A silicone wire metal joint structure and a pressing machine

Abstract

The present application relates to the field of fastening components, and provides a silicone wire metal joint structure and a crimping machine, wherein the silicone wire metal joint structure includes a silicone wire, a fastener, and a fastening insulation layer; the surface of the silicone wire is wrapped with a silicone insulation layer, and a metal inner core is exposed at one end; the fastener is made of metal, the fastening insulation layer is wrapped around the fastener, and the fastening insulation layer is cylindrical after being wrapped, with a connecting cavity inside; the fastener is sleeved on the silicone wire through the fastening insulation layer, and the fastener is in contact with the metal inner core, and the metal inner core and part of the silicone insulation layer are located in the connecting cavity, and are crimped by a crimping machine to form a joint structure in which the fastening insulation layer at the connection between the metal inner core and the fastener is partially crimped into a six-sided columnar shape, and the part where the fastening insulation layer and the silicone insulation layer are wrapped is partially cylindrical. The present application has the effect of improving the tightness and safety of wiring.

Description

Technical Field

[0001] The present application relates to the field of fastening components, and in particular to a silicone wire metal joint structure and a crimping machine. Background Art

[0002] Silicone conductors (also known as silicone cables) are common conductive components that can withstand long-term use in humid environments, offering excellent electrical performance, waterproofing, and mildew resistance. They also offer excellent bending properties, with a minimum bend radius of 16 times the cable's outer diameter, allowing for mobile use. They are suitable for use in high-temperature environments such as mobile motors, steel, aviation, power plants, and petrochemicals, with AC rated voltages up to 300 / 500V.

[0003] The ends of the silicone wires need to be connected to the current or signal receiving parts of the device. The connectors are generally made of metal to provide good electrical conductivity.

[0004] In general connection technology, the connector is mainly put on the conductor, and then the connector is squeezed and deformed by stamping equipment so that the connector can clamp the conductor. However, the silicone wire and connector stamped by ordinary equipment have a small stamping contact area and are prone to loosening after long-term use or bending and twisting, affecting subsequent safety. Summary of the Invention

[0005] In order to improve the above-mentioned problems, the present application provides a silicone wire metal joint structure and a crimping machine.

[0006] The present application provides a silicone wire metal connector structure and a crimping machine that adopts the following technical solutions:

[0007] A silicone wire metal joint structure comprises a silicone wire, a fastener and a fastening insulation layer; the surface of the silicone wire is wrapped with a silicone insulation layer, and a metal inner core is exposed at one end; the fastener is made of metal, the fastening insulation layer is wrapped around the fastener, and the fastening insulation layer is cylindrical after being wrapped, with a connecting cavity inside; the fastener is sleeved on the silicone wire through the fastening insulation layer, and the fastener is in contact with the metal inner core, the metal inner core and part of the silicone insulation layer are located in the connecting cavity, and are crimped by a crimping machine to form a joint structure in which the fastening insulation layer portion at the connection between the metal inner core and the fastener is crimped into a hexagonal column, and the portion where the fastening insulation layer and the silicone insulation layer are wrapped is cylindrical.

[0008] By adopting the above technical solution, when the fastening insulating layer is crimped into a hexagonal column by a crimping machine, the metal inner core is wrapped in the hexagonal columnar fastening insulating layer, and the metal inner core is wrapped and compressed using the hexagonal columnar structure. The hexagonal columnar structure can increase the compression area between the metal inner core and the fastening insulating layer, thereby increasing the stability of the crimping between the fastener and the silicone wire. The fastening insulating layer and the silicone insulating layer are partially cylindrical, so that the two insulating layers are overlapped, thereby increasing the insulation effect. When the user takes or unplugs the electrical connection of the silicone wire, the use of two layers of insulating layers can increase safety.

[0009] Optionally, after the fastening insulation layer is crimped, a portion covering the silicone insulation layer is crimped to form an annular fastening groove.

[0010] By adopting the above technical solution, the fastening groove simultaneously applies pressure to the silicone insulation layer, so that the silicone insulation layer is simultaneously pressed out of the groove, so that both insulation layers are located in the annular groove, and the limiting effect provided by the fastening groove pressing on the silicone insulation layer is utilized to increase the stability of the connection between the silicone insulation layer and the fastening insulation layer.

[0011] Optionally, there are several fastening grooves crimped and formed.

[0012] By adopting the above technical solution, the silicone insulating layer is fixed by a plurality of crimped fastening grooves, thereby increasing the pressing area and further improving the stability of the connection between the silicone insulating layer and the fastening insulating layer.

[0013] A crimping machine for crimping and forming a silicone wire metal joint structure, comprising a CNC machine table, a machine base provided on the top surface, the machine base having a mounting opening; a crimping drive member provided at the mounting opening, a fixing member provided on the top surface of the CNC machine table directly below the crimping drive member, a limiting cavity provided in the fixing member; a wire inlet provided in the limiting cavity; a first crimping member and a second crimping member provided in the limiting cavity, and both the first crimping member and the second crimping member sliding along the limiting cavity; the first crimping member and the driving end of the crimping drive member; the first crimping member abutting against the second crimping member at one end away from the crimping drive member, and the first crimping member and the second crimping member forming a six-sided crimping interface for placing an uncrimped joint structure, the six-sided crimping interface being located in the wire inlet, and after the joint structure passes through the wire inlet and is placed in the six-sided crimping interface, the crimping drive member drives the first crimping member to move toward the second crimping member, closing the six-sided crimping interface, and the joint structure is crimped and formed.

[0014] By adopting the above technical solution, after the connector structure passes through the wire inlet and is placed on the six-sided crimping interface, the crimping drive drives the first crimping part to move toward the second crimping part, and the first crimping part and the second crimping part move synchronously along the limiting cavity, so that the six-sided crimping interface gradually shrinks and closes, so that the fastening insulation layer is pressed tightly at the connection point between the fastener and the metal inner core, so that the connector structure is crimped into shape, thereby achieving a connector structure with a six-sided columnar style that is conveniently crimped and formed.

[0015] Optionally, the first crimping part includes two sliding plates; the sliding plate is provided with a first guide groove and a second guide groove which are inclined, and the two sliding plates are fitted together so that the first guide groove and the second guide groove are closed to form a first guide cavity and a second guide cavity, and there is an inclined angle between the first guide cavity and the second guide cavity; a first crimping part is provided in the first guide cavity, and a second crimping part is provided in the second guide cavity, and the second crimping part is slidably connected to a third crimping part on a side away from the first crimping part; the first crimping part, the second crimping part and the third crimping part are all provided with inclined surfaces, and adjacent crimping parts contact the corresponding inclined surfaces and slide along the inclined surfaces; the crimping drive part is connected to the sliding plate and provides drive; the second crimping part has the same structure as the first crimping part, and is arranged in opposite directions to form six inclined surfaces. The sliding plate of the first crimping part is driven by the crimping drive part to drive the six-sided crimping interface to open and close synchronously.

[0016] By adopting the above technical solution, the sliding plate of the first crimping part is driven by the crimping driving part, and the sliding plate moves along the limiting cavity. The moving direction can be toward the second crimping part, or toward and away from the second crimping part. When moving toward the second crimping part, the first crimping part, the second crimping part and the third crimping part, as well as the three crimping parts of the second crimping part are pressed down synchronously, thereby driving the six inclined surfaces to close synchronously, so as to crimp the fastening insulation layer of the joint structure into a six-sided column.

[0017] Optionally, an extension groove is further provided on the first crimping portion and the second crimping portion, a fixing rod is provided in the extension groove, and a clamping block is provided at one end of the fixing rod; a reset portion is wrapped around the surface of the fixing rod, one end of the reset portion is connected to the clamping block, and the other end extends into the extension groove and is connected to the groove wall.

[0018] By adopting the above technical solution, when the crimping drive part is retracted, the reset part can drive the first crimping part and the second crimping part to move and reset along the first guide groove and the second guide groove, thereby opening the six-sided crimping interface. The crimped joint structure can be taken out from the six-sided crimping interface and the wire inlet, achieving the purpose of convenient reset and material removal.

[0019] Optionally, a receiving part is further provided on one side of the fixing part, a receiving cavity is opened in the receiving part, a receiving interface is opened on the receiving cavity, and the receiving interface and the wire inlet are on the same axis; a pressing part is provided in the receiving cavity; the pressing part is connected to the crimping drive part, and the crimping drive part provides drive synchronously, and the pressing part presses the joint structure to form the fastening groove on the joint structure.

[0020] By adopting the above technical solution, the joint structure is placed on the receiving part, and when the crimping driving part drives the first crimping part, it simultaneously drives the pressing part, so that the pressing part presses the fastening groove into shape.

[0021] Optionally, the pressing part includes a first pressing block and a second pressing block; the first pressing block and the second pressing block are arranged opposite to each other, and both the first pressing block and the second pressing block are provided with a pressing groove, when the first pressing block and the second pressing block abut against each other, the pressing groove forms a pressing opening, and semicircular pressing rings are provided opposite to each other in the two pressing grooves; the first pressing block is connected to the driving end of the crimping driving member.

[0022] By adopting the above technical solution, when the crimping drive drives the first crimping member to crimp, the first pressure block is synchronously driven to move toward the second pressure block, thereby closing the pressing groove, and the two semicircular pressing rings are respectively pressed against the outer wall of the fastening insulation layer in the vertical direction. During the continuous force application of the semicircular pressing rings, the fastening insulation layer is continuously squeezed, and the fastening insulation layer is pressed toward the silicone insulation layer, so that grooves are formed in the fastening insulation layer and the silicone insulation layer, and the grooves are used to limit the connection ends of the silicone insulation layer and the fastening insulation layer to improve the connection stability between the two.

[0023] Optionally, a plurality of semicircular pressing rings are provided at preset intervals.

[0024] By adopting the above technical solution, when the first pressing block and the second pressing block are pressed together, multiple fastening grooves can be pressed together simultaneously to increase the number of fastening grooves, increase the number of limit positions, and further improve the connection stability between the silicone insulation layer and the fastening insulation layer.

[0025] Optionally, elastic spacers are provided between adjacent semicircular compression rings.

[0026] By adopting the above technical solution, the elastic spacer is filled between the semicircular pressing rings, thereby avoiding the semicircular pressing rings from being damaged due to uneven force during the pressing process, providing a certain buffering and pressure resistance effect, and ensuring stability during pressing.

[0027] In summary, this application includes at least one of the following beneficial technical effects:

[0028] 1. When the fastening insulation layer is crimped into a hexagonal column by a crimping machine, the metal core is wrapped in the hexagonal fastening insulation layer. The hexagonal column structure is used to wrap and compress the metal core. The hexagonal column structure can increase the compression area between the metal core and the fastening insulation layer, thereby increasing the stability of the crimping between the fastener and the silicone wire. The cylindrical shape of the fastening insulation layer and the silicone insulation layer allows the two insulation layers to overlap, thereby increasing the insulation effect. When the user picks up or unplugs the electrical connection of the silicone wire, the use of two layers of insulation layers can increase safety.

[0029] 2. The fastening groove simultaneously applies pressure to the silicone insulation layer, so that the silicone insulation layer is simultaneously pressed out of the groove, so that both insulation layers are located in the annular groove. The fastening groove is pressed against the silicone insulation layer to provide a limiting effect, thereby increasing the stability of the connection between the silicone insulation layer and the fastening insulation layer;

[0030] 3. In the crimping machine, after the connector structure passes through the wire inlet and is placed on the six-sided crimping interface, the crimping driver drives the first crimping component to move toward the second crimping component. The first crimping component and the second crimping component move synchronously along the limiting cavity, causing the six-sided crimping interface to gradually shrink and close, so that the fastening insulation layer is pressed tightly against the connection point between the fastener and the metal inner core, thereby crimping the connector structure into shape, thereby achieving a convenient crimping and forming six-sided columnar connector structure.

[0031] 4. The sliding plate of the first crimping part is driven by the crimping driving part, and the sliding plate moves along the limiting cavity. The moving direction can be toward the second crimping part, or away from the second crimping part. When moving toward the second crimping part, the first crimping part, the second crimping part and the third crimping part, as well as the three crimping parts of the second crimping part are pressed down synchronously, thereby driving the six inclined surfaces to close synchronously, so as to crimp the fastening insulating layer of the joint structure into a six-sided column. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a schematic diagram of the three-dimensional structure of the joint structure in one embodiment of the present application;

[0033] Figure 2 is a schematic diagram of the three-dimensional structure of a crimping machine in some embodiments of the present application;

[0034] Figure 3 This is a schematic diagram of the three-dimensional structure of some crimping machines in some embodiments of the present application when viewed from above;

[0035] Figure 4 is a schematic cross-sectional structural diagram of some crimping machines in some embodiments of the present application;

[0036] Figure 5 is a schematic diagram of the cross-sectional structure of a fixing member in some embodiments of the present application;

[0037] Figure 6 is a schematic diagram of the front structure of some crimping machines in some embodiments of the present application;

[0038] Figure 7 is a schematic side view of the receiving member in some embodiments of the present application;

[0039] Figure 8 is a schematic diagram of the front structure of the first pressing block and the second pressing block in some embodiments of the present application;

[0040] Figure 9 This is a front structural diagram of a receiving member in some embodiments of the present application;

[0041] Figure 10 is a front structural diagram of a positioning ring portion in some embodiments of the present application;

[0042] The markings in the accompanying drawings are: 1. Connector structure, 11. Silicone wire, 111. Metal inner core, 112. Silicone insulation layer, 12. Fastener, 13. Fastening insulation layer, 131. Fastening groove, 2. Crimping machine, 21. CNC machine, 22. Machine base, 221. Crimping drive part, 23. Fixing part, 231. Limiting cavity, 232. Wire inlet, 24. First crimping part, 241. Sliding plate, 2411. First guide groove, 2412. Second guide groove, 242 , first crimping part, 243, second crimping part, 244, third crimping part, 246, fixing rod, 2461, clamping block, 247, reset part, 25, second crimping part, 26, six-sided crimping interface, 27, receiving part, 271, receiving interface, 272, positioning ring, 273, wedge block, 274, lower pressing wheel, 28, pressing part, 281, first pressing block, 282, second pressing block, 283, pressing groove, 284, semicircular pressing ring, 285, elastic spacer. DETAILED DESCRIPTION

[0043] The following describes the embodiments of the present application through specific examples. Those skilled in the art can easily understand the other advantages and effects of the present application from the information disclosed in this application. The present application can also be implemented or applied through different specific embodiments. The details in this application can also be modified or changed according to different viewpoints and application systems without departing from the spirit of this application. It should be noted that the embodiments and features in the embodiments of this application can be combined with each other unless they conflict.

[0044] The following is a detailed description of the embodiments of the present application with reference to the accompanying drawings so that those skilled in the art can easily implement the present application. The present application can be embodied in many different forms and is not limited to the embodiments described herein.

[0045] In the description of this application, reference to the terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of this application. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art may combine and integrate different embodiments or examples described in this application, as well as features of different embodiments or examples, unless otherwise contradictory.

[0046] Furthermore, the terms "first" and "second" are used solely to indicate a target and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the context of this application, "plurality" means two or more, unless otherwise specifically defined.

[0047] Throughout this specification, when a device is said to be "connected" to another device, this includes not only "direct connection" but also "indirect connection" with other elements interposed therebetween. Furthermore, when a device is said to "include" a certain component, unless otherwise stated, this does not exclude the inclusion of other components but rather implies that the device may include other components.

[0048] The following is combined with Figure 1 -Attached Figure 10 , further details of this application are given.

[0049] The embodiments of the present application disclose a silicone wire metal joint structure and a crimping machine.

[0050] A silicone wire metal joint structure 1, reference Figure 1 As shown, it includes a silicone wire 11, a fastener 12 and a fastening insulation layer 13; the surface of the silicone wire 11 is wrapped with a silicone insulation layer 112, and a metal inner core 111 is exposed at one end; the fastener 12 is made of metal, and the fastening insulation layer 13 is wrapped around the fastener 12, and the fastening insulation layer 13 is cylindrical after being wrapped, and the interior is a connecting cavity. The fastener 12 can be a metal terminal, which is connected to the circuit board or circuit equipment of other equipment through the fastener 12. The cylindrical inner diameter of the fastening insulation layer 13 is greater than or equal to the diameter of the silicone insulation layer 112, so that it can be plugged into the silicone insulation layer 112 and the metal inner core 111.

[0051] The fastener 12 is sleeved on the silicone wire 11 through the fastening insulating layer 13, so that the silicone wire 11 is inserted into the fastening insulating layer 13, and the fastener 12 is in contact with the metal inner core 111. The metal inner core 111 and part of the silicone insulating layer 112 are both located in the connecting cavity. The connected silicone wire 11 and fastener 12 are then placed on the crimping machine 2 and crimped into shape by the crimping machine 2.

[0052] After crimping, the fastening insulating layer 13 at the connection between the metal inner core 111 and the fastener 12 is crimped into a hexagonal column shape, and the fastening insulating layer 13 and the silicone insulating layer 112 are wrapped into a cylindrical joint structure 1.

[0053] The diameter of the metal core 111 is smaller than the outer diameter of the silicone insulating layer 112. When the fastening insulating layer 13 is crimped into a hexagonal column by the crimping machine 2, the metal core 111 is wrapped in the hexagonal columnar fastening insulating layer 13. The metal core 111 is wrapped and compressed using the hexagonal columnar structure. The hexagonal columnar structure can increase the compression area between the metal core 111 and the fastening insulating layer 13, thereby increasing the stability of the crimping between the fastener 12 and the silicone wire 11. The cylindrical shape of the fastening insulating layer 13 and the silicone insulating layer 112 allows the two insulating layers to overlap, thereby increasing the insulation effect. When the user picks up or unplugs the electrical connection of the silicone wire 11, the use of two layers of insulating layers can increase safety.

[0054] For further reference, Figure 1 As shown, after the fastening insulation layer 13 is crimped, an annular fastening groove 131 is crimped to form the covering silicone insulation layer 112. The fastening groove 131 formed by crimping causes the silicone insulation layer 112 to be simultaneously pressed into the fastening groove 131, that is, the fastening groove 131 simultaneously applies pressure to the silicone insulation layer 112, so that the silicone insulation layer 112 is simultaneously pressed out of the groove, so that both insulation layers are located in the annular groove. The fastening groove 131 is pressed against the silicone insulation layer 112 to provide a limiting effect, thereby increasing the stability of the connection between the silicone insulation layer 112 and the fastening insulation layer 13.

[0055] Further, refer to Figure 1 As shown, a plurality of fastening grooves 131 are provided, so that the silicone insulating layer 112 is fixed by a plurality of crimped fastening grooves 131 , thereby increasing the pressing area and further improving the stability of the connection between the silicone insulating layer 112 and the fastening insulating layer 13 .

[0056] This application also provides a crimping machine, reference Figure 2 and Figure 3 As shown, this crimping machine is used to crimp and form the silicone wire metal joint structure 1 in the above embodiment.

[0057] The CNC machine 21 includes a CNC machine 21 with a built-in CNC device. A machine base 22 is provided on the top surface of the CNC machine 21. The machine base 22 is in an inverted L shape, so that the interval between the machine base 22 and the top surface of the CNC machine 21 is an installation port. A crimping drive component 221 is provided in the machine base 22. The driving end of the crimping drive component 221 extends out of the machine base 22 toward the installation port. The crimping drive component 221 can adopt a driving structure such as a cylinder or a hydraulic cylinder.

[0058] A fixing part 23 is provided on the top surface of the CNC machine 21 directly below the crimping drive part 221, and a limiting cavity 231 is provided in the fixing part 23. The fixing part 23 can adopt a rectangular fixed cylindrical structure, and the internal space is the limiting cavity 231. The two inner walls of the limiting cavity 231 are provided with an inlet 232 for the joint structure 1 to pass through.

[0059] A first crimping piece 24 and a second crimping piece 25 are provided in the limiting cavity 231, and both the first crimping piece 24 and the second crimping piece 25 slide along the limiting cavity 231. The relationship between the first crimping piece 24 and the second crimping piece 25 is an upper and lower combination relationship. The first crimping piece 24 can abut against the upper half of the joint structure 1, and the second crimping piece 25 abuts against the lower half of the joint structure 1. The first crimping piece 24 and the driving end of the crimping drive 221 enable the crimping drive 221 to provide a driving force for the first crimping piece 24 to move along the limiting cavity 231. The first crimping piece 24 abuts against the second crimping piece 25 at one end away from the crimping drive 221. When the first crimping piece 24 is driven, it moves toward the second crimping piece 25, and synchronously drives the second crimping piece 25 to move along the limiting cavity 231.

[0060] The first crimping piece 24 and the second crimping piece 25 form a six-sided crimping interface 26 for placing the uncrimped joint structure 1. The six-sided crimping interface 26 is located in the wire inlet 232. After the joint structure 1 passes through the wire inlet 232 and is placed in the six-sided crimping interface 26, the crimping drive 221 drives the first crimping piece 24 to move toward the second crimping piece 25. The first crimping piece 24 and the second crimping piece 25 move synchronously along the limiting cavity 231, so that the six-sided crimping interface 26 gradually shrinks and closes, so that the fastening insulation layer 13 is pressed tightly against the connection point between the fastener 12 and the metal inner core 111, so that the joint structure 1 is crimped into shape, thereby achieving a convenient crimping and forming six-sided columnar style joint structure 1.

[0061] For further reference, Figure 4 As shown, the first crimping member 24 includes two sliding plates 241, only one of which is shown in the figure and the other is hidden; the sliding plate 241 is provided with a first guide groove 2411 and a second guide groove 2412 which are inclined, and the two sliding plates 241 are fitted together so that the first guide groove 2411 and the second guide groove 2412 are closed to form a first guide cavity and a second guide cavity, and there is an inclined angle between the first guide cavity and the second guide cavity, and the inclined angle can be 60 degrees.

[0062] A first crimping portion 242 is provided in the first guide cavity, a second crimping portion 243 is provided in the second guide cavity, and the second crimping portion 243 is slidably connected to a third crimping portion 244 on a side away from the first crimping portion 242. The first crimping portion 242, the second crimping portion 243 and the third crimping portion 244 are all provided with inclined surfaces, and adjacent crimping portions contact the inclined surfaces and slide along the inclined surfaces. The first crimping portion 242, the second crimping portion 243 and the third crimping portion 244 all adopt crimping blocks, and the second crimping piece 25 has the same structure as the first crimping piece 24 and is set in opposite directions. Therefore, a total of six crimping portions are provided, and the six crimping portions are all provided with inclined surfaces to form six inclined surfaces. Adjacent crimping portions contact the corresponding inclined surfaces to achieve the effect of sliding with each other.

[0063] The sliding plate 241 of the first crimping member 24 is driven by the crimping driving member 221, and the sliding plate 241 moves along the limiting cavity 231. The moving direction can be toward the second crimping member 25, or toward and away from the second crimping member 25. When moving toward the second crimping member 25, the first crimping portion 242, the second crimping portion 243 and the third crimping portion 244, as well as the three crimping portions of the second crimping member 25 are pressed down synchronously, thereby driving the six-sided crimping interface 26 to close synchronously, so as to crimp the fastening insulation layer 13 of the joint structure 1 into a six-sided columnar shape.

[0064] Further, refer to Figure 5 As shown, an extension groove is further provided on the first crimping portion 242 and the second crimping portion 243, and the extension groove is located inside the first crimping portion 242 and the second crimping portion 243, so it is not shown in the figure. A fixing rod 246 is provided in the extension groove, and a clamping block 2461 is provided at one end of the fixing rod 246. A reset portion 247 is wrapped around the surface of the fixing rod 246, and one end of the reset portion 247 is connected to the clamping block 2461, and the other end extends into the extension groove and is connected to the groove wall, so that when the crimping driving member 221 drives the sliding plate 241 to slide along the limiting cavity 231, the first crimping portion 242 and the second crimping portion 243 are pressed to move toward the second crimping member 25, and the fixing rod 246 is simultaneously inserted into the extension groove. The fixing rod 246 provides a limiting function, so that the first crimping portion 242 and the second crimping portion 243 slide stably, and then the reset portion 247 is compressed by the clamping block 2461. The reset portion 247 can adopt a compression spring.

[0065] When the crimping drive member 221 is retracted, the first crimping portion 242 and the second crimping portion 243 can be driven to move and reset along the first guide groove 2411 and the second guide groove 2412 through the reset portion 247, thereby opening the six-sided crimping interface 26, and the crimped joint structure 1 can be taken out from the six-sided crimping interface 26 and the wire inlet 232, achieving the purpose of convenient reset and material removal.

[0066] In some embodiments, reference Figure 6 As shown, a receiving member 27 is further provided on one side of the fixing member 23, a receiving cavity is opened in the receiving member 27, a receiving interface 271 is opened on the receiving cavity, the receiving interface 271 and the line inlet 232 are on the same axis, and the joint structure 1 can pass through the receiving interface 271 and enter the line inlet 232.

[0067] A pressing piece 28 is provided in the receiving cavity. The receiving piece 27 can be a receiving platform, which is used to receive the portion where the fastening insulating layer 13 and the silicone insulating layer 112 are wrapped around each other.

[0068] The pressing piece 28 is located in the receiving cavity, and one end is connected to the crimping drive piece 221. When the crimping drive piece 221 drives the first crimping piece 24, it simultaneously provides drive to the pressing piece 28, so that the pressing piece 28 presses the fastening insulating layer 13 of the joint structure 1, thereby pressing the fastening insulating layer 13 out of the fastening insulating layer 13, so as to achieve the crimping drive piece 221 synchronously providing crimping while simultaneously providing the pressing piece 28 to press the fastening groove 131 into shape.

[0069] For further reference, Figure 7 As shown, the pressing piece 28 includes a first pressing block 281 and a second pressing block 282. The first pressing block 281 and the second pressing block 282 are arranged opposite to each other, and the first pressing block 281 and the second pressing block 282 are both provided with a pressing groove 283. The inner diameter of the pressing groove 283 is equal to the outer diameter of the fastening insulating layer 13. When the first pressing block 281 and the second pressing block 282 abut against each other, the pressing groove 283 forms a pressing opening. The pressing opening and the receiving interface 271 are on the same axis. Semicircular pressing rings 284 are arranged opposite to each other in the two pressing grooves 283. After the semicircular pressing rings are arranged, the inner diameter of the semicircular pressing rings 284 is smaller than the outer diameter of the fastening insulating layer 13, so that the fastening insulating layer 13 can be pressed into a fastening groove 131. The first pressing block 281 is connected to the driving end of the crimping driver 221. A connecting frame is provided on the top of the first pressing block 281, which is connected to the driving end of the crimping driver 221 through the connecting frame.

[0070] When the crimping drive 221 drives the first crimping member 24 to crimp, the first pressing block 281 is synchronously driven to move toward the second pressing block 282, thereby closing the pressing groove 283, and the two semicircular pressing rings 284 are respectively pressed against the outer wall of the fastening insulation layer 13 in the vertical direction. During the continuous force application process, the semicircular pressing rings 284 continuously squeeze the fastening insulation layer 13 and press the fastening insulation layer 13 toward the silicone insulation layer 112, so that grooves are formed in both the fastening insulation layer 13 and the silicone insulation layer 112, and the grooves are used to limit the connection ends of the silicone insulation layer 112 and the fastening insulation layer 13 to improve the connection stability between the two.

[0071] Further, refer to Figure 8As shown, a number of semicircular pressing rings 284 are provided at preset intervals. The figure takes the first pressing block 281 and the number of three semicircular pressing rings 284 as an example, so that when the first pressing block 281 and the second pressing block 282 are pressed together, multiple fastening grooves 131 can be pressed together simultaneously, so as to increase the number of fastening grooves 131, increase the number of limit stops, and further improve the connection stability between the silicone insulation layer 112 and the fastening insulation layer 13.

[0072] Furthermore, an elastic spacer 285 is provided between adjacent semicircular pressing rings 284. The elastic spacer 285 can be a semicircular rubber ring. The semicircular rubber ring is filled between the semicircular pressing rings 284, thereby avoiding the semicircular pressing rings 284 from being damaged due to uneven force during the pressing process, providing a certain buffering and pressure resistance effect, and ensuring stability during pressing.

[0073] In another embodiment, reference Figure 9 and Figure 10 As shown, the receiving part 27 is also provided with a positioning ring 272 with a top opening, and the position of the positioning ring 272 is staggered with the first pressure block 281, that is, it is located outside the pressing range of the first pressure block 281, so that when the first pressure block 281 and the second pressure block 282 are fitted together, the first pressure block 281 will not press on the positioning ring 272, and a wedge block 273 is provided at the bottom of the positioning ring 272. A sliding groove is also provided on the receiving part 27, and the wedge block 273 is slidably connected to the sliding groove.

[0074] The semicircular pressing ring 284 is connected to the first pressing block 281 and the second pressing block 282 in a sliding connection. A limiting groove is provided in the pressing groove 283, and the semicircular pressing ring 284 is provided with a plurality of protrusions. The protrusions are inserted into the limiting grooves so that the semicircular pressing ring 284 can be slidably connected along the limiting grooves, and the adjacent semicircular pressing rings 284 are spaced apart by the elastic spacer 285. The limiting grooves and protrusions are not shown in the figure.

[0075] The first pressing block 281 is connected to the lower pressing wheel 274, which contacts the wedge block 273. When the first pressing block 281 is pressed toward the second pressing block 282, the lower pressing wheel 274 contacts the wedge surface of the wedge block 273, so that the wedge block 273 drives the positioning ring 272 to move toward the pressing opening.

[0076] Since the top of the positioning ring 272 is open, the silicone insulating layer 112 and the fastening insulating layer 13 can be embedded in the positioning ring 272, providing the silicone wire 11 with a positioning and anti-deflection effect. After the pressing is completed, the silicone wire 11 can be pulled out from the opening to separate it from the positioning ring 272.

[0077] The inner diameter of the positioning ring 272 is larger than the inner diameter of the pressing opening formed when the first pressing block 281 and the second pressing block 282 are fitted together, so that the positioning ring 272 pushes the semicircular pressing ring 284 during the movement of the wedge block 273, so that the semicircular pressing ring 284 is pushed and moves toward the elastic spacer 285, so that when the fastening groove 131 is formed, the pressing effect between adjacent fastening grooves 131 is tighter, and the semicircular pressing rings 284 are pressed against each other and cooperate with the groove formed synchronously with the silicone insulation layer 112 to make the connection between the two more stable.

[0078] Furthermore, a heating source can be set in the first pressing block 281 and the second pressing block 282. The heating source can be a heating wire or a heating tube, which can generate heat. The heat is transferred to the semicircular pressing ring 284, which can temporarily soften part of the insulation layer, making the fastening groove 131 easier to form, and can also cooperate with the compression of the positioning ring 272 to make the compression effect more stable. The heating source is located in the first pressing block 281 and the second pressing block 282, so it is not shown in the figure.

[0079] When a heating source is provided, the elastic spacer 285 needs to be made of a high-temperature resistant elastic material.

[0080] Furthermore, the wedge block 273 may be connected to a return spring, which may be disposed in the slide groove to provide a return effect. The slide groove and the return spring are not shown in the figure.

[0081] The examples of this specific embodiment are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, any equivalent changes made based on the structure, shape, and principle of this application should be included in the scope of protection of this application.

Claims

1. A silicone wire metal joint structure, characterized in that: The invention comprises a silicone wire (11), a fastener (12) and a fastening insulating layer (13); the surface of the silicone wire (11) is wrapped with a silicone insulating layer (112), and a metal inner core (111) is exposed at one end; the fastener (12) is made of metal, the fastening insulating layer (13) is wrapped around the fastener (12), and the fastening insulating layer (13) is cylindrical after being wrapped, and the interior is a connecting cavity; the fastener (12) is sleeved on the silicone wire (11) through the fastening insulating layer (13), and the fastener (12) is in contact with the metal inner core (111), and the metal inner core ( 111) and part of the silicone insulating layer (112) are located in the connecting cavity and are crimped by a crimping machine (2) to form a joint structure (1) in which the part of the fastening insulating layer (13) at the connection between the metal inner core (111) and the fastener (12) is crimped into a hexagonal column shape, and the part where the fastening insulating layer (13) and the silicone insulating layer (112) are wrapped is cylindrical. After crimping, the fastening insulating layer (13) covering the silicone insulating layer (112) is also crimped to form an annular fastening groove (131); a plurality of fastening grooves (131) are crimped.

2. A crimping machine, characterized in that: The silicone wire metal joint structure for crimping and forming the silicone wire metal joint structure according to claim 1 comprises a numerical control machine (21), a machine base (22) is provided on the top surface, and the machine base (22) is provided with an installation opening; a crimping drive member (221) is provided at the installation opening, and a fixing member (23) is provided on the top surface of the numerical control machine (21) directly below the crimping drive member (221), and a limiting cavity (231) is provided in the fixing member (23); an inlet (232) is provided at the limiting cavity (231); a first crimping member (24) and a second crimping member (25) are provided in the limiting cavity (231), and the first crimping member (24) and the second crimping member (25) are both arranged along the limiting cavity. The first crimping part (24) and the driving end of the crimping driving part (221) are slid in the position cavity (231); the first crimping part (24) is in contact with the second crimping part (25) at one end away from the crimping driving part (221), and the first crimping part (24) and the second crimping part (25) form a six-sided crimping interface (26) for placing the uncrimped joint structure (1), the six-sided crimping interface (26) is located in the line inlet (232), and after the joint structure (1) passes through the line inlet (232) and is placed in the six-sided crimping interface (26), the crimping driving part (221) drives the first crimping part (24) toward the first crimping driving part (221). The two crimping parts (25) move to close the six-sided crimping interface (26), and the joint structure (1) is crimped into shape; a receiving part (27) is further provided on one side of the fixing part (23), a receiving cavity is provided in the receiving part (27), a receiving interface (271) is provided on the receiving cavity, and the receiving interface (271) and the line inlet (232) are on the same axis; a pressing part (28) is provided in the receiving cavity; the pressing part (28) is connected to the crimping drive part (221), and the crimping drive part (221) provides drive synchronously, and the pressing part (28) presses the joint structure (1) to form the fastening groove on the joint structure (1). (131); The pressing member (28) includes a first pressing block (281) and a second pressing block (282); the first pressing block (281) and the second pressing block (282) are arranged opposite to each other, and the first pressing block (281) and the second pressing block (282) are both provided with a pressing groove (283); when the first pressing block (281) and the second pressing block (282) are in contact, the pressing groove (283) forms a pressing opening, and semicircular pressing rings (284) are provided opposite to each other in the two pressing grooves (283); the first pressing block (281) is connected to the driving end of the pressing driving member (221); a plurality of semicircular pressing rings (284) are provided at a preset distance;When the crimping drive member (221) drives the first crimping member (24) to crimp, the first pressing block (281) is synchronously driven to move toward the second pressing block (282), thereby closing the pressing groove (283). The two semicircular pressing rings (284) are respectively pressed against the outer wall of the fastening insulation layer (13) in the vertical direction. During the process of the semicircular pressing rings (284) being continuously subjected to force, the fastening insulation layer (13) is continuously squeezed, and the fastening insulation layer (13) is pressed toward the silicone insulation layer (112), so that the fastening insulation layer (13) and the silicone insulation layer (112) are both formed with a plurality of fastening grooves (131). The plurality of fastening grooves (131) are used to limit the connection ends of the silicone insulation layer (112) and the fastening insulation layer (13), so as to improve the connection stability between the two.

3. A crimping machine according to claim 2, characterized in that: The first crimping member (24) includes two sliding plates (241); a first guide groove (2411) and a second guide groove (2412) are provided on the sliding plates (241); the two sliding plates (241) are fitted together so that the first guide groove (2411) and the second guide groove (2412) are closed to form a first guide cavity and a second guide cavity, and the first guide cavity and the second guide cavity have an inclined angle; a first crimping portion (242) is provided in the first guide cavity, and a second crimping portion (243) is provided in the second guide cavity, and the second crimping portion (243) is slidable away from the first crimping portion (242). The first crimping part (242), the second crimping part (243) and the third crimping part (244) are all provided with inclined surfaces, and adjacent crimping parts are in contact with the corresponding inclined surfaces and slide along the inclined surfaces; the crimping drive member (221) is connected to the sliding plate (241) and provides drive; the second crimping member (25) has the same structure as the first crimping member (24) and is arranged in opposite directions to form six inclined surfaces, and the sliding plate (241) of the first crimping member (24) is driven by the crimping drive member (221) to drive the six-sided crimping interface (26) to open and close synchronously.

4. A crimping machine according to claim 3, characterized in that: An extension groove is also provided on the first crimping portion (242) and the second crimping portion (243), a fixing rod (246) is provided in the extension groove, and a clamping block (2461) is provided at one end of the fixing rod (246); a reset portion (247) is wrapped around the surface of the fixing rod (246), one end of the reset portion (247) is connected to the clamping block (2461), and the other end extends into the extension groove and is connected to the groove wall.

5. A crimping machine according to claim 4, characterized in that: An elastic spacer (285) is provided between adjacent semicircular compression rings (284).

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