Concentration-adjustable slurry preparation tank for desulfurizer production
By designing a slurry configuration tank for desulfurizer production with adjustable concentration, the combined structure of the filter material mechanism and the mixing mechanism is used to solve the problems of clumping and aggregation of limestone and dolomite during processing, achieving efficient and uniform mixing and concentration adjustment, and improving production efficiency and quality stability.
Patent Information
- Application Number
- CN202510333953.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-03-20
AI Technical Summary
Prior Art In the process of limestone processing, limestone is prone to form clumps and agglomeration, resulting in a long mixing time with dolomite, affecting the processing efficiency and processing quality of the concentration adjustment tank.
A slurry configuration tank for the production of desulfurizer with adjustable concentration is designed, including a mixing tank, a top chamber, a filter material mechanism and a mixing mechanism. The filter material mechanism realizes uniform dispersion and mixing of limestone and dolomite through a dispersion mechanism and a mixing mechanism. The mixing mechanism optimizes the feed volume and mixing uniformity through an adjustable opening and sealing structure.
Through uniform dispersion and mixing, the clumping and aggregation of limestone and dolomite is avoided, the mixing time is shortened, the processing efficiency and quality stability are improved, the concentration consistency is ensured, and the efficiency and economicality of the entire production process are improved.
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Figure CN119838486A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of desulfurizing agent processing, and specifically discloses a slurry preparation tank for desulfurizing agent production with adjustable concentration. Background Art
[0002] Desulfurizer is a chemical substance or combination of substances used to remove or reduce the sulfur oxide content in fuel, raw materials or industrial waste gas. It plays an important role in environmental protection and industrial production, and can effectively reduce air pollution, improve environmental quality, and protect human health. Limestone is one of the most commonly used raw materials for preparing desulfurizer. In the process of limestone preparation, a certain proportion of dolomite is added to the limestone. The magnesium compounds in dolomite can play a certain absorption and catalytic role in the desulfurization process, which can improve the desulfurization efficiency and adaptability to different flue gas conditions.
[0003] In the prior art, during the processing of limestone, the limestone is prone to agglomeration and aggregation, resulting in a long mixing time of the limestone and dolomite, which affects the processing efficiency and quality of the concentration regulating tank. Summary of the invention
[0004] In view of this, the purpose of the present invention is to propose a slurry preparation tank for desulfurizer production with adjustable concentration, so as to solve the problem that in the process of limestone processing in the prior art, limestone is prone to agglomeration and aggregation, resulting in a long mixing time of limestone and dolomite, affecting the processing efficiency and processing quality of the concentration adjustment tank.
[0005] To achieve the above purpose, the present invention provides a slurry preparation tank for desulfurizer production with adjustable concentration, including a mixing tank, a top bin is provided on the top of the mixing tank, feed pipes are connected to the two sides of the top bin, a filter mechanism is provided inside the top bin, the feed pipe is located above the filter mechanism, the filter mechanism includes a dispersion mechanism and a mixing mechanism, the dispersion mechanism is located above the mixing mechanism, the dispersion mechanism is used for dispersing raw materials, the mixing mechanism is used for preliminarily mixing raw materials, the mixing mechanism includes a mixing barrel, a first opening and a second opening are symmetrically provided on the bottom of the mixing barrel, an inner sleeve is provided above the center of the mixing barrel, and the inner sleeve can control the opening and closing of the first opening and the second opening by moving up and down.
[0006] In the above technical scheme, preferably, a stepper motor is provided on the top of the top bin, and the output end of the stepper motor is connected to a connecting rod, and the connecting rod is located inside the top bin; the dispersing mechanism includes a material distribution plate, and the end of the material distribution plate is fixedly connected to the inner wall of the top bin; the surface of the connecting rod movably passes through the material distribution plate; a filter screen is provided on the top surface of the material distribution plate, and the horizontal height of the middle part of the filter screen is higher than the horizontal height of the end part of the filter screen; four scrapers are evenly provided on the upper surface of the filter screen; a connecting frame is installed at one end of the scraper close to the middle part of the filter screen, and a locking block is fixedly installed at the other end of the connecting frame; the other end of the locking block is fixedly installed on the surface of the connecting rod by bolts, and the bottom surface of the scraper matches the surface of the filter screen.
[0007] In the above technical solution, preferably, a rectangular rod is fixedly installed at the bottom of the connecting rod, and the surface of the rectangular rod cooperates to sleeve the inner sleeve, and the inner sleeve is directly below the distribution plate. An outer sleeve is installed at the middle end of the bottom of the distribution plate by bolts, and the outer sleeve is sleeved on the outside of the inner sleeve. A columnar slider is fixedly provided on the surface of the inner sleeve near the top, and two arc-shaped slide grooves are symmetrically provided on the inner wall of the outer sleeve. The ends of the two arc-shaped slide grooves are fixedly connected, and the columnar slider is slidably installed inside the arc-shaped slide groove.
[0008] In the above technical solution, preferably, a positioning cylinder is fixedly installed at the bottom of the inner sleeve, a polished rod is fixedly installed inside the positioning cylinder, the mixing barrel is arranged directly below the outer sleeve, the surface of the polished rod is installed inside the mixing barrel, and a stirring blade is installed on the surface of the polished rod inside the mixing barrel.
[0009] In the above technical solution, preferably, a plate receiving groove is provided at the middle end of the bottom of the mixing barrel, a first sealing plate is slidably provided inside the first opening, a second sealing plate is slidably provided inside the second opening, and the plate receiving groove cooperates with the first sealing plate.
[0010] In the above technical solution, preferably, a chassis is fixedly installed at the bottom of the light rod, a T-shaped groove is opened on the bottom surface of the chassis, two T-shaped sliders are symmetrically arranged inside the T-shaped groove, the T-shaped sliders are slidably arranged in the T-shaped groove, and a first positioning frame is fixedly installed at the bottom of the T-shaped slider, a second positioning frame is installed in the middle of the same side of the first sealing plate and the second sealing plate, and a connecting rod is connected between the first positioning frame and the second positioning frame through a rotating shaft.
[0011] In the above technical solution, preferably, inclined surfaces are installed inside the mixing barrel and on the sides of the first opening and the second opening.
[0012] Compared with the prior art, the present invention has the following beneficial effects: By setting up a dispersing mechanism, the limestone and dolomite can be evenly dispersed, and the even distribution of the limestone and dolomite can be ensured, and the limestone and dolomite can be prevented from agglomerating and agglomerating. Under the action of the mixing mechanism, the limestone and dolomite can be mixed, so that the mixing tank can process the limestone and dolomite quickly and evenly, reducing the processing time and improving the work efficiency. By setting the first sealing plate and the second sealing plate, when the light rod moves upward, the chassis moves upward, and under the action of the connecting rod, when the first sealing plate can slide into the plate receiving groove, the first opening is in an open state, and the limestone and dolomite in the mixing barrel can enter the mixing tank from the first opening, and the second sealing plate will slide into the second opening to block the second opening; when the light rod moves downward, the chassis moves downward, and the second sealing plate will slide to the outside of the mixing barrel, and the second opening is in an open state, and the limestone and dolomite in the mixing barrel can enter the mixing tank from the second opening, and the first sealing plate will slide into the first opening to block the first opening; when the first sealing plate and the second sealing plate work together, the first sealing plate and the second sealing plate can effectively control the feeding The control of the quantity also optimizes the uniformity of mixing. The smaller feed amount allows each batch of limestone and dolomite to contact and blend more fully in the limited mixing space. Compared with the local raw material accumulation and uneven mixing that may occur when a large amount of feed is used, in the small feed amount mode, the raw materials can be more evenly dispersed under the mixing force such as stirring, thereby ensuring the consistency of concentration in the entire mixed system. This uniform concentration distribution is not only conducive to improving the quality stability of the desulfurizer, but also in the subsequent reaction process, it can make the reaction more sufficient and efficient, reduce the reaction dead corners and incomplete reaction phenomena caused by local concentration differences, and fundamentally improve the efficiency and economy of the entire production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the cross-sectional structure of the top bin of the present invention; Figure 3 It is a schematic diagram of the filter material structure of the present invention; Figure 4 This is a schematic diagram of the filter material structure of another viewing angle of the present invention; Figure 5 It is a cross-sectional view of the filter material mechanism of the present invention; Figure 6 For the present invention Figure 5 Another perspective structure diagram; Figure 7 For the present invention Figure 5 The enlarged view of point A in the middle; Figure 8 For the present invention Figure 5 The enlarged view of point B in the middle; Fig. 9 For the present invention Figure 6 Enlarged view of point C in the middle; Fig.10 For the present invention Figure 3 The enlarged view of point D in the middle; Fig.11 It is an exploded view of the outer sleeve of the present invention.
[0014] In the figure: 1. mixing tank; 2. top bin; 3. feed pipe; 4. stepper motor; 5. dispersion mechanism; 6. mixing mechanism; 7. connecting rod; 8. distribution plate; 9. filter screen; 10. scraper; 11. connecting frame; 12. locking block; 13. rectangular rod; 14. inner sleeve; 15. columnar slider; 16. outer sleeve; 17. arc-shaped slide; 18. positioning cylinder; 19. bare rod; 20. stirring blade; 21. bottom plate; 22. first opening; 23. second opening; 24. first closing plate; 25. second closing plate; 26. T-shaped slide; 27. connecting rod; 28. first positioning frame; 29. T-shaped slider; 30. inclined surface; 31. second positioning frame. DETAILED DESCRIPTION
[0015] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0016] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0017] like Figure 1 - Fig.11The slurry preparation tank for desulfurization agent production with adjustable concentration shown in the figure comprises a mixing tank 1, a top bin 2 is arranged on the top of the mixing tank 1, and feeding pipes 3 are connected to the two sides of the top bin 2. A filter mechanism is arranged inside the top bin 2, and the feeding pipe 3 is located above the filter mechanism. The filter mechanism comprises a dispersion mechanism 5 and a mixing mechanism 6. The dispersion mechanism 5 is located above the mixing mechanism 6. The dispersion mechanism 5 is used for dispersing limestone and dolomite, and the mixing mechanism 6 is used for preliminarily mixing limestone and dolomite. The mixing mechanism 6 comprises a mixing barrel, a mixing barrel, and a mixing barrel. A first opening 22 and a second opening 23 are symmetrically provided at the bottom of the barrel, and an inner sleeve 14 is provided above the center of the mixing barrel. The inner sleeve 14 can be moved up and down to control the opening and closing of the first opening 22 and the second opening 23. By providing a dispersion mechanism 5, the limestone and dolomite can be evenly dispersed, and the even distribution of the limestone and dolomite can be ensured. Under the action of the mixing mechanism 6, the limestone and dolomite can be mixed, so that the mixing tank 1 can process the limestone and dolomite quickly and evenly, thereby improving work efficiency.
[0018] A stepper motor 4 is arranged on the top of the top bin 2, and a connecting rod 7 is connected to the output end of the stepper motor 4. The connecting rod 7 is inside the top bin 2. The dispersing mechanism 5 includes a material distribution plate 8. The end of the material distribution plate 8 is fixedly connected to the inner wall of the top bin 2. The surface of the connecting rod 7 movably passes through the material distribution plate 8. A filter screen 9 is arranged on the top surface of the material distribution plate 8. The horizontal height of the middle part of the filter screen 9 is higher than the horizontal height of the end part of the filter screen 9. Four scrapers 10 are evenly arranged on the upper surface of the filter screen 9. A connecting frame 11 is installed at one end of the scraper 10 close to the middle part of the filter screen 9. A fixing block 12 is fixedly installed at the other end of the connecting frame 11. The other end of the fixed block 12 is fixedly installed on the surface of the connecting rod 7 by bolts. The bottom surface of the scraper 10 cooperates with the surface of the filter screen 9. The connecting rod 7 is driven to rotate by the stepper motor 4. The connecting rod 7 can drive the four scrapers 10 to rotate on the surface of the filter screen 9. When the limestone and dolomite fall to the surface of the filter screen 9, the limestone and dolomite will pass through the grid on the surface of the filter screen 9. At the same time, the rotation of the scraper 10 can push the limestone and dolomite, so that the stuck limestone and dolomite roll on the surface of the filter screen 9, thereby breaking the adhesion between the limestone and dolomite and separating them.
[0019] A rectangular rod 13 is fixedly installed at the bottom of the connecting rod 7, and an inner sleeve 14 is sleeved on the surface of the rectangular rod 13. The inner sleeve 14 is directly below the distribution plate 8, and an outer sleeve 16 is installed at the middle end of the bottom of the distribution plate 8 by bolts. The outer sleeve 16 is sleeved on the outside of the inner sleeve 14, and a columnar slider 15 is fixedly provided on the surface of the inner sleeve 14 near the top. The inner wall of the outer sleeve 16 is symmetrically provided with two arc-shaped grooves 17, and the ends of the two arc-shaped grooves 17 are fixedly connected. The columnar slider 15 is slidably installed inside the arc-shaped grooves 17. When the connecting rod 7 rotates, the rectangular rod 13 will drive the inner sleeve 14 to rotate, and at the same time, the columnar slider 15 on the surface of the inner sleeve 14 can slide inside the two arc-shaped grooves 17. Since the horizontal heights of the two ends of the arc-shaped grooves 17 are inconsistent, the inner sleeve 14 will also reciprocate upward and downward while the inner sleeve 14 rotates.
[0020] A positioning cylinder 18 is fixedly installed at the bottom of the inner sleeve 14, and a polished rod 19 is fixedly installed inside the positioning cylinder 18. The mixing barrel is arranged directly below the outer sleeve 16, and the surface of the polished rod 19 is installed inside the mixing barrel. A stirring blade 20 is installed on the surface of the polished rod 19 inside the mixing barrel, which is fixedly connected to the polished rod 19 through the positioning cylinder 18. The polished rod 19 will move synchronously with the inner sleeve 14, so that the stirring blade 20 on the surface of the polished rod 19 can stir the limestone and dolomite in the mixing barrel, so that the limestone and dolomite can be fully mixed together.
[0021] A plate receiving groove is provided at the middle end of the bottom of the mixing barrel, a first sealing plate 24 is slidably provided inside the first opening 22, and a second sealing plate 25 is slidably provided inside the second opening 23. The plate receiving groove cooperates with the first sealing plate 24. When the first sealing plate 24 slides to the inside of the plate receiving groove, the first opening 22 is in an open state, and the limestone and dolomite in the mixing barrel can enter the mixing tank 1 from the first opening 22. When the second sealing plate 25 slides to the outside of the mixing barrel, the second opening 23 is in an open state, and the limestone and dolomite in the mixing barrel can enter the mixing tank 1 from the second opening 23.
[0022] A chassis 21 is fixedly installed at the bottom of the bare rod 19, and a T-shaped slide groove 26 is opened on the bottom surface of the chassis 21. Two T-shaped sliders 29 are symmetrically arranged inside the T-shaped slide groove 26. The T-shaped slider 29 is slidably arranged in the T-shaped slide groove 26, and a first positioning frame 28 is fixedly installed at the bottom of the T-shaped slider 29. A second positioning frame 31 is installed in the middle of the same side of the first sealing plate 24 and the second sealing plate 25. A connecting rod 27 is connected between the first positioning frame 28 and the second positioning frame 31 through a rotating shaft. Since the T-shaped slider 29 is slidably installed in the T-shaped slide groove 26, the chassis 21 can push and pull the connecting rod 27 while moving up and down, thereby being able to control the position of the first sealing plate 24 and the second sealing plate 25.
[0023] Inclined surfaces 30 are installed inside the mixing barrel and on the sides of the first opening 22 and the second opening 23. Limestone and dolomite can slide from the inclined surfaces 30 to the first opening 22 and the second opening 23, which facilitates the discharge of limestone and dolomite and avoids residual limestone and dolomite in the mixing barrel.
[0024] Working principle: first, the staff transports limestone and dolomite into the top bin 2 through the feed pipe 3. The limestone and dolomite will fall to the surface of the filter screen 9 under the action of gravity, and then the connecting rod 7 is driven to rotate by the stepper motor 4. The connecting rod 7 can drive the four scrapers 10 to rotate on the surface of the filter screen 9, so that the limestone and dolomite pass through the grid on the surface of the filter screen 9. Then, while the connecting rod 7 rotates, the rectangular rod 13 will drive the inner sleeve 14 to rotate, and at the same time, the columnar slider 15 on the surface of the inner sleeve 14 can slide inside the two arc-shaped slide grooves 17. Since the horizontal heights of the two ends of the arc-shaped slide grooves 17 are inconsistent, while the inner sleeve 14 rotates, the inner sleeve 14 will also reciprocate upward and downward, so that the polished rod 19 will also rotate inside the mixing barrel and reciprocate up and down, and the stirring blades 20 on the surface of the polished rod 19 can stir the limestone and dolomite in the mixing barrel, so that the limestone and dolomite can be fully mixed together. Finally, when the polished rod 19 rotates, the mixing blades 20 on the surface of the polished rod 19 can stir the limestone and dolomite in the mixing barrel, so that the limestone and dolomite can be fully mixed together. When the rod 19 moves upward, the chassis 21 moves upward. Under the action of the connecting rod 27, when the first sealing plate 24 can slide into the plate receiving groove, the first opening 22 is in an open state, and the limestone and dolomite in the mixing barrel can enter the mixing tank 1 from the first opening 22, and the second sealing plate 25 will slide into the second opening 23 to block the second opening 23. When the bare rod 19 moves downward, the chassis 21 moves downward, and the second sealing plate 25 will slide to the outside of the mixing barrel, and the second opening 23 is in an open state. The limestone and dolomite in the mixing barrel can enter the mixing tank 1 from the second opening 23, and the first sealing plate 24 will slide into the first opening 22 to block the first opening 22. The first opening 22 and the second opening 23 can be opened in turn to transport the limestone and dolomite in the mixing barrel. Each batch of limestone and dolomite entering can contact and blend more fully in a limited mixing space. Finally, the limestone and dolomite will be mixed with water to form a slurry.
[0025] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. A concentration-adjustable slurry preparation tank for desulfurization agent production, comprising a mixing tank (1), characterized in that: The top of the mixing tank (1) is provided with a top bin (2), and both sides of the top bin (2) are connected with a feed pipe (3). A filter mechanism is provided inside the top bin (2), and the feed pipe (3) is located above the filter mechanism. The filter mechanism comprises a dispersion mechanism (5) and a mixing mechanism (6). The dispersion mechanism (5) is located above the mixing mechanism (6). The dispersion mechanism (5) is used for dispersing raw materials, and the mixing mechanism (6) is used for preliminarily mixing the raw materials. The mixing mechanism (6) comprises a mixing barrel, and a first opening (22) and a second opening (23) are symmetrically provided at the bottom of the mixing barrel. An inner sleeve (14) is provided above the center of the mixing barrel, and the inner sleeve (14) can be moved up and down to control the opening and closing of the first opening (22) and the second opening (23).
2. A concentration-adjustable slurry preparation tank for desulfurization agent production according to claim 1, characterized in that: A stepper motor (4) is arranged at the top of the top bin (2), the output end of the stepper motor (4) is connected to a connecting rod (7), the connecting rod (7) is located inside the top bin (2), the dispersion mechanism (5) comprises a material distribution plate (8), the end of the material distribution plate (8) is fixedly connected to the inner wall of the top bin (2), the surface of the connecting rod (7) movably penetrates the material distribution plate (8), the top surface of the material distribution plate (8) is provided with a filter screen (9), the horizontal height of the middle part of the filter screen (9) is higher than the horizontal height of the end part of the filter screen (9), four scrapers (10) are evenly arranged on the upper surface of the filter screen (9), a connecting frame (11) is installed at one end of the scraper (10) close to the middle part of the filter screen (9), a locking block (12) is fixedly installed at the other end of the connecting frame (11), the other end of the locking block (12) is fixedly installed on the surface of the connecting rod (7) by bolts, and the bottom surface of the scraper (10) matches the surface of the filter screen (9).
3. The slurry preparation tank for desulfurization agent production with adjustable concentration according to claim 2, characterized in that: A rectangular rod (13) is fixedly installed at the bottom of the connecting rod (7), and the surface of the rectangular rod (13) is fitted with the inner sleeve (14). The inner sleeve (14) is located directly below the material distribution plate (8). An outer sleeve (16) is installed at the middle end of the bottom of the material distribution plate (8) by bolts. The outer sleeve (16) is fitted on the outside of the inner sleeve (14). A columnar slider (15) is fixedly provided on the surface of the inner sleeve (14) near the top. Two arc-shaped slide grooves (17) are symmetrically provided on the inner wall of the outer sleeve (16). The ends of the two arc-shaped slide grooves (17) are fixedly connected, and the columnar slider (15) is slidably installed inside the arc-shaped slide groove (17).
4. The slurry preparation tank for desulfurization agent production with adjustable concentration according to claim 3, characterized in that: A positioning cylinder (18) is fixedly mounted on the bottom of the inner sleeve (14), a polished rod (19) is fixedly mounted inside the positioning cylinder (18), the mixing barrel is arranged directly below the outer sleeve (16), a surface of the polished rod (19) is mounted inside the mixing barrel, and a stirring blade (20) is mounted on the surface of the polished rod (19) inside the mixing barrel.
5. The slurry preparation tank for desulfurization agent production with adjustable concentration according to claim 4, characterized in that: A plate receiving groove is provided at the middle end of the bottom of the mixing barrel, a first sealing plate (24) is slidably provided inside the first opening (22), a second sealing plate (25) is slidably provided inside the second opening (23), and the plate receiving groove cooperates with the first sealing plate (24).
6. A concentration-adjustable slurry preparation tank for desulfurization agent production according to claim 5, characterized in that: A chassis (21) is fixedly mounted on the bottom of the bare rod (19), a T-shaped slide groove (26) is provided on the bottom surface of the chassis (21), two T-shaped sliders (29) are symmetrically arranged inside the T-shaped slide groove (26), the T-shaped sliders (29) are slidably arranged in the T-shaped slide groove (26), and a first positioning frame (28) is fixedly mounted on the bottom of the T-shaped slider (29), a second positioning frame (31) is mounted in the middle of the same side of the first sealing plate (24) and the second sealing plate (25), and a connecting rod (27) is connected between the first positioning frame (28) and the second positioning frame (31) via a rotating shaft.
7. A concentration-adjustable slurry preparation tank for desulfurization agent production according to claim 6, characterized in that: Inclined surfaces (30) are installed inside the mixing barrel and on the sides of the first opening (22) and the second opening (23).
Citation Information
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