-key model change speed, thereby ensuring high-efficiency thickness measurement and OCV measurement. It is mainly used for large-scale test production lines in factories, can be combined into multi-layer production line equipment, and can also be used modularly as a single-machine equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic structural diagram of a multi-station multi-channel thickness measurement and charge-discharge test device for soft-pack batteries of the present invention; Figure 2 It is a schematic diagram of the explosion structure of the multi-station multi-channel thickness measurement and charge-discharge test device for soft-packed batteries of the present invention; Figure 3 This is a schematic diagram of the structure of the support frame assembly of the present invention; Figure 4 This is a schematic diagram of the exploded structure of the support frame assembly of the present invention; Figure 5 This is a schematic diagram of the structure of a multi-station multi-channel thickness measurement and testing assembly of the present invention; Figure 6 It is a schematic diagram of the explosion structure of the multi-station multi-channel thickness measurement and testing assembly of the present invention; Figure 7 This is a schematic diagram of the structure of the sliding platform assembly of the present invention; Figure 8 This is a schematic diagram of the exploded structure of the sliding platform assembly of the present invention; Fig. 9 This is a schematic diagram of the structure of the active module assembly of the present invention; Fig.10 This is a schematic diagram of the exploded structure of the movable module assembly of the present invention; Fig.11 This is a schematic diagram of the structure of the sliding module components of the present invention; Fig.12 This is a schematic diagram of the exploded structure of the sliding module component of the present invention; Fig.13 This is a schematic diagram of the structure of the components of the pressurized thickness measurement module of the present invention; Fig.14 This is a schematic diagram of the exploded structure of the pressurized thickness measurement module component of the present invention; Fig.15 This is a schematic diagram of the structure of the gauge block pressurization calibration thickness measuring component of the present invention; Fig.16 This is a schematic diagram of the exploded structure of the gauge block pressurization calibration thickness measuring component of the present invention; Fig.17This is a schematic diagram of the structure of the material taking suction cup component of the present invention; Fig.18 This is a schematic diagram of the exploded structure of the material taking suction cup component of the present invention; Fig.19 This is a schematic diagram of the structure of the counterweight component of the present invention; Fig. 20 This is a schematic diagram of the explosion structure of the counterweight component of the present invention; Fig.21 It is a schematic diagram of the structure of the probe component of the present invention; Fig. 22 This is a schematic diagram of the explosion structure of the probe component of the present invention; Figure numerals: 1. Support frame assembly; 11. Support mounting plate; 12. LED mounting plate; 13. Wire groove; 14. Aging plate rack assembly; 15. Guide rail; 16. Slider; 17. Rack; 2. Multi-station multi-channel thickness measurement and testing assembly; 21. Sliding platform assembly; 210. Sliding platform bottom plate; 211. Three-pole ear fixture; 22. Weighing module; 23. Upper movable module assembly; 230. Sliding module component; 2301. Support column; 2302. Sliding module; 231. Sensor component; 232. Gauge block pressurization calibration thickness measurement component; 2320. Gauge block pressurization calibration driven wheel support frame; 2321. Gauge block pressurization calibration driven wheel; 2322. Gauge block pressurization calibration drive motor support frame; 2323. Gauge block pressurization calibration Calibration drive motor; 2324, gauge block pressurization calibration active wheel; 2325, gauge block pressurization calibration drag chain mounting plate; 2326, gauge block pressurization calibration drag chain; 2327, gauge block pressurization calibration sensor; 2328, gauge block pressurization calibration synchronous belt; 2329, gauge block pressurization calibration plate suction assembly; 2330, gauge block pressurization calibration linear rail; 2331, gauge block pressurization calibration slider; 233, material picking suction cup component; 23301, material picking suction cup mounting plate; 23302, material picking suction cup cylinder; 23303, material picking suction plate; 23304, material picking suction cup sensor sheet; 23305, slide cylinder; 23306, suction cup mounting plate; 23307, suction cup; 234, pressurization thickness measurement module component; 2340, pulley module component; 23 401, pulley servo motor; 23402, motor mounting plate; 23403, reducer; 23404, pulley support frame; 23405, active pulley; 23406, first pulley; 23407, first pulley support shaft; 23408, first bearing; 23409, first spacer; 23410, first gasket; 23411, second pulley; 23412, second pulley support shaft; 23413, second bearing; 23414, second spacer; 23415, second gasket; 23416, wire rope; 2341, pressurized thickness measurement module; 2342, pressurized thickness measurement module connecting plate; 2343, pressurized thickness measurement connecting seat; 2344, pressurized thickness measurement slider; 2345, pressurized thickness measurement guide rail; 2346 , pressure gauge thickness pressure sensor fixing seat; 2347, pressure gauge thickness pressure sensor; 2348, pressure gauge thickness guide rail pressure block; 2349, pressure gauge thickness sensor mounting plate; 2350, pressure gauge thickness sensor sensing block; 2351, pressure gauge thickness sensor connecting plate; 2352, dial indicator mounting seat; 2353, dial indicator; 235, counterweight component; 23501, counterweight casing body; 23502, counterweight silicone pad; 23503, counterweight rod; 23504, counterweight weight; 23505, counterweight locking nut; 236, probe component; 2360, probe fixing plate; 2361, probe guide rail; 2362, probe slider; 2363, probe cylinder; 2364, probe pad; 2365, probe mounting plate;2366, probe; 2367, probe connection block; 237, driving component; 2370, driving motor mounting plate; 2371, driving motor; 2372, driving spur gear; 24, soft-pack battery cell. ; DETAILED DESCRIPTION
[0018] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments: Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0019] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0020] Refer to Figure 1-Figure 22As shown, a multi-station multi-channel thickness measurement and charge-discharge test device for soft-pack batteries includes a support frame assembly 1, a multi-station multi-channel thickness measurement and test assembly 2, the support frame assembly 1 is provided with a multi-station multi-channel thickness measurement and test assembly 2, the support frame assembly 1 includes a support mounting plate 11, an LED mounting plate 12, a wire groove 13, an aging plate rack assembly 14, a guide rail 15, a slider 16, and a rack 17, the LED mounting plate 12 is provided on the left side outer wall of the support mounting plate 11, and a plurality of wire grooves are provided in the middle of the support mounting plate 11. A wire slot 13, an aging plate rack assembly 14 is provided on both sides of the wire slot 13, a guide rail 15 is provided on the upper sides of the support mounting plate 11, a plurality of sliders 16 are provided on the guide rail 15, a rack 17 is provided on the inner side of the guide rail 15, a plurality of locking blocks are provided at the front and rear ends of the support mounting plate 11, and mounting seats are provided at both ends of the guide rail 15, and the mounting seats prevent the sliders from falling; the multi-station multi-channel thickness measurement and testing assembly 2 includes a sliding platform assembly 21, a weighing module 22, an upper movable module assembly 23, a soft-pack battery cell 24, and the sliding The platform assembly 21 is installed on the support mounting plate 11 and connected to the aging plate rack assembly 14. The rear end of the sliding platform assembly 21 is provided with a weight measuring module 22, the front end of the sliding platform assembly 21 is provided with a tool box assembly, the upper movable mold assembly 23 is installed on the slider 16, and the sliding platform assembly 21 is provided with a plurality of soft-pack batteries 24. The upper movable module assembly 23 is aligned with the soft-pack batteries 24 for thickness measurement and charge and discharge test; the sliding platform assembly 21 includes a sliding platform bottom plate 210, a three-pole fixture 21 1, the sliding platform bottom plate 210 is embedded in the aging plate rack assembly 14, and a three-pole fixture installation position is provided on the left side of the sliding platform bottom plate 210. The three-pole fixture 211 is embedded in the three-pole fixture installation position on the left side of the sliding platform bottom plate 210 and is fixed on the sliding platform bottom plate 210. A plurality of soft-pack battery cell installation positions are provided on the sliding platform bottom plate 210, and the soft-pack battery cell 24 is embedded in the soft-pack battery cell installation position. The three-pole fixture 211 is aligned with the pole ear of the soft-pack battery cell 24 for testing.
[0021] Preferably, the upper movable module assembly 23 includes a sliding module component 230, a sensor component 231, a gauge block pressurization calibration thickness measuring component 232, a material picking suction cup component 233, a pressurization thickness measuring module component 234, a counterweight component 235, a probe component 236, and a driving component 237. The sliding module component 230 is installed on the slider 16. Sensor components 231 are provided on both sides of the rear end of the sliding module component 230. A gauge block pressurization calibration thickness measuring component 232 is provided on the front end of the sliding module component 230. A material picking suction cup component 233 is provided on the gauge block pressurization calibration thickness measuring component 232. Several groups of pressurization thickness measuring module components 234 are provided on both sides of the top of the sliding module component 230. Counterweight components 235 are provided on both sides of the sliding module component 230. Probe components 236 are provided on both sides of the bottom of the sliding module component 230. A driving component 237 is provided on the support column of the sliding module component 230. The driving spur gear 2372 on the driving component 237 engages with the rack 17.
[0022] Preferably, the probe component 236 includes a probe fixing plate 2360, a probe guide rail 2361, a probe slider 2362, a probe cylinder 2363, a probe pad 2364, a probe mounting plate 2365, a probe 2366, and a probe connecting block 2367. The probe fixing plate 2360 is installed on both sides of the bottom of the sliding module component 230. The probe fixing plate 2360 is provided with a probe guide rail 2361 in the middle, and a probe slider 2362 is provided on the probe guide rail 2361. A probe mounting plate 2365 is provided on the slider 2632, and a plurality of probes 2366 are provided on the probe mounting plate 2365. The probes 2366 are aligned with the soft-pack battery cells 24 for testing. Probe pads 2364 are provided on both sides of the lower part of the probe fixing plate 2365, and a probe cylinder 2363 is provided on the probe pad 2364. One end of the probe connecting block 2367 is connected to the probe cylinder 2363, and the other end of the probe connecting block 2367 is connected to the probe mounting plate 2365.
[0023] Preferably, the sliding module component 230 includes a support column 2301 and a sliding module 2302. The sliding module 2302 is provided on the top of the support column 2301. Counterweight through holes are provided on both sides of the sliding module 2302. A pressurized thickness measuring through hole is provided on one side of the counterweight through hole. An oil pressure buffer is provided on the sliding module 2302.
[0024] Preferably, the driving component 237 includes a driving motor mounting plate 2370, a driving motor 2371, and a driving spur gear 2372. The driving motor mounting plate 2370 is installed at the bottom of the support column 2301. The driving motor 2371 is provided on the driving motor mounting plate 2370. The output shaft of the driving motor 2371 is connected to the driving spur gear 2372. The teeth of the driving spur gear 2372 are engaged with the rack 17.
[0025] Preferably, the pressurized thickness measuring module component 234 includes a pulley module component 2340, a pressurized thickness measuring module 2341, a pressurized thickness measuring module connecting plate 2342, a pressurized thickness measuring connecting seat 2343, a pressurized thickness measuring slider 2344, a pressurized thickness measuring guide rail 2345, a pressurized thickness measuring pressure sensor fixing seat 2346, a pressurized thickness measuring pressure sensor 2347, a pressurized thickness measuring guide rail pressure block 2348, a pressurized thickness measuring sensor mounting plate 2349, a pressurized thickness measuring sensor sensing block 2350, a pressurized thickness measuring sensor connecting plate 2351, a dial indicator mounting plate The pulley module component 2340 is installed on the sliding module 2302. The top of the pressure-gauge thickness pressure sensor fixed seat 2346 is fixedly connected to the bottom of the sliding module 2302 through the pressure-gauge thickness guide block 2348, and is connected to the pressure-gauge thickness through hole. The top of the pressure-gauge thickness pressure sensor fixed seat 2346 is fixedly connected to the pressure-gauge thickness module connecting plate 2342 through the pressure-gauge thickness guide block 2348. The bottom of the pressure-gauge thickness module connecting plate 2342 is provided with a pressure-gauge thickness module. 2341, the pressurized thickness measurement module 2341 is aligned with the soft-pack battery cell 24 for pressurized thickness measurement, and the pressurized thickness measurement pressure sensor fixed seat 2346 is provided with a plurality of pressurized thickness measurement guide rail pressure blocks 2348 on the left and right sides, and the pressurized thickness measurement pressure sensor fixed seat 2346 is provided with a pressurized thickness measurement pressure sensor 2347 inside, and the pressurized thickness measurement guide rail pressure block 2348 is provided with a pressurized thickness measurement slider 2344, and the pressurized thickness measurement slider 2344 is provided with a pressurized thickness measurement connecting seat 2343, and the pressurized thickness measurement pressure sensor fixed seat 2346 is provided with a pressure sensor 2347 on the outer wall. A pressure thickness gauge sensor mounting plate 2349, one end of the pressure thickness gauge sensor connecting plate 2342 is connected to the pressure thickness gauge sensor mounting plate 2349, the other end of the pressure thickness gauge sensor connecting plate 2342 is connected to the dial indicator mounting seat 2352, a dial indicator 2353 is provided on the dial indicator mounting seat 2352, one end of the pressure thickness gauge sensor sensing block 2350 is connected to the pressure thickness gauge pressure sensor 2347, and the other end of the pressure thickness gauge sensor sensing block 2347 is connected to the dial indicator 2353.
[0026] Preferably, the pulley module component 2340 includes a pulley servo motor 23401, a motor mounting plate 23402, a reducer 23403, a pulley support frame 23404, an active pulley 23405, a first pulley 23406, a first pulley support shaft 23407, a first bearing 23408, a first spacer 23409, a first gasket 23410, a second pulley 23411, a second pulley support shaft 23412, a second bearing 23413, a second spacer 23414, a second gasket 23415, and a wire rope 23416. The motor mounting plate 23402 is installed On both sides of the top of the sliding module 2302, a reducer 23403 is provided on the motor mounting plate 23402, the output shaft of the pulley servo motor 23401 is connected to the reducer 23403, the output shaft of the reducer 23403 is connected to the active pulley 23405, the pulley support frame 23404 is installed on the sliding module 2302, and the left and right ends of the pulley support frame 23404 are respectively provided with a first pulley mounting groove and a second pulley groove, the first pulley 23406 is embedded in the first pulley mounting groove at the right end of the pulley support frame 23404, and is supported by the first pulley The support shaft 23407 is fixed on the right end of the pulley support frame 23404, the first gasket 23410 locks the first pulley support shaft 23407 on the outer wall of the right end of the pulley support frame 23404, the first bearing 23408 locks the first pulley 23406 in the middle of the first pulley support shaft 23407, and limits the first pulley 23406 from sliding left and right through the first spacer 23409, the second pulley 23411 is embedded in the second pulley mounting groove at the left end of the pulley support frame 23404, and is fixed to the pulley support frame through the second pulley support shaft 23412 23404, the second gasket 23415 locks the second pulley support shaft 23412 on the outer wall of the left end of the pulley support frame 23404, the second bearing 23413 locks the second pulley 23411 in the middle of the second pulley support shaft 23412, and limits the second pulley 23411 from sliding left and right through the second spacer 23414, one end of the steel wire rope 23416 is fixed on the active pulley 23405, and the other end of the steel wire rope 23416 passes through the first pulley 23406 and the second pulley 23411 and is connected to the counterweight component 235.
[0027] Preferably, the gauge block pressurization calibration thickness measuring component 232 includes a gauge block pressurization calibration driven wheel support frame 2320, a gauge block pressurization calibration driven wheel 2321, a gauge block pressurization calibration drive motor support frame 2322, a gauge block pressurization calibration drive motor 2323, a gauge block pressurization calibration active wheel 2324, a gauge block pressurization calibration drag chain mounting plate 2325, a gauge block pressurization calibration drag chain 2326, a gauge block pressurization calibration sensor 2327, a gauge block pressurization calibration synchronous belt 2328, a gauge block pressurization calibration disk suction Take the assembly 2329, the gauge block pressurization calibration linear rail 2330, and the gauge block pressurization calibration slider 2331. The gauge block pressurization calibration driven wheel support frame 2320 is installed on the right front end of the sliding module 2302. The gauge block pressurization calibration linear rail 2330 is installed on one side of the gauge block pressurization calibration driven wheel support frame 2320. The gauge block pressurization calibration linear rail 2330 is provided with a gauge block pressurization calibration slider 2331. The gauge block pressurization calibration driven wheel support frame 2320 is provided with a gauge block pressurization calibration driven wheel support frame 2320. The gauge block pressurization calibration drive motor support frame 2320 is installed on the left front end of the sliding module 2302. The gauge block pressurization calibration drive motor support frame 2320 is provided with a gauge block pressurization calibration drive motor 2323. The output shaft of the gauge block pressurization calibration drive motor 2323 is connected to the gauge block pressurization calibration active wheel 2324. The gauge block pressurization calibration sensor 2327 is installed on the outer side wall of the front end of the sliding module 2302. The gauge block pressurization calibration synchronous belt 23 One end of 28 is sleeved on the gauge block pressurization calibration driven wheel 2321, and the other end of the gauge block pressurization calibration synchronous belt 2328 is sleeved on the gauge block pressurization calibration active wheel 2324. A gauge block pressurization calibration disk suction assembly 2329 is provided on the gauge block pressurization calibration slider 2331, and a gauge block pressurization calibration drag chain mounting plate 2325 is provided on the outer side wall of the gauge block pressurization calibration disk suction assembly 2329, and a gauge block pressurization calibration drag chain 2326 is provided on the gauge block pressurization calibration drag chain mounting plate 2325.
[0028] Preferably, the material picking suction cup component 233 includes a material picking suction cup mounting plate 23301, a material picking suction cup cylinder 23302, a material picking suction plate 23303, a material picking suction cup induction sheet 23304, a slide cylinder 23305, a suction cup mounting plate 23306, and a suction cup 23307. The material picking suction cup mounting plate 23301 is mounted on the gauge block pressurization calibration slide block 2331. A material suction cup cylinder 23302 is provided with a material suction plate 23303 at the lower part of the material suction cup cylinder 23302, a slide cylinder 23305 is provided on the material suction plate 23303, a suction cup mounting plate 23306 is provided at the bottom of the slide cylinder 23305, a suction cup mounting plate 23306 is provided with a suction cup 23307, and a plurality of material suction cup sensor sheets 23304 are provided on the upper inner wall of the material suction cup mounting plate 23301.
[0029] Preferably, the counterweight component 235 includes a counterweight casing body 23501, a counterweight silicone pad 23502, a counterweight rod 23503, a counterweight weight 23504, a counterweight locking nut 23505, and a counterweight support block. The counterweight casing body 23501 is provided with a counterweight weight 23504 inside, the bottom of the counterweight casing body 23501 is provided with a counterweight support block, and the outer wall of the counterweight weight 23504 is provided with a counterweight silicone pad 23502. One end of the counterweight rod 23503 passes through the counterweight weight 23504 and is connected to the counterweight support block, and is locked at the bottom of the counterweight casing body 23501 by a nut. The other end of the counterweight rod 23503 is locked to the top of the counterweight weight 23504 by a counterweight locking nut 23505, and the top of the counterweight rod 23503 is connected to the wire rope 23416.
[0030] In summary, a multi-station multi-channel thickness measurement and charge and discharge test device for soft-pack batteries can measure the expansion of the thickness dimension during the charge and discharge process of the battery, realize the dual-station single-point or simultaneous thickness measurement of two batteries, and can also measure the battery OCV. The thickness and OCV of multiple batteries can be tested one by one in a single layer. The thickness measurement adopts an electric servo motor + high-precision pressure sensor closed-loop combination test, with fast response speed and pressure regulation speed. The equipment can achieve fast one-button changeover speed, thereby ensuring high-efficiency thickness measurement and OCV measurement. It is mainly used for large-scale test production lines in factories. It can be combined into multi-layer production line equipment, and can also be used modularly as a single-machine equipment.
[0031] According to the disclosure and teaching of the above description, those skilled in the art to which the present invention belongs may also make appropriate changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the scope of protection of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the present invention.
Claims
1. A multi-station multi-channel thickness measurement and charge-discharge test device for soft-pack batteries, characterized in that: It includes a support frame assembly, a multi-station multi-channel thickness measurement and testing assembly, the support frame assembly is provided with a multi-station multi-channel thickness measurement and testing assembly, the support frame assembly includes a support mounting plate, an LED mounting plate, a wire groove, an aging plate rack assembly, a guide rail, a slider, and a rack. An LED mounting plate is provided on the left outer wall of the support mounting plate, a plurality of wire grooves are provided in the middle of the support mounting plate, and aging plate rack assemblies are provided on both sides of the wire grooves. Guide rails are provided above both sides of the support mounting plate, a plurality of sliders are provided on the guide rails, and racks are provided on the inner sides of the guide rails. A plurality of locking blocks are provided at the front and rear ends of the support mounting plate, and mounting seats are provided at both ends of the guide rails, and the mounting seats prevent the sliders from falling. The multi-station multi-channel thickness measurement and testing assembly includes a sliding platform assembly, a weighing module, an upper movable module assembly, and a soft-pack battery cell. The sliding platform assembly is installed on the support mounting plate. The sliding platform assembly is mounted on the aging board and is connected to the aging board rack assembly. A weight measuring module is provided at the rear end of the sliding platform assembly, a tool box assembly is provided at the front end of the sliding platform assembly, the upper movable mold assembly is installed on the slider, and a plurality of soft-pack batteries are provided on the sliding platform assembly. The upper movable module assembly is aligned with the soft-pack batteries for thickness measurement and charge and discharge test; the sliding platform assembly includes a sliding platform bottom plate and a three-pole fixture. The sliding platform bottom plate is embedded in the aging board rack assembly. A three-pole fixture installation position is provided on the left side of the sliding platform bottom plate. The three-pole fixture is embedded in the three-pole fixture installation position on the left side of the sliding platform bottom plate and is fixed on the sliding platform bottom plate. A plurality of soft-pack battery installation positions are provided on the sliding platform bottom plate. The soft-pack battery is embedded in the soft-pack battery installation position. The three-pole fixture is aligned with the pole ear of the soft-pack battery for testing.
2. The multi-station multi-channel thickness measurement and charge-discharge test device for soft-packed batteries according to claim 1, characterized in that: The upper movable module assembly includes a sliding module component, a sensor component, a gauge block pressurized calibration thickness measuring component, a material picking suction cup component, a pressurized thickness measuring module component, a counterweight component, a probe component, and a driving component. The sliding module component is installed on a sliding block. Sensor components are provided on both sides of the rear end of the sliding module component. A gauge block pressurized calibration thickness measuring component is provided on the front end of the sliding module component. A material picking suction cup component is provided on the gauge block pressurized calibration thickness measuring component. Several groups of pressurized thickness measuring module components are provided on both sides of the top of the sliding module component. Counterweight components are provided on both sides of the sliding module component. Probe components are provided on both sides of the bottom of the sliding module component. A driving component is provided on the support column of the sliding module component. The driving spur gear on the driving component engages with the rack.
3. The multi-station multi-channel thickness measurement and charge-discharge test device for soft-packed batteries according to claim 2, characterized in that: The probe component includes a probe fixing plate, a probe guide rail, a probe slider, a probe cylinder, a probe pad, a probe mounting plate, a probe, and a probe connecting block. The probe fixing plate is installed on both sides of the bottom of the sliding module component. A probe guide rail is provided in the middle of the probe fixing plate, a probe slider is provided on the probe guide rail, a probe mounting plate is provided on the probe slider, a plurality of probes are provided on the probe mounting plate, the probe is aligned with the soft-pack battery cell for testing, probe pads are provided on both sides of the lower part of the probe fixing plate, a probe cylinder is provided on the probe pad, one end of the probe connecting block is connected to the probe cylinder, and the other end of the probe connecting block is connected to the probe mounting plate.
4. The multi-station multi-channel thickness measurement and charge-discharge test device for soft-packed batteries according to claim 2, characterized in that: The sliding module component includes a support column and a sliding module. The sliding module is arranged on the top of the support column. Counterweight through holes are arranged on both sides of the sliding module. A pressurized thickness measuring through hole is arranged on one side of the counterweight through hole. An oil pressure buffer is arranged on the sliding module.
5. The multi-station multi-channel thickness measurement and charge-discharge test device for soft-packed batteries according to claim 4, characterized in that: The driving component includes a driving motor mounting plate, a driving motor, and a driving spur gear. The driving motor mounting plate is installed at the bottom of the supporting column. The driving motor is provided on the driving motor mounting plate. The driving motor output shaft is connected to the driving spur gear. The teeth of the driving spur gear mesh with the rack.
6. The multi-station multi-channel thickness measurement and charge-discharge test device for soft-packed batteries according to claim 2, characterized in that: The pressurized thickness gauge module component includes a pulley module component, a pressurized thickness gauge module, a pressurized thickness gauge module connecting plate, a pressurized thickness gauge connecting seat, a pressurized thickness gauge slider, a pressurized thickness gauge guide rail, a pressurized thickness gauge pressure sensor fixing seat, a pressurized thickness gauge pressure sensor, a pressurized thickness gauge guide rail pressure block, a pressurized thickness gauge sensor mounting plate, a pressurized thickness gauge sensor sensing block, a pressurized thickness gauge sensor connecting plate, a dial indicator mounting seat, and a dial indicator. The pulley module component is installed on the sliding module. The top of the pressurized thickness gauge pressure sensor fixing seat is fixedly connected to the bottom of the sliding module through the pressurized thickness gauge guide rail pressure block and is connected to the pressurized thickness gauge through hole. The top of the pressurized thickness gauge pressure sensor fixing seat is fixedly connected to the pressurized thickness gauge module connecting plate through the pressurized thickness gauge guide rail pressure block. The bottom of the pressurized thickness gauge module connecting plate is provided with a pressurized thickness gauge module. The thickness measuring module performs pressurized thickness measurement on the soft-pack battery cell. A plurality of pressurized thickness measuring guide rail pressure blocks are arranged on the left and right sides of the pressurized thickness measuring pressure sensor fixing seat. A pressurized thickness measuring pressure sensor is arranged inside the pressurized thickness measuring pressure sensor fixing seat. A pressurized thickness measuring slider is arranged on the pressurized thickness measuring guide rail pressure block. A pressurized thickness measuring connecting seat is arranged on the pressurized thickness measuring slider. A pressurized thickness measuring sensor mounting plate is arranged on the outer side wall of the pressurized thickness measuring pressure sensor fixing seat. One end of the pressurized thickness measuring sensor connecting plate is connected to the pressurized thickness measuring sensor mounting plate, and the other end of the pressurized thickness measuring sensor connecting plate is connected to the dial indicator mounting seat. A dial indicator is arranged on the dial indicator mounting seat. One end of the pressurized thickness measuring sensor sensing block is connected to the pressurized thickness measuring pressure sensor, and the other end of the pressurized thickness measuring sensor sensing block is connected to the dial indicator.
7. The multi-station multi-channel thickness measurement and charge-discharge test device for soft-packed batteries according to claim 6, characterized in that: The pulley module components include a pulley servo motor, a motor mounting plate, a reducer, a pulley support frame, an active pulley, a first pulley, a first pulley support shaft, a first bearing, a first spacer, a first gasket, a second pulley, a second pulley support shaft, a second bearing, a second spacer, a second gasket, and a wire rope. The motor mounting plate is installed on both sides of the top of the sliding module, and a reducer is provided on the motor mounting plate. The output shaft of the pulley servo motor is connected to the reducer, and the output shaft of the reducer is connected to the active pulley. The pulley support frame is installed on the sliding module, and the left and right ends of the pulley support frame are respectively provided with a first pulley mounting groove and a second pulley groove. The first pulley is embedded in the first pulley mounting groove at the right end of the pulley support frame and is fixed to the first pulley support shaft through the first pulley support shaft. On the right end of the pulley support frame, the first gasket locks the first pulley support shaft to the outer wall of the right end of the pulley support frame, the first bearing locks the first pulley to the middle of the first pulley support shaft, and limits the first pulley from sliding left and right through the first spacer, the second pulley is embedded in the second pulley mounting groove at the left end of the pulley support frame, and is fixed to the left end of the pulley support frame through the second pulley support shaft, the second gasket locks the second pulley support shaft to the outer wall of the left end of the pulley support frame, the second bearing locks the second pulley to the middle of the second pulley support shaft, and limits the second pulley from sliding left and right through the second spacer, one end of the steel wire rope is fixed to the active pulley, and the other end of the steel wire rope passes through the first pulley and the second pulley and is connected to the counterweight component.
8. The multi-station multi-channel thickness measurement and charge-discharge test device for soft-packed batteries according to claim 2, characterized in that: The gauge block pressurization calibration thickness measuring component includes a gauge block pressurization calibration driven wheel support frame, a gauge block pressurization calibration driven wheel, a gauge block pressurization calibration drive motor support frame, a gauge block pressurization calibration drive motor, a gauge block pressurization calibration active wheel, a gauge block pressurization calibration drag chain mounting plate, a gauge block pressurization calibration drag chain, a gauge block pressurization calibration sensor, a gauge block pressurization calibration synchronous belt, a gauge block pressurization calibration disk suction component, a gauge block pressurization calibration linear rail, and a gauge block pressurization calibration slider. The gauge block pressurization calibration driven wheel support frame is installed on the right front end of the sliding platform bottom plate, the gauge block pressurization calibration linear rail is installed on one side of the gauge block pressurization calibration driven wheel support frame, a gauge block pressurization calibration slider is provided on the gauge block pressurization calibration linear rail, a gauge block pressurization calibration driven wheel is provided on the gauge block pressurization calibration driven wheel support frame, and the gauge block The pressure calibration drive motor support frame is installed on the left front end of the sliding platform bottom plate, and a gauge block pressure calibration drive motor is provided on the gauge block pressure calibration drive motor support frame. The gauge block pressure calibration drive motor output shaft is connected to the gauge block pressure calibration active wheel, and the gauge block pressure calibration sensor is installed on the outer wall of the front end of the sliding platform bottom plate. One end of the gauge block pressure calibration timing belt is sleeved on the gauge block pressure calibration driven wheel, and the other end of the gauge block pressure calibration timing belt is sleeved on the gauge block pressure calibration active wheel. A gauge block pressure calibration disk suction assembly is provided on the gauge block pressure calibration slider, a gauge block pressure calibration drag chain mounting plate is provided on the outer side wall of the gauge block pressure calibration disk suction assembly, and a gauge block pressure calibration drag chain is provided on the gauge block pressure calibration drag chain mounting plate.
9. The multi-station multi-channel thickness measurement and charge-discharge test device for soft-packed batteries according to claim 8, characterized in that: The material picking suction cup component includes a material picking suction cup mounting plate, a material picking suction cup cylinder, a material picking suction plate, a material picking suction cup sensor, a slide cylinder, a suction cup mounting plate, and a suction cup. The material picking suction cup mounting plate is installed on the gauge block pressurization calibration slide block. The material picking suction cup mounting plate is provided with a material picking suction cup cylinder, a material picking suction plate is provided at the lower part of the material picking suction cup cylinder, a slide cylinder is provided on the material picking suction plate, a suction cup mounting plate is provided at the bottom of the slide cylinder, a suction cup is provided on the suction cup mounting plate, and a plurality of material picking suction cup sensor plates are provided on the inner side wall of the upper part of the material picking suction cup mounting plate.
10. The multi-station multi-channel thickness measurement and charge-discharge test device for soft-packed batteries according to claim 2, characterized in that: The counterweight component includes a counterweight casing body, a counterweight silicone pad, a counterweight rod, a counterweight weight, a counterweight locking nut, and a counterweight support block. The counterweight weight is arranged inside the counterweight casing body, a counterweight support block is arranged at the bottom of the counterweight casing body, a counterweight silicone pad is arranged on the outer wall of the counterweight weight, one end of the counterweight rod passes through the counterweight weight and is connected to the counterweight support block, and is locked at the bottom of the counterweight casing body by a nut, the other end of the counterweight rod is locked to the top of the counterweight weight by a counterweight locking nut, and the top of the counterweight rod is connected to a steel wire rope.
Citation Information
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