Hybrid reaction device and method for preparing p-chlorophenyl ethylene formal

By designing a mixing reaction device combining up and down flip and lateral push-pull stirring, the problem of difficulty in fully stirring of raw materials in the prior art is solved, a more efficient mixing process is achieved, and the scope of application of the stirring rod is expanded.

CN119838546AInactive Publication Date: 2025-04-18ANQING JINGYIJING CHEM CO LTD
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Patent Information

Application Number
CN202510315035.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-04-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing mixing reaction device can only mix the material through a single axial stirring method, which makes it difficult for the raw materials located at the bottom and inner wall of the mixing box to be fully stirred, which extends the stirring time and reduces the mixing efficiency. At the same time, the fixed width of the mixing rod limits its applicable range of mixing boxes.

Method used

A mixing reaction device is designed, using a lifting rack mechanism and a reactor assembly, combined with a mixing mechanism of up and down and a lateral push-pull stirring, and multiple stirring is driven by a pneumatic motor, and the multi-functional spoiler assembly is used to achieve longitudinal and transverse flow, ensuring that the raw materials in the reactor are fully mixed.

Benefits of technology

The mixing time of raw materials is significantly shortened by multiple stirring methods, and the mixing efficiency is improved. Through the horizontal push-pull stirring and longitudinal spoiling, the cleaning of the inner wall of the reactor and the uniform mixing of raw materials is ensured.

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Abstract

The invention discloses a mixing reaction device and method for preparing p-chlorphenyl ethylene formal, and relates to the technical field of mixing devices. By arranging the multifunctional turbulent flow assembly and the pneumatic motor running according to the preset program, the pneumatic motor can circularly and alternately run in a high-rotating-speed rotating mode and a low-rotating-speed rotating mode in the running process, and two centrifugal forces with different magnitudes are generated in the two rotating modes; the multifunctional turbulent flow assembly enables the second supporting arm to be far away from the first supporting arm and then restore to the original position under the cyclic alternating action of two centrifugal forces of different magnitudes, transverse pushing force on the preparation raw materials is achieved, and the mixing speed of different raw materials is increased advantageously. The longitudinal turbulent flow unit can convey the preparation raw materials located in the bottom area of the material mixing barrel to the position above the material mixing barrel, circular flow stirring of the preparation raw materials in the upper area and the lower area of the material mixing barrel is achieved, and the sufficiency of the material mixing process is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of mixing devices, in particular to a mixing reaction device and method for preparing p-chlorophenyl glycol formal. Background Art

[0002] The preparation of p-chlorophenyl glycol formal mainly involves taking p-chlorobenzaldehyde as a raw material, combining it with ethylene glycol through a condensation reaction, and completing it in the presence of p-toluenesulfonic acid as a catalyst in a xylene solvent.

[0003] A liquid medicine mixing reaction device disclosed in the patent application with reference publication number CN220835158U drives the second stirring rod and the second blade to rotate through the second gear, and the first stirring rod and the second stirring rod rotate together, so that the liquid medicine is stirred more evenly and efficiently. Through the setting of the connecting pipe, the valve, the first threaded pipe, the second threaded pipe, the water pump, the rubber ring and the water tank, the water pump is connected to the first threaded pipe by rotating the second threaded pipe. After the mixing box is finished working, the water pump works to transport the water to the mixing box. When the water tank is suitable, the valve and the water pump are closed, and the reduction motor drives the first stirring rod and the second stirring rod to start stirring, and then the discharge port is opened to discharge the cleaning water. The cleaning is simple and convenient, and the efficiency is higher. The above-mentioned mixing reaction device in the prior art has the following defects in actual use: The current mixing reaction device can only mix materials by a single axial stirring method. The raw materials at the bottom of the mixing box and attached to the inner wall of the mixing box are difficult to be stirred because they are far away from the stirring shaft. It takes a longer stirring time to mix with the raw materials at the stirring center, thereby prolonging the stirring time and greatly reducing the mixing efficiency. For mixing reaction equipment that adopts a design in which the stirring rod and the mixing box are separated, the mixing box needs to be separated from the stirring after the material mixing is completed so that the materials in the mixing box can be handled separately. However, after the stirring rod is manufactured, the width of its stirring area is fixed, which means that it can only be adapted and inserted into the mouth of the mixing box of corresponding width for installation or removal. For those mixing boxes whose mouth width is smaller than the width of the stirring rod, the stirring rod cannot be smoothly pulled out. This feature limits the range of mixing boxes in which the stirring rod can be used.

[0004] Therefore, the present invention proposes a mixed reaction device and method for preparing p-chlorophenyl glycol formal to solve the above problems. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a mixing reaction device and method for preparing p-chlorophenyl glycol formal, which solves the problem that the current mixing reaction device can only mix materials by a single axial stirring method, and the raw materials located in the bottom area of ​​the mixing box and attached to the inner wall of the mixing box are difficult to be stirred due to being far away from the stirring shaft, and require a longer stirring time to be mixed with the raw materials located at the center of the stirring, which prolongs the stirring time and greatly reduces the mixing efficiency. After the manufacturing is completed, the width of the stirring area of ​​the stirring rod is fixed, and it can only be adapted and inserted into the mouth of the mixing box of the corresponding width for installation or removal. The stirring rod of the mixing box with a diameter smaller than the width of the stirring rod cannot be smoothly withdrawn, which limits the application range of the stirring rod.

[0006] To achieve the above object, the present invention is implemented by the following technical scheme: a mixed reaction device for preparing p-chlorophenyl glycol formal, comprising: A lifting frame mechanism, which is arranged on the ground and can move relative to the ground, and is used to provide support for the mixing reaction process; The reaction kettle assembly is arranged on one side of the lifting frame mechanism, and is used to provide a reaction place for the preparation of p-chlorophenyl glycol formal, and at the same time provide the necessary temperature and pressure for the reaction process; The mixing mechanism is connected to the lifting frame mechanism and the bottom thereof extends into the interior of the reactor assembly. The p-chlorophenyl glycol formal raw material is stirred and mixed in multiple ways by combining up and down stirring and horizontal push-pull stirring, so as to accelerate the mixing speed among the various raw materials. During the cleaning of the reactor assembly, the residue on the inner wall of the reactor assembly can be scraped and sucked by the horizontal push-pull stirring action, so as to quickly complete the cleaning of the reactor assembly. The mixing mechanism includes an air motor and a stirring shaft connected to the output end of the air motor through a coupling, a plurality of wedge-shaped scrapers are evenly and fixedly arranged on the bottom end of the stirring shaft, and a mixing execution component for performing up and down flipping stirring and lateral pushing and pulling stirring actions is also arranged on the outer wall of the stirring shaft.

[0007] Furthermore, the lifting frame mechanism includes a mobile base arranged on the ground and a universal wheel No. 1 fixedly arranged on the four corners of the bottom of the mobile base, a longitudinal bracket is fixedly arranged on both sides of the top of the mobile base, and sliding rails are provided on the opposite side walls of the two longitudinal brackets, and a cylinder is fixedly arranged on the top of the mobile base and located between the two longitudinal brackets, and a lifting frame unit is slidably arranged between the two longitudinal brackets, and the lifting frame unit can rise or fall relative to the inner wall of the longitudinal bracket by using the thrust or pulling force of the cylinder.

[0008] Furthermore, the lifting frame unit includes two lifting frames arranged between two longitudinal brackets, and a connecting plate is fixedly arranged on the opposite side walls of the two lifting frames, and the bottom of the connecting plate is fixedly connected to the output shaft end of the cylinder. A guide groove is opened on the side wall of each lifting frame close to the longitudinal bracket, and each guide groove is slidably sleeved on the outer wall of the adjacent slide rail. A transverse bracket for installing a pneumatic motor is fixedly arranged on the front of the two lifting frames.

[0009] Furthermore, the reactor assembly includes a mixing barrel and a barrel cover detachably arranged on the top of the mixing barrel. The mixing barrel and the barrel cover are connected by a lock during mixing. After the lock is unlocked, the mixing barrel and the barrel cover can be separated. In addition, a plurality of legs are evenly fixedly arranged around the bottom of the mixing barrel, and a No. 2 universal wheel is fixedly arranged at the bottom end of each leg, so that the mixing barrel can be pushed away from the mixing mechanism after the mixing operation is completed.

[0010] Furthermore, the mixing execution component includes a mounting sleeve fixedly sleeved on the outer wall of the stirring shaft by bolts, a plurality of mounting seats are evenly and fixedly arranged on the outer wall of the mounting sleeve, and a multifunctional spoiler component for performing up and down flipping stirring and horizontal pushing and pulling stirring actions is detachably arranged inside each of the mounting seats by bolts; The multifunctional spoiler assembly includes a folding arm unit and a multi-directional spoiler assembly connected to the folding arm unit. The folding arm assembly is extended or folded under the alternating action of centrifugal forces of different magnitudes to drive the multi-directional spoiler assembly to approach or move away from the inner wall of the mixing barrel.

[0011] Further, the folding arm unit includes a No. 1 support arm installed in one of the mounting seats, a spring mounting cylinder is fixedly provided at the end of the No. 1 support arm away from the mounting seat, a spiral spring is movably provided inside the spring mounting cylinder, and a limiting groove for positioning one end of the spiral spring is provided on the inner wall of the spring mounting cylinder, and one end of the spiral spring is detachably provided in the limiting groove; A spring limiting sleeve is provided on the sealing rotating sleeve on the outer wall of the spring mounting cylinder, a limiting column is fixedly arranged on the inner wall of the spring limiting sleeve, a positioning groove for positioning the other end of the spiral spring is opened on the outer wall of the limiting column, the end of the spiral spring away from the limiting groove is detachably arranged in the positioning groove, and a No. 2 support arm for connecting to the multi-directional spoiler unit is also fixedly arranged on one side of the outer wall of the spring limiting sleeve.

[0012] Furthermore, the multi-directional spoiler component includes a longitudinal spoiler unit for promoting the longitudinal flow of the prepared raw material slurry and spoiler plates fixedly arranged on both sides of the outer wall of the longitudinal spoiler unit. A No. 1 channel is opened at relative positions on both sides below the outer wall of the longitudinal spoiler unit. A trumpet pipe for introducing the prepared raw material slurry is fixedly arranged in one of the No. 1 channels, and a transverse spoiler plate for promoting the transverse flow of the prepared raw material slurry is also fixedly arranged on the outer wall of the trumpet pipe near the inner wall of the mixing barrel. A No. 2 channel for sucking the prepared raw material slurry around the inner wall of the mixing barrel into the longitudinal spoiler unit is also opened on the outer wall of the transverse spoiler. The transverse spoiler plate and the longitudinal spoiler unit are connected by a conducting pipe.

[0013] Furthermore, the longitudinal spoiler unit includes a throat, and the top and bottom ends of the throat are respectively fixed with an output pipe section and an input pipe section connected to the interior thereof. The prepared raw material slurry flows through the throat through the input pipe section and is output through the top end of the output pipe section, and a negative pressure less than the external pressure is formed inside the throat. A suction component for sucking the prepared raw material slurry toward the output pipe section is also provided at the bottom of the inner cavity of the input pipe section.

[0014] Furthermore, the suction assembly includes an impeller rotatably arranged at the bottom of the inner cavity of the input pipe section, a turbofan is arranged above the impeller, the turbofan and the impeller are fixedly connected by a transmission shaft, and the impeller utilizes the prepared slurry entering through the bell pipe to drive itself to rotate, thereby driving the turbofan to rotate synchronously to generate an upward suction force.

[0015] The present invention also discloses a mixed reaction method for preparing p-chlorophenyl glycol formal, which is used for a mixed reaction device for preparing p-chlorophenyl glycol formal. The method comprises the following steps: Step 1, adding p-chlorobenzaldehyde and xylene solvent into the reaction kettle assembly, controlling the temperature at room temperature, and then adding ethylene glycol and p-toluenesulfonic acid in sequence; Step 2, heat preservation and stirring, the pneumatic motor drives the stirring shaft to cycle alternately at preset speed 1 and preset speed 2, the mixing execution component stirs the prepared raw material slurry in the reactor component up and down and pushes and pulls it horizontally, and gradually heats it to 135°C, and maintains this temperature for heat preservation reaction for 24 hours; Step 3: After the reaction is completed, the solvent xylene and excess ethylene glycol are removed by distillation, and the residue is distilled out of the product through a distillation tower to obtain p-chlorophenyl ethylene glycol formal.

[0016] The present invention provides a mixed reaction device and method for preparing p-chlorophenyl glycol formal. Compared with the prior art, it has the following beneficial effects: 1. A mixing reaction device and method for preparing p-chlorophenyl glycol formal. By setting a mixing mechanism, a wedge-shaped scraper plate arranged at the bottom can be used to scrape and stir the raw material sediment attached to the bottom of the mixing barrel, thereby avoiding the adhesion of the prepared raw materials to the bottom of the mixing barrel, and ensuring the mixing uniformity of the prepared raw materials in the bottom area of ​​the mixing barrel. By setting a plurality of multifunctional spoiler components on the outer wall of the stirring shaft and an air motor running according to a preset program, the air motor can run alternately in a high-speed rotation mode and a low-speed rotation mode in a cycle. In the two rotation modes, Two centrifugal forces of different sizes are generated. Under the cyclic and alternating action of the two centrifugal forces of different sizes, the multifunctional spoiler component enables the No. 2 support arm to return to its original position after being away from the No. 1 support arm, and enables the transverse spoiler to reciprocate between the inner wall of the mixing barrel and the No. 1 support arm, thereby realizing a transverse driving force on the prepared raw materials, and can push the prepared raw materials to a position away from the center of the mixing barrel. Moreover, when the transverse spoiler is reset, it can push the prepared raw materials located near the inner wall of the mixing barrel toward the stirring shaft, thereby realizing the transverse flow of the prepared raw materials in the two areas, which is beneficial to speeding up the mixing speed between different raw materials.

[0017] 2. A mixing reaction device and method for preparing para-chlorophenyl glycol formal. By setting a multifunctional spoiler component, the longitudinal spoiler unit can allow the prepared slurry in the mixing barrel to enter the input pipe section through the bell pipe during the rotation of the synchronous stirring shaft, and use the kinetic energy of the liquid flow to drive the impeller to rotate, so as to achieve the purpose of driving the turbofan to rotate. The upward suction force generated by the rotation of the turbofan can transport the prepared raw materials located in the bottom area of ​​the mixing barrel through the input pipe section, the throat and the output pipe section to the top of the mixing barrel, thereby realizing the circulating flow and stirring of the prepared raw materials in the upper and lower areas of the mixing barrel, avoiding the situation where the prepared raw materials are deposited at the bottom of the mixing barrel and cannot be fully stirred, thereby ensuring the adequacy of the mixing process.

[0018] 3. A mixing reaction device and method for preparing p-chlorophenyl glycol formal, wherein a transverse spoiler and a conducting pipe are arranged in a multifunctional spoiler assembly, and the transverse spoiler can be close to the inner wall of a mixing barrel under the action of centrifugal force. By using the Venturi tube principle, a negative pressure lower than the outside can be formed at the position when the slurry is prepared through the throat position, and the negative pressure generates a suction force in the No. 2 channel in the transverse spoiler, and the slurry attached to the inner wall of the mixing barrel and not fully stirred can be sucked into the No. 2 channel during the rotation process, and the part of the slurry is transported to the central area of ​​the mixing barrel again through the longitudinal spoiler unit, so that the transverse stirring and longitudinal stirring methods are combined. Combined with the above, this part of the slurry can be quickly mixed with the raw materials in other positions, shortening the overall mixing reaction time, and during the cleaning of the reactor, the lateral spoiler is able to rotate close to the inner wall of the mixing barrel at a certain speed of the pneumatic motor, so that the p-chlorophenyl glycol formal residues attached to the inner wall of the mixing barrel can be peeled off and sucked away from the inner wall of the mixing barrel through the No. 2 channel to avoid the scraped residues from adhering again, thereby improving the cleaning speed and cleaning effect of the reactor assembly, so that the multifunctional spoiler assembly not only has the stirring and mixing function, but also can take into account the cleaning function when cleaning the reactor assembly, and has high practicality.

[0019] 4. A mixing reaction device and method for preparing para-chlorophenyl glycol formal, wherein a multifunctional spoiler component can be stretched out only under the action of a large centrifugal force to form a wider stirring range, and after losing the action of the centrifugal force, multiple multifunctional spoiler components can be automatically folded and stored to form a narrower stirring range, so that the multifunctional spoiler component can be easily and quickly withdrawn from the mixing barrel, and it is also convenient for handling the raw materials in the mixing barrel, and the different stirring widths of the multifunctional spoiler component can be controlled by controlling the different speeds of the pneumatic motor, so that it can form a stirring radius compatible with a variety of target mixing barrel inner diameters, thereby being suitable for the stirring work of mixing barrels with various inner diameters, thereby expanding the application range of the multifunctional spoiler component. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the first overall three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the second overall three-dimensional structure of the present invention; Figure 3 It is a schematic diagram of the structure of the mixing cylinder and the cylinder cover in the separated state of the present invention; Figure 4 It is a schematic diagram of the structure of the lifting frame mechanism of the present invention; Figure 5 For the present invention Figure 4 A schematic diagram of the enlarged structure of part A; Figure 6 It is a schematic diagram of the structure of the mixing mechanism of the present invention; Figure 7 This is a schematic diagram of the structure of the mounting sleeve and the multifunctional spoiler assembly of the present invention in an exploded state; Figure 8 This is a schematic structural diagram of the multifunctional spoiler assembly of the present invention in a first decomposed state; Fig. 9 For the present invention Figure 8 A schematic diagram of the enlarged structure of part B in FIG. Fig.10 This is a schematic structural diagram of the multifunctional spoiler assembly of the present invention in a second decomposed state; Fig.11 For the present invention Fig.10 A schematic diagram of the enlarged structure of part C in FIG. Fig.12 It is a schematic cross-sectional structure diagram of the longitudinal spoiler unit of the present invention; Fig.13 For the present invention Fig.12 The D part in the figure is an enlarged schematic diagram of the structure.

[0021] In the figure: 1. lifting frame mechanism; 11. mobile base; 12. longitudinal bracket; 13. slide rail; 14. cylinder; 15. lifting frame; 16. connecting plate; 17. guide slide; 18. transverse bracket; 2. mixing barrel; 3. barrel cover; 4. support leg; 5. mixing mechanism; 51. pneumatic motor; 52. stirring shaft; 53. wedge-shaped scraper; 54. mounting sleeve; 55. mounting seat; 56. multi-function spoiler assembly; 561. No. 1 support arm; 562. spring mounting barrel; 563. scroll spring; 564. No. 2 support arm; 565. spring limit sleeve; 566. limit column; 567. positioning groove; 568. longitudinal spoiler unit; a1. throat; a2. output pipe section; a3. input pipe section; 569. spoiler; 5610. No. 1 channel; 5611. trumpet tube; 5612. transverse spoiler; 5613. No. 2 channel; 5614. guide pipe; 5615. impeller; 5616. turbofan; 5617. transmission shaft. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] The present invention provides two technical solutions: a mixed reaction device for preparing p-chlorophenyl glycol formal, specifically including the following embodiments: like Figure 1-Figure 6A first embodiment is shown: a mixed reaction device for preparing p-chlorophenyl glycol formal, comprising: A lifting frame mechanism 1, which is arranged on the ground and can move relative to the ground, and is used to provide support for the mixing reaction process; The reaction kettle assembly is arranged on one side of the lifting frame mechanism 1, and is used to provide a reaction place for the preparation of p-chlorophenyl glycol formal, and at the same time provide the necessary temperature and pressure for the reaction process; The mixing mechanism 5 is connected to the lifting frame mechanism 1 and has its bottom extending into the interior of the reactor assembly. The p-chlorophenyl glycol formal raw material is stirred and mixed in multiple ways by combining up and down stirring and horizontal push-pull stirring to accelerate the mixing speed among the various raw materials. During the cleaning of the reactor assembly, the residue on the inner wall of the reactor assembly can be scraped and sucked by the horizontal push-pull stirring action to quickly complete the cleaning of the reactor assembly. The mixing mechanism 5 includes an air motor 51 and a stirring shaft 52 connected to the output end of the air motor 51 through a coupling. A plurality of wedge-shaped scrapers 53 are evenly and fixedly arranged at the bottom end of the stirring shaft 52, and a mixing execution component for performing up and down flipping stirring and horizontal pushing and pulling stirring actions is also arranged on the outer wall of the stirring shaft 52. The barrel cover 3 is fixedly sleeved on the outer wall of the air motor 51. When the wedge-shaped scraper 53 approaches the bottom of the inner cavity of the mixing barrel 2, the barrel cover 3 and the top of the mixing barrel 2 abut against each other. The lifting frame mechanism 1 includes a mobile base 11 arranged on the ground and a universal wheel No. 1 fixedly arranged on the four corners of the bottom of the mobile base 11. A longitudinal bracket 12 is fixedly arranged on both sides of the top of the mobile base 11. Slide rails 13 are provided on the opposite side walls of the two longitudinal brackets 12. A cylinder 14 is fixedly arranged on the top of the mobile base 11 and located between the two longitudinal brackets 12. A lifting frame unit is slidably arranged between the two longitudinal brackets 12. The lifting frame unit can rise or fall relative to the inner wall of the longitudinal bracket 12 by the thrust or pulling force of the cylinder 14. The lifting frame unit includes two jacking frames 15 arranged between the two longitudinal brackets 12. A connecting plate 16 is fixedly arranged on the opposite side walls of the two jacking frames 15. The bottom of the connecting plate 16 is fixedly connected to the output shaft end of the cylinder 14. A guide groove 17 is provided on the side wall of each jacking frame 15 close to the longitudinal bracket 12. Each guide groove 17 is provided on the side wall of each jacking frame 15 close to the longitudinal bracket 12. The slide groove 17 is slidably sleeved on the outer wall of the adjacent slide rail 13, and a transverse bracket 18 for installing the pneumatic motor 51 is fixedly arranged on the front of the two lifting frames 15. A pneumatic valve and an air pressure regulating valve are also fixedly arranged on the side wall of the longitudinal bracket 12, which are used to control the amount of air input into the pneumatic motor 51 per unit time. Each air intake per unit time realizes a speed control of the pneumatic motor 51, so that the pneumatic motor 51 rotates according to the preset speed requirement, and at each speed of the pneumatic motor 51, a unique angle of a certain size is formed between the second support arm 564 and the first support arm 561, which also means that the distance between the outermost edge of the transverse spoiler 5612 and the axis center of the stirring shaft 52 is a known and certain value. By changing the different speeds of the pneumatic motor 51, the angle between the second support arm 564 and the first support arm 561 can be changed, that is, the reciprocating swinging action of the transverse spoiler 5612 between the stirring shaft 52 and the inner wall of the mixing barrel 2 is realized; The reaction kettle assembly includes a mixing barrel 2 and a barrel cover 3 detachably arranged on the top of the mixing barrel 2. The mixing barrel 2 and the barrel cover 3 are connected by a lock during mixing. After the lock is unlocked, the mixing barrel 2 and the barrel cover 3 can be separated. In addition, a plurality of legs 4 are evenly and fixedly arranged around the bottom of the mixing barrel 2. A No. 2 universal wheel is also fixedly arranged at the bottom end of each leg 4. After the mixing operation is completed, the mixing barrel 2 can be pushed away from the mixing mechanism 5. A feeding tube and an endoscope are fixedly arranged on both sides of the top of the barrel cover 3. The feeding tube is used to add raw materials into the mixing barrel 2 during mixing, and the endoscope is used to observe the raw materials inside the mixing barrel 2 and the mixing state.

[0024] like Figure 7-Figure 13A second embodiment is shown, in which the mixing execution component includes a mounting sleeve 54 fixedly sleeved on the outer wall of the stirring shaft 52 by bolts, and a plurality of mounting seats 55 are evenly and fixedly arranged on the outer wall of the mounting sleeve 54. A multifunctional spoiler component 56 for performing up and down flipping stirring and horizontal push-pull stirring actions is detachably arranged inside each mounting seat 55 by bolts. The multifunctional spoiler component 56 includes a folding arm unit and a multi-directional spoiler component connected to the folding arm unit. The folding arm component is extended or folded under the alternating action of centrifugal forces of different magnitudes to drive the multi-directional spoiler component to approach or move away from the inner wall of the mixing barrel 2. The folding arm unit includes a No. 1 support arm 561 installed in one of the mounting seats 55, a spring mounting tube 562 is fixedly provided at the end of the No. 1 support arm 561 away from the mounting seat 55, a volute spring 563 is movably provided inside the spring mounting tube 562, and a limiting groove for positioning one end of the volute spring 563 is provided on the inner wall of the spring mounting tube 562, one end of the volute spring 563 is detachably provided in the limiting groove, a spring limiting sleeve 565 is provided on the outer wall of the spring mounting tube 562 for sealing and rotating sleeve, a limiting column 566 is fixedly provided on the inner wall of the spring limiting sleeve 565, a positioning groove 567 for positioning the other end of the volute spring 563 is provided on the outer wall of the limiting column 566, one end of the volute spring 563 away from the limiting groove is detachably provided in the positioning groove 567, and a No. 2 support arm 564 for connecting with the multi-directional spoiler unit is also fixedly provided on one side of the outer wall of the spring limiting sleeve 565; The multi-directional spoiler assembly includes a longitudinal spoiler unit 568 for promoting the longitudinal flow of the prepared raw material slurry and spoiler plates 569 fixedly arranged on both sides of the outer wall of the longitudinal spoiler unit 568. A No. 1 channel 5610 is provided at relative positions on both sides below the outer wall of the longitudinal spoiler unit 568. A trumpet pipe 5611 for introducing the prepared raw material slurry is fixedly arranged in one of the No. 1 channels 5610, and a transverse spoiler plate 5612 for promoting the transverse flow of the prepared raw material slurry is also fixedly arranged on the outer wall of the trumpet pipe 5611 near the inner wall of the mixing barrel 2. A No. 2 channel 5613 for sucking the prepared raw material slurry around the inner wall of the mixing barrel 2 into the longitudinal spoiler unit 568 is also provided on the outer wall of the transverse spoiler plate 5612. The transverse spoiler plate 5612 and the longitudinal spoiler unit 568 are connected by a conducting pipe 5614.

[0025] The longitudinal spoiler unit 568 includes a throat a1, the top and bottom of which are respectively fixedly provided with an output pipe section a2 and an input pipe section a3 connected to the inside thereof. The prepared raw material slurry flows through the throat a1 through the input pipe section a3 and is output through the top of the output pipe section a2, and forms a negative pressure less than the external pressure inside the throat a1. A suction component for sucking the prepared raw material slurry to be transported toward the output pipe section a2 is also provided at the bottom of the inner cavity of the input pipe section a3. The bottom end of the output pipe section a2 is a closed structure. The prepared slurry enters the longitudinal spoiler unit through the trumpet 5611 and the first channel 5610. In 568, a plurality of "S"-shaped spoilers are evenly and fixedly arranged on the inner wall of the output pipe segment a2, which are used to change the flow path of the prepared slurry through the output pipe segment a2 to speed up the mixing speed of multiple raw materials. The suction assembly includes an impeller 5615 rotatably arranged at the bottom of the inner cavity of the input pipe segment a3, and a turbofan 5616 is arranged above the impeller 5615. The turbofan 5616 and the impeller 5615 are fixedly connected by a transmission shaft 5617. The impeller 5615 uses the prepared slurry entering through the bell pipe 5611 to drive itself to rotate, so as to drive the turbofan 5616 to rotate synchronously to generate an upward suction force.

[0026] The embodiment of the present invention also provides a mixed reaction method for preparing p-chlorophenyl glycol formal, which is used for a mixed reaction device for preparing p-chlorophenyl glycol formal. The method comprises the following steps: Step 1, adding p-chlorobenzaldehyde and xylene solvent into the reaction kettle assembly, controlling the temperature at room temperature, and then adding ethylene glycol and p-toluenesulfonic acid in sequence; Step 2, heat preservation and stirring, the pneumatic motor 51 drives the stirring shaft 52 to cycle alternately at the preset speed 1 and the preset speed 2, and the mixing execution component stirs the prepared raw material slurry in the reactor component up and down and pushes and pulls it horizontally, and gradually heats it to 135°C, and maintains this temperature for heat preservation reaction for 24 hours; Step 3, after the reaction is completed, the solvent xylene and excess ethylene glycol are distilled off, and the residue is distilled out of the product through a distillation tower to obtain para-chlorophenyl glycol formal; the specific process is: first, the cylinder 14 is started to push the connecting plate 16 to move upward, and the two lifting frames 15 slide upward along the inner wall of the longitudinal bracket 12 at the corresponding position until the bottom of the mixing mechanism 5 is slightly higher than the top of the mixing barrel 2, and then the mixing barrel 2 is pushed to the bottom of the barrel cover 3, and then the cylinder 14 is started to pull down the connecting plate 16. During the downward movement of the two lifting frames 15, the barrel cover 3 and the mixing mechanism 5 are synchronously driven into the mixing barrel 2. When the wedge-shaped scraper 53 approaches the bottom of the inner cavity of the mixing barrel 2, the barrel cover 3 and the top of the mixing barrel 2 are abutted, and the barrel cover 3 and the mixing barrel 2 are locked by using a plurality of lock buckles evenly distributed on the outer wall of the mixing barrel 2; Add p-chlorobenzaldehyde, xylene solvent, ethylene glycol and p-toluenesulfonic acid into the mixing cylinder 2 in proportion through the feeding pipe on the top of the cylinder cover 3; Before adding raw materials into the mixing barrel 2, the speed of the pneumatic motor 51 is controlled by the pneumatic valve and the air pressure regulating valve. The pneumatic motor 51 is regulated according to the inner diameter size of the mixing barrel 2 to cycle alternately according to the preset speed one and the preset speed two during mixing. The preset speed one is higher than the preset speed two. When the pneumatic motor 51 stirs the mixture at the preset speed one, the transverse spoiler 5612 is away from the edge position of the longitudinal spoiler unit 568 under the action of centrifugal force and contacts the inner wall of the cavity of the mixing barrel 2, that is, the transverse spoiler 5612 can slide relative to the inner wall of the cavity of the mixing barrel 2. At the same time, the spring limit sleeve 565 rotates relative to the outer wall of the spring mounting cylinder 562, and the limit column 566 simultaneously drives the volute spring 563 to be compressed while rotating, and the pneumatic motor 51 moves at the preset speed two. When the pneumatic motor 51 is in motion, the centrifugal force on the transverse spoiler 5612 is relatively small, and the elastic force of the spiral spring 563 pulls the second support arm 564 to the position close to the first support arm 561, so the angle between the first support arm 561 and the second support arm 564 changes only slightly from the original state. When the pneumatic motor 51 is in a state of alternating cycles of preset speed one and preset speed two, the transverse spoiler 5612 moves from a position close to the stirring shaft 52 to the inner wall of the mixing barrel 2, and then moves from a position close to the inner wall of the mixing barrel 2 cavity to a position close to the stirring shaft 52, and so on. The chlorobenzaldehyde, xylene solvent, ethylene glycol and p-toluenesulfonic acid in the mixing barrel 2 generate a transverse flow under the promotion of the longitudinal spoiler unit 568 and the transverse spoiler 5612. At the same time, when the longitudinal spoiler unit 568 is rotating, the slurry inside the mixing barrel 2 flows into the input pipe section a3 through the trumpet 5611. Since the position of the No. 1 channel 5610 is directly opposite to the impeller 5615, the impeller 5615 rotates rapidly under the push of the slurry, and the turbofan 5616 rotates synchronously while generating an upward suction force. Part of the slurry entering the input pipe section a3 flows to the output pipe section a2 through the throat a1 and flows out through the top of the output pipe section a2. When the slurry flows through the throat a1, a negative pressure lower than the external pressure is formed at this position, and the slurry inside the mixing barrel 2 It is sucked into the throat a1 through the No. 2 channel 5613 and the conducting pipe 5614 and discharged through the top of the longitudinal spoiler unit 568. While the side wall of the transverse spoiler 5612 slides close to the inner wall of the mixing barrel 2, the slurry that is attached to the inner wall of the mixing barrel 2 and is not evenly mixed also enters the conducting pipe 5614 through the No. 2 channel 5613, and then enters the longitudinal spoiler unit 568 for mixing. It should be noted here that the process of cleaning the inner wall of the mixing barrel 2 after the mixing is completed is the same as the process of scraping the inner wall of the mixing barrel 2 by the transverse spoiler 5612, and will not be repeated here.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mixed reaction device for preparing p-chlorophenyl glycol formal, characterized in that: include: A lifting frame mechanism, which is arranged on the ground and can move relative to the ground, and is used to provide support for the mixing reaction process; The reaction kettle assembly is arranged on one side of the lifting frame mechanism, and is used to provide a reaction place for the preparation of p-chlorophenyl glycol formal, and at the same time provide the necessary temperature and pressure for the reaction process; The mixing mechanism is connected to the lifting frame mechanism and the bottom thereof extends into the interior of the reactor assembly. The p-chlorophenyl glycol formal raw material is stirred and mixed in multiple ways by combining up and down stirring and horizontal push-pull stirring, so as to accelerate the mixing speed among the various raw materials. During the cleaning of the reactor assembly, the residue on the inner wall of the reactor assembly can be scraped and sucked by the horizontal push-pull stirring action, so as to quickly complete the cleaning of the reactor assembly. The mixing mechanism includes an air motor and a stirring shaft connected to the output end of the air motor through a coupling, a plurality of wedge-shaped scrapers are evenly and fixedly arranged on the bottom end of the stirring shaft, and a mixing execution component for performing up and down flipping stirring and lateral pushing and pulling stirring actions is also arranged on the outer wall of the stirring shaft.

2. A mixed reaction device for preparing p-chlorophenyl glycol formal according to claim 1, characterized in that: The lifting frame mechanism includes a mobile base arranged on the ground and a universal wheel No. 1 fixedly arranged on the four corners of the bottom of the mobile base, a longitudinal bracket is fixedly arranged on both sides of the top of the mobile base, and slide rails are provided on the opposite side walls of the two longitudinal brackets, and a cylinder is fixedly arranged on the top of the mobile base and located between the two longitudinal brackets, and a lifting frame unit is slidably arranged between the two longitudinal brackets, and the lifting frame unit can rise or fall relative to the inner wall of the longitudinal bracket by using the thrust or pulling force of the cylinder.

3. A mixed reaction device for preparing p-chlorophenyl glycol formal according to claim 2, characterized in that: The lifting frame unit includes two lifting frames arranged between two longitudinal brackets, and a connecting plate is fixedly arranged on the opposite side walls of the two lifting frames. The bottom of the connecting plate is fixedly connected to the output shaft end of the cylinder. A guide groove is opened on the side wall of each lifting frame close to the longitudinal bracket, and each guide groove is slidably sleeved on the outer wall of the adjacent slide rail. A transverse bracket for installing a pneumatic motor is fixedly arranged on the front of the two lifting frames.

4. A mixed reaction device for preparing p-chlorophenyl glycol formal according to claim 1, characterized in that: The reactor assembly includes a mixing barrel and a barrel cover detachably arranged on the top of the mixing barrel. The mixing barrel and the barrel cover are connected by a lock during mixing. After the lock is unlocked, the mixing barrel and the barrel cover can be separated. In addition, a plurality of legs are evenly fixedly arranged around the bottom of the mixing barrel, and a No. 2 universal wheel is fixedly arranged at the bottom end of each leg. After the mixing operation is completed, the mixing barrel can be pushed away from the mixing mechanism.

5. A mixed reaction device for preparing p-chlorophenyl glycol formal according to claim 1, characterized in that: The mixing execution component includes a mounting sleeve fixedly sleeved on the outer wall of the stirring shaft by bolts, a plurality of mounting seats are evenly fixedly arranged on the outer wall of the mounting sleeve, and a multifunctional spoiler component for performing up and down flip stirring and horizontal push-pull stirring actions is detachably arranged inside each of the mounting seats by bolts; The multifunctional spoiler assembly includes a folding arm unit and a multi-directional spoiler assembly connected to the folding arm unit. The folding arm assembly is extended or folded under the alternating action of centrifugal forces of different magnitudes to drive the multi-directional spoiler assembly to approach or move away from the inner wall of the mixing barrel.

6. A mixed reaction device for preparing p-chlorophenyl glycol formal according to claim 5, characterized in that: The folding arm unit comprises a support arm No. 1 installed in one of the mounting seats, a spring mounting cylinder is fixedly provided at the end of the support arm No. 1 away from the mounting seat, a spiral spring is movably provided inside the spring mounting cylinder, and a limiting groove for positioning one end of the spiral spring is provided on the inner wall of the spring mounting cylinder, and one end of the spiral spring is detachably arranged in the limiting groove; A spring limiting sleeve is provided on the sealing rotating sleeve on the outer wall of the spring mounting cylinder, a limiting column is fixedly arranged on the inner wall of the spring limiting sleeve, a positioning groove for positioning the other end of the spiral spring is opened on the outer wall of the limiting column, the end of the spiral spring away from the limiting groove is detachably arranged in the positioning groove, and a No. 2 support arm for connecting to the multi-directional spoiler unit is also fixedly arranged on one side of the outer wall of the spring limiting sleeve.

7. A mixed reaction device for preparing p-chlorophenyl glycol formal according to claim 5, characterized in that: The multi-directional spoiler assembly includes a longitudinal spoiler unit for promoting the longitudinal flow of the prepared raw material slurry and spoiler plates fixedly arranged on both sides of the outer wall of the longitudinal spoiler unit. A No. 1 channel is opened at relative positions on both sides below the outer wall of the longitudinal spoiler unit. A trumpet pipe for introducing the prepared raw material slurry is fixedly arranged in one of the No. 1 channels, and a transverse spoiler plate for promoting the transverse flow of the prepared raw material slurry is also fixedly arranged on the outer wall of the trumpet pipe near the inner wall of the mixing barrel. A No. 2 channel for sucking the prepared raw material slurry around the inner wall of the mixing barrel into the longitudinal spoiler unit is also opened on the outer wall of the transverse spoiler. The transverse spoiler plate and the longitudinal spoiler unit are connected by a conducting pipe.

8. A mixed reaction device for preparing p-chlorophenyl glycol formal according to claim 7, characterized in that: The longitudinal spoiler unit comprises a throat, the top and bottom ends of which are respectively fixedly provided with an output pipe section and an input pipe section connected to the interior thereof. The prepared raw material slurry flows through the throat through the input pipe section and is output through the top end of the output pipe section, and forms a negative pressure inside the throat that is less than the external pressure. A suction component for sucking the prepared raw material slurry and transporting it toward the output pipe section is also provided at the bottom of the inner cavity of the input pipe section.

9. A mixed reaction device for preparing p-chlorophenyl glycol formal according to claim 8, characterized in that: The suction assembly includes an impeller rotatably arranged at the bottom of the inner cavity of the input pipe section, a turbofan is arranged above the impeller, the turbofan and the impeller are fixedly connected by a transmission shaft, and the impeller uses the prepared slurry entering through the bell pipe to drive itself to rotate, so as to drive the turbofan to rotate synchronously to generate an upward suction force.

10. A mixed reaction method for preparing p-chlorophenyl glycol formal, characterized in that: Used in a mixed reaction device for preparing p-chlorophenyl glycol formal as claimed in any one of claims 1 to 9, the method comprises the following steps: Step 1, adding p-chlorobenzaldehyde and xylene solvent into the reaction kettle assembly, controlling the temperature at room temperature, and then adding ethylene glycol and p-toluenesulfonic acid in sequence; Step 2, heat preservation and stirring, the pneumatic motor drives the stirring shaft to cycle alternately at preset speed 1 and preset speed 2, the mixing execution component stirs the prepared raw material slurry in the reactor component up and down and pushes and pulls it horizontally, and gradually heats it to 135°C, and maintains this temperature for heat preservation reaction for 24 hours; Step 3: After the reaction is completed, the solvent xylene and excess ethylene glycol are removed by distillation, and the residue is distilled out of the product through a distillation tower to obtain p-chlorophenyl ethylene glycol formal.

Citation Information

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