Novel kitchen waste centrifugal dehydrator
By designing a new kitchen waste centrifugal dehydrator, using an internal and external dual filter cartridge structure and a high-speed rotary dehydration device, the problem that existing equipment cannot effectively control the moisture content and looseness after dehydration is solved, and the dehydration effect is achieved that is efficient, energy-saving and easy-to-maintenance.
Patent Information
- Application Number
- CN202510214191.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-04-18
AI Technical Summary
The existing kitchen waste dehydration equipment cannot effectively control the moisture content and looseness after dehydration, and the equipment structure is complex and the maintenance cost is high.
A new type of kitchen waste centrifugal dehydrator is designed, using an internal and external dual filter cartridge structure, a high-speed rotary dehydration device and a brake device to achieve efficient dehydration through high-speed centrifugal force, and rapid braking and convenient operation are achieved through the brake device.
The moisture content of dehydrated kitchen waste is controlled between 60% and 70%, and the slag material is loose, the equipment is small in size, low energy consumption, simple in structure, long service life and easy maintenance.
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Figure CN119838771A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of restaurant kitchen waste treatment, and in particular to a novel restaurant kitchen waste centrifugal dehydrator. Background Art
[0002] Kitchen waste refers to food waste and food residues from households, schools, public canteens of units, and the catering industry. It is an important part of modern urban domestic waste. In the kitchen waste treatment industry, there is a method of using kitchen waste to breed black soldier flies. When black soldier flies grow up, they can directly become high-quality high-protein feed for poultry, or be made into protein powder as a raw material for feed formula. After research, it was found that kitchen waste with a moisture content of 60-70% is most conducive to the growth and development of black soldier flies, and the weight and body shape of black soldier flies are the best. However, the moisture content of most newly recycled kitchen waste is 80-90%, and it needs to be dehydrated before breeding.
[0003] There are generally two types of equipment used for dehydrating food waste on the market. One is a screw press. The rotating shaft with spiral blades continuously transports the material into the filter cartridge, and with the cooperation of the pressure mechanism at the end of the filter cartridge, the material in the filter cartridge is squeezed and dehydrated. The looseness of the dehydrated food waste meets the requirements for breeding black soldier flies, but most of its moisture content is maintained at 75%, which does not meet the requirements and needs to be dried or air-dried again. The other is a hydraulic extruder, which is equipped with a complete set of hydraulic and control systems. The material is first loaded into the filter cartridge, and then the pressure plate on one side of the filter cartridge enters the filter cartridge under the action of the hydraulic push rod and squeezes and dehydrates the material. The moisture content of the dehydrated food waste is mostly less than 60%, and its volume is in the form of large cakes. The looseness does not meet the requirements and needs to be crushed and dispersed again. The hydraulic system of the hydraulic extruder is relatively complex, and the production and subsequent maintenance costs are high.
[0004] As a black soldier fly breeding factory owner, we hope to obtain a dehydration equipment, the water content of the kitchen waste after dehydration is 60%-70%, the looseness is good, and the equipment has the characteristics of small size, low energy consumption, simple structure, long service life and easy maintenance. In order to meet the above requirements, it is necessary to design a centrifugal dehydrator with compact structure, continuous operation and high dehydration efficiency. Summary of the invention
[0005] In order to solve the problem that existing dehydration equipment does not meet the needs of food waste treatment, the present application provides a new type of food waste centrifugal dehydrator.
[0006] The present application provides a novel centrifugal dehydrator for restaurant kitchen waste, which adopts the following technical solution: A novel centrifugal dehydrator for food waste comprises a frame, wherein a lower cylinder and an upper cylinder are arranged on the frame, the lower cylinder is arranged on the frame, the upper cylinder is connected to the top of the lower cylinder, the lower cylinder and the interior of the upper cylinder are hollow structures, an upper cylinder cover is arranged on the top of the upper cylinder, a drain pipe is arranged at the bottom of the lower cylinder, a dehydrating device and a rotary support device are arranged inside the lower cylinder and the upper cylinder, the dehydrating device comprises an outer filter cartridge, an inner filter cartridge, a filter cartridge cover and a sealing cover, the outer filter cartridge is arranged on the rotary support device, a plurality of large circular holes for filtering water are penetrated on the outer filter cartridge, the inner filter cartridge is arranged in cooperation with the outer filter cartridge, a plurality of small circular holes for filtering water are penetrated on the inner filter cartridge, the filter cartridge cover is arranged at the top opening of the outer filter cartridge, the sealing cover is arranged at the connection between the outer filter cartridge and the rotary support device, and a motor for driving the dehydrating device and a brake device for braking are arranged on the frame.
[0007] By adopting the above technical scheme, a frame is included, a combination of an upper cylinder and a lower cylinder is installed on the frame, a drain pipe is installed at the bottom of the lower cylinder, a dehydration device and a rotary support device are installed in the upper cylinder and the lower cylinder, the dehydration device is composed of an outer filter cartridge, an inner filter cartridge, a filter cartridge cover and a blind cover, and a motor and a brake device are installed on the frame.
[0008] When processing food waste, first, the operator opens the upper drum cover and the filter drum cover, and puts the food waste with a moisture content of 80-90% into the inner filter drum. Then the operator closes and locks the filter drum cover and the upper drum cover, and then starts the motor. The motor drives the rotary support device to start rotating, and then drives the dehydration device (including the outer filter drum and the inner filter drum) to rotate at high speed. This rotation process generates a strong centrifugal force, which squeezes and separates the food waste in the inner filter drum. Under the action of centrifugal force, the moisture in the food waste is thrown out and flows into the lower drum through the large circular holes on the outer filter drum and the small circular holes on the inner filter drum. As the dehydration process continues As the dehydration process progresses, more and more water accumulates in the lower cylinder, and eventually the water is discharged out of the machine body through the drain pipe at the bottom of the lower cylinder. When the dehydration process reaches the predetermined time or effect, the operator turns off the motor and waits for the dehydration device to gradually stop rotating. At this time, the operator can operate the brake device to reduce the waiting time for the filter cartridge to stop rotating naturally after power failure, so that it can stop rotating quickly. Finally, when the dehydration device stops rotating completely, the operator opens the upper cylinder cover and the filter cartridge cover again. The dehydrated food waste can be taken out together with the inner filter cartridge and dumped for treatment. The moisture content of food waste is usually between 60% and 70%, and the looseness is good, which is convenient for subsequent treatment or utilization.
[0009] Through the dehydration device, slewing support device and brake device, the equipment innovatively adopts the inner and outer double filter cartridge structure, which not only improves the dehydration efficiency, but also facilitates the loading and unloading of the inner filter cartridge and its materials. The motor is used as the power source of the equipment. It drives the slewing support device to drive the dehydration device to rotate at high speed. The equipment adopts a high speed of 950r / min, so that the high-humidity material in the filter cartridge is continuously centrifugally dehydrated and thrown out under the action of high-speed centrifugal force. The water is collected in the lower cylinder and finally flows out of the machine from the drain pipe at the bottom. This high-speed dehydration method is not Not only is the dehydration effect good, but the moisture content of the dehydrated food waste can be controlled between 60% and 70%, and the looseness of the waste is also good. At the same time, it is equipped with a brake device to realize manual control and rapid braking, which improves the operation convenience of the equipment and effectively shortens the equipment's stop waiting time. The equipment has the advantages of small size, small footprint, low power, energy saving, etc. It has a simple structure, reliable operation, long service life and easy maintenance. In addition to being used for dehydrating food waste, the equipment can also be used for the dehydration of other water-containing materials, and has broad application prospects and market value.
[0010] Furthermore, a circular hole for drainage is opened at the bottom of the lower cylinder, and the drain pipe is connected to the circular hole of the lower cylinder. A circular steel plate and a Y-shaped channel steel are arranged at the bottom of the lower cylinder; a shock absorber for shock absorption is arranged on the frame, and the shock absorber includes a bowl-shaped shock absorber and a pier-shaped shock absorber. The frame is arranged in an isosceles triangle as a whole. There are three groups of bowl-shaped shock absorbers, and the three groups of bowl-shaped shock absorbers are respectively arranged at the three vertices of the isosceles triangle at the bottom of the frame; three circular plates are arranged on the frame, and the three circular plates are respectively located at the three vertices of the isosceles triangle at the top of the frame; each of the circular plates is vertically provided with a vertical support, and a square plate is arranged corresponding to the vertical support; there are three groups of pier-type shock absorbers, and the three groups of pier-type shock absorbers correspond to three square plates respectively, and the upper surface of any pier-type shock absorber is connected to the Y-shaped channel steel.
[0011] By adopting the above technical solution, the shock absorber is installed on the frame, and the shock absorber is composed of a bowl-type shock absorber and a pier-type shock absorber; through the overall structure of the frame and the setting of the shock absorber, the frame as a whole adopts an isosceles triangle layout, which not only enhances the stability of the frame, but also ensures the balance of the equipment during operation, so that when the frame bears the weight from the dehydration device and the material, the pressure can be evenly distributed, avoiding deformation or damage of the frame caused by excessive force at a single point, and the three circular plates as connection points also provide stable support for the pier-type shock absorber through vertically installed vertical supports and square plates. The multi-level and multi-point support structure further enhances the load-bearing capacity and stability of the frame. At the same time, the combination of bowl-type shock absorbers and pier-type shock absorbers achieves a double shock-absorbing effect. The main function of the bowl-type shock absorber is to slow down and eliminate the vibration of the whole machine on the ground or the equipment installation platform during operation. The pier-type shock absorber reduces the impact of the vibration generated during the dehydration process on the frame and the surrounding environment. It can not only effectively reduce the noise and vibration of the equipment during operation, but also protect the precision components inside the equipment from vibration damage, extend the service life of the equipment, and improve the reliability and stability of the equipment.
[0012] Furthermore, the rotary support device includes a main shaft, an upper end cover, a bearing seat, a lower end cover and a main shaft pulley, the bearing seat is connected to the circular steel plate of the lower cylinder, the main shaft passes through the bearing seat and is rotatably connected to the bearing seat, one end of the main shaft is connected to the outer filter cartridge, the other end of the main shaft is adapted to the brake device, the upper end cover and the lower end cover are both connected to the bearing seat, and the main shaft pulley is arranged on the main shaft.
[0013] By adopting the above technical scheme, the slewing support device is composed of a main shaft, an upper end cover, a bearing seat, a lower end cover and a main shaft pulley; through the setting of the slewing support device, stable support and efficient transmission are achieved, ensuring the stability of the outer filter cartridge during high-speed rotation, effectively reducing vibration and noise, and ensuring the smooth progress of the dehydration process. At the same time, the bearing seat is connected to the circular steel plate of the lower cylinder. This structure facilitates the disassembly and replacement of the components of the slewing support device when necessary, reducing maintenance costs and time, and improving the maintainability of the equipment.
[0014] Furthermore, the output shaft of the motor is provided with a motor pulley, a V-belt for matching is provided between the motor pulley and the main shaft pulley, and the V-belt is tensioned on the motor pulley and the main shaft pulley.
[0015] By adopting the above technical solution, the motor pulley is installed on the motor, and the two ends of the V-belt are respectively tensioned on the motor pulley and the main shaft pulley; through the setting of the motor pulley, the main shaft pulley and the V-belt, this transmission method has the characteristics of simple structure, smooth transmission and low noise, ensuring efficient transmission of power and reducing energy loss. At the same time, the V-belt transmission method is suitable for motors of various speeds and powers, so the equipment can flexibly configure motors of different specifications to meet the needs of different processing volumes and dehydration efficiencies.
[0016] Furthermore, a tensioning device for adjusting the tensioning V-belt is provided on the lower cylinder, and the tensioning device includes a fixing frame, a motor seat plate and an adjusting bolt. The fixing frame is connected to the outer wall of the lower cylinder, the adjusting bolt is connected between the motor seat plate and the fixing frame, and the motor is connected to the motor seat plate.
[0017] By adopting the above technical solution, the tensioning device is installed on the lower cylinder, and the tensioning device is composed of a fixing frame, a motor base plate and an adjusting bolt; the distance between the fixing frame and the motor base plate can be adjusted by the adjusting bolt to change the position of the motor and the motor pulley, and then the tension of the V-belt can be adjusted; through the setting of the tensioning device, the distance between the fixing frame and the motor base plate can be accurately adjusted to achieve fine adjustment of the tension of the V-belt, ensuring that the V-belt always maintains appropriate tension during the transmission process, avoiding problems such as unstable transmission and increased wear caused by insufficient or excessive tension, and improving transmission efficiency. This helps to ensure the overall performance of the equipment.
[0018] Furthermore, the outer filter cartridge is cone-shaped as a whole, and includes a top ring, a cone, a bottom plate and a shaft head. The large circular hole is opened on the cone and the bottom plate, and a conical hole for matching with the main shaft is opened on the inner side of the shaft head. The blind cover is connected to the shaft head, and the filter cartridge cover is connected to the top ring.
[0019] By adopting the above technical scheme, the outer filter cartridge is cone-shaped as a whole, and the outer filter cartridge is composed of a top ring, a cone, a bottom plate and a shaft head; through the setting of the outer filter cartridge structure, the conical outer filter cartridge design makes its surface area relatively large, which can provide more filtration area in a limited space, improve the filtration efficiency, ensure that more water is effectively removed, and facilitate the rapid loading and unloading of the inner filter cartridge. At the same time, the tapered hole opened on the inner side of the shaft head matches the main shaft, so that the outer filter cartridge can be easily installed on the main shaft, the blind cover is connected to the shaft head, and the filter cartridge cover is connected to the top ring. This design facilitates the disassembly and replacement of the outer filter cartridge when needed, reducing the difficulty and cost of operation.
[0020] Furthermore, the inner filter cartridge is generally conical in shape, a plurality of supporting ribs are arranged on the arc-shaped bottom surface of the inner filter cartridge, and two raised strips for cooperating with the supporting ribs to transmit power are arranged on the bottom plate of the outer filter cartridge, and the two raised strips are symmetrically arranged on the bottom plate of the outer filter cartridge.
[0021] By adopting the above technical scheme, the inner filter cartridge is generally conical in shape, a plurality of ribs are formed on the arc-shaped bottom surface of the inner filter cartridge, and raised strips are formed on the bottom plate of the outer filter cartridge; through the arrangement of the ribs and the raised strips, the ribs strengthen the support for the arc-shaped bottom surface of the inner filter cartridge, so that it can withstand greater pressure and load, thereby improving the overall structural stability of the inner filter cartridge, and at the same time, the cooperation between the ribs and the raised strips realizes the power transmission between the inner filter cartridge and the outer filter cartridge. During the centrifugal dehydration process, the outer filter cartridge is driven by the motor to rotate, and the power is transmitted to the inner filter cartridge through the contact and friction between the raised strips and the ribs, so that it rotates synchronously. This power transmission method is simple and effective, reduces energy loss, and improves dehydration efficiency.
[0022] Furthermore, the brake device includes a brake bracket, a brake drum, a brake fixing pin, a return spring, a brake shoe, a brake distribution pin, a brake base plate, a brake operating rod, a connecting rod, a rotating shaft, a support ear, a torsion spring and a handle, the brake bracket is connected to the brake base plate, the brake base plate is connected below the lower cylinder, the brake drum is arranged below the main shaft pulley, the brake drum is connected to the main shaft, the brake fixing pin, the brake shoe and the brake distribution pin are all connected to the brake base plate, the brake fixing pin is threadedly connected to the brake base plate, the brake distribution pin passes through the brake base plate, the brake shoe and the return spring are two pieces, the two brake shoes are symmetrically distributed in a horseshoe shape, the two return springs are installed on one side of the corresponding brake shoe, the cylindrical groove end of the brake shoe is tightly fitted with the cylindrical surface of the brake fixing pin, and the flat head end of the brake shoe is fitted with the tail plane of the brake distribution pin; The torsion spring is arranged between two ears, and the two ears are connected to the side wall of the lower cylinder. The rotating shaft passes through the two ears and the torsion spring. The handle is connected to the upper end of the rotating shaft. The head end of the torsion spring is embedded in the lower ear. The end of the torsion spring is connected to the handle. There are two brake operating rods, one of which is connected to the bottom of the rotating shaft, and the brake operating rod forms an angle of 45° with the handle. The other brake operating rod is connected to the brake distribution pin, and the two ends of the connecting rod are respectively hinged on the two brake operating rods.
[0023] By adopting the above technical solution, the brake device is composed of a brake bracket, a brake drum, a brake fixing pin, a return spring, a brake shoe, a brake distribution pin, a brake base plate, a brake operating rod, a connecting rod, a rotating shaft, a support ear, a torsion spring and a handle; when braking is required, the operator turns the handle clockwise to the left, and the rotation of the handle drives the rotating shaft connected to it to rotate together. As the handle rotates, the torsion spring is gradually compressed and stores energy. At the same time, the brake operating rod at the bottom of the rotating shaft rotates together with the rotating shaft, which will drive the connecting rod and another brake operating rod to move together, and the brake distribution pin also rotates clockwise, so that the two brake shoes expand outward with the brake fixing pin as the center, and the friction material layer of the brake shoe and the inner side of the brake drum produce friction braking, the brake drum stops rotating, and the main shaft also stops rotating; when the brake needs to be released, the operator releases the handle, and under the reset action of the torsion spring and the two return springs, the brake shoe quickly returns to its initial position, and the friction material layer is out of contact with the inner side of the brake drum without producing a braking effect.
[0024] Through the setting of the brake device, the brake device integrates multiple key components such as brake bracket, brake drum, brake fixing pin, return spring, brake shoe, brake distribution pin, brake base plate, brake operating lever, connecting rod, shaft, support ear, torsion spring and handle. The overall structural design is compact, and the various components work together to achieve efficient braking and releasing braking functions, effectively preventing the rotation of the main shaft. The braking method is direct and effective, and the operation is very simple. The braking and releasing actions can be completed by turning the handle, which reduces the difficulty of operation and improves work efficiency. At the same time, the reset is quick and stable to ensure that the device can work normally at the next braking.
[0025] Furthermore, a circular stepped stop is provided on the top of the lower cylinder, and an annular rubber sealing gasket for sealing with the upper cylinder is provided at the circular stepped stop, and a plurality of movable buckles for fixing are provided between the lower cylinder and the upper cylinder, and the plurality of movable buckles are arranged in sequence along the circumferential direction of the lower cylinder.
[0026] By adopting the above technical scheme, a circular step-type stop is formed at the top of the lower cylinder, an annular rubber sealing gasket is installed at the circular step-type stop, and a plurality of movable buckles are installed between the upper cylinder and the lower cylinder; through the arrangement of the circular step-type stop, the annular rubber sealing gasket and the movable buckle, the circular step-type stop provides a solid support structure for the connection, enhances the connection strength between the upper cylinder and the lower cylinder, and at the same time the annular rubber sealing gasket can fit evenly and tightly between the upper cylinder and the lower cylinder, effectively preventing liquid or gas from leaking from the connection, ensuring the sealing performance of the equipment, and the design of the movable buckle makes the connection between the upper cylinder and the lower cylinder simple and fast, reduces the difficulty of installation and disassembly, and has certain versatility and adaptability.
[0027] Furthermore, a pressure rod and a pressure head are arranged above the upper cylinder cover, and hinge supports are respectively arranged on both sides of the upper cylinder body. The two ends of the pressure rod are respectively hinged on the two hinge supports, and one of the hinge supports is provided with an embossed handle for opening and closing. The pressure head is connected to the upper cylinder cover, and the pressure head is hinged at the center of the pressure rod.
[0028] By adopting the above technical solution, the pressure rod and the pressure head are installed on the upper cylinder cover, and the two hinge supports are installed on both sides of the upper cylinder body; the setting of the pressure rod, the pressure head and the hinge support ensures the sealing between the upper cylinder cover and the upper cylinder body, and the operator can easily open and close the upper cylinder cover by rotating the pressure rod without using additional tools or equipment, thereby improving work efficiency, and the embossed handle further enhances the convenience of operation, making the opening and closing action more intuitive and easy to control.
[0029] In summary, the present application includes at least one of the following beneficial technical effects: Through the dehydration device, slewing support device and brake device, the equipment innovatively adopts the inner and outer double filter cartridge structure, which not only improves the dehydration efficiency, but also facilitates the loading and unloading of the inner filter cartridge and its materials. The motor is used as the power source of the equipment. It drives the slewing support device to drive the dehydration device to rotate at high speed. The equipment adopts a high speed of 950r / min, so that the high-humidity material in the filter cartridge is continuously centrifugally dehydrated and thrown out under the action of high-speed centrifugal force. The water is collected in the lower cylinder and finally flows out of the machine from the drain pipe at the bottom. This high-speed dehydration method is not The dehydration effect is good, and the moisture content of the dehydrated kitchen waste can be controlled between 60% and 70%, and the looseness of the waste is also good. At the same time, it is equipped with a brake device to achieve manual control and rapid braking, which improves the convenience of equipment operation and effectively shortens the equipment's stop waiting time. The equipment has the advantages of small size, small footprint, low power, energy saving, etc. It has a simple structure, reliable operation, long service life and easy maintenance. In addition to being used for dehydrating kitchen waste, the equipment can also be used for dehydration of other water-containing materials, and has broad application prospects and market value; Through the overall structure of the frame and the setting of the shock absorber, the frame is arranged in an isosceles triangle, which not only enhances the stability of the frame, but also ensures the balance of the equipment during operation, so that the frame can evenly distribute the pressure when bearing the weight of the dehydration device and the material, avoiding deformation or damage of the frame caused by excessive force at a single point, and the three circular plates as connection points also provide stable support for the pier-type shock absorber through vertically installed vertical braces and square plates. This multi-level and multi-point support structure further enhances the load-bearing capacity and stability of the frame. At the same time, the bowl-type shock absorber is combined with the pier-type shock absorber to achieve a double shock-absorbing effect. The main function of the bowl-type shock absorber is to slow down and eliminate the vibration of the whole machine to the ground or the equipment installation platform during operation. The pier-type shock absorber reduces the impact of the vibration generated during the dehydration process on the frame and the surrounding environment, which can not only effectively reduce the noise and vibration of the equipment during operation, but also protect the precision components inside the equipment from vibration damage, extend the service life of the equipment, and improve the reliability and stability of the equipment. Through the setting of the brake device, the brake device integrates multiple key components such as brake bracket, brake drum, brake fixing pin, return spring, brake shoe, brake distribution pin, brake base plate, brake operating lever, connecting rod, shaft, support ear, torsion spring and handle. The overall structural design is compact, and the various components work together to achieve efficient braking and releasing braking functions, effectively preventing the rotation of the main shaft. The braking method is direct and effective, and the operation is very simple. The braking and releasing actions can be completed by turning the handle, which reduces the difficulty of operation and improves work efficiency. At the same time, the reset is quick and stable to ensure that the device can work normally at the next braking. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of a novel centrifugal dehydrator for restaurant kitchen waste in an embodiment of the present application.
[0031] Figure 2 It is a cross-sectional view of the internal structure of a novel centrifugal dehydrator for restaurant kitchen waste in an embodiment of the present application.
[0032] Figure 3 It is a structural schematic diagram used to reflect the structure of the outer filter cartridge in the embodiment of the present application.
[0033] Figure 4 It is a structural schematic diagram used to reflect the structure of the inner filter cartridge in the embodiment of the present application.
[0034] Figure 5 It is a structural schematic diagram used to reflect the structure of the brake device in the embodiment of the present application.
[0035] Explanation of the reference numerals: 1, frame; 2, shock absorber; 2-1, bowl-shaped shock absorber; 2-2, pier-shaped shock absorber; 3, lower cylinder; 4, upper cylinder; 5, dehydration device; 5-1, outer filter cartridge; 5-2, inner filter cartridge; 5-3, filter cartridge cover; 5-4, blind cover; 6, upper cylinder cover; 7, slewing support device; 7-1, main shaft; 7-2, upper end cover; 7-3, bearing seat; 7-4, lower end cover; 7-5, main shaft pulley; 8, tensioning device; 8-1, fixing frame; 8-2, motor seat plate; 8-3, adjusting bolt; 9, motor; 10, motor pulley; 11, V-belt; 12, brake device; 12-1, brake bracket; 12-2 , brake drum; 12-3, brake fixing pin; 12-4, return spring; 12-5, brake shoe; 12-6, brake distribution pin; 12-7, brake base plate; 12-8, brake operating lever; 12-9, connecting rod; 12-10, rotating shaft; 12-11, support ear; 12-12, torsion spring; 12-13, handle; 13, drain pipe; 14, square plate; 15, circular steel plate; 16, Y-shaped channel steel; 17, raised strip; 18, circular stepped stop; 19, annular rubber sealing gasket; 20, flexible joint buckle; 21, pressure rod; 22, pressure head; 23, hinge support; 24, embossed handle; 25, round plate; 26, vertical support. DETAILED DESCRIPTION
[0036] In order to elaborate on the technical scheme adopted by the present invention to achieve the predetermined technical purpose, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only partial embodiments of the present invention, rather than all embodiments, and the technical means or technical features in the embodiments of the present invention can be replaced without paying creative work. The present invention will be described in detail below with reference to the drawings and in conjunction with the embodiments.
[0037] The following is combined with Figure 1-5 This application is described in further detail.
[0038] The present application embodiment discloses a novel centrifugal dehydrator for food waste. Figure 1 The novel centrifugal dehydrator for food waste comprises a frame 1, on which a lower cylinder 3 and an upper cylinder 4 are mounted. In this embodiment, the frame 1 is welded from 8# channel steel and steel plate, and the channel steel at the bottom is arranged in an isosceles triangle, so that the frame 1 is arranged in an isosceles triangle as a whole.
[0039] Reference Figure 1 and Figure 2A shock absorber 2 is installed on the frame 1, and the shock absorber 2 includes a bowl-shaped shock absorber 2-1 and a pier-shaped shock absorber 2-2. In this embodiment, the bowl-shaped shock absorber 2-1 and the pier-shaped shock absorber 2-2 are all three groups, and the three groups of bowl-shaped shock absorbers 2-1 are all installed at the bottom of the frame 1. The three groups of bowl-shaped shock absorbers 2-1 are respectively arranged at the three vertices of the isosceles triangle at the bottom of the frame 1; at the same time, a circular plate 25 with holes is welded and fixed on the top of the frame 1, and the number of the circular plates 25 is three. The circular plates 25 can be used for fixing the bowl-shaped shock absorber 2-1 at the bottom with bolts, and at the same time, a vertical support 26 is vertically welded and fixed above each circular plate 25, and a square plate 14 with holes is welded and fixed on the top of the vertical support 26, and the pier-shaped shock absorber 2-2 is fixed to the square plate 14 by bolts.
[0040] Reference Figure 1 The frame 1 is arranged in an isosceles triangle as a whole, which not only enhances the stability of the frame 1, but also ensures the balance of the equipment during operation, so that the frame 1 can evenly distribute the pressure when bearing the weight from the dehydration device 5 and the material, avoiding deformation or damage of the frame 1 caused by excessive force at a single point, and the three circular plates 25 as connection points also provide stable support for the pier-type shock absorber 2-2 through the vertically installed vertical supports 26 and square plates 14. This multi-level and multi-point support structure further enhances the bearing capacity and stability of the frame 1. At the same time, the bowl-type shock absorber 2-1 is combined with the pier-type shock absorber 2-2 to achieve a double shock-absorbing effect. The main function of the bowl-type shock absorber 2-1 is to slow down and eliminate the vibration of the whole machine on the ground or the equipment installation platform during operation. The pier-type shock absorber 2-2 reduces the impact of the vibration generated during the dehydration process on the frame 1 and the surrounding environment, which can not only effectively reduce the noise and vibration during equipment operation, but also protect the precision components inside the equipment from vibration damage, extend the service life of the equipment, and improve the reliability and stability of the equipment.
[0041] Reference Figure 1 and Figure 2 A circular steel plate 15 and a Y-shaped channel steel 16 are welded and fixed below the lower cylinder 3. The number of the Y-shaped channel steel 16 can be three groups. A hole is opened at one end of each Y-shaped channel steel 16, and the pier-type shock absorber 2-2 is fixed to the Y-shaped channel steel 16 by bolts.
[0042] Reference Figure 1 and Figure 2The upper cylinder 4 is installed on the top of the lower cylinder 3. The interiors of the upper cylinder 4 and the lower cylinder 3 are both hollow structures. The upper cylinder 4 is connected to the interior of the lower cylinder 3. A circular step-shaped stop 18 is formed on the top of the lower cylinder 3. The circular step-shaped stop 18 is provided for the upper cylinder 4 to be installed. An annular rubber sealing gasket 19 is installed at the circular step-shaped stop 18 to ensure the sealing effect of the joint surface between the lower cylinder 3 and the upper cylinder 4. At the same time, a plurality of movable buckles 20 are installed between the upper cylinder 4 and the lower cylinder 3. The plurality of movable buckles 20 are arranged in sequence along the circumferential direction of the lower cylinder 3 or the upper cylinder 4. Preferably, the movable buckles There are four joints 20, and the movable buckle 20 is made of stainless steel; the circular step-type stop 18 provides a solid supporting structure for the connection, which enhances the connection strength between the upper cylinder 4 and the lower cylinder 3. At the same time, the annular rubber sealing gasket 19 can fit evenly and tightly between the upper cylinder 4 and the lower cylinder 3, effectively preventing liquid or gas from leaking from the connection, ensuring the sealing performance of the equipment, and the design of the movable buckle 20 makes the connection between the upper cylinder 4 and the lower cylinder 3 simple and fast, reduces the difficulty of installation and disassembly, and has certain versatility and adaptability.
[0043] Reference Figure 1 An upper cylinder cover 6 is installed at the opening at the top of the upper cylinder 4, and the upper cylinder cover 6 blocks the opening of the upper cylinder 4. A silicone sealing ring is provided on the top ring of the upper cylinder 4 to ensure the sealing effect when the upper cylinder cover 6 is closed. All parts of the upper cylinder 4 and the upper cylinder cover 6 are made of corrosion-resistant 304 stainless steel. A pressure rod 21 and a pressure head 22 are installed on the upper cylinder cover 6. Hinge supports 23 are welded and fixed on both sides of the upper cylinder 4. The two ends of the pressure rod 21 are hingedly installed on the two hinge supports 23, and the pressure head 22 is installed on the upper cylinder cover 6. The pressure head 22 is hingedly installed at the center of the pressure rod 21. At the same time, a movable bolt is used between one of the hinge supports 23 and the pressure rod 21, and an embossed handle 24 is installed to realize threaded hinge fixation, and the other hinge support 23 and the pressure rod 21 are hinged and fixed with bolts. The pressure rod 21 can be separated from the hinge support 23 by rotating the embossed handle 24, and then the upper cylinder cover 6 can be opened; at the same time, the operator can easily open and close the upper cylinder cover 6 by rotating the pressure rod 21, without the use of additional tools or equipment, thereby improving work efficiency, and the embossed handle 24 further enhances the convenience of operation, making the opening and closing action more intuitive and easy to control.
[0044] Reference Figure 1 and Figure 2, a dehydration device 5 and a rotary support device 7 are installed in the upper cylinder 4 and the lower cylinder 3, the dehydration device 5 is installed just above the rotary support device 7, the dehydration device 5 comprises an outer filter cartridge 5-1, an inner filter cartridge 5-2, a filter cartridge cover 5-3 and a blind cover 5-4; the rotary support device 7 comprises a main shaft 7-1, an upper end cover 7-2, a bearing seat 7-3, a lower end cover 7-4 and a main shaft pulley 7-5; in this embodiment, six threaded holes evenly distributed around the circumference are opened on the annular steel plate 15, the bearing seat 7-3 is installed on the annular steel plate 15, the upper end cover 7-2 and the lower end cover 7-4 are respectively installed at the upper and lower ends of the bearing seat 7-3, and oil seals are respectively embedded in the upper end cover 7-2 and the lower end cover 7-4 to avoid leakage of grease in the bearing seat 7-3, and at the same time, the upper end cover 7-2, the lower end cover 7-4 and the bearing seat 7-3 are all made of corrosion-resistant 304 stainless steel.
[0045] Reference Figure 2 and Figure 3 The outer filter cartridge 5-1 is arranged on the main shaft 7-1 of the rotary support device 7, and a plurality of large circular holes for filtering water are penetrated on the outer filter cartridge 5-1. The inner filter cartridge 5-2 is arranged inside the outer filter cartridge 5-1, and a plurality of small circular holes for filtering water are penetrated on the inner filter cartridge 5-2. The filter cartridge cover 5-3 is arranged at the top opening of the outer filter cartridge 5-1, and the sealing cover 5-4 is arranged at the connection between the outer filter cartridge 5-1 and the rotary support device 7.
[0046] Reference Figure 2 and Figure 3 The outer filter cartridge 5-1 is made of corrosion-resistant 304 stainless steel and is in a cone shape. The outer filter cartridge 5-1 includes a top ring, a cone, a bottom plate and a shaft head. A large circular hole is opened on the cone and the bottom plate. Four ribs are evenly distributed on the outer circumference of the shaft head and are welded and fixed to the bottom plate. A conical hole for matching the main shaft 7-1 is opened on the inner side of the shaft head. A through hole and four threaded holes are also opened. The shaft head and the blind cover 5-4 are fixed by bolts, and a sealing gasket is provided between the two to prevent the kitchen slurry from entering the shaft head. The top ring and the filter cartridge cover 5-3 are evenly distributed on the circumference and made of stainless steel. The conical outer filter cartridge 5-1 is designed to have a relatively large surface area, which can provide more filtering area in a limited space, improve filtering efficiency, ensure that more water is effectively removed, and facilitate quick loading and unloading of the inner filter cartridge. At the same time, the tapered hole on the inner side of the shaft head matches the main shaft 7-1, so that the outer filter cartridge 5-1 can be easily installed on the main shaft 7-1, the blind cover 5-4 is connected to the shaft head, and the filter cartridge cover 5-3 is connected to the top ring. This design facilitates the removal and replacement of the outer filter cartridge 5-1 when needed, reducing the difficulty and cost of operation.
[0047] Reference Figure 2A circular hole for draining liquid is provided on the bottom plate of the lower cylinder 3, and a drain pipe 13 is installed under the bottom plate. The drain pipe 13 is connected to the circular hole of the lower cylinder 3. In this embodiment, the drain pipe 13 is made of 304 stainless steel and is used to discharge the separated water out of the machine body.
[0048] Reference Figure 2 and Figure 4 The inner filter cartridge 5-2 is in a cone shape as a whole. The inner filter cartridge 5-2 is made of stamped plastic material, which is light and corrosion-resistant. A number of small circular holes for filtering water are arranged on the cone and the arc-shaped bottom surface, and a number of supporting ribs are formed on the arc-shaped bottom surface of the inner filter cartridge 5-2.
[0049] Reference Figure 2 and Figure 3 Two raised strips 17 for cooperating with the support ribs to transmit power are formed on the bottom plate of the outer filter cartridge 5-1, and the two raised strips 17 are symmetrically arranged on the bottom plate of the outer filter cartridge 5-1; the support ribs strengthen the support for the arc-shaped bottom surface of the inner filter cartridge 5-2, so that it can withstand greater pressure and load, thereby improving the overall structural stability of the inner filter cartridge 5-2. At the same time, the cooperation between the support ribs and the raised strips 17 realizes the power transmission between the inner filter cartridge 5-2 and the outer filter cartridge 5-1. During the centrifugal dehydration process, the outer filter cartridge 5-1 is driven by the motor 9 to rotate, and the power is transmitted to the inner filter cartridge 5-2 through the contact and friction between the raised strips 17 and the support ribs, so that it rotates synchronously. This power transmission method is simple and effective, reduces energy loss, and improves dehydration efficiency.
[0050] Reference Figure 2 The main shaft 7-1 is installed through the bearing seat 7-3. In this embodiment, three rolling bearings matching the main shaft 7-1 are installed inside the bearing seat 7-3. One end of the main shaft 7-1 is provided with a conical head and a threaded head, which are matched with the hole of the shaft head of the outer filter cartridge 5-1 and fixedly connected by a nut. The other end of the main shaft 7-1 is provided with a journal with a keyway and a threaded head. The journal with a keyway matches the inner hole of the main shaft pulley 7-5, and the main shaft pulley 7-5 is installed on the main shaft 7-1.
[0051] Reference Figure 2 The motor 9 is installed on one side of the lower cylinder 3, and a motor pulley 10 is installed on the output shaft of the motor 9. A V-belt 11 is tensioned between the motor pulley 10 and the main shaft pulley 7-5. This transmission method has the characteristics of simple structure, smooth transmission and low noise, which ensures efficient transmission of power and reduces energy loss. At the same time, the V-belt 11 transmission method is suitable for motors 9 of various speeds and powers. Therefore, the equipment can flexibly configure motors 9 of different specifications to meet the needs of different processing volumes and dehydration efficiencies.
[0052] Reference Figure 2 and Figure 1A tensioning device 8 is installed on the lower cylinder 3, and the tensioning device 8 is used to adjust the tensioning V-belt 11. The tensioning device 8 includes a fixing frame 8-1, a motor seat plate 8-2 and an adjusting bolt 8-3. The fixing frame 8-1 is welded and fixed on the lower cylinder 3, and the motor 9 seat body is located at one end of the fixing frame 8-1. The adjusting bolt 8-3 is installed between the fixing frame 8-1 and the motor seat plate 8-2, and is used to adjust the distance between the fixing frame 8-1 and the motor seat plate 8-2. Preferably, the number of adjusting bolts 8-3 is four groups, and a panel of the fixing frame 8-1 is provided with There are 4 bolt holes, 8 bolt holes are arranged on the motor base plate 8-2, and the size of 4 of the holes matches that on the panel of the fixing frame 8-1, and the other 4 bolt holes are used to connect and fix with the motor 9 by bolts; the distance between the fixing frame 8-1 and the motor base plate 8-2 can be accurately adjusted to achieve fine adjustment of the tension of the V-belt 11, ensuring that the V-belt 11 always maintains appropriate tension during the transmission process, avoiding problems such as transmission instability and increased wear caused by insufficient or excessive tension, and improving transmission efficiency. This helps to ensure the overall performance of the equipment.
[0053] Reference Figure 2 and Figure 5 A brake device 12 is installed under the slewing support device 7, and the brake device 12 includes a brake bracket 12-1, a brake drum 12-2, a brake fixing pin 12-3, a return spring 12-4, a brake shoe 12-5, a brake distribution pin 12-6, a brake base plate 12-7, a brake operating rod 12-8, a connecting rod 12-9, a rotating shaft 12-10, a support ear 12-11, a torsion spring 12-12 and a handle 12-13.
[0054] Reference Figure 2 and Figure 5 The brake bracket 12-1 is fixed to the brake base plate 12-7 by bolts, and a connecting plate is welded under the Y-shaped channel steel 16 of the lower cylinder 3. The brake bracket 12-1 is also fixed to the connecting plate by bolts. The brake drum 12-2 is installed under the main shaft pulley 7-5 and is fixed to the main shaft 7-1 by a locking nut and a stop washer. In this embodiment, the threaded head of the main shaft 7-1 is opened for the installation of the brake drum 12-2. At the same time, four through holes are provided on the circumferential side of the brake drum 12-2 for air circulation and heat dissipation.
[0055] Reference Figure 2 and Figure 5, a brake fixing pin 12-3, a brake shoe 12-5 and a brake distribution pin 12-6 are respectively installed above the brake base plate 12-7. The brake fixing pin 12-3 is fixed to one side of the brake base plate 12-7 by a threaded connection. The brake distribution pin 12-6 passes through the through hole on the other side of the brake base plate 12-7 and is connected and fixed to a brake operating rod 12-8 at its bottom by a nut. In this embodiment, the number of the brake operating rod 12-8, the brake shoe 12-5, the return spring 12-4 and the lug 12-11 are all two groups, of which two The brake shoes 12-5 are symmetrically distributed in a horseshoe shape, and two return springs 12-4 are installed on one side of the corresponding brake shoe 12-5. A friction material layer is provided on the outer side of the brake shoe 12-5, and tension rods with holes are provided on the left and right sides of the inner side. One end is a cylindrical groove head and the other end is a flat head. The two brake shoes 12-5 are fastened in the brake base plate 12-7 under the tightening action of the two return springs 12-4. The cylindrical groove at one end fits tightly with the cylindrical surface of the brake fixing pin 12-3, and the flat head end face at the other end fits with the tail plane of the brake distribution pin 12-6.
[0056] Reference Figure 2 and Figure 5 The two ears 12-11 are provided with holes and are welded and fixed on the side wall of the lower cylinder 3. The torsion spring 12-12 is installed between the two ears 12-11. The rotating shaft 12-10 passes through the two ears 12-11 and the torsion spring 12-12. The handle 12-13 is welded and fixed to the upper end of the rotating shaft 12-10. The head end of the torsion spring 12-12 is embedded in the hole of the lower ear 12-11, and the end of the torsion spring 12-12 is connected to the handle 12-13.
[0057] Reference Figure 2 and Figure 5, a brake operating rod 12-8 is connected to the bottom of the rotating shaft 12-10, the brake operating rod 12-8 and the handle 12-13 are at an angle of 45°, and the other brake operating rod 12-8 is installed on the brake distribution pin 12-6, and the connecting rod 12-9 is installed between the two brake operating rods 12-8 and is hinged and fixed by a pin shaft and a cotter pin; the brake device 12 integrates a brake bracket 12-1, a brake drum 12-2, a brake fixing pin 12-3, a return spring 12-4, a brake shoe 12-5, a brake distribution pin 12-6, a brake base plate 12-7, and a brake operating rod. The main shaft 7-1 is provided with a plurality of key components, such as 12-8, a connecting rod 12-9, a rotating shaft 12-10, a support ear 12-11, a torsion spring 12-12 and a handle 12-13. The overall structure is compactly designed, and the components work together to achieve efficient braking and releasing functions, effectively preventing the rotation of the main shaft 7-1. The braking method is direct and effective, and the operation is very simple. The braking and releasing actions can be completed by rotating the handle 12-13, which reduces the difficulty of operation and improves work efficiency. At the same time, the reset is quick and stable, ensuring that the device can work normally at the next braking.
[0058] The implementation principle of a novel centrifugal dehydrator for food waste in the embodiment of the present application is as follows: when processing food waste, first, the operator opens the upper cylinder cover 6 and the filter cartridge cover 5-3, and puts the food waste with a moisture content of 80-90% into the inner filter cartridge 5-2. Then, the operator closes and locks the filter cartridge cover 5-3 and the upper cylinder cover 6, and then starts the motor 9, which drives the rotary support device 7 to start rotating, thereby driving the dehydration device 5 (including the outer filter cartridge 5-1 and the inner filter cartridge 5-2) to rotate at high speed. This rotation process produces The strong centrifugal force squeezes and separates the food waste in the inner filter cartridge 5-2. Under the action of the centrifugal force, the moisture in the food waste is thrown out and flows into the lower cylinder 3 through the large circular hole on the outer filter cartridge 5-1 and the small circular hole on the inner filter cartridge 5-2. As the dehydration process continues, more and more moisture accumulates in the lower cylinder 3. Finally, the moisture is discharged from the body through the drain pipe 13 at the bottom of the lower cylinder 3. When the dehydration process reaches the predetermined time or effect, the operator turns off the motor 9 and waits for the dehydration device 5 to gradually stop rotating.
[0059] At this time, the operator can operate the brake device 12 to reduce the waiting time for the filter cartridge to stop naturally after power failure. The operator turns the handle 12-13 clockwise to the left. The rotation of the handle 12-13 drives the shaft 12-10 connected thereto to rotate together. As the handle 12-13 rotates, the torsion spring 12-12 is gradually compressed and stores energy. At the same time, the brake operating rod 12-8 at the bottom of the shaft 12-10 rotates with the shaft 12-10, which will drive the connecting rod 12-9 and the other brake operating rod 12-8 to move together, and the brake distribution pin 12-6 also rotates clockwise, causing the two brake shoes 12-5 to expand outward with the brake fixing pin 12-3 as the center, and the friction material layer of the brake shoe 12-5 Friction braking is generated with the inner side of the brake drum 12-2, the brake drum 12-2 stops rotating, and the main shaft 7-1 also stops rotating; when the brake needs to be released, the operator releases the handle 12-13, and under the reset action of the torsion spring 12-12 and the two return springs 12-4, the brake shoe 12-5 quickly returns to its initial position, and the friction material layer is out of contact with the inner side of the brake drum 12-2 without producing a braking effect. Finally, when the dehydration device 5 completely stops rotating, the operator opens the upper drum cover 6 and the filter drum cover 5-3 again, and the dehydrated food waste can be taken out together with the inner filter drum 5-2 and dumped for treatment. The moisture content of the food waste is usually between 60% and 70%, and the looseness is good, which is convenient for subsequent treatment or utilization.
[0060] Through the arrangement of the dehydration device 5, the rotary support device 7 and the brake device 12, the equipment innovatively adopts the inner and outer double filter cartridge structure, which not only improves the dehydration efficiency, but also facilitates the loading and unloading of the inner filter cartridge 5-2 and its materials. The motor 9 serves as the power source of the equipment, and drives the rotary support device 7 to drive the dehydration device 5 to rotate at a high speed. The equipment adopts a high speed of 950r / min, so that the high-humidity material loaded in the filter cartridge is continuously centrifugally dehydrated and thrown out and collected in the lower cylinder 3 under the action of the high-speed centrifugal force, and finally flows out of the machine body from the drain pipe 13 at the bottom. This high speed The rapid dehydration method not only has a good dehydration effect, but also the moisture content of the dehydrated food waste can be controlled between 60% and 70%, and the looseness of the waste is also good. At the same time, it is equipped with a brake device 12 to achieve manual control and rapid braking, which improves the convenience of equipment operation and effectively shortens the equipment's stop waiting time. The equipment has the advantages of small size, small footprint, low power, energy saving, etc. It has a simple structure, reliable operation, long service life and easy maintenance. In addition to being used for dehydrating food waste, the equipment can also be used for the dehydration of other water-containing materials, and has broad application prospects and market value.
[0061] The above is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with this profession can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent replacement and improvement made to the above embodiments without departing from the content of the technical solution of the present invention, based on the technical essence of the present invention, within the spirit and principles of the present invention, still fall within the protection scope of the technical solution of the present invention.
Claims
1. A new type of restaurant kitchen waste centrifugal dehydrator, characterized by: The invention comprises a frame (1), wherein a lower cylinder (3) and an upper cylinder (4) are arranged on the frame (1), wherein the lower cylinder (3) is arranged on the frame (1), wherein the upper cylinder (4) is connected to the top of the lower cylinder (3), wherein the interior of the lower cylinder (3) and the upper cylinder (4) are hollow structures, wherein an upper cylinder cover (6) is arranged on the top of the upper cylinder (4), wherein a drainage pipe (13) is arranged at the bottom of the lower cylinder (3), wherein a dehydration device (5) and a rotary support device (7) are arranged inside the lower cylinder (3) and the upper cylinder (4), wherein the dehydration device (5) comprises an outer filter cartridge (5-1), an inner filter cartridge (5-2), a filter cartridge cover (5-3) and a sealing cover (5-4). -4), the outer filter cartridge (5-1) is arranged on the rotary support device (7), the outer filter cartridge (5-1) is provided with a plurality of large circular holes for filtering water, the inner filter cartridge (5-2) is arranged in cooperation with the inner part of the outer filter cartridge (5-1), the inner filter cartridge (5-2) is provided with a plurality of small circular holes for filtering water, the filter cartridge cover (5-3) is arranged at the top opening of the outer filter cartridge (5-1), the sealing cover (5-4) is arranged at the connection between the outer filter cartridge (5-1) and the rotary support device (7), and the frame (1) is provided with a motor (9) for driving the dehydration device (5) to dehydrate and a brake device (12) for braking.
2. A novel centrifugal dehydrator for food waste according to claim 1, characterized in that: A circular hole for draining liquid is provided below the lower cylinder (3), the drain pipe (13) is butt-jointed to the circular hole of the lower cylinder (3), and a circular ring steel plate (15) and a Y-shaped channel steel (16) are provided below the lower cylinder (3); a shock absorber (2) for shock absorption is provided on the frame (1), the shock absorber (2) comprises a bowl-shaped shock absorber (2-1) and a pier-shaped shock absorber (2-2), the frame (1) is arranged in an isosceles triangle as a whole, the number of the bowl-shaped shock absorbers (2-1) is three, and the three groups of the bowl-shaped shock absorbers (2-1) are arranged on the frame (1) respectively. Three circular plates (25) are arranged on the frame (1) at the three vertices of the isosceles triangle at the bottom. The three circular plates (25) are respectively located at the three vertices of the isosceles triangle at the top of the frame (1). A vertical support (26) is vertically arranged on each circular plate (25). A square plate (14) is arranged corresponding to the vertical support (26). The number of the pier-type shock absorbers (2-2) is three groups. The three groups of the pier-type shock absorbers (2-2) correspond to the three square plates (14) respectively. The upper surface of any pier-type shock absorber (2-2) is connected to the Y-shaped channel steel (16).
3. A novel centrifugal dehydrator for food waste according to claim 2, characterized in that: The rotary support device (7) comprises a main shaft (7-1), an upper end cover (7-2), a bearing seat (7-3), a lower end cover (7-4) and a main shaft pulley (7-5); the bearing seat (7-3) is connected to the annular steel plate (15) of the lower cylinder (3); the main shaft (7-1) passes through the bearing seat (7-3) and is rotatably connected to the bearing seat (7-3); one end of the main shaft (7-1) is connected to the outer filter cartridge (5-1); the other end of the main shaft (7-1) is matched with the brake device (12); the upper end cover (7-2) and the lower end cover (7-4) are both connected to the bearing seat (7-3); and the main shaft pulley (7-5) is arranged on the main shaft (7-1).
4. The novel centrifugal dehydrator for food waste according to claim 3 is characterized in that: The output shaft of the motor (9) is provided with a motor pulley (10), a V-belt (11) for matching is provided between the motor pulley (10) and the main shaft pulley (7-5), and the V-belt (11) is tensioned on the motor pulley (10) and the main shaft pulley (7-5).
5. The novel centrifugal dehydrator for food waste according to claim 4 is characterized in that: The lower cylinder (3) is provided with a tensioning device (8) for adjusting the tensioning V-belt (11), the tensioning device (8) comprising a fixing frame (8-1), a motor seat plate (8-2) and an adjusting bolt (8-3), the fixing frame (8-1) being connected to the outer wall of the lower cylinder (3), the adjusting bolt (8-3) being connected between the motor seat plate (8-2) and the fixing frame (8-1), and the motor (9) being connected to the motor seat plate (8-2).
6. The novel centrifugal dehydrator for food waste according to claim 3 is characterized in that: The outer filter cartridge (5-1) is in a cone shape as a whole, and comprises a top ring, a cone, a bottom plate and a shaft head. The large circular hole is provided on the cone and the bottom plate, and a cone hole for matching with the main shaft (7-1) is provided on the inner side of the shaft head. The blind cover (5-4) is connected to the shaft head, and the filter cartridge cover (5-3) is connected to the top ring.
7. The novel centrifugal dehydrator for food waste according to claim 6 is characterized in that: The inner filter cartridge (5-2) is in a cone shape as a whole, and a plurality of supporting ribs are arranged on the arc-shaped bottom surface of the inner filter cartridge (5-2). The bottom plate of the outer filter cartridge (5-1) is provided with two raised strips (17) for cooperating with the supporting ribs to transmit power, and the two raised strips (17) are symmetrically arranged on the bottom plate of the outer filter cartridge (5-1).
8. The novel centrifugal dehydrator for food waste according to claim 2 is characterized in that: The brake device (12) comprises a brake bracket (12-1), a brake drum (12-2), a brake fixing pin (12-3), a return spring (12-4), a brake shoe (12-5), a brake distribution pin (12-6), a brake base plate (12-7), a brake operating rod (12-8), a connecting rod (12-9), a rotating shaft (12-10), a support ear (12-11), a torsion spring (12-12) and a handle (12-13), wherein the brake bracket (12-1) is connected to the brake base plate (12-7), the brake base plate (12-7) is connected below the lower cylinder (3), the brake drum (12-2) is arranged below the main shaft pulley (7-5), the brake drum (12-2) is connected to the main shaft (7-1), and the brake The dynamic fixing pin (12-3), the brake shoe (12-5) and the brake distribution pin (12-6) are all connected to the brake base plate (12-7); the brake fixing pin (12-3) is threadedly connected to the brake base plate (12-7); the brake distribution pin (12-6) penetrates the brake base plate (12-7); the brake shoe (12-5) and the return spring (12-4) are both in two pieces; the two brake shoes (12-5) are symmetrically distributed in a horseshoe shape; the two return springs (12-4) are installed on one side of the corresponding brake shoe (12-5); the cylindrical groove end of the brake shoe (12-5) is tightly fitted with the cylindrical surface of the brake fixing pin (12-3); and the flat head end of the brake shoe (12-5) is fitted with the tail plane of the brake distribution pin (12-6); The torsion spring (12-12) is arranged between the two ears (12-11), the two ears (12-11) are connected to the side wall of the lower cylinder (3), the rotating shaft (12-10) passes through the two ears (12-11) and the torsion spring (12-12), the handle (12-13) is connected to the upper end of the rotating shaft (12-10), the head end of the torsion spring (12-12) is embedded in the lower ear (12-11), and the torsion spring (12-12) is connected to the upper end of the rotating shaft (12-10). ) is connected to the handle (12-13), there are two brake operating rods (12-8), one of the brake operating rods (12-8) is connected to the bottom of the rotating shaft (12-10), and the brake operating rod (12-8) and the handle (12-13) form an angle of 45°, and the other brake operating rod (12-8) is connected to the brake distribution pin (12-6), and the two ends of the connecting rod (12-9) are respectively hinged on the two brake operating rods (12-8).
9. The novel centrifugal dehydrator for food waste according to claim 1, characterized in that: A circular stepped stop (18) is provided at the top of the lower cylinder (3), and an annular rubber sealing gasket (19) for sealing with the upper cylinder (4) is provided at the circular stepped stop (18). A plurality of movable buckles (20) for fixing are provided between the lower cylinder (3) and the upper cylinder (4), and the plurality of movable buckles (20) are arranged in sequence along the circumferential direction of the lower cylinder (3).
10. The novel centrifugal dehydrator for food waste according to claim 9, characterized in that: A pressure rod (21) and a pressure head (22) are arranged above the upper cylinder cover (6), and hinge supports (23) are respectively arranged on both sides of the upper cylinder body (4). The two ends of the pressure rod (21) are respectively hingedly arranged on the two hinge supports (23), and one of the hinge supports (23) is provided with an embossed handle (24) for opening and closing. The pressure head (22) is connected to the upper cylinder cover (6), and the pressure head (22) is hingedly arranged at the center of the pressure rod (21).
Citation Information
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