An intelligent cleaning device for a filter

Abstract

The invention relates to the technical field of filter production, and in particular to an intelligent cleaning device for filters. A person only needs to place a steel basket 2 on a static movable block 2, and the steel basket 2 can be automatically and smoothly transferred to a steel basket 1 that reciprocates up and down through the cooperation of a round rod and a linkage block. During this process, a person does not need to predict the position of the steel basket 1, which reduces the difficulty of manual operation, and a person does not need to operate a control console to shut down the steel basket 1, thereby ensuring cleaning efficiency. An intelligent cleaning device for filters comprises a connecting block, a movable block 1, a spring 1, a movable block 2, a spring 2, a round rod, a linkage block and a receiving assembly; each ultrasonic cleaning box is fixedly connected with a plurality of connecting blocks; each connecting block is slidably connected with a movable block 1; each movable block 1 is fixedly connected with a plurality of springs 1, and the springs 1 are fixedly connected to the corresponding connecting blocks; each movable block 1 is slidably connected with two movable blocks 2.

Description

Technical Field

[0001] The present invention relates to the technical field of optical filter production, and more specifically, to an intelligent cleaning device for optical filters. Background Art

[0002] The filter needs to be cleaned before coating. When cleaning the filter in the prior art, the filter is first placed in a material basket, and then the material basket is placed on a material rack in a cleaning machine. The material rack drives the material basket to move up and down, and the filter is cleaned in cooperation with an ultrasonic module in the cleaning machine. The prior cleaning machine is generally provided with several cleaning chambers arranged in succession. At regular intervals, the operator needs to transfer the filter in the lower cleaning chamber to the upper cleaning chamber to clean the filter step by step. During the transfer of the material basket and the filter, the material rack continues to reciprocate, so that the operator needs to predict the movement position of the material rack in order to place the material basket stably on the material rack. The operation is relatively cumbersome and inefficient. Summary of the invention

[0003] In order to overcome the disadvantage of complicated operation that the moving position of the material rack needs to be manually predicted in order to stably place the material basket on the material rack during the step-by-step cleaning of the filter, the present invention provides an intelligent cleaning device for the filter.

[0004] Technical solution:

[0005] An intelligent cleaning device for a filter, comprising a machine box, an ultrasonic cleaning box, a telescopic cylinder, a connecting rod and a steel basket; a plurality of ultrasonic cleaning boxes are fixedly connected to the machine box; a plurality of telescopic cylinders are fixedly connected to the machine box; the telescopic ends of all telescopic cylinders are commonly fixedly connected to a connecting rod; a plurality of steel baskets are fixedly connected to the connecting rod, and the steel baskets are located inside the corresponding ultrasonic cleaning box; a connecting block, a movable block, a spring, a movable block, a spring, a round rod, a linkage block and a receiving assembly are also included; a plurality of connecting blocks are fixedly connected to each ultrasonic cleaning box Block; each connecting block is slidably connected to a movable block 1; each movable block 1 is fixedly connected to a plurality of springs 1, which are fixedly connected to the corresponding connecting block; each movable block 1 is slidably connected to two movable blocks 2; each movable block 2 is fixedly connected to a spring 2, which is fixedly connected to the corresponding movable block 1; each movable block 2 is fixedly connected to a round rod; each steel basket 1 is fixedly connected to a plurality of linkage blocks, which cooperate with the round rod; a receiving assembly is provided in the ultrasonic cleaning box, and the receiving assembly is used to hold the filter body.

[0006] Further explanation: the round rod and the linkage block are both made of wear-resistant material.

[0007] Further explanation: The receiving component includes a second steel basket and a U-shaped frame; a second steel basket is provided in each ultrasonic cleaning tank; several U-shaped frames are fixedly connected to each second steel basket; two receiving parts are provided on each second steel basket.

[0008] Further explanation: A handle is provided on the second steel basket.

[0009] Further explanation: It further includes a groove block; two groove blocks are fixedly connected to each ultrasonic cleaning tank, and the groove blocks are located above the corresponding second movable block.

[0010] Further explanation: An inclined angle is provided on the groove block.

[0011] Further explanation: The inner side of the groove block is set as a friction surface.

[0012] Further explanation: It further includes a guide vane; several guide vanes are fixedly connected to the second steel basket.

[0013] Further explanation: A heating module is provided in the ultrasonic cleaning tank.

[0014] Further explanation: The inner wall of the ultrasonic cleaning tank is made of stainless steel.

[0015] The beneficial effects of the present invention are as follows:

[0016] First, the worker only needs to place the second steel basket on the static second movable block, and then through the cooperation of the round rod and the linkage block, the second steel basket can be automatically and smoothly transferred to the first steel basket that reciprocates up and down. During this process, the worker does not need to predict the position of the first steel basket, reducing the difficulty of manual operation. The worker also does not need to operate the control console to shut down the first steel basket, which can ensure the cleaning efficiency.

[0017] Second, when placing the second steel basket on the second movable block, the worker only needs to insert the second steel basket into the groove block at the opening of the ultrasonic cleaning tank, and then the groove block can guide the receiving part into the second movable block, avoiding the problem of difficult alignment operation caused by the second movable block being located deep inside the ultrasonic cleaning tank.

[0018] Third, during the transfer of the second steel basket and the guide vane, the guide vane guides the cleaning liquid in the leftmost ultrasonic cleaning tank to the gap between the U-shaped frame and the filter element body, flushing away the dirty cleaning liquid remaining in the gap between the U-shaped frame and the filter element body, which is beneficial to improving the cleaning effect. Moreover, the resistance received by the guide vane and the friction received by the receiving part act together on the second steel basket, enabling the second steel basket to slide down to the second movable block in a damped manner. Thus, the worker only needs to insert the receiving part of the second steel basket into the upper part of the groove block, then stop applying force to the second steel basket and perform the next transfer operation, which is beneficial to improving the work efficiency. Description of the Drawings

[0019] Figure 1 shows a schematic structural diagram of the intelligent cleaning device for the filter of the present invention;

[0020] Figure 2 shows a schematic structural diagram of the inner side of the ultrasonic cleaning tank of the present invention;

[0021] Figure 3 shows a schematic structural diagram of the inner side of the chassis of the present invention;

[0022] Figure 4 shows a schematic structural diagram of the round rod and the linkage block of the present invention;

[0023] Figure 5 shows a schematic structural diagram of the receiving assembly of the present invention;

[0024] Figure 6 shows an exploded view of the receiving assembly of the present invention;

[0025] Figure 7 shows an operating state diagram of the first steel basket of the present invention;

[0026] Figure 8 shows an operating state diagram of the second steel basket of the present invention.

[0027] In the above drawings: 1 - chassis, 2 - ultrasonic cleaning tank, 3 - telescopic cylinder, 4 - connecting rod, 5 - first steel basket, 6 - connecting block, 7 - first movable block, 8 - first spring, 9 - second movable block, 10 - second spring, 11 - round rod, 12 - linkage block, 13 - filter body, 201 - second steel basket, 202 - U-shaped frame, 203 - groove block, 204 - guide vane, 91 - receiving part. Detailed implementation manners

[0028] The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which the presently preferred embodiments of the present invention are shown. However, the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness and to fully convey the scope of the present invention to those skilled in the art.

[0029] Example 1

[0030] An intelligent cleaning device for a filter, as Figures 1 - 8As shown in the figure, it includes a chassis 1, an ultrasonic cleaning tank 2, a telescopic cylinder 3, a connecting rod 4, and a first steel basket 5; four ultrasonic cleaning tanks 2 are bolted to the chassis 1; two telescopic cylinders 3 are bolted to the chassis 1; the telescopic ends of all the telescopic cylinders 3 are commonly fixed to a connecting rod 4, and the connecting rod 4 is made of alloy material; four first steel baskets 5 are bolted to the connecting rod 4, and the first steel baskets 5 are located inside the corresponding ultrasonic cleaning tanks 2; it also includes a connecting block 6, a first movable block 7, a first spring 8, a second movable block 9, a second spring 10, a round rod 11, a linkage block 12, and a receiving component; two connecting blocks 6 are bolted to each ultrasonic cleaning tank 2, and the connecting blocks 6 are made of alloy material; a first movable block 7 is slidably connected to each connecting block 6; two first springs 8 are fixed to the upper side of each first movable block 7, and the first springs 8 are fixed to the corresponding connecting blocks 6; two second movable blocks 9 are slidably connected to each first movable block 7; a second spring 10 is fixed to each second movable block 9, and the second springs 10 are fixed to the corresponding first movable blocks 7; a round rod 11 is fixed to each second movable block 9; four linkage blocks 12 are fixed to each first steel basket 5, and the linkage blocks 12 cooperate with the round rods 11; a receiving component is arranged inside the ultrasonic cleaning tank 2.

[0031] Both the round rod 11 and the linkage block 12 are made of wear-resistant material to improve the service life.

[0032] The receiving component includes a second steel basket 201 and a U-shaped frame 202; a second steel basket 201 is arranged inside each ultrasonic cleaning tank 2; several U-shaped frames 202 are welded to each second steel basket 201 to receive the filter element body 13 through the U-shaped frames 202; two receiving parts 91 are arranged on each second steel basket 201.

[0033] A handle is arranged on the second steel basket 201, and the handle is made of plastic material.

[0034] In the initial state, a second steel basket 201 is placed in each first steel basket 5, and the second steel basket 201, the U-shaped frame 202, and the filter element body 13 are all immersed in the cleaning liquid. The telescopic cylinder 3 drives the connecting rod 4 to move up and down reciprocally, the connecting rod 4 drives the four first steel baskets 5 to move up and down reciprocally at the same time, and the first steel baskets 5 drive the second steel baskets 201, the U-shaped frames 202, and the filter element body 13 to move up and down reciprocally, and cooperate with the ultrasonic module inside the ultrasonic cleaning tank 2 to perform ultrasonic cleaning operation on the filter element body 13.

[0035] The ultrasonic cleaning tanks 2 are arranged from the lower level to the upper level, and the leftmost ultrasonic cleaning tank 2 is set as the uppermost level. When switching the cleaning of the filter element body 13 from the lower level to the upper level, the worker manually takes out the second steel basket 201, the U-shaped frame 202 and the filter element body 13 in the leftmost ultrasonic cleaning tank 2. This part of the filter element body 13 has been cleaned and can be transferred to the coating workshop for coating operations. Then, the worker takes out the second steel basket 201, the U-shaped frame 202 and the filter element body 13 in the second ultrasonic cleaning tank 2 from left to right, transfers this second steel basket 201 to the leftmost ultrasonic cleaning tank 2, and places the receiving part 91 of the second steel basket 201 on the second movable block 9. The worker stops applying force to this second steel basket 201 and proceeds to the next transfer operation. At this time, the gravity of the second steel basket 201, the U-shaped frame 202 and the filter element body 13 all acts on the second movable block 9, driving the second movable block 9 to move downward by gravity. The second movable block 9 drives the first movable block 7 to move downward and stretches the first spring 8, as Figure 7 shown. This figure shows the state diagram of the first steel basket 5 moving to the highest point and the second movable block 9 without the second steel basket 201 placed on it. At this time, the round rod 11 just touches the linkage block 12, as Figure 8 shown. This figure shows the comparison diagram before and after the second movable block 9 moves downward. The h in the figure is the distance that the round rod 11 moves downward after the second movable block 9 holds the second steel basket 201. That is, after the worker places the second steel basket 201 on the second movable block 9, the round rod 11 will move downward to the movement path of the linkage block 12. During the upward movement of the first steel basket 5 driving the linkage block 12, the linkage block 12 moves upward and touches the round rod 11, and pushes the round rod 11 to perform a horizontal movement through the inclined surface on it. The round rod 11 drives the second movable block 9 to perform a horizontal movement and compresses the second spring 10, so that the second movable block 9 moves away from below the receiving part 91 of the second steel basket 201, stopping the second movable block 9 from receiving the second steel basket 201. At this time, the first steel basket 5 just moves to the lower side of the second steel basket 201, so that the second steel basket 201 falls smoothly and is received on the first steel basket 5. Then the first steel basket 5 drives the second steel basket 201 to move downward, making the receiving part 91 of the second steel basket 201 move below the second movable block 9. At this time, the first spring 8 rebounds and drives the first movable block 7 and the parts on it to move upward back to the original position. At this time, the round rod 11 has moved away from the movement path of the linkage block 12. During the subsequent up and down reciprocating movement of the first steel basket 5 driving the second steel basket 201 to clean the filter element body 13, the round rod 11 and the linkage block 12 no longer perform linkage cooperation operations. When in use, the worker only needs to place the second steel basket 201 on the static second movable block 9, and the second steel basket 201 can be automatically and smoothly transferred to the first steel basket 5 moving up and down reciprocally through the cooperation of the round rod 11 and the linkage block 12. During this process, the worker does not need to predict the position of the first steel basket 5, reducing the difficulty of manual operation. The worker also does not need to operate the control console to shut down the first steel basket 5, which can ensure the cleaning efficiency.

[0036] Example 2

[0037] On the basis of Example 1, as Figure 7 shown, it further includes a groove block 203; two groove blocks 203 are bolted to each ultrasonic cleaning tank 2, and the groove block 203 is located above the corresponding second movable block 9, and the second steel basket 201 is guided by the groove block 203.

[0038] The groove block 203 is provided with an oblique angle, so that the receiving portion 91 of the second steel basket 201 can be more easily inserted into the groove block 203.

[0039] During the process of manually placing the second steel basket 201 on the second movable block 9, it is necessary to control the receiving portion 91 of the second steel basket 201 to align with the second movable block 9, and the second movable block 9 is located deep inside the ultrasonic cleaning tank 2, and the alignment operation is relatively difficult. Therefore, during the process of placing the second steel basket 201 on the second movable block 9, the operator only needs to insert the second steel basket 201 into the groove block 203 at the upper opening of the ultrasonic cleaning tank 2, and then the receiving portion 91 can be guided into the second movable block 9 by the groove block 203, avoiding the problem of difficult alignment operation caused by the second movable block 9 being located deep inside the ultrasonic cleaning tank 2.

[0040] Example 3

[0041] On the basis of Example 2, as Figure 6 and Figure 7 shown, the inner side of the groove block 203 is set as a friction surface.

[0042] It further includes a guide vane 204; several guide vanes 204 are welded on the second steel basket 201.

[0043] A heating module is arranged in the ultrasonic cleaning tank 2 for heating the cleaning liquid.

[0044] The inner wall of the ultrasonic cleaning tank 2 is made of stainless steel material for rust prevention.

[0045] After taking out the second steel basket 201, U-shaped frame 202 and filter body 13 in the second ultrasonic cleaning tank 2 from left to right, some cleaning liquid in the second ultrasonic cleaning tank 2 from left to right will remain in the gap between the U-shaped frame 202 and the filter body 13. When putting the second steel basket 201, U-shaped frame 202 and filter body 13 into the leftmost ultrasonic cleaning tank 2, and before the receiving part 91 of the second steel basket 201 is inserted into the groove block 203, the guide vane 204 moves downward in the cleaning liquid of the leftmost ultrasonic cleaning tank 2, so that the guide vane 204 deflects the cleaning liquid to move obliquely upward and impacts the gap between the U-shaped frame 202 and the filter body 13, flushing away the upper dirty cleaning liquid remaining in the gap between the U-shaped frame 202 and the filter body 13, which is beneficial to improving the cleaning effect. During the process of the receiving part 91 of the second steel basket 201 sliding down inside the groove block 203, since the inner side surface of the groove block 203 is set as a friction surface, the second steel basket 201 is subjected to an upward frictional resistance. And, during this process, the guide vane 204 will be subjected to an upward resistance from the cleaning liquid in the leftmost ultrasonic cleaning tank 2. All the upward resistances received by the guide vanes 204 act together on the second steel basket 201, that is, during this process, the second steel basket 201 will be subjected to liquid resistance and frictional resistance, making the second steel basket 201 slide down slowly. Furthermore, it enables the operator to only insert the receiving part 91 of the second steel basket 201 into the upper part of the groove block 203, then stop applying force to the second steel basket 201 and perform the next transfer operation, which is beneficial to improving work efficiency.

[0046] The above has introduced the present application in detail. Specific examples are used in this article to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the method and its core idea of the present application; at the same time, for those of ordinary skill in the art, according to the idea of the present application, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to the present application.

Claims

1. An intelligent cleaning device for a filter, comprising a machine case (1); a plurality of ultrasonic cleaning boxes (2) are fixedly connected to the machine case (1); a plurality of telescopic cylinders (3) are fixedly connected to the machine case (1); a connecting rod (4) is commonly fixedly connected to the telescopic ends of all the telescopic cylinders (3); a plurality of steel baskets (5) are fixedly connected to the connecting rod (4), and the steel baskets (5) are located inside the corresponding ultrasonic cleaning boxes (2); the characteristics are: Each ultrasonic cleaning box (2) is fixedly connected to a plurality of connecting blocks (6); each connecting block (6) is slidably connected to a movable block (7); each movable block (7) is fixedly connected to a plurality of springs (8), and the springs (8) are fixedly connected to the corresponding connecting blocks (6); each movable block (7) is slidably connected to two movable blocks (9); each movable block (9) is fixedly connected to a spring (10), and the springs (10) are fixedly connected to the corresponding movable block (7); each movable block (9) is fixedly connected to a round rod (11); each steel basket (5) is fixedly connected to a plurality of linkage blocks (12), and the linkage blocks (12) cooperate with the round rod (11); a receiving assembly is provided in the ultrasonic cleaning box (2), and the receiving assembly is used to hold the filter body (13); The receiving assembly comprises a second steel basket (201); a second steel basket (201) is provided in each ultrasonic cleaning box (2); a plurality of U-shaped frames (202) are fixedly connected to each second steel basket (201); two receiving parts (91) are provided on each second steel basket (201); the receiving parts (91) are placed above the second movable block (9); When the steel basket 1 (5) drives the linkage block (12) to move upward, the linkage block (12) moves upward to contact the round rod (11) and pushes the round rod (11) to move horizontally through the inclined surface on the linkage block (12), and the round rod (11) drives the movable block 2 (9) to move horizontally.

2. The intelligent cleaning device for optical filters according to claim 1, characterized in that: The round rod (11) and the linkage block (12) are both made of wear-resistant material.

3. The intelligent cleaning device for an optical filter according to claim 1, characterized in that: A handle is provided on the steel basket 2 (201).

4. The intelligent cleaning device for an optical filter according to claim 1, characterized in that: It also includes groove blocks (203); each ultrasonic cleaning box (2) is fixedly connected to two groove blocks (203), and the groove blocks (203) are located above the corresponding movable block 2 (9).

5. The intelligent cleaning device for a filter according to claim 4, characterized in that: The groove block (203) is provided with an oblique angle.

6. The intelligent cleaning device for optical filters according to claim 5, characterized in that: The inner side of the groove block (203) is arranged as a friction surface.

7. The intelligent cleaning device for an optical filter according to claim 6, characterized in that: It also includes guide plates (204); a plurality of guide plates (204) are fixedly connected to the second steel basket (201).

8. An intelligent cleaning device for a filter according to any one of claims 1 to 7, characterized in that: A heating module is provided in the ultrasonic cleaning box (2).

9. The intelligent cleaning device for a filter according to claim 8, characterized in that: The inner wall of the ultrasonic cleaning box (2) is made of stainless steel.

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