Cable manufacturing intelligent management and control system and method based on integrated network control

Abstract

The invention belongs to the field of industrial digitization, and particularly relates to a cable manufacturing intelligent management and control system and method based on integrated network control. After equipment in each process of cable manufacturing is connected through an integrated network, information communication of each part is realized through a local area network, and meanwhile, working conditions and production data are recorded and backed up through a database and are used for later simulation analysis and production decision guidance. And full coverage of a flow from production planning and production scheduling to cable cutting, marking, bundling, head collecting, conduction to working condition summarization and analysis is realized. According to the invention, the whole-life integrated management of the cable processing unit is realized by utilizing an integrated network through an informatization means of interconnection between devices, so that the purposes of shortening the production cycle, reducing resource waste, balancing the production task and optimizing the management process are realized.

Description

Technical Field

[0001] The present invention belongs to the field of industrial digitalization, and specifically relates to an intelligent management and control system and method for cable manufacturing based on integrated network control. Background Art

[0002] With the introduction and development of concepts such as big data, the Internet of Things, and the Internet of Everything, the disadvantages of traditional manufacturing companies that rely on manual or semi-manual processing methods have gradually emerged. Problems such as low production efficiency, over-reliance on operator experience, backward production scheduling methods, inability to respond in time to emergencies, inability to effectively control product quality, and high manufacturing costs need to be solved urgently. With the rapid development of my country's national defense cause, the requirements for helicopter production quality are constantly increasing, and the above problems are increasingly restricting the improvement of factory production capacity. At present, whether it is the wire and cable manufacturing industry or the automobile and shipbuilding industries, they have begun to gradually transform into intelligent manufacturing workshops. Although the current frontier of relevant research has gradually promoted concepts such as digital twin factories, the implementation is too difficult and the cost is high, making it difficult to apply to actual workshop production. The current mainstream intelligent transformation method is still focused on the automation transformation of equipment for a certain production module. Problems such as separation and discontinuity between processes and difficulties in information flow still exist, such as digital production processes and Internet-based production systems.

[0003] As the most important "neural network" of the helicopter, aircraft cables connect the various system products of the aircraft and are the cornerstone for the aircraft to realize flight control, information communication, in-flight environment control and other functions. The management level of cable manufacturing greatly affects the aircraft quality and production efficiency. Based on this, it is particularly important to automate, digitize and informationize the cable manufacturing process. Therefore, it is urgent to propose an intelligent management and control method for cable manufacturing based on integrated network control. Summary of the invention

[0004] The present invention aims to realize the integrated management of the whole life cycle of the cable processing unit based on automated production equipment, using the information technology of the integrated network to interconnect the equipment, thereby shortening the production cycle, reducing resource waste, balancing production tasks and optimizing the management process.

[0005] Technical solution: To achieve the above-mentioned purpose, the present invention proposes, on the one hand, an intelligent management and control method for cable manufacturing based on integrated network control. After connecting the equipment of each process of cable manufacturing through an integrated network, information communication of each part is realized through a local area network. At the same time, the working status and production data are backed up through database records, which are used for later simulation analysis to guide production decisions, thereby achieving full coverage of the process from production planning and scheduling to cable cutting, marking, bundling, terminal closing, conduction and then to work status summary and analysis.

[0006] Furthermore, the flying marking machine is connected with the wire cutting machine. The flying marking machine extracts the cable number, operator number, cut wire model specification length, cable production task source, working date, ambient temperature and humidity, equipment number information from the system, generates a QR code to store the above information and etches it on the cable to complete the semi-finished cable processing.

[0007] Furthermore, during the bundling process, the cable QR code is scanned to understand the corresponding production task of the cable, and the 1:1 cable layout is called from the electronic large screen control terminal. Figure 2 After the QR code is scanned, the wire harness is bundled, protected and terminated. After stripping, crimping, bundling and termination of each cable segment, the QR code on the cable is scanned with an open-authority handheld terminal. On the one hand, it is recorded that the cable process has been completed, and on the other hand, the cable information should be bound to the cable layout and retained as the secondary information of the wire harness. Figure 2 The Dimension Code should also record basic information such as processing equipment, personnel, environment, time, etc. and associate it with the wiring harness.

[0008] To implement the above method, the present invention also establishes a cable manufacturing control and management system based on integrated network control, which includes three levels, namely management level, execution level and equipment level. The three levels support each other, command from top to bottom and feedback from bottom to top; the management level mainly connects with other tasks in the helicopter production process from the cable manufacturing position, coordinates resources with other systems, and inputs top-level strategic planning into the cable manufacturing process; the execution level is the main part of the control and management system, responsible for undertaking the top-level planning of the management level, on the one hand, decomposing tasks and assigning them to four modules, which then control the equipment layer equipment to complete the work, and on the other hand, monitoring the working status and performance status of the equipment layer in real time and feeding back to the management level; the equipment layer is responsible for the execution of specific work, and at the same time feeding back the work progress and equipment status to the execution layer in real time; the three levels use the integrated network to achieve efficient collaborative interaction of data, and the production data enters the integrated network through QR codes and sensors on each process.

[0009] Furthermore, the execution layer is the core of the entire system, and four modules are designed: production scheduling module, task management module, process monitoring module, and data governance module;

[0010] The production scheduling module integrates the company-level production plan, the completion of production tasks in the upstream sub-assembly workshop, the inventory of cable manufacturing and laying materials in the final assembly workshop, and the information that can be provided by the supply department, with the purpose of shortening the production cycle, shortening the waiting time between processes, balancing the annual production tasks, matching the helicopter production rhythm, reducing inventory backlogs, and enhancing the robustness of cable processing tasks. It calculates the optimal solution for production planning and scheduling, and forms reasonable daily, monthly, and quarterly plans for cable manufacturing and laying with good coordination between teams. The task management module relies on the output data and process documents of the production scheduling module to assign tasks from the team level. The process monitoring module uses sensors and manual means to conduct real-time supervision and early warning of the production process and problems that arise in the process. The data governance module uses real-time databases and statistical databases to reuse the data generated in production as resources.

[0011] Furthermore, the production scheduling module integrates the company-level production plan, the completion of production tasks in the upstream sub-assembly workshop, the inventory of cable manufacturing and laying materials in the general assembly workshop, the finished material resources such as clamps, wires, connectors, etc. that can be provided by the supply department, the current workshop equipment, personnel status and other information. The data comes from the databases connected to the company's operation control center, human resources system, manufacturing resource system, MES assembly manufacturing system, etc., with the purpose of shortening the production cycle, shortening the waiting time between processes, balancing the production tasks throughout the year, matching the helicopter production rhythm, reducing inventory backlogs, and enhancing the robustness of cable processing tasks. The optimal solution for production scheduling is calculated by means of heuristic algorithms or neural networks, abandoning the traditional backward means of manual scheduling by leaders and team leaders, forming a reasonable daily, monthly and quarterly plan for cable manufacturing and laying with good cooperation between teams, and at the same time subdividing the plan content into each workstation, equipment and wire. The top-level plan can be retrieved through the control system, and the detailed bottom-level plan can be retrieved by scanning the QR code with a handheld barcode scanner.

[0012] Furthermore, the task management module is based on the output data and process documents of the production scheduling module, and assigns tasks at the team level. It is divided into three sub-modules according to the actual cable processing steps, namely, semi-finished product processing module, finished product processing module and finished product inspection module. The semi-finished product processing module needs to complete the cable cutting and marking work, and use the cutting table and the work plan generated by the production scheduling module as input, and use the automated robotic arm, cutting machine and flying marking machine to perform preliminary processing on the cables, and mark the QR code binding equipment operator, processing equipment name number, cable material specification, cable cutting length, processing date and time, processing environment temperature and humidity, processing task source and other information, which are used for the connection between subsequent work links and can be called at any time; the finished product processing module will bundle and lay the cables after cutting and marking according to the 1:1 cable layout provided by the process. The central control system must extract and copy the 1:1 cable layout from the database according to the model system. When the corresponding model system is working, the operator calls it through the PC and projects it on the digital electronic screen. The operator can bundle according to the projected layout, thereby meeting the purpose of cable processing occasions for different complete machine assembly. Each machine's 1:1 layout of each system and each part has a unique QR code corresponding to it, and the cable and 1:1 layout can be directly scanned during laying. Figure 2 The QR code binds the information of the two together. In addition, the information on people, machines, materials, methods and environment during processing can be directly called from the system, and the entry will be automatically triggered when the QR code is scanned. The finished product inspection module uses the process file as input, and performs head-end processing on the cables after finished product processing, and conducts continuity tests with the help of equipment and tooling such as continuity instruments and continuity bells, thereby ensuring the cable processing quality. The operator of this module can also understand the content of the stage work tasks by scanning the QR codes on the tooling and equipment, and write the continuity information to the cable QR code during the conduction process.

[0013] Furthermore, the process monitoring module uses sensors and manual labor to monitor and warn of production processes and problems that occur during the process in real time. On the one hand, the production completion rate is monitored by scanning the cable QR code with a cable scanner and the operator punching in the process completion with a handheld terminal. On the other hand, when production or technical problems occur in equipment or cable manufacturing, information can be exchanged through this module, directly pushing relevant responsible persons and superiors, setting a deadline for resolution, and issuing regular warnings, so as to achieve the purpose of timely response tracking, real-time updating of production conditions, and dynamic adjustment of production plans.

[0014] Furthermore, the data governance module uses the real-time database and statistical database to make secondary use of the data generated in production. First, the production data is directly or indirectly visualized so that the central control end can fully grasp the production situation. Secondly, the recorded data can be called at any time to generate reports, which can be used by the workshop to directly generate monthly, quarterly, and annual operation reports. Finally, the production line is digitally modeled based on actual needs, and daily production data such as material consumption, scheduling plan data, equipment operation status, etc. are used as iterative information to optimize production decisions and guide relevant persons in charge to make decisions on the annual cable processing production arrangements and equipment overhaul plans, as well as the allocation of working hours, the remaining margin of each wire, and the operation path of the automated transport vehicle, thereby improving the management level of cable manufacturing.

[0015] Technical effect: Compared with the existing cable processing methods, the present invention can reduce the processing cycle, reduce production costs, and improve per capita labor efficiency, specifically in the following aspects: First, the whole process of cable processing is managed in an integrated manner, and information between each process is effectively circulated. All data of the production process can be obtained by scanning the QR code of the cable and the equipment, eliminating the separation and interruption between processes, avoiding disconnection between processes, reducing communication costs and waiting between processes; second, based on previous production data and real-time updated production information, a more reasonable production plan can be generated, which can better respond to emergencies and urgent production tasks, avoid layer-by-layer work arrangements, and achieve the purpose of high-quality balanced production and real-time adjustment; third, the use of automated equipment to replace manual work that is time-consuming and repetitive can reduce labor cost consumption, and human resources can be used efficiently, avoiding quality and safety problems caused by operator fatigue; fourth, automated equipment can automatically record production data, directly generate stage production reports, and reduce unnecessary summary paperwork; fifth, production data can be effectively managed, and leaders and persons in charge can use the system to obtain optimized decision-making guidance, thereby improving management level and reducing waste of production resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the cable manufacturing control system of the present invention;

[0017] Figure 2 The present invention is a flow chart of cable processing and manufacturing. DETAILED DESCRIPTION

[0018] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] The present invention is a method for realizing a digital workshop based on an integrated network, that is, after connecting the equipment of each process of cable manufacturing through an integrated network, information communication of each part is realized through a local area network, and at the same time, the working status and production data are backed up through a database record, which is used for later simulation analysis to guide production decisions, and to achieve full coverage of the process from production planning and scheduling to cable cutting, marking, bundling, terminal closing, conduction and then to work status summary and analysis. To achieve the above purpose, a cable manufacturing management and control system based on integrated network control is established in the present invention, which innovatively uses QR codes as data transmission media throughout the entire manufacturing process, opens QR code reading and writing permissions to operators at each station according to different division of labor, and records and calls production data in real time. The system includes 3 levels, 4 modules and multiple supporting devices, and its specific components are as follows: Figure 1 shown.

[0020] The three levels of management, execution, and equipment support each other, with commands from top to bottom and feedback from bottom to top. The management level mainly connects other tasks in the helicopter production process from the cable manufacturing position, coordinates resources with other systems, and inputs top-level strategic planning into the cable manufacturing process. The execution level is the main part of the management and control system, responsible for taking over the top-level planning of the management level. On the one hand, it decomposes tasks and assigns them to four modules, which then control the equipment level equipment to complete the work. On the other hand, it monitors the working conditions and performance status of the equipment level in real time and feeds back to the management level. The equipment level is responsible for the execution of specific work, and at the same time feeds back the work progress and equipment status to the execution level in real time. The three use the integrated network to achieve efficient collaborative interaction of data, and production data enters the integrated network through QR codes and sensors on each process.

[0021] As the main part of the cable manufacturing control system, the four modules designed at the execution layer have the following functions:

[0022] 1. The production scheduling module integrates information such as the company-level production plan, the completion of production tasks in the upstream workshop, the production resources of the workshop, the material and finished product resources that the supply department can provide, and the current workshop situation. The data comes from the database connected to the company's operation control center, manufacturing resources, and MES assembly manufacturing systems. It aims to shorten the production cycle, shorten the waiting time between processes, balance production tasks, reduce the inventory backlog of standard parts and complex parts, and enhance the robustness of production task advancement. It uses heuristic algorithms or neural networks to calculate the optimal solution for production planning and scheduling, abandoning the traditional backward method of relying on leaders and team leaders to manually schedule production, and forming reasonable daily, monthly, and quarterly production plans with good coordination between teams.

[0023] 2. The task management module is based on the output data and process documents of the production scheduling module. It allocates tasks at the team level and is divided into three sub-modules according to the actual cable processing steps, namely, semi-finished product processing module, finished product processing module and finished product inspection module. The semi-finished product processing module needs to complete the cable cutting and marking work, and use the cutting table as input to perform preliminary processing on the cables with the help of automated robotic arms, cutting machines and flying marking machines, and mark QR codes for subsequent work information communication; the finished product processing module will lay and bundle the cables after cutting and marking according to the 1:1 cable layout provided by the process. The central control system must extract the 1:1 harness layout from the database according to the model system and copy it for retention. When the corresponding model system works, the operator calls it through the PC and projects it on the digital electronic screen. The operator can bundle it according to the projected layout, thereby meeting the purpose of cable processing occasions for different complete machine assembly; the finished product inspection module uses the process file as input, performs head processing on the cables after finished product processing, and performs conductivity tests with the help of conductivity instruments, conductivity bells and other equipment and tooling, thereby ensuring the cable processing quality.

[0024] 3. The process monitoring module uses sensors and manual labor to monitor and warn of production processes and problems that occur during the process in real time. On the one hand, the production completion rate is monitored by scanning the cable QR code with a cable scanner and the operator swiping a card to complete the process. On the other hand, when problems occur in equipment or cable manufacturing, information can be exchanged through this module and directly pushed to relevant responsible persons and superiors to achieve the purpose of timely response tracking, real-time update of production status, and dynamic adjustment of production plans.

[0025] 4. The data governance module uses the real-time database and statistical database to make secondary use of the data generated in production. The first is to directly or indirectly visualize the production data, the second is to call the recorded data at any time to generate reports, and finally to digitally model the production line based on actual needs, using daily production data such as material usage data, scheduling plan data, equipment operation data, etc. as iterative information to optimize production decisions and guide relevant persons in charge to make decisions on everything from the annual cable processing production arrangements and equipment overhaul plans to the allocation of working hours, the remaining margin for each wire, and the running path of the automated transport vehicle, thereby improving the management level of cable manufacturing.

[0026] Embodiment 1 is the intelligent manufacturing implementation process of the cable manufacturing system based on the integrated network of the present invention, and the specific implementation process is as follows:

[0027] See the attached Figure 2 The cable processing and manufacturing process, based on this, relies on the integrated network to realize the intelligent manufacturing control function of the cable manufacturing system:

[0028] Step 1: The management and control system issues work content to the wire cutting operator, bundle operator, and continuity inspector through the central control computer, open-authority background PC, handheld terminal, etc.

[0029] Step 2: The wire cutter selects the wire cutting task through the handheld terminal;

[0030] Step 3: The robotic arm autonomously takes the wire bundle from the smart warehouse according to the wire cutting task, and delivers it to the wire cutting machine for feeding and cutting by the AGV.

[0031] Step 4: The flying marking machine is connected to the wire cutting machine. The flying marking machine extracts the cable number, operator number, cut wire model specification length, cable production task source (which can reflect the cable application machine model number system segment), working date, ambient temperature and humidity, equipment (robotic arm, AGV car, wire cutting machine, flying marking machine, etc.) number information from the system, generates a QR code to store the above information and etch it on the cable to complete the semi-finished cable processing;

[0032] Step 5: The semi-finished cables are transported to the finished product processing section. The cluster operator scans the cable QR code to understand the corresponding production task of the cable, calls the 1:1 cable layout from the electronic large screen control terminal, and scans the cable layout. Figure 2 After the QR code is scanned, the wire harness is bundled, protected and terminated. After stripping, crimping, bundling and termination of each cable segment, the QR code on the cable is scanned with an open-authority handheld terminal. On the one hand, it is recorded that the cable process has been completed, and on the other hand, the cable information should be bound to the cable layout and retained as the secondary information of the wire harness. Figure 2 The dimensional code should also record basic information such as processing equipment, personnel, environment, time, etc. and associate it with the wiring harness;

[0033] Step 6: After the cable product is processed, the task is automatically issued to the finished product inspector and tester;

[0034] Step 7: The finished product inspector conducts a continuity check on the finished cable according to the wiring table process file. In order to reduce unnecessary work, the retained data is not entered for each single cable at this stage, but the continuity status is uniformly entered after the entire bundle of wires is processed;

[0035] Step 8: If there is a fault in the conduction, the fault information will be reported to the central control computer and pushed to the handheld terminal device of the relevant responsible person. After the fault is resolved, the fault closed loop will be reported by controlling the handheld terminal. If there is no fault in the conduction, the cable manufacturing is completed.

[0036] Embodiment 2 is an intelligent management and control method for cable manufacturing based on integrated network control of the present invention. The intelligent information management and control function of the cable manufacturing system is based on the integrated network and is based on the real-time collection of various types of information in the workshop production line. A sensor device and a two-dimensional code medium are set in each processing step as the source of information collection to realize the intelligent information management and control function of the system. The specific management and control method includes the following steps:

[0037] Step 1: The management and control system issues the work content of the day to the wire cutting operator, bundle operator, conduction inspector, and inspection personnel through the central control computer, open-authority background PC, handheld terminal, etc., and collects the information of the daily plan, monthly plan, and quarterly plan (including task items, estimated working hours, etc.) into the real-time database and statistical database;

[0038] Step 2: The wire cutter selects the wire cutting task through the handheld terminal, and the wire cutting machine, flying marking machine, temperature and humidity recorder and other equipment automatically record the basic situation of the wire cutting task, and collect the above information into the real-time database and statistical database;

[0039] Step 3: The robotic arm autonomously takes the wire bundle from the smart warehouse and the AGV transports it to the wire cutting machine for cutting. During this stage, information such as the wire brand, wire storage location, and wire demand is collected and stored in the real-time database and statistical database;

[0040] Step 4: The flying marking machine is connected to the wire cutting machine. The flying marking machine extracts the cable number, operator number, cut wire model specification length, cable production task source (applied machine model number system segment), working date, ambient temperature and humidity, equipment (robotic arm, AGV car, wire cutting machine, flying marking machine, etc.) number information from the system, and collects it together with the processing task implementation progress to the real-time database and statistical database;

[0041] Step 5: Semi-finished cables are transported to the finished product processing section. After each cable section is bundled, protected, and terminated, it is necessary to collect information such as cable layout, process completion status, processing equipment, environment, time, material usage, and material inventory and upload them to the real-time database and statistical database;

[0042] Step 6: After the cable product is processed, the task is automatically issued to the finished product inspector and tester;

[0043] Step 7: The finished product inspector conducts a continuity check on the finished cable according to the wiring table process file, and collects the continuity status progress to the real-time database and statistical database;

[0044] Step 8: If there is a fault in conduction, the fault information will be reported to the central control computer and pushed to the handheld terminal device of the relevant responsible person. After the fault is resolved, the fault closed loop will be reported by controlling the handheld terminal. At the same time, the fault information, solution progress, and solution time information will be collected to the real-time database and statistical database. If there is no fault in conduction, the cable manufacturing is completed.

[0045] Step 9: Collect data and upload it to the real-time database, which can be called in real time by the central control computer, background PC, electronic screen, etc., and visualized within the company. The relevant person in charge can monitor in real time and grasp the production situation from macro to micro;

[0046] Step 10: Collect data and upload it to the statistical database. The information in the statistical database is directly transmitted to the data center through the local area network for permanent storage. It is used for workshop production situation statistics and workshop production plan simulation and arrangement. It serves as training data to assist leaders and relevant responsible persons in making production decisions.

[0047] The above specific implementation methods or cases are only used to explain the technical solutions of the present invention, and are not intended to limit the present invention. Any parts not described in detail are regarded as conventional technical means in the art. A person of ordinary skill in the art should understand that based on the design concept of the present application, the technical solutions described in the aforementioned implementation methods should be adaptively modified, or some or all of the technical features therein should be replaced by equivalents. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An intelligent management and control method for cable manufacturing based on integrated network control, characterized in that: After connecting the equipment of each process of cable manufacturing through an integrated network, information communication of each part is realized through the local area network. At the same time, the work status and production data are recorded and backed up through the database, which is used for subsequent simulation analysis to guide production decisions, realizing full coverage of the process from production planning and scheduling to cable cutting, marking, bundling, terminal closing, conduction and then to work status summary and analysis.

2. The intelligent management and control method for cable manufacturing based on integrated network control according to claim 1, characterized in that: The flying marking machine is connected to the wire cutting machine. The flying marking machine extracts the cable number, operator number, cut wire model specification length, cable production task source, working date, ambient temperature and humidity, and equipment number information from the system, generates a QR code to store the above information and etches it on the cable to complete the processing of semi-finished cables.

3. The intelligent management and control method for cable manufacturing based on integrated network control according to claim 1, characterized in that: During the bundling process, scan the cable QR code to understand the corresponding production task of the cable, call the 1:1 cable layout from the electronic large-screen control terminal, scan the layout QR code to perform wire harness bundling, protection processing and terminal closing, and complete the stripping, terminal crimping, bundling and terminal closing of each section of cable. Use an open-access handheld terminal to scan the QR code on the cable. On the one hand, it records that the cable process has been completed, and on the other hand, the cable information should be bound to the cable layout and retained as the secondary information of the wire harness. At the same time, the layout QR code should also record basic information such as processing equipment, personnel, environment, and time, and associate it with the wire harness.

4. A cable manufacturing management and control system based on integrated network control, used to implement the management and control method according to any one of claims 1 to 3, characterized in that: The control system consists of three levels, namely management level, execution level and equipment level. The three levels support each other, with commands from top to bottom and feedback from bottom to top. The management level mainly connects the cable manufacturing station with other tasks in the helicopter production process, coordinates resources with other systems, and inputs top-level strategic planning into the cable manufacturing process. The execution level is the main part of the control system, responsible for taking over the top-level planning of the management level. On the one hand, it decomposes the tasks and assigns them to four modules, which then control the equipment level equipment to complete the work. On the other hand, it monitors the working status and performance status of the equipment level in real time and feeds back to the management level. The equipment level is responsible for the execution of specific work, and at the same time feeds back the work progress and equipment status to the execution level in real time. The three levels use the integrated network to achieve efficient collaborative interaction of data, and the production data enters the integrated network through QR codes and sensors in each process.

5. A cable manufacturing management and control system based on integrated network control as claimed in claim 4, characterized in that: The execution layer includes: Production scheduling module, task management module, process monitoring module, and data governance module; The production scheduling module integrates the company-level production plan, the completion of production tasks in the upstream sub-assembly workshop, the inventory of cable manufacturing and laying materials in the general assembly workshop, and the information that can be provided by the supply department, with the purpose of shortening the production cycle, shortening the waiting time between processes, balancing the annual production tasks, matching the helicopter production rhythm, reducing inventory backlogs, and strengthening the robustness of the cable processing task advancement. It calculates the optimal solution for production scheduling and forms a reasonable daily, monthly, and quarterly plan for cable manufacturing and laying with good cooperation between teams. The task management module relies on the output data and process documents of the production scheduling module to allocate tasks from the team level. The process monitoring module conducts real-time supervision and early warning of the production process and problems that occur during the process. The data governance module uses the real-time database and statistical database to make secondary use of the data generated in production as resources.

6. A cable manufacturing management and control system based on integrated network control as claimed in claim 4, characterized in that: The production scheduling module integrates the company-level production plan, the completion of production tasks in the upstream sub-assembly workshop, the inventory of cable manufacturing and laying materials in the general assembly workshop, the finished resources of clamps, wires, and connector materials that can be provided by the supply department, the current workshop equipment, and personnel information. The data comes from the database connected to the company's operation control center, human resources system, manufacturing resource system, and MES assembly manufacturing system. The purpose is to shorten the production cycle, shorten the waiting time between processes, balance the production tasks throughout the year, match the helicopter production rhythm, reduce inventory backlogs, and enhance the robustness of cable processing tasks. The optimal solution for production scheduling is calculated by means of heuristic algorithms or neural networks to form reasonable daily, monthly, and quarterly plans for cable manufacturing and laying that are well coordinated among teams. At the same time, the plan content is subdivided into each workstation, equipment, and wire. The top-level plan can be retrieved through the control system, and the detailed bottom-level plan can be retrieved by scanning the QR code with a handheld scanner.

7. A cable manufacturing management and control system based on integrated network control as claimed in claim 4, characterized in that: The task management module is based on the output data and process documents of the production scheduling module, and distributes tasks from the team level. It is divided into three sub-modules according to the actual cable processing steps, namely the semi-finished product processing module, the finished product processing module and the finished product inspection module; the semi-finished product processing module needs to complete the cable cutting and marking work, and uses the cutting table and the work plan generated by the production scheduling module as input. The cables are preliminarily processed with the help of automated robotic arms, cutting machines and flying marking machines, and marked with QR codes to bind the equipment operator, the name and number of the processing equipment, the cable material specifications, the cable cutting length, the processing date and time, the processing environment temperature and humidity, and the processing task source information, which are used for the connection between subsequent work links and can be called at any time; the finished product processing module will bundle and lay the cables after cutting and marking according to the 1:1 cable layout provided by the process, in which the central control system must select the 1:1 cable layout from the database according to the model system Extract and copy for retention. When the corresponding model system is working, the operator calls it through the PC and projects it on the digital electronic screen. The operator can cluster according to the projected layout to meet the purpose of cable processing occasions in different assembly scenarios. Each machine has a unique QR code corresponding to the 1:1 layout of each system and each part. When laying, the cable and the 1:1 layout QR code can be directly scanned to bind the two information. In addition, the human, machine, material, method, and environment information during processing can be directly called from the system, and automatically triggered when scanning the QR code. The finished product inspection module uses the process file as input, and performs head treatment on the cables after finished product processing, and uses the conductivity instrument and conductivity bell equipment tooling to perform conductivity tests, thereby ensuring the cable processing quality. The operator of this module can also understand the content of the stage work tasks by scanning the QR codes on the tooling and equipment, and write the conductivity information to the cable QR code during the conductivity process.

8. A cable manufacturing management and control system based on integrated network control as claimed in claim 4, characterized in that: The process monitoring module uses sensors and manual monitoring as a means to conduct real-time supervision and early warning of the production process and problems that arise during the process; on the one hand, the cable completion rate is monitored by scanning the cable QR code through a cable scanner and the operator punching in the process completion status through a handheld terminal; on the other hand, when production or technical problems arise in equipment or cable manufacturing, information can be exchanged through this module, directly pushing the relevant responsible persons and superiors, setting a resolution deadline, and issuing regular early warnings, so as to achieve the purpose of timely response tracking, real-time updating of production status, and dynamic adjustment of production plans.

9. A cable manufacturing management and control system based on integrated network control as claimed in claim 4, characterized in that: The data governance module uses the real-time database and statistical database to make secondary use of the data generated in production. First, the production data is directly or indirectly visualized so that the central control end can fully grasp the production situation. Secondly, the recorded data can be called at any time to generate reports, which can be used by the workshop to directly generate monthly, quarterly and annual operation reports. Finally, the production line is digitally modeled based on actual needs, and daily production data such as material consumption, scheduling plan data, and equipment operation status are used as iterative information to optimize production decisions, guide relevant persons in charge to decide on the annual cable processing production arrangements, equipment overhaul plans, and determine the working time allocation, the reserve margin for each wire, and the operation path of the automated transport vehicle.

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